Westfälische Drahtindustrie GmbH · transport systems, profiled wires for reinforcements in the offshore technology sector Steel wire for ropes to EN 10264 Materials / DIN EN unalloyd

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Production- andDelivery Programme

WIRE

Westfälische Drahtindustrie GmbH

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THE COMPANYWestfälische Drahtindustrie GmbH can trace their company origins to a works for wire fabrication founded in the year 1856, which was operated as an incorporated firm (AG) as early as in the year 1872 and from 1890 under the present name WDI.

For more than 150 years the company has occupied an important position in Germany, as well as internationally, in the wire industry. Following a group merger (Krupp/Kloeckner) in the meantime, the company has been active on the market since 1st October 1987, again under the company name Westfälische Drahtindustrie GmbH.

Today Westfälische Drahtindustrie GmbH, with company headquarters in Hamm, is the largest group-free wire producer in Europe. Finished products are manufactured at 17 locations in Europe, at the following production facilities in the business sectors:


Hamm, Rothenburg/Saale, Iserlohn, Brotterode, Gelsenkirchen, Brandenburg

Dortmund, Syke, Wurzen, ZwickauUNIROPE Ltd. Mississauga (Canada)

Salzgitter, Brandenburg Nedri Spanstaal B.V., Venlo (NL),Hamm

Hamm, Schwerte, Zweibrücken

Hamm, Rothenburg/Saale

Headquarters Hamm

Rothenburg/Saale, Berlin Bad Gandersheim, Staßfurt

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Productions- and Delivery ProgrammeWIRE

Productions- and Delivery Programme

Wettin/Löbejün • Werk Rothenburg

Steel Wire

Steel Wire for Ropes ...................................................................... 4

Steel Wire for Overhead Powerline ................................................. 5

Spring Steel Wire ........................................................................... 6

Mattress Spring Steel Wire .................................................................7

Cold Heading Wire

Cold Heading Wire / Cold Extruding Steel Wire ........................... 8-9

Spring Steel Wire ......................................................................... 10

Chain Steel Wire .......................................................................... 11

- Process .................................................................... 12

Machining Steel Wire ............................................................................... 13

Low Carbon Steel Wire / Fabrication Wire .......................................... 14-15

Cold Rolled Profile and Flat Steels .......................................................... 16

Aluminium Wire ....................................................................................... 17

Overhead Powerline Ropes ................................................................ 18-19

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General

Products

Steel wire for ropes Round wire for crane cables, elevator cables, lift systems, mining cables, forestry applications, architecturalcables, cables for the automotive and aviation sectors, special cables for the offshore technology area, pro-filed wires for special applications, fully-closed/half-closed cables for guy wire systems, mountain railways,transport systems, profiled wires for reinforcements in the offshore technology sector

Steel wire for ropes to EN 10264

Materials / DIN ENunalloyd steel to EN 10016 / EN ISO 16120

Dimension rangestensil grade (N/mm²)

bright(mm Ø)

galvanized(mm Ø)

heavy galvanized(mm Ø)

ZnAl coated(mm Ø)

1370 0,24 - 8,00 0,24 - 6,00 0,70 - 4,00 0,60 – 5,00

1570 0,24 - 8,00 0,24 - 6,00 0,70 - 4,00 0,60 – 5,00

1770 0,20 - 6,50 0,20 - 5,50 0,70 - 4,00 0,60 – 4,00

1960 0,18 - 5,00 0,18 – 4,30 0,60 – 3,00

2160 0,18 - 4,00 0,18 - 3,55 0,60 – 2,50

2260 0,18 - 3,40 0,18 – 3,20

2360 0,18 - 2,00 0,18 - 0,80

2460 0,18 – 0,50 0,18 - 0,50

2800 0,18 - 0,30

Surfaces

Packaging / Delivery form

bright, galvanized drawn, heavy galvanized drawn, final galvanised, ZnAl coated

• Z-2 Coils with 350 - 500 kg• Z-3 Coils (with/without cardboard core) with 500 - 2.500 kg• Steel and Plastic spools• customer spools by arrangement

Steel wire for ropes

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General

Products

Steel wire for overhead powerline

Steel wire for overhead powerlineEN 50189 • IEC 888 • ASTM B 498SS 424 08 05 • NFC 34-113


wire diameter: 1,25 - 6,00 mm

Dimension rangesSurfaces


hot galvanized

• wooden drums or steel spools up to max. 800 mm flange diameter• Z-2 Coils (wire diameter 1,25 - 3,00 mm)• wound coils

Steel wire for overhead powerline

Westfälische Drahtindustrie GmbHSite HammWilhelmstr. 7 • 59067 HammPhone: +49 (0) 2381 / 276-0Fax: +49 (0) 2381 / 276-211E-Mail: [email protected]

Westfälische Drahtindustrie GmbHSite RothenburgOT Rothenburg • Friedensstr. 2106193 Wettin-LöbejünPhone: +49 (0) 34 691-41-291Fax: +49 (0) 34 691-41-206E-Mail: [email protected]

Production sitesSteel wire for ropes Steel wire for overhead powerline

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General

Products

Spring steel wireAutomobiles, mechanical engineering, window and gate equipment, agricultural technology, furniture industry,filter wire for the filter industry and various industrial products

Spring steel wire for technical springs EN 10270-1


Dimension ranges

SurfacesPackaging / Delivery formbright-grey, phosphated, galvanized,

dry reddish, bright-wet coppered, ZnAl - coated • fabrication coils

• Z-2 Coils 350 - 500 kg

• Z-3 Coils (with/without cardboard core) 750 - 1.000 kg

• Coils (without cardboard core) 1.000 - 2.500 kg

• Spider 750 - 2.500 kg

• rosette laid coils (with cardboard core) 750 - 1.200 kg

• metal and plastic spools

• rods (straightened and cutted) up to max. 6.000 mm

length, depending on size

Spring steel wire

Type SL

bright / phosphated 1,00 - 10,00 mm

galvanized 0,60 - 10,00 mm

ZnAl coated 0,60 - 4,50 mm

Type SM/DM




Type SH/DH




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General

Products

Mattress spring steel wireFurniture industry, Automotive

Mattress spring steel wiretailor-made Materials / DIN EN

unalloyed high carbon steel EN 10016 / EN ISO 16120

0,8mm - 5,00 mm

Dimension rangesSurfaces


bright-grey, phosphated, galvanised

• metal spools 350 – 500 kg

• Z-2 Coils 350 - 500 kg

• Z-3 Coils (with/without cardboard core) mit 500 - 1.500 kg

• formers 750 - 1.500 kg

• rosette laid coils with cardboard core 750 - 1.200 kg

Mattress spring steel wire


Westfälische Drahtindustrie GmbHSite RothenburgOT Rothenburg • Friedensstr. 2106193 Wettin-LöbejünPhone: +49 (0) 34 691-41-291Fax: +49 (0) 34 691-41-206E-Mail: [email protected]

Production sites

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General

Products

Consistent customer-orientation, a high level of readiness to adopt innovation, continuous investment andqualified employees form the basis for the leading position of WDI for cold heading wires.

Our products find application in all industrial production sectors. In particular, in the automotive industry,mechanical engineering and the building industry through to the electrical industry. The leading manufacturerswithin the respective sectors number among our customers.

We supply the European and international market with cold heading wires in the dimension range1.5 mm - 42.0 mm.

• Cold Heading Wire / Cold extruding steel

• Tempering steel • Chain steel

• Roller bearing steel • Tooling steel

• AFP steel • Case-hardened steel

• Special analyses

Cold Heading Wire

The locations Hamm and Iserlohn are the basis of the manufacture, with focus on the following products:

We are the professionalsfor cold heading wire

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Cold Extruding Steel

Products• Cold Heading Wire / Cold extruding steel• Tempering steel • AFP steel• Case-hardened steel

Materials / DIN EN

Surfaces

• according to DIN EN 10263 Part 2-4• according to DIN EN 10267• Special analysis on request

• phosphated • polymer coated • thermo coated • copper-plated • bright• (wire diameter: 1,5 – 5,5mm) see also page 12

Treatment conditions

Dimension ranges


+U+C +AC+U+C+AC+AC+C

Site Hamm: 1,5 mm – 30 mmSite Iserlohn: 6,0 mm – 42 mm Profiles on request

Formers • in parallel or layered / layered coilsReels • Tailor-made

+A+C+AC+U+C+AC+LC +A+C+AC+LC

Production sitesWestfälische Drahtindustrie GmbHSite Hamm • Cold Heading WireWilhelmstr. 7 • 59067 HammPhone: +49 (0) 2381 / 276-283Fax: +49 (0) 2381 / 276-204E-Mail: [email protected]

Westfälische Drahtindustrie GmbHSite IserlohnMühlenstr. 15 • 58640 IserlohnPhone: +49 (0) 2371 / 94 92-0Fax: +49 (0) 2371 / 94 92-50E-Mail: [email protected]

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Spring Steel Wire

General

Products

Spring Steel Wire

Tempering Steel for technical springsMaterials / DIN EN• according to DIN EN 10089• Special analysis on request

Dimension ranges

Surfaces


• phosphated • polymer-coated • thermo-coated

• Reels• Tailor-made

Site Iserlohnwire diameter: 7,0 mm – 40 mm

Treatment conditions+AC +AC+C+AC+SH +AC+SH+C

Production siteWestfälische Drahtindustrie GmbHSite IserlohnMühlenstr. 15 • 58640 IserlohnPhone: +49 (0) 2371 / 94 92-0Fax: +49 (0) 2371 / 94 92-50E-Mail: [email protected]

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General

Products

Chain Steel Wire

unalloyd and alloyed Chain Steel Wire

Materials / DIN EN• according to DIN EN 17115• Special analysis on request

Surfaces Packaging / Delivery form• thermo-coated• limed• bright-light / bright

• Formers • in parallel or layered / layered coils• Reels• Tailor-made

Chain Steel Wire

Dimension ranges

Treatment conditions+U+C +AC+C+A+C+AC+U+C+AC+LC +A+C+AC+LC

Production siteWestfälische Drahtindustrie GmbHSite IserlohnMühlenstr. 15 • 58640 IserlohnPhone: +49 (0) 2371 / 94 92-0Fax: +49 (0) 2371 / 94 92-50E-Mail: [email protected]

Site Iserlohn wire diameter: 4,0 mm – 25 mm

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WDImer-Process

Westfälische Drahtindustrie GmbHSite Hamm • Cold Heading Wire DivisionWilhelmstr. 7 • 59067 HammPhone: +49 (0) 2381 / 276-283Fax: +49 (0) 2381 / 276-204E-Mail: [email protected]

Production site

-technology is for:Higher environmental compatibility - lower costs• Aggressive re-phosphating chemicals can be substituted with -technology by more environmental acceptable mediums. • Coating free of phosphatelong life of

cold forging oillife

of toolslife

of cleaning

mediums

cleansing

expenditure

of oil-system

phosphatemud

Phosphate Contains no dangerous contents materialsabove the limit values according to

(EG) No. 1907/2006Free of Borat and Nickel

Achievement spectrum:• for cold heading wires ≤ 5,5mm

• High processing qualities with diminished layer weight

• lower tool wear

• is well acceptable with all cold forging oils

• Long life of cold forging oils by lower wear

• steady, optimum layer stamping with

-technology about the whole wire vein

• Improved machine terms by reduced soiling of the

cold forging tools

The full phosphatelayer substitute.

We are the professionalsfor cold heading wire

www.wdimer.de

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Machining Steel Wire

General


Production sites

As an extension to our comprehensive bright-steel product range, we also offer all the usual free cutting steels in thefollowing implementations:

• Coils up to 2.500kg• Reels Tailor-made• Formers Tailor-made

+U+C K cold drawn

+A+C GK soft-annealed and cold-drawn

+AC+C GKZK annealed and cold-drawn

+U+C+AC+LC KGK cold-drawn and annealed andcold-drawn

Westfälische Drahtindustrie GmbHBright Steel • Site SchwerteBinnerheide 23 • 58239 Schwerte Phone: +49 (0) 23 04-94 112-0Fax: +49 (0) 23 04-94 112-88E-Mail: [email protected]

Nedri Industriedraht GmbHAugust-Thyssen-Str. 259067 HammPhone: +49 (0) 2381 / 271-03Fax: +49 (0) 2381 / 271-365E-Mail: [email protected]

Materials / DIN EN 10277


• with and without Pb• with and without Te• Special Qualities on request

Dimension ranges• Coils 2 - 15 mm Ø• Reels 2 - 12 mm Ø • Formers 2 - 10 mm Ø • Profiles such as: square, hexagonal, half-rounded• Special Profiles on request• Tolerances ISO h11-h9-h8

Surfaces• bright-light / bright

Westfälische Drahtindustrie GmbHSite IserlohnMühlenstr. 15 • 58640 IserlohnPhone: +49 (0) 2371 / 94 92-0Fax: +49 (0) 2371 / 94 92-50E-Mail: [email protected]

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Low Carbon Steel Wire

General

Products Materials / DIN EN

Steel wire / Fabrication wire Machine, plant and steel construction industry, retail store construction, displays, automobiles, furnitureindustry, household wares, chains, shotblast material, tool carrier, filter industry, fence construction, gardenand landscape structuring, connection elements, logistics, building industry, electrical and cable industry, wire bending parts, domestic appliances and catering, animal husbandry, welding technology, lightning protectionsystems, stone-filled wire cages and the packaging industry

• according to DIN EN• Special Materials Low Carbon Steel• Special Qualities on request

Low carbon steel wire

bright finish

for chrome-plating surfaces

for laminationable surfaces

for zinc coating surfaces

Geometry

Dimension ranges

Such as: round, square, hexagonal, profiled, flat and Special Profiles

Wire diameter: 0,50 mm – 15,00 mm depending on specification, Surface and Profiledifferent specifications on request

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Low Carbon Steel Wire

Surfaces


Production sites


bright, bright-wet (white, reddish or coppered), bright-dry, bright-light (bright or reddish), rolled bright, black-, scale-free or bright annealed, etched, limed, bonded, soft / hard galvanized, thick galvanized, ZnAl coated, electrolytic metallic coating (nickel, zinc, copper), plastic coated

Reels, Formers, in parallel or layered / layered coilswire rods, Spools, Tailor-made

+U+U+C K+AC G+AC+C GK+U+C+AC KG+U+C+AC+LC KGK


Westfälische Drahtindustrie GmbHSite RothenburgOT Rothenburg • Friedenstr. 2106193 Wettin-LöbejünPhone: +49 (0) 34 691-41-291Fax: +49 (0) 34 691-41-206E-Mail: [email protected]

Westfälische Drahtindustrie GmbHSite BrandenburgKummerléstraße 114770 Brandenburg an der HavelPhone: +49 (0) 33 81-79 37 850Fax: +49 (0) 33 81-79 37 879E-Mail: [email protected]

Nedri Industriedraht GmbHAugust-Thyssen-Str. 259067 HammPhone: +49 (0) 2381 / 271-03Fax: +49 (0) 2381 / 271-365E-Mail: [email protected]

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Cold Rolled Profile and Flat Steels in Coils and Rods

General

Cross section Materials / DIN EN

Cold Rolled Profile and Flat Steels in Coils and Rods

According to DIN ENSpecial Grades on requestEddy-current testing on requestStrength: 280 N/mm2 up to 1.600 N/mm2

flat, semi-circular, oval, triangular, rectangular,hexagonal (up to SW 12 mm), trapezoid, special profiles

Edge geometry


Dimension rangessharp-edged, broken edges, rounded edges, round edges (R=0,5 x Thickness), tailor-made

• Coils - pack winding(Inner-Ø: 400 – 600 mm, Weight max 2.500kg)• Rods – Bundles(500 – 1.000 kg, Lenght: 2.000 – 6.000 mm)• Wire in Rings (80 – 180 kg)• Wire in Coils (up to 2.000 kg)• Tailor-made

Width: 4 – 25 mmThickness: 1,5 – 8 mmDiameter: 2,5 – 7 mmCross Section: 8 – 120 mm2

Production siteWestfälische Drahtindustrie GmbHSite BrotterodeAm Drahthammer 1 • D-98599 Brotterode (Thüringen)Phone: +49 (0) 36 840-41 41 1Fax: +49 (0) 36 840-3 22 65E-Mail: [email protected]

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Aluminium Wire

Treatment conditions Materials / DIN ENE-Aluminium EN 60889Al-Mg-Si alloy EN 50183Al min. 99,5 %Aluminium for Cold forming

hard-drawn, cold-drawn and tempered,cold-drawn, annealed and cold-drawn

Surfaces


Dimension ranges• bright• bright clean• PVC-coated

• conical Coils max. 1.000 kg• Coils with max. 630 mm flange diameter• Reels

Wire diameter: 1,80 - 13,00 mm


Production site

GeneralAluminium Wire

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General

Products

Overhead lines and underground cables in different design implementations and constructions, for newconstruction of routing lines, for the repair maintenance of existing transmission networks, for the connectionof transformer substations, solar and wind-park systems. As well as the upgrading of existing lines throughhigh-temperature cables to increase transmission performances.

• Aluminium steel reinforced conductors to EN 50182

- with galvanized steel core (ACSR)

- with aluminium-claded steel core (ACSR/AS)

- of aluminium-alloy (AACSR, AACSR/AS)

- of thermal-resistant aluminium (TACSR, TACSR/AS, GTACSR, GZTACSR)

• Aluminium conductors to EN 50182

- E-Aluminium - of aluminium-alloy

- of thermal-resistant aluminium

• Steel strands for earthing and grounding to DIN 48201-3

- of galvanized, ZiAl or aluminium-claded steel wire

• Square ropes

• Compacted ropes for insulated conductors and cables

• High temperature ropes for ranges from 150°C to 210°C

• HTLS/GAP ropes for specific low sag applications

• Cold drawn and cleaned aluminum wire for special applications

Overhead Powerline Ropes

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Materials / DIN EN• E-aluminium to EN 60889• aluminium-alloy to EN 50183• TAL / ZTAL - Aluminium EN 62004• galvanized steel wire to EN 50189• aluminium-claded steel wire to EN 61232

• Wires cold-drawn and stranded• Wires cold-drawn, annealed and stranded

16 - 1.250 mm² cross-section

galvanized steel wire, drawn aluminium wire,drawn and annealed aluminium wire

Dimension ranges

Surfaces

Treatment conditions Packaging / Delivery form• Steel or wooden drums with up to 2.600 mm flange diameter• Coils (500 – 1.000 kg)• coiled rings

Westfälische Drahtindustrie GmbHSite BerlinGradestraße 109 • 12347 BerlinPhone: +49 (0) 30 - 606 10 08Fax: +49 (0) 30 - 606 70 84E-Mail: [email protected]


Production sites

Overhead Powerline Ropes

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Wilhelmstr. 7 • 59067 Hamm

Phone: +49 (0) 2381 / 276-0

Fax: +49 (0) 2381 / 276-211

E-Mail: [email protected]

www.wdi.de

© WDI 03/2012

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Documents

Westfälische Drahtindustrie GmbH · transport systems, profiled wires for reinforcements in the offshore technology sector Steel wire for ropes to EN 10264 Materials / DIN EN unalloyd