What’s New in SINAMICS, SIMOTICS, SIMOGEAR · (110 - 560 kW) Voltages 1AC 200 - 240V 3AC 380 - 480V ... USS & MODBUS RTU, ... Modules Motor Modules / Active Line

usa.siemens.com/sinamicsUnrestricted © Siemens Industry, Inc. 2016

What’s New in SINAMICS, SIMOTICS, SIMOGEAR

Unrestricted © Siemens Industry, Inc. 2016 All rights reserved.Page 2 April 7, 2016

Manufacturing in America 2016What’s New in SINAMICS, SIMOTICS, SIMOGEAR

•Recent Innovations & Developments

SINAMICS Drives



SINAMICS V / G Basic / Standard Performance DrivesV20 G120C G120 G110D G120D G110M G120E G130 G150

Description Basic, easy-to-operate compact V/Hz

Compact vector drive system

Modular vector application-specific

Simple V/Hz distributed

Vector distributed

Vector SIMOGEAR- or wall-mounted

Enclosed drive -NEMA 1 or 12

Chassis for high-HP enclosures

High-HP enclosed variable speed

Power Range

0.16 - 40 HP (0.12 - 30 kW)

0.5 to 25 HP (0.37 - 18.5kW)

0.5 - 400 HP (0.37 - 250 kW)

1 - 10 HP (0.75 - 7.5 kW)

1 - 10 HP (0.75 - 7.5 kW)

0.5 - 5Hp (0.37 - 4 kW)

1 - 200 HP(0.75 - 132 kW)

75 - 800 HP (56 - 800 kW)

150 - 800 HP(110 - 560 kW)

Voltages 1AC 200 - 240V3AC 380 - 480V

3AC 380 - 480V 1/3AC 200-240V3AC 380 - 480V3AC 500 - 600V

3AC 380 -480V

3AC 380 -480V

3AC 380 - 480V 3AC 380 - 480V3AC 460 - 480V

3AC 380 - 480V3AC 500 - 600V3AC 660 - 690V

3AC 380 - 480V3AC 500 - 600V

SINAMICS S High Performance Drives DCS110 S120

Single-axis (AC/AC)

S120Multi-axis (DC/AC)

S120MDistributed (DC / AC)

S120 CM S150 DCM DCP

Description Basic Single-axis (AC/AC) positioning

High dynamic performance and complex servo High-performance enclosed drive line-ups

High-performance enclosed regenerative

Scalable closed/open-loop control

DC-DC converter for industrial / smart grid

Power Range

0.16 – l 125 HP (0.12 – 90 kW)

0.16 – 400 HP (0.12 – 250 kW)

0.5 – 6,000 HP(0.37 – 4,500 kW)

0.3 – 2 HP (0.25 – 1.55 kW)

2 – 6,000 HP(1.5 – 4,500 kW)

100 – 1,250 HP(75 – 800 kW)

5 - 24,000 HP(6 - 18,000 kW

30 kW

Voltages 1AC 200 – 240V3AC 380 – 480V

1AC 200 – 240V3AC 200 – 240V3AC 380 – 480V

3AC 380 – 480V3AC 500 – 690V

3AC 380 – 480V3AC 500 – 690V

3AC 380 – 480V3AC 500 – 690V

3AC 380 – 480V3AC 500 – 690V

85 – 950 VAC 30 - 800 VDC

Positioning within the SINAMICS LV Drives FamilyComponent overview / technical ratings



SINAMICS V20 DrivesSmaller size & expansion of power range

Frame Size EExpands to 40HP (LO)Frame Size EExpands to 40HP (LO)

Frame Size AA/ABExtremely compact to 1HPFrame Size AA/ABExtremely compact to 1HP

Coming Soon



SINAMICS G110M DrivesMotor-mounted conveyor drive

•Voltage: 3-phase 380 – 480V

•Power Range: 0.5 – 5HP

•Control Mode: Sensorless vector

•Communications: USS & MODBUS RTU,PROFINET, ProfiSafe, EtherNet/IP

•Energy Efficiency: PROFIenergy

Mounts directly to gear motorMounts directly to gear motor

Wall mount availableWall mount availableNew



SINAMICS G120 DrivesPM240-2 power module

Technology Safety integrated, Positioning, PLC functions and more

Technology Safety integrated, Positioning, PLC functions and more

RobustnessReliable operation

that lasts a lifetime

RobustnessReliable operation

that lasts a lifetime

ModularityReduced inventory and easy, fast servicing

ModularityReduced inventory and easy, fast servicing

CommunicationsFull TIA integration and 3rd party network compatibility

CommunicationsFull TIA integration and 3rd party network compatibility

Energy EfficiencyPROFIenergy, energy

recovery, regeneration, and more

Energy EfficiencyPROFIenergy, energy

recovery, regeneration, and more

Easy HandlingFor commissioning,

service and diagnostics

Easy HandlingFor commissioning,

service and diagnosticsUse the PM240-2 for all your existing and future applications



SINAMICS G120 DrivesPM240-2 power module – frames D, E, F – completing the family

•230V (to 75HP) / 480V (to 200HP) / 690V (to 175HP) HO

Frame Size D Frame Size E Frame Size F

DC Link Reactor DC Link Reactor

Higher Power Density allows for more power per frame size

Higher Power Density allows for more power per frame size

New

Longer motors cablesLonger motors cables

SIL 3 STOSIL 3 STO



SINAMICS G120 DrivesPM240-2 power module – enhanced Hardware features

•230V / 480V (1/2 – 20HP) HO

Frame Size A Frame Size B Frame Size C

Push-Through versions Push-Through versions

Removable terminalsRemovable terminals

Higher power densityHigher power density

Same PM for SINAMICS G120 and SINAMICS S120 blocksize drives

Same PM for SINAMICS G120 and SINAMICS S120 blocksize drives



SINAMICS S120 DrivesContinued innovation with common single axis power module

Common Power Module for G120 and S120Common Power Module for G120 and S120

Available with push through heat sinkAvailable with push through heat sink

Reduction of parts and inventoryReduction of parts and inventory

Expanded power range• 230VAC up to 7.5 HP• 460VAC up to 15HP

PM240-2 Frames D - F• Available for S120 end of summer

(with firmware V4.8)



•New C/ D type booksize • 3 – 30 Amp

SINAMICS S120 DrivesContinued innovation for multi-axis motor modules

Optimized shielding connectionOptimized shielding connection

The Perfect Fit:C types for Continuous motionD types for Discontinuous motion

The Perfect Fit:C types for Continuous motionD types for Discontinuous motion

Less Space in the cabinet- optimized motor wiring connection- triple overload capability

Less Space in the cabinet- optimized motor wiring connection- triple overload capability

New

Optimized & ruggedized mounting plateOptimized & ruggedized mounting plate



•Highest power density in the power range up to 5700 kW

•Energy efficient as a result of its energy recovery capability

•Compatible with all components, functions and tools of the SINAMICS system family

SINAMICS S120 Drives Liquid cooled chassis – maximum power in the smallest space

Rugged and requires little maintenanceRugged and requires little maintenance

Basic Line Modules

Power Modules

Motor Modules / Active Line

Modules

Active Interface Modules

3 AC 380 – 480 V / 500 – 690 V available3 AC 380 – 480 V / 500 – 690 V available

Equipped with Safety IntegratedEquipped with Safety Integrated



•Completion of the SINAMICS S120 family in the distributed drive area

Central DistributedHybrid connection (600VDC + supply voltage + DRIVE CLiQ)

DRIVE-CliQ

AC

/DC

R

ectif

ier

Ada

pter

Con

trol

Uni

t

Cabinet

222111 333

444555

Machine

666

SINAMICS S120M Drives

Combination of 1FK7 servo motor with multi-turn absolute encoder and S120 motor moduleCombination of 1FK7 servo motor with multi-turn absolute encoder and S120 motor module

Hybrid cable can be daisy chained, drastically reducing cabling

Hybrid cable can be daisy chained, drastically reducing cabling



SINAMICS S120 DrivesBuilt-In motion control

Positioning

• Hoists, lifts• Material handling• Feeders, palletizers

etc.

Coordination(Gearing, camming)

• Relative gearing• Synchronized axes• Rotary knife, Flying saw

etc.

• Centrifuge, test stand, mixers• Winders• Auxiliary drives

etc.Speed

SIN

AM

ICS

(EPo

s, D

CC

)



SINAMICS Enclosed DrivesUS Product Portfolio

General Performance High PerformanceDrive SINAMICS G120E SINAMICS G150 S120 CM S150

Description General performance6-pulse, 18-pulse or 4Q

Higher-power variable speed drive

Complex multi-motor common DC bus drive line-ups

High-performance enclosed regenerative drive

Power 1 – 200 HP(0.75 – 132 kW)

150 – 800 HP(110 – 560 kW)

2 – 6,000 HP(1.5 – 4,500 kW)

100 – 1,250 HP(75 – 800 kW)

Voltage 3AC 380 – 480V3AC 460 – 480V

3AC 380 – 480V3AC 500 – 600V

3AC 380 – 480V3AC 500 – 690V

3AC 380 – 480V3AC 500 – 690V

Standards NEMA / UL NEMA / UL / IEC NEMA / UL NEMA / UL

Complete enclosed drives –Ready to install and run




SINAMICS Enclosed DrivesGeneral performance

•Ready-to-Connect-and-Run cabinet drives for general and medium performance non-regenerative applications

Typical Applications

• Pumps, fans, compressors• Conveyors, crushers and kilns• Mixers and extruders• Glass machining

Doors provide easily accessible components for easy installation, maintenance and repairs

Doors provide easily accessible components for easy installation, maintenance and repairs



Built in US, compliant with US specs and codes

Built in US, compliant with US specs and codes

Compact, quiet and energy efficient

Compact, quiet and energy efficient



SINAMICS Enclosed DrivesGeneral performance – SINAMICS G120E

•For a broad spectrum of industrial applications requiring NEMA 1 or 12 standards, SINAMICS G120E enclosed drives are air-cooled, variable speed drives based on SINAMICS G120 drive components

Broad range of control suited for many applications – Available to 200 HP

Broad range of control suited for many applications – Available to 200 HP

Available clean power (low harmonics) 18 Pulse versions

Available clean power (low harmonics) 18 Pulse versions

High efficiency (low losses)High efficiency (low losses)

Complete range features seismic certification

Complete range features seismic certification



SINAMICS Enclosed DrivesHigh performance

SINAMICS S120 CM LC (liquid cooled) SINAMICS S120 CM LC (liquid cooled)

• RECENTLY Introduced new ratings for SINAMICS S120 LC chassis AIM

• Up to 5000HP

Modularity combined with broadest range of standard options

Modularity combined with broadest range of standard options

High efficiency (low losses)High efficiency (low losses)

New

SINAMICS S150 to NEMA StandardsSINAMICS S150 to NEMA Standards



DC DrivesSINAMICS DCM

•High performance converters with wide voltage and power ranges. The converters are designed for both regenerative and non-regenerative versions


• Rolling mills• Mine hoist• Marine propulsion• Cross cutters / shears• Crushers• Banbury Mixers• Magnet Control

One drive for all applicationsOne drive for all applications

Compact Compact

Ethernet/IPEthernet/IP

Higher Current rating –Parallel up to 6 converters in 6 pulse

Higher Current rating –Parallel up to 6 converters in 6 pulse



DC DrivesSINAMICS DCM Base Drives

•Increase productivity and decrease project cost due to extraordinary product reliability

Typical User Target Groups

• Machine Builders • Distributors • End Users• System Integrators • Solution Partners

One part number for the complete drive One part number for the complete drive

Multiple overload ratingsMultiple overload ratings

Fully tested and ready to connectFully tested and ready to connect



DC DrivesSINAMICS DCM Cabinets

•Ready to connect and run enclosed high performance DCM cabinets


• Extruders / Banbury mixers• Test stands• Conveyors• Mine / Hoist• DC current source• Presses• Wire Drawing machines

Type Tested Type Tested

Ready to connectReady to connect

Short down time Short down time



SINAMICS DCPInnovative DC-DC converter for industrial and smart grid applications

•Industrial Applications• Alternative to braking choppers

• e.g. crane & hoist applications• Coupling DC buses with different voltage levels• Battery test stands• Conveyor belts in the mining sector• Supplying permanent-magnet DC motors

••Smart Grid Applications• Battery energy storage systems• Buffer excess renewable energy from wind and

photovoltaic applications to batteries• Exciting synchronous generators from a DC link• Charging and discharging batteries in a stationary

infrastructure for electric cars and buses

30kW & 120kW Bidirectional DC-DC Converter that is also Scalable - 4x parallel at the input and/or output30kW & 120kW Bidirectional DC-DC Converter that is also Scalable - 4x parallel at the input and/or output

Combines a Buck/Boost Converter in one device, allowing overlapping voltage ranges at the input/outputCombines a Buck/Boost Converter in one device, allowing overlapping voltage ranges at the input/output

New




SIMOTICS Motors



SIMOTICS M Main Spindle Motors1PH8

Flexible, dynamic power for precision rotary axes applicationsFlexible, dynamic power for precision rotary axes applications

High power densityHigh power density

Induction and synchronous versionsInduction and synchronous versions

Incremental or absolute multiturn encoder with DRIVE-CLiQ; sensorless also availableIncremental or absolute multiturn encoder with DRIVE-CLiQ; sensorless also available

Forced cooling, water cooling, open-circuit cooling

Forced cooling, water cooling, open-circuit cooling



SIMOTICS S Servo Motors 1FK7 – Generation II

Optimally suited for precise motion movementsOptimally suited for precise motion movements

Higher DynamicsHigher Dynamics

Smoother performanceSmoother performance

Field exchangeable encodersField exchangeable encoders

Gen I – mature productMigration to Generation II

Gen I – mature productMigration to Generation II



SIMOGEARGeared motors

Two stage and three stage reductionTwo stage and three stage reduction Helical, parallel shaft, bevel, and helical worm geared motors

Helical, parallel shaft, bevel, and helical worm geared motors



SIMOTICS S Servo geared motors1FG1

•SIMOTICS S-1FK7 servo motor standard (CT) or dynamic (HD) coupled with SIMOGEAR

Two stage and three stage reductionTwo stage and three stage reduction

Servo helical, parallel shaft, bevel, and helical worm geared motors

Servo helical, parallel shaft, bevel, and helical worm geared motors

New!New




Application



Integrating into Another Automation SystemSiemens offers a comprehensive solution using a 3rd party PLC

S120 Drives

Remote I/O (IP20)

GP Drives RFID PC Network

HMI Hardware & Software

Cablingand Connectors

Network Switch

A 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens productsA 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens products

Remote I/O (IP65)

DC Drives



SIMATIC PLC

Integrating into Another Automation SystemOne step to the advantages of TIA

S120 Drives

Remote I/O (IP20)

GP Drives RFID PC Network

HMI Hardware & Software

Cablingand Connectors

A 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens productsA 3rd-party PLC configured for EtherNet/IP can be used with all these Siemens products

Remote I/O (IP65)

Network Switch

Now the power of aTIA system can be realized

Now the power of aTIA system can be realized

DC Drives



SINAMICS Drive Safety Integrated

SINAMICSG120C

SINAMICSG120D

SINAMICSG130

SINAMICSS110

Category 3, SIL 2, (PL)d +Category 3, SIL 2, (PL)d Category 3, SIL 2, (PL)d ++Common safety functions throughout the drives +Common safety functions throughout the drivesCommon safety functions throughout the drives ++Common safety functions throughout the drives +Common safety functions throughout the drivesCommon safety functions throughout the drives ++

+ Safe Torque Off (STO) Safe Operating Stop (SOS)Safe Stop 1 (SS1) Safe Stop 2 (SS2)Safe Brake Control (SBC) Safely Limited Speed (SLS)Safe Brake Test (SBT) Safe Speed Monitor (SSM)Safe Direction (SDI) Safe Limited Position (SLP)Safe Position (SP) Integrated Acceptance Test

++++ Safe Torque Off (STO) Safe Operating Stop (SOS)Safe Stop 1 (SS1) Safe Stop 2 (SS2)Safe Brake Control (SBC) Safely Limited Speed (SLS)Safe Brake Test (SBT) Safe Speed Monitor (SSM)Safe Direction (SDI) Safe Limited Position (SLP)Safe Position (SP) Integrated Acceptance Test

Safe Torque Off (STO) Safe Operating Stop (SOS)Safe Stop 1 (SS1) Safe Stop 2 (SS2)Safe Brake Control (SBC) Safely Limited Speed (SLS)Safe Brake Test (SBT) Safe Speed Monitor (SSM)Safe Direction (SDI) Safe Limited Position (SLP)Safe Position (SP) Integrated Acceptance Test

+

SINAMICSG120

SINAMICSDCM

SINAMICSS120



SIZER for SINAMICS DrivesDevelopments

•Drives – Power Module PM 240-2 expansion up to Frame Size F

•SIMOTICS S-1FG1 servo geared motors (Shaft Heights 36, 48, 63 now)(Shaft Heights 80, 100 < 3 months)

•Controller selection in tabular form

•Graphic utilization display

•Quick dimensioning with PROFIdrive drives

•Inclusion of SIMATIC S7-1500 and ET 200SP CPUs

•Interface between TIA Selection Tool and SIZER (i.e. single project file possible)

•SQL server no longer requiredSIZER is the engineering tool for SINAMICS drives as well as SINUMERIK, SIMOTION controller, and SIMATIC TechnologySIZER is the engineering tool for SINAMICS drives as well as SINUMERIK, SIMOTION controller, and SIMATIC Technology

New

New



SINAMICS StartdriveSeamless integration of the drive engineering

•Efficient engineering of the complete application

•TIA Portal user friendliness for inverters

•Perfect interaction with SIMATIC

•Automatically integrated in the system diagnostics

•Two integrated traces with “pre-trigger” function

•Simple SIMOTICS Integration

•PROFIdrive and PROFIsafe included

Previously gained knowledge – such as for the configuration of a controller – can be easily transferred to the configuring of the drive

Previously gained knowledge – such as for the configuration of a controller – can be easily transferred to the configuring of the drive



SINAMICS Applicationssiemens.com/sinamics-applications



•Example: 1:1 Synchronism with DCC

SINAMICS Applicationssiemens.com/sinamics-applications



Scan and Download the SINAMICS AppScan and Download the SINAMICS App

SINAMICS Selector AppYou’ve put it off long enough



Thanks

•Jon Krasnokutsky•Director of Marketing•Motion Control & Low Voltage Drives

•Siemens Industry, Inc.•5300 Triangle Parkway•Norcross, GA 30092•Phone: 770-871-3849•E-mail: [email protected]

siemens.com/answers

Documents

What’s New in SINAMICS, SIMOTICS, SIMOGEAR · (110 - 560 kW) Voltages 1AC 200 - 240V 3AC 380 - 480V ... USS & MODBUS RTU, ... Modules Motor Modules / Active Line