Wellmann Engineering

We design production processes

Wellmann Engineering Expertise, experience and intuition Page 06-07

Wellmann Automation Process optimization with automation and IT consulting Page 08-09

Wellmann Service Your needs in focus Page 10-11

WELLMANN ENGINEERING Our philosophy

“We design production processes …

• For the essential things of life• From the raw materials to the final product• For small and large companies• Flexible for all requirements• At home and worldwide

… with joy and responsibility.”

This is how Wellmann Engineering sees itself as a flexible, internationally operating partner of industry.

Our good customer relationships are based on the following principles:

… The needs of our customers influence in our daily operations.… Customer’s demands are taken seriously and will be realistically

assessed.… We work in close contact with our customers and we complement

each other.… Our team works openly and constructively together.… Appreciation and mutual understanding of others work is in high

importance to us.… We realize that our daily actions must serve as a good example

for others – so that our performance sets a high standard.… We know that advanced training ensures high quality of work.

That is why we are up-to-date with the best available technology.

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Wellmann History

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WELLMANN HISTORY Benefit from our experience

Since more than 20 years Wellmann stands for path breaking technology in production process. 1991 the company’s history began with projects in the daily industry. Today Wellmann is a global acting engineering specialist and develops solutions for process technology for the food indus-try (such as milk, sugar, baking, beverage and meat industries) as well as the pharmaceutical industry and the brewery branch.

Developing innovations in process technology – adaptive for all requirements and with much commitment is our key to compe-tence.

Due to the highly motivated and competent specialists in the three divisions of engineering, automation and service, Wellmann offers a high level of innovation and adapts quickly to new situations.

With our specialists in all branches and tailor-made concepts based on your requirements Wellmann Engineering implements complex projects - all from one source!

1991

Com

pany

foun

datio

n as a

n eng

ineer

ing

and

sales

office

for p

roce

ss pl

ants

1999

Relo

catio

n and

Expa

nsion

of th

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ce an

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war

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se ca

paciti

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8 em

ploye

es20

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2001

New

build

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at t

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esen

t site

: Kün

sebe

cker

Weg

48, H

alle (

Wes

tf.) –

23 e

mplo

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1994

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and t

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dition

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mplo

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Wellmann History

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“The success of Wellmann Engineering as a process technology specialist in the natio-nal and international markets is based on individual consulting and high flexibility. Our excellent employees are a key asset. Highly motivated and qualified employees bring highest performance for you.”Gerhard Wellmann, Founder and owner of Wellmann Anlagentechnik GmbH

2004

Esta

blish

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t of t

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arm

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busin

ess d

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e tha

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2007

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2010

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2013

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Based on the successful cooperation of our experts in process and automation technologies Wellmann Engineering develops solutions for complex engineering tasks.We support our customers and partners from the first briefing to the CAD construction, material selection and purchasing, SPS programming, subassembly and assembly all the way to commissioning. Wellmann Engineering develops tailor-made solutions based on the customer’s individual requirements which are always in our focus.

We develop process technology concepts according to require-ments for the pharmaceutical, beverage and food industries. For the beverage industry, we develop concepts for the produc- tion of mineral water and lemonade and offer the consultation for breweries. Furthermore we develop concepts for companies producing dairy products, meat, bakery goods and chocolate. Besides these main business fields, our specialists also offer so- lutions for the production of vegetable oil and renewable fuels.

We are your partner for finding new solutions!

Our success is based on the close cooperation with our custo- mers as well as on transparent working processes, which are always accessible by our customers.

Flexibility, commitment and the expert knowledge of our em- ployees ensure your success – that’s what our customers can rely on – as they have been for over 20 years.

WELLMANN ENGINEERING Expertise, Experience and Intuition

Wellmann Engineering

Wellmann Engineering

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Our Engineering Process

• Adherence to time and budget limits for better planning

• Transparency of all process steps through intensive communication

• Effective exchange of experiences and mutual learning throughout the entire project

Our services:

• Project support and management from the concept through implementation to commissioning and coaching during production

• Software development for process automation

• Process analysis to reveal optimization potential

• Process tracking

• Production data collection and analysis, such as the tracking of chargers.

• Documentation according to international standards

• Service, Maintenance, Repair

• Overhaul of used plants

Task

definiti

on

Concep

t pre

para

tion

Constru

ction s

ite as

sembly

Inhous

e modu

le man

ufactu

ring

Mate

rial p

rocu

remen

t

Detail

engin

eerin

g

Budge

t compil

ation

Basic

engin

eerin

g

Proce

ss optimiza

tion

Super

vision o

f pro

ducti

on

Commissionin

gOper

ator t

raini

ng

Proce

ss an

alysis

Your benefits:

Wellmann Automation

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WELLMANN AUTOMATION

Reliability, quality, optimal process parameters, innovative concepts, user-friendly operator interfaces and functional safety are the fundamental principles of an optimal auto- mation solution. Our automation team is specialized in sol- ving problems of plant processes and offers you consulting services, concept development, IT solutions, as well as after- sales service – all directly from Wellmann Engineering!

Wellmann Engineering develops tailor-made fitting and integrated automation and IT solutions processes and needs according to your existing infrastructure. The basic enginee- ring serves as a foundation for each individual customer concept, extension or upgrade of existing plant facility and process control.

Adherence to time and budget limits are important targets in our project management. The project’s success is guaranteed by standardized project management operations.

We offer you programming solutions – from the simple controller up to the graphic visualizations with touch-screen operation. Our automation concepts for complex production processes offers everything you need to make your proces- ses reliable – including operational control systems with ERP connection and process data collection with charge backtra- cking.

In addition to automation concepts, Wellmann Engineering offers individual IT consulting – to make your process tech- nology more stable and more reliable.

Process optimization through automation and IT consulting

Wellmann Automation

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• Automatic process control programs

• Visualization of plants• Control and visualization systems for the pharmaceutical industry

• Control systems linked-up to ERP systems

• Hardware engineering using the standard software EPLAN Electric P8 for electric and pneumatic systems

• Software engineering with WinCC, WinCC flexible, Totally Integrated Automation (TIA) Portal or Wonderware according to valid FDA regulations

• Prospective and retrospective software validation

• Management of formulas (ingredients und process steps)

• Raw materials warehouse management

• Batch traceability

• Commissioning

• Software qualification

• Migration of existing process control systems (Siemens, Erdmann)

Our services:

The concepts of Wellmann Engineering bring your company trans-parency in your complete process chain. For perfect automation control, all processes must be considered from the basis. We develop concepts for a reliable process control with hardware and software from the production to the administration control level.

Our concept:

Sensors / Actuators

PLC Programmable Logic Controller (Control Level)Machine operation and Process control

Supervisory Control and Data Acquisition (Supervision Level)Industrial control system / operating and monitoring system

Manufacturing execution system (Management Level)Real-time production process control / operating and production data collection

Enterprise Resource Planning (Enterprise Level)Production and resource planning

ERP

Device Control (Field Level)In- and output system

SCADA

MES

Wellmann Service

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Our flexibility and expertise guarantee operational availability of your process technology. We ensure the reduction of downtime by close cooperation with you as our customer. This is why custo-mers worldwide rely on our service.

System stability of your plants and processes is based on elabo-rate planning. Our experienced project leaders avoid mistakes which may occur in the planning phase, to ensure process avai-lability. A steady team is assigned to your plant permanently for better application of project knowledge. In case of disturbance our service team offers immediate support and advice on-site.

To reduce machine downtimes, a quick access to your plant is necessary. Our online service with remote maintenance ensures a quick fault analysis and clearance.

Timely replacement of wear and spare parts is required to avoid unintended breakdowns. With a detailed analysis of the actual condition a maintenance schedule is developed to eliminate weak spots and avoid production downtimes. Wellmann Engineering accepts responsibility for the reliability of your production pro-cess.

WELLMANN SERVICE We are at your disposal – your needs are our priority

Wellmann Service

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Fault analyses, program changes or optimizations and even small start-ups can be achieved directly online – without travel time.

An experienced team at Wellmann Engineering is available from Monday to Friday at regular opening hours. On weekends, our customers have a designated contact person for quick support in case of machine down-time.

• Installation and start-up

• Maintenance

• Periodical checks

• Service contract

• Spare parts service and commodities

• Repair service

• Qualification and calibration

• Optimization of processes and IT

Online-Service:

Service-Hotline:

Our services include:

Tel. +49 (52 01) 81 61-60 – Fax +49 (52 01) 81 61 69 www.wellmann-engineering.eu

Wellmann Anlagentechnik GmbH Künsebecker Weg 48 D-33790 Halle (Westf.)