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Who We Are…
At Western Energy Products and Services, we are not new to the oil industry. Owned and operated by Alaskan Energy Resources, Inc., Alaska’s “point of contact” for services and technologies for more than 10 years, we have “history” as a premier provider.
Western Energy Products and Services (WEPS) was formed in early 2011 to expand and provide PDC reamer services to the lower 48 states.
With office and support facilities located in Anchorage, Alaska; Roosevelt, Utah; Denver, Colorado; Dickinson, North Dakota, WEPS has a complete engineering support team to offer our customers both in-house and on-site support engineering. Our employees have an average of more than 20-plus years in the Oil Industry, with a full understanding of and excellence in drilling operations.
Challenge for Operators in Williston Basin Wells
• Eliminate dedicated reamer run in Bakken wells
with ream-while-drilling (RWD) application
• Introduction of 5 7/8” OD PDC reamer for use in 6” lateral section: non-mag and steel body tools
• Successful installation of multiple swellable packers – up to 40 per well
• Deliver significant savings per well (up to 3 days rig time)
Hazards of Bakken Slide 4
• 30+ formations from surface to target
• Potential aquifers • Sticking salt,
bentonite beds • Sloughing shales • Known H2S
Williston Basin Well Design
• 8 ¾-inch vertical hole and build section in target formation at 9,000’ to 10,000’ TVD
• 6-inch hole lateral section in Bakken at around 11,000’ TVD
• Lateral up to 9000’ – 10,000’
• Multiple swell packers to TD
Slide 5
BAKKENWELLBORE SCHEMATIC
,
4 ½” 11.6# HCP-110 LTC @ 20,430’ MD6” Diam. Hole
7” 29&32# P-110/HCP-110 LTC @ 11,059’ MD8 ¾” Diam. Hole
9 5/8” 36# J-55 LTC @ 2,322’13 ½ “ Diam. Hole
Top of 4 ½“ Liner @ 10,198’ MD
KOP @ 10,297’ MD
TD @ 20,434’ MDTVD = 10,713’
7” 29# P-110 LTC (0’-7191’)7” 32# HCP-110 LTC (7191’-9462’)7” 29# P-110 LTC (9462’-11059’)
Hybrid: 35 oil swell pkrs w/ 15 sleeves in toe; 36 stage P&P/sleeve hybrid
ROD DETAIL AS OF Description Length MD
Total MDTUBING DETAIL AS OF
Description Length MD
Total MD
9 5/8” Cement JobLead: 250 BBLS (441SX) 11.2# CLASS CTail: 60 BBLS (225 SX) 14.2# CLASS Cbumped plug; cmt returns
7” Cement JobLead: 70 BBLS @ 11.6# = 161 SKS CLASS G:POZ W/ 100 LBS CEMNETTail: 182 BBLS @ 15.5# = 573 SKS CLASS G W/ 300 LBS CEMNETbumped plug; full returns
Top of Cement @ 2,920’ MD
Swellable Packers
• 4-1/2” base pipe • 5.5” – 5.75” element
OD • 3-7ft element length • 20-40 packers per
10,000’ 6” lateral section.
Slide 6
Which is better? A dedicated clean out reamer run or ream while drilling ?
Could you go in and renovate the house below (located in Ward County)?
Dedicated clean out run is an after the fact situation – ideally we would like that
nice smooth lateral to start with ie the new home – skip the renovation
Slide 13
An Innovative Solution
• Incorporate PDC Reamer to drill/ream in 6” hole
• Eliminates need for dedicated reamer run
• Delivers high quality wellbore for multiple packer completion
Slide 11
Ream-While-Drill (RWD) Tool Design Requirements
• Design a PDC reamer tool with low manageable torque
• Design a PDC reamer tool with enhanced sliding / steerability features
• Insure successful packer installation at well TD (eliminate any clean out runs)
• Offer both steel and non-mag tools for optimal BHA Design
• Offer specific well / rig tool connections to eliminate need for x-overs.
Slide 13
Slide 14
WEPS Challenger PDC Reamer Low / Manageable Torque
• PDC cutters set slightly lower than tool
OD
• No-go Gauge ring passes over PDC cutters and stops on TCI cutters
• Reduces torque by having PDC cutters smooth ledges but not drilling new formation
• Ability to drill out of casing and only have flat / mesa top TCI cutters in contact with inside of casing during drill-out.
Slide 15
WEPS Challenger PDC Reamer Improved Sliding / Steerability
• Flat / mesa top TCI profile cutters –
improved sliding operations
• Wider blade profile – improved sliding operations
• Decrease in blade spiral for increased junk slots / flow channels and to improve sliding operations.
WEPS Challenger PDC Reamer Tool
Reamer with Drilling Functionality • Reduce back reaming time • Removal of Irregularities for
smoother POOH • Better hole quality
Removes hole irregularities by: • Scraping • Cutting (Shearing)
Dual cutting mode ideal for transition drilling
32 PDC cutters (redundant) for
optimal hole cleaning 152 flat / mesa profile type TCI cutters
for optimal gauge protection – TCI cutter height 1/8”
Slide 17
Slide 18
WEPS Challenger PDC Reamer Features
• PDC cutters on leading edges of blades
• Allow re-opening holes to avoid having stuck pipe during POOH
• Reduce torque and drag in highly irregular holes
• Improve hole gauge and shape by removing ledges and irregularities
• Allow opening key-seats & ledges
• Acts as backup hole opener when bit gets under-gauge
• Cutter design and distribution to match application severity
Conclusions: Use of WEPS Challenger PDC Reamers
• 100% successful swellable packer installations • No issues with steerability • Increase in rotary ROP – smooth well bore,
greater on bottom WOB • Low / manageable torque • Versatile RWD BHA using both non-mag and
steel body PDC reamer tools • Eliminates dedicated reamer run • 3 days rig time savings per well
Slide 19
Impact of Use of New Technology
• Evolution of Williston Basin well design
• Lateral BHA design with stabilized lower BHA (MWD stability)
• Increasing lateral lengths • 10,000 to 15000+ ft
• Increasing number of swell packers installed • From 8 to 40+ swell packers
per well • Poised to respond to future
changes…
Slide 20
Rockin’ (Reaming) in the Bakken • Innovative solution using PDC Reamer proven in multiple wells • Reamed-while-drilling (RWD) in excess 3,000,000’ of hole / over 300 wells in ND/MT • Eliminates need for dedicated reamer run • Saves average of 3 days/well • $225K savings per well • Established ‘best practice’ for Williston Basin wells
Slide 21
WEPS Optional Challenger PDC Reamer Tool Designs
• WEPS strives to improve on current PDC reamer design with feedback from operators and DD companies.
• WEPS manufactures all of our Challenger reamers in the US
• We have the ability to react very quickly to customers needs and can design and manufacture new designs / sizes in about 6 weeks.
• WEPS currently has 8-5/8”, 6”, 5-7/8” and 5-3/4” OD tools available for use in 8-3/4”, 6-1/8”, 6” and 5-7/8” hole sizes.
Acknowledgements/Thank You/Questions
Through combined efforts of proven North Dakota operations groups, rig and service companies, application of this new technology in Bakken wells: has eliminated the dedicated reamer run at TD while delivering good wellbore condition that enables multiple swellable packers to be run in a single, fast trip. Those operators, drilling contractors and service contractors are gratefully acknowledged for their support in moving this project forward, along with WEPS / AER field service personnel.