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Westcon Yards – Delivering Subsea Solutions - a short introduction

Westcon Yards – Delivering Subsea Solutions

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Page 1: Westcon Yards – Delivering Subsea Solutions

Westcon Yards – Delivering Subsea Solutions- a short introduction

Page 2: Westcon Yards – Delivering Subsea Solutions

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Yards Power &Automation

LiftingTechniques

Geo/Seismic

Westcon Group

Approx. 900 employeesRevenue of 2.7 BNOK (2014)Subsea Rig repairs &

classificationShip repairs

Page 3: Westcon Yards – Delivering Subsea Solutions

Project delivery with apeople oriented focus

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Page 4: Westcon Yards – Delivering Subsea Solutions

• Inhouse Engineering and Design

• Large Fabrication Facilities

• Shipyard Facilities

• Onquay delivery and swift loadout

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Page 5: Westcon Yards – Delivering Subsea Solutions

Our YardsServing the Norwegian Continental Shelf from strategic locations

HELGELAND

FLORØ

KARMSUNDØLEN

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STAVANGER (OFFICE)

Tampen

North Sea

Norwegian Sea

Barents Sea

Page 6: Westcon Yards – Delivering Subsea Solutions

Stavanger • Project Management• Engineering• 3D Survey and Scanning

Page 7: Westcon Yards – Delivering Subsea Solutions

FlorøCapacities

• Sheltered dry dock: 200 x 40 x 7 m• 1 deep-water quay for ships and rigs• 1 medium-water quay for ships• Large indoor production facilities with heavy lift capabilities

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Page 8: Westcon Yards – Delivering Subsea Solutions

Florø Central hub to the North Sea

Close to Saga Fjordbase

Airport10 mins away

City Center

Westcon Yards Florø

North Sea & Tampen Area

Page 9: Westcon Yards – Delivering Subsea Solutions

Sheltered drydock 200 x 40 m

4 x 110 ton lift.cap.

Section ass. hall5105 m²75 + 45 ton lift.cap.

Quay/dock cranes150 + 182 Ton

North quay80 + 45 m incl. pierDepth 14 m

Outfitting quay170 mDepth 5 m

Flame cutting hall 2520 m²Prefabr. hall1440 m²

Offices and store3150 m² + 620 m²

Prefab. piping1500 m²

Surface Treatm. hall1022 m²

Total area of site : 150.000 m2

Main gates (BxH): 41,2x11,5m / 25x20m

Main gates (BxH): 2 ea. 23,8x18m

Florø Excellent Capacity and Logistics

Multi-wheelers – 2 x 250T

Page 10: Westcon Yards – Delivering Subsea Solutions

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Helgeland Serving Northern part of Norway

Sheltered drydock 100 x 28 m

2 x 50 ton lift.cap.

Deepwater Quay60m length50m deep

Production hall, 2 300m2Main gate: L20xH13 m10 + 25 tons lifting cap.

Prefabrication hall, 700m2Main gate: L6xH6 m5 tons lifting cap.

Administration building20 customer officesVideoconferencing

Large Outoor Areas

Page 11: Westcon Yards – Delivering Subsea Solutions

ØlenCapacities

• Floating dock: 150 x 26,5 x 6,6 m• Floating dock: 76 x 13 x 5,7 m• 4 deep-water quays for ships and rigs (Depth 19 – 23 m)• Cranelift capacity up to 7.600 tons

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Page 12: Westcon Yards – Delivering Subsea Solutions

DusavikWestcon Service Sveis

• Small and medium size fabrications• 600 m2 of indoor production facilities• Large outdoor areas available• Quay access on NorSea Base

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Hydraulic rack

Transportation Frame – DNV 2.7-3ROV Basket

Subsea Crane Foundation

Page 13: Westcon Yards – Delivering Subsea Solutions

ConceptDesign

System Engineering

& Basic Design

3D Scanning

Production Engineering

Data Management

Systems

200 engineers within relevant disciplines from structural, piping, FEM analysis,hydrodynamics, lifting & rigging, scanning, welding, NDT and surface treatment.

Engineering & Design

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Page 14: Westcon Yards – Delivering Subsea Solutions

Westcon 3D Solutions offers an unique opportunity to perform 3D scan of subsea equipment before it is installed subsea.

Provides a true «as-is» 3D model of the Subsea Product to be used for:

- As-built documentation provided to Operator or Installation Contractor.

- Perform deployment and installation simulations with «as-is» size of the objects.

- Field-layouts

- Use for post-installation engineering, such as design modifications, measure clearances and gaps, clash detection, future tie-ins and expansions and more.

Demonstrations: Deploy XT in moonpool area Handling of XT and RTs

3D Solutions Subsea Opportunities

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Page 15: Westcon Yards – Delivering Subsea Solutions

Westcon Total Concept for Subsea Deliveries

Design, (re)certification and supply of lifting structures/padeyes and

slings/rigging

NDT and InspectionsSurface Treatment

Fabrication and testing of small and large subsea structures,

manifolds, modules and framesFigure: Subsea PLET

HSEQC/QA

ProjectManagement

CostControl

DocumentControl

Supply ChainManagement

Fabricationand Logistics

Managed with Westcon Information System (WIN) :

Dimensional control and 3D-Scanning

Complete Engineering scope from initial design to delivery

Centrally located fabrication site with excellent facilities for vessel

mobilisations / equipment pick-up

Large facilities for System Integration Tests (SIT), Stack-Up Tests, Pigging/Gauging and more

Page 16: Westcon Yards – Delivering Subsea Solutions

Westcon Yards - Subsea

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• Unique facilities along the Norwegian Continental Shelf

• Dedicated and skilled subsea organization

• Network of vendors complementing the in-house services

• Locations enables cost efficient handling of large units

• ISO9001:2008, ISO3834-2& Achilles Certification

Page 17: Westcon Yards – Delivering Subsea Solutions

17 Standalone PLET c/w PLR

Example – Delivery Projects

MoHo Phase 1bis development, Congo (2015/Total)

Scope of Delivery: • Foundation 100T(Pile)• Subsea Landing Structure, 62T• DMPPM 25T• Dummy SLS 42T• Pressure testing, Stack-up, ROV Interface test • Load Out to transport vessel• Sea-Fastening & Grillage and all Lifting operations • Installation Rigging for all items

Page 18: Westcon Yards – Delivering Subsea Solutions

18 Standalone PLET c/w PLR

Example – Delivery Projects

Gina Krog Riser Base, (2015/Statoil)

Scope of Delivery: • 1 off Rise Base c/w Manifold• Testing

• Pressure testing, Stack-up, FAT, SIT • Load Out

• Sea-Fastening & Grillage

Page 19: Westcon Yards – Delivering Subsea Solutions

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Smørbukk South Extension (2014/Statoil)

Scope of Delivery: • 9" L-spools, Superduplex, 60m length.

Incl. FJC, FAT and SIT.• PLETs, 40T structures, incl. CPI valves and

porches, FAT and SIT• Spreader bars• Mud mats• Installation Aids / Wet Store Supports• Tether Anchor• Installation Rigging• General support to Installation Vessel

Example – Delivery Projects

Page 20: Westcon Yards – Delivering Subsea Solutions

20 Standalone PLET c/w PLR

Example – Delivery Projects

Ivar Aasen PLETs, (2015/Det Norske)

Scope of Delivery: • 6 off PLETs• Testing

• Swivel testing and interface testing against PLR Stroking tool

Polarled PLET and THOR assy, (2015/Statoil)

Scope of Delivery: • 1 off PLET• 1 off THOR Tie-in porch

Finished fabrication activities

SIT test lift complete with PLR

Page 21: Westcon Yards – Delivering Subsea Solutions

21 Standalone PLET c/w PLR

Example – Delivery Projects

Martin Linge, (2015/Total) - ongoing

Scope of Delivery: • 3 off Subsea Riser Bases and Covers (800T) – fabrication, testing and load-out.

Page 22: Westcon Yards – Delivering Subsea Solutions

22 Standalone PLET c/w PLR

Example – Delivery Projects

Snorre UPA, (2015/Statoil) - ongoing

Scope of Delivery: • Design, fabrication and testing of 2 off WO reel frames

TRT ReelTHRT Reel

Page 23: Westcon Yards – Delivering Subsea Solutions

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Spool and Spreader bar assembly

Standalone PLET c/w PLR

Our main Customers and Clients