WHEELS PRODUCTION - TDT Machine Tools · 4-axis vertical lathe VDM22 drilling center Robot Fanuc M410iB Output ~ 32 wheels/hour ~ 34 wheels/hour without front face machining (according

WHEELS PRODUCTIONMADE IN ITALY

Company profile for wheels production

www . i m t i n t e r m a t o . i t

MADE IN ITALY

the W VTL SeriesCompany profile

1983 Production of vertical turning lathes for the machining of allumium light alloy wheels begins.

1987 Introduction of general purpose mechanical machining VTLs.

1994 IMT ASIA Singapore, with spare parts storage and technical support service to support sales in China.

1998 IMT Intermato is certified ISO 9001.

2001 Birthdate of IMT ASIA Pte. Ltd in Shanghai (Representative Office).

2003 Following the success of IMT ASIA, a new branch is opened in Shanghai.

2004 The threshold of 1000 produced machines is exceeded, as well the one of 100 machines per year sold in the Automotive sector.

2005 The first high production automatic line for pistons in the Automotive sector line is installed.

2006 The new “Standard Line” products make their debut.

2007 IMT-Procast line is born: the range grows up to more than 6000 mm of turning dia.

2009 Creation of sales, service and spare part network in South Korea

Worldwide Sales Distribution and Service Support:

KOREA Kimas Corporation limited

CHINAShanghai H&D Science Technology Trading Co., Ltd

GERMANY

Dugar + Schuster GmbH & C0. KG

In Italy Shareholding in

- ImaTecno _ Spindle and direct-spindle production

- LPM _ Low pressure foundry machines

- UNIMODULS _ Moulds for gravity and low pressure

- Me.Mo. _ Machine parts production

- Rema Control _ Machining Center

In Romania- Saturn _ cast iron foundry

The GroupThe Company history

3

Brazil

Canada

China

France

Germay

Hungary

Korea

Indonesia

Italy

Japan

Mexico

Poland

Russia

Singapore

South Africa

Thailand

U.S.A.

IMT INTERMATO in the world

MADE IN ITALY

Europe

5

come visit our manufacturing plantIMT INTERMATO in Italy

MACHINE PRODUCTION PROGRAM for light alloy wheel machining

Vertical Lathes “W” Series

WN20-T2, WN24-T2, WN32-T2Two axis Vertical Lathes

WN20-T4, WN22-T4, WN24-T4 and WN32-T4Four axis Vertical Lathes

WNE22-T4, WNE24-T4Four axis Vertical Lathes with electrospindle

MirrorVertical lathes for the superfinishing of wheels

WB24Vertical Lathe for Wheel balancing

Machining Centers “VDM” Series

VDM-22 and VDM-24 Machining Centers with tilting table by CNC

VDM-22D and VDM-24D Machining Center dual working station

Complementary Machines (deburring machine, machine for diamond finishing, leak testing ecc.)

Automatic machining lines

MADE IN ITALY

Single and double column vertical lathes

Complementary Machines (deburring machine, machine for diamond finishing, leak testing ecc.)

Bearings machining

Piston machining line

DESIGNING SOLUTIONS.

The technological reference point in the area of vertical lathes and automatic lines with machining diameter up to 7000 mm

7

Vertical Lathe WN20.T2

Option SM solution

CNC Fanuc or Siemens

6 position Turret

X Axis Travel 450 mm

Z Axis Travel 450 mm

Rapid Feed Approach 18 m/min

Spindle motor

Standard: 22-26 kW

Optional: 30-37 kW

Max. Spindle speed: 2500 rpm

Spindle Nose ASA 11”

Up to 20”

MADE IN ITALY

Technical data

ST

AN

DA

RD

OP

TIO

NA

L

9


Option SM solution


6 position Turret




Spindle motor

Standard: 30-37 kW

Optional: 37-45 kW



Up to 24”

MADE IN ITALY

Technical data

OP

TIO

NA

L

ST

AN

DA

RD

11



6 position Turret




Spindle motor

Standard: 37-45 kW

Optional: 40-60 kW



2 positions pallet loading system

Up to 20”

WITHOUT PALLET

WITH PALLET OPTION

MADE IN ITALY

Technical data

OP

TIO

NA

L

(without pallet 2270)

ST

AN

DA

RD

13

Vertical Lathe WN22.T4 and WN24.T4


6 position Turret

X Axis Travel 500 mmZ Axis Travel 500 mmRapid Feed Approach 18 m/min

Spindle motor WN22-T4:Standard: 40-60 kWOptional: 60-75 kW

Spindle motor WN24-T4:Standard: 60-75 kWOptional: 75-90 kW


Spindle Nose ASA 11”2 positions pallet loading system

Up to 22”_ 24”

without pallet

WITH PALLET OPTION

MADE IN ITALY

Technical data

OPTIONAL WN22-T4STANDARD WN24-T4

OPTIONAL WN24-T4STANDARD WN22-T4

CMYCM

MY

CY

CMYK

WN24-T4.pdf 11-04-2012 12:45:13

(without pallet 3835)

15

Vertical Lathe WNE22.T4 and WNE24.T4


8+8 position Turret


Spindle motor WNE22-T4 and WNE24-T4Standard: 47-56 kWOptional: 63-72 kW


Spindle Nose ASA 11”2 positions pallet loading system

Up to 22”_ 24”

WNE24-T4available only without pallet

WNE22-T4available only with pallet

The new turret angular position allows now, the use of longer tool bars with no longer possible interference with the part to machine.

MADE IN ITALY

Technical dataWNE22-T4 WNE24-T4

Optional

17

Standard

Vertical Lathe MIRROR


6 position Turret




Direct Motor spindle:

Standard: 27-38 kW



Up to 24”

Optional Presetting tools

MADE IN ITALY

Technical data

ST

AN

DA

RD

19

Vertical Lathe WB24

for Aluminium Wheel Balancing

Patent n. MI2003A002340

SPECIAL CNC Fanuc

touch probe for dimensional checking of the

wheel

MADE IN ITALY

Automatic line for wheel balancing with wheel random loadingS

TA

ND

AR

D

Output time for wheel test: 14 sec.

Output time for wheel test and machining: 50 sec.

AUTOMATIC LINE

This machine can be inserted in an automatic line that is

able to machine in chaotic way a big number of wheels

with automatic detection system by mechanical and

optical recognizing systems.

21

Vertical Lathe WN32.T2 and WN32.T4


6 position Turret or ATC

LH Turret with life tools


Motor spindle:Standard: 60-75 kWOptional: 75-90 kWMax. Spindle speed: 1800 rpm

2 positions pallet loading systems (OPTION)

Clamping washing system into the loading station


For Truck wheels and special wheels

For Aircraft wheels

W32-T2without pallet

MADE IN ITALY

Technical data

OP

TIO

NA

L

ST

AN

DA

RD

23

Clamping equipment (Chucks)

1st Operation

IMT Intermato has developed a wide range of clamping equipments specifically engineered for the chucking of light alloy aluminum car passenger wheels.

These chucks are available in several versions, with different wheel centering systems and various sizes to clamp wheels from 13” to 24” in diameter.

The range available of clamping sizes is:

13” ÷ 16”

14” ÷ 17”

15” ÷ 18”

17” ÷ 20”

19” ÷ 22”

21” ÷ 23”

22” ÷ 24”

MADE IN ITALY

Special Clamping equipment

2nd Operation

Upon request, IMT Intermato can develop and supply special clamping equipments as per client specifications. Standard components are utilized when ever possible for the realization of these chucks.

A

B C D25


Tool magazine located in protective area

X Axis Travel 600/700 mm

Y Axis Travel 600/700 mm



Motor spindle:

Standard: 21-26,3 kW


Tilting Table 0°±360° continuously controlled by CNC

Spindle Nose HSK 63-A

Up to 24”

Drilling machine VDM.22 and VDM.24

MADE IN ITALY

Technical data

ST

AN

DA

RD

27

Up to 22”_ 24”

DUAL STATION Drilling machine VDM.22D and VDM.24D


VDM-22D: X Axis Travel 1820 mmY Axis Travel 600 mmZ Axis Travel 500 mmRapid Feed Approach 50 m/min

VDM-24D: X Axis Travel 2080 mmY Axis Travel 700 mmZ Axis Travel 600 mmRapid Feed Approach 50 m/min

Motor spindle:Standard: 21-26,3 kW


Tilting Table 0°±360° continuously controlled by CNC

Spindle Nose HSK 63-A

MADE IN ITALY

Technical data

ST

AN

DA

RD

29

Different Table And Clamping Solutions For VDM Drilling Machine Serie

VDM D R I L L I N G MACHINE

MADE IN ITALY

4° Special working table + chucks for the machining of back side, spot face, stud holes

4° and/or 5° axes continuos CNC interpolation

Tilting table & Clamping equipment with centering expanding mandrel

31

AUTOMATIC MACHINING LINES

AUTOMATIC MACHINING LINES

MADE IN ITALY

up to 20” _ 22” _ 24” and overMachining capability of wheels with nominal max. diameter

AUTOMATIC LINE . SOLUTION 1

Solution with pre-oriented loading of the wheels

33

Solution with Camera System


MADE IN ITALY


WN22-T44-axis vertical lathe

VDM22drilling center

Robot Fanuc M410iB

Output~ 32 wheels/hour~ 34 wheels/hourwithout front face machining (according to diagram 999096601)

Availability Line: 92.5%Set-up time: 60 min. (with two engineers on the wheel already machined)

Option:Marposs BenchDeburring MachineCoolant tank with paper filter

10.000

10.3

00

35


AUTOMATIC LINE . SOLUTION 1 Turning on WN22.T4

1st Operation

WN20-T4/WN22-T4

MADE IN ITALY

Turning on WN22.T4

2nd Operation

WN20-T4/WN22-T4

37


Turning on VDM.22

3st Operation

VDM-22


MADE IN ITALY

Solution 1MACHINING SEqUENCE DIAGRAM ACCORDING LAYOUT 99909400 or 999094100

Reference turning cycle 1st OP: 999504200Reference turning cycle 2nd OP: 999504200Reference drilling cycle: 999504200Hourly production at 100%: about 32.1 wheels/hourWithout front face machining about 34.9 wheels/hour

1st and 2nd TURNING OP. + DRILLING OP.wheel machined output time = 112 s.wheel machined output time (without front face machining) = 103 s.

39

BMW WHEELS

1st Operation turning on WN22.T4 2nd Operation turning on WN22.T4 3st Operation drilling on VDM22

MACHINING CYCLE ON WN20T4 - WN22T4 MACHINING CYCLE ON WN20T4 - WN22T4 MACHINING CYCLE ON VDM22

MADE IN ITALY

MACHINING SEqUENCE DIAGRAM . BMW WHEELSACCORDING LAYOUT 99909400 or 999094100

Reference turning cycle 1st OP: 999504800Reference turning cycle 2nd OP: 999504800Reference drilling cycle: 999504800Hourly production at 100%: about 30.7 wheels/hour

1st and 2nd TURNING OP. + DRILLING OP.wheel machined output time = 117 s.

41

AUTOMATIC LINE . SOLUTION 1 with WNE22-T4

MADE IN ITALY

SOLUTION 1 with WNE22-T4


WNE22-T44-axis vertical lathe

VDM22drilling center

Robot Fanuc M410iB


Availability Line: 93.5%Set-up time: 60 min. (with two engineers on the wheel already machined)


Increased productivity of about 10%.

10.737

10.6

74

43


MADE IN ITALY




VDM-22Ddrilling center

Robot Fanuc M410iB


Availability Line: 91%Set-up time: 90 min. (with two engineers on the wheel already machined)


12.000

12.0

00

45



1st Operation

WN20-T4/WN22-T4

MADE IN ITALY

Turning on WN24.T2

2nd Operation

WN20-T2/WN24-T2

47


AUTOMATIC LINE . SOLUTION 2 Drilling on VDM-22D

3st Operation

VDM-22D

MADE IN ITALY

Solution 2 . MACHINING SEqUENCE DIAGRAM ACCORDING LAYOUT 999099100 or 999099200 or 999600800

Reference turning cycle 1st OP: 999504200Reference turning cycle 2nd OP: 999504600Reference drilling cycle: 999504600Hourly production at 100%: about 44.4 wheels/hourWithout front face machining about 50.7 wheels/hour

49

1st TURNING OP. + 2nd TURNING OP. + DRILLING OP.wheel machined output time = 81 s.wheel machined output time (without front face machining) = 71 s.

BMW WHEELS

1st Operation turning on WN22.T4 2nd Operation turning on WN24.T2 3st Operation drilling on VDM-22D

MACHINING CYCLE ON WN20T4 - WN22T4 MACHINING CYCLE ON WN24T2 MACHINING CYCLE ON VDM-22D

MADE IN ITALY

MACHINING SEqUENCE DIAGRAM . BMW WHEELSACCORDING LAYOUT 999099100 or 999099200 or 999600800


1st TURNING OP. + 2nd TURNING OP. + DRILLING OP.wheel machined output time = 88 s.

51


MADE IN ITALY


WN20-T44-axis vertical lathewithout pallet


VDM-22drilling center

Robot Fanuc M410iB

Output~ 42 wheels/hour (according to diagram 999096601)

Availability Line: 92%Set-up time: 90 min. (with two engineers on the wheel already machined)


12.200

12.5

00

53



1st Operation

WN20-T4

MADE IN ITALY

Turning on WN20.T2

2nd Operation

WN20-T2/WN24-T2

55


AUTOMATIC LINE . SOLUTION 3 Drilling on VDM-22

3st Operation

VDM-22

MADE IN ITALY

Solution 3MACHINING SEqUENCE DIAGRAM ACCORDING LAYOUT 999641000


1st TURNING OP. + 2nd TURNING OP. + DRILLING OP.wheel machined output time = 86 s.

57

AUTOMATIC CELLS

AVAILABILITY

Availability

4 axis Vertical lathe WN series 96% / 97%*

4 axis Vertical lathe WNE series 97% / 98%*

2 axis Vertical lathe WN series 98%

Drilling machines VDM series 97%

Automation with camera system 97%

*without pallet

MADE IN ITALY

OPTIONS WITH AUTOMATION CUSTOMIZED OPTIONS AVAILABLE IN ORDER TO MEET ANY MACHINING NEEDS.

Automatic de-paletizing system

measuring bench can be supplied in various configuration for the measurement of the pilot hole and / or deformation of the front and / or marking of the code wheel

59

IMT INTERMATO S.P.A.via caregò 14 . 21020 crosio della valle (va) italiatel. +39 0332 966110 . fax +39 0332 966 033www.imtintermato.it - [email protected]

ISO-9001 . CERT. n. 1229

ed. MAGGIO 2012

W VTL seriesMADE IN ITALY


61

AUTOMATIC LINE

IMT INTERMATO S.P.A.via caregò 14 . 21020 crosio della valle (va) italiatel. +39 0332 966110 . fax +39 0332 966 033www.imtintermato.it - [email protected]

ISO-9001 . CERT. n. 1229

ed. aprile 2012

AUTOMATIC LINEMADE IN ITALY


63

Documents

WHEELS PRODUCTION - TDT Machine Tools · 4-axis vertical lathe VDM22 drilling center Robot Fanuc M410iB Output ~ 32 wheels/hour ~ 34 wheels/hour without front face machining (according