WELCOME TO THE TECHNICAL PRESENTATION OF SC500 1

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  • WELCOME TO THE TECHNICAL PRESENTATION OF SC500 1
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  • TECHNICAL SPECIFICATIONS 2 VOLTAGE (V)24 IP PROTECTION CLASSIP X4 INSULATION CLASSIII RATED POWER (W) in working condition500 BRUSH MOTOR POWER (W)450 VACUUM MOTOR POWER (W)280 Drive MOTOR POWER (W)200 VACUUM (KPA)760 mm H 2 O SOUND PRESSURE LEVEL (dB(A)) / silent mode63 / 60 WATER FLOW (L/Min) max LEV42,8 TANK (L) SOLUTION / RECOVERY45 / 45 BRUSH PRESSURE (KG) normal / extra-pressure15 / 30 BRUSH SPEED (RPM)155 BRUSH SIZE (MM)530
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  • CONTROL PANEL 3 Grey Operator key - start display
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  • SERVICE MENU YELLOW key superuser Key include magnet inside: grey key 1 magnet = switch machine ON Yellow 2 magnet = enter to service mode 4 To adjust: speed + speed - Voltage to EB2 sensor Key > 2,45Key issue 2,18 2,45Grey 1,23 2,18Yellow < 1,23PCB sensor issue
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  • HOUR METER 5 Cumulated running time for each motor: Key ON Traction motor Brush motor Vac motor Running time reset: keep pressed for 10sec + Total Traction motor Brush motor Vac motor
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  • ADJUSTABLE PARAMETERS TABLE 6 Cod.DescriptionMinimum Default setting Maximum CHM1Percentage detergent concentration level 10.25 % (1:500) 3 % (1:33) CHM2Percentage detergent concentration level 20.25 % (1:500)0.80 % (1:125)3 % (1:33) P1/P3Solution level 1 in % of fixed level 3 following machine speed0 %25 %100 % P2/P3Solution level 2 in % of fixed level 3 following machine speed0 %50 %100 % P3Solution level 3 following machine speed1,0 cl/m3,0 cl/m5,0 cl/m P4Enabling level 4 activated 2,8 liters/min regardless speedOFF ON SPTTimer EcoFlex function0 (disabled)60 sec.300 sec. XPRESExtra pressure enablingOFFON FVMINMinimum speed forward0 %25 %100 % FVMAXMaximum speed forward10 %100 % RVMAXMaximum speed backward10 %30 %50 % BAT (**)Battery type on board (see tabel)015 TOFFTime auto power off0 (disabled)300 sec.600 sec. BRGHDisplay contrast52050 VRIDVacuum power level in silent mode 1 low 5 high115 RPM (*)Brush speed threshold activation in amp5920 RESETResetting of all factory settingsOFF ON
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  • 7 ADJUSTABLE PARAMETERS TABLE - HIDDEN Cod.DescriptionMinimum Default setting Maximum TSERVSet timer (hour) to show the maintenance key on display001000 ARAcceleration ramp (sec.)0,5 sec.1,5 sec.5 sec. DRDeceleration ramp (sec.)0,5 sec.1,5 sec.8 sec. IRDeceleration ramp in reverse (sec.)0,5 sec. 5 sec. VS1Brush motor threshold 120 A30 A50 A VS2Brush motor threshold 220 A40 A50 A VDEADNatural paddle dead band0,0 V0,1 V1,0 V INOMDrive current nominal10 A15 A IMAXDrive current max10 A45 A TMAXTime allowed for IMAX0 sec.12 sec.60 sec. Go to RESET parameter, then press: + +
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  • ERROR CODES Nilfisk-Advance, Inc Errors are shown on display by ALARM XX + description & repeated On the main PCB (EB1) by Nr of LED RED blinking (useful in case the display not functioning)
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  • ERROR CODE (ALARM) Nilfisk-Advance, Inc ERRORDESCRIPTION G2Error EEPROM (internal EB1) G3Fuse F1 G4Battery low voltage G5Battery over voltage (>32V) G6Communication error with EB2 G7Relay failure (internal EB1) F2 BRUSH motor amperometric protection (ref. parameter) F3 VACUUM motor amperometric protection (> 30A for T>10s) F4 DECK ACTUATOR over current F5Brush/vac stage broken (internal EB1) F7Over temperature function stage (>90C) F8 BRUSH motor shortcircuit (> 150A for 0,002sec) F9 VACUUM motor shortcircuit (> 150A for 0,002sec) T2 Drive motor amperometric protection (ref. parameter) T3Potentiometer input activated at key on (check paddle) T4Potentiometer failure T5 Drive system power section damage (internal EB1) T6 Drive motor shortcircuit T7Over temperature drive stage (>90C) G - General Alarms F - Function Alarms T - Drive system alarms
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  • CHASSIS SYSTEM 10 PE solution tank has function of frame and hold 2 module: Front frame Transaxle Drive wheel Brush deck support lever Rear frame Castor wheel Squeegee support
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  • BRUSH DECK REMOVAL 11
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  • BRUSH DECK SYSTEM Nilfisk-Advance, Inc New shape brush hub with 2 KEYS 5x30 Brush motor supply voltage controlled by EB1 depending on the load: 24V when consumption is > 9 amps. 20V when consumption is < 9 amps. (adjustable by Superuser key) Brush motor rpm reduction advantage in light application: Less water splashing Less noise Less stress of the surface due to lower rpm Lower energy consumption
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  • BRUSH MOTOR ELECTRICAL INPUT CHECK 13 Apply an ammeter on the cable, Check the motor electrical input is 3 to 4 Amps @ 20 V (without load) Supplier - AMER Motor 450W @ 2800 rpm IP20 Easy replaceable carbon brushes
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  • BRUSH DECK ACTUATOR REMOVAL Nilfisk-Advance, Inc
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  • ACTUATOR Nilfisk-Advance, Inc Supplier SIR 3 position actuator: Step 0 = retracted - mechanical end of stroke Step1 = intermediate - 85 mm (green LED) electronically adjusted Step2 = extended - 120mm (red LED) mechanical end of stroke No adjustment required Max thrust load: 300 N Speed: 16mm/Sec No load current AMPS MAX:1A/24 Full load current AMPS: 3A/24 Stall Amps: 5,5A IP44
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  • SOLUTION SYSTEM SOLENOID VALVE 16 The solution flow levels 1, 2 and 3 regulate the flow of the cleaning solution according to the speed of the machine keeping constant the amount of solution dispensed per square meter of cleaned floor. The level of reference flow is the level 3: according to the setting of the respective parameter P3, the opening time of the solenoid valve (and the detergent pump if present) is automatically adjusted so that the quantity of solution in centiliters per linear meter path is constant and equal to the value set in parameter. Level 4: 2,8 L/min full valve open, not controlled by speed. example level123 liters/minute @ 1km/h0,20,30,5 liters/minute @ 3km/h0,40,81,5 liters/minute @ 5km/h0,61,32,5 Centiliters per meter cleaned (constant)0,751,53 Centiliters per square meter cleaned (530 deck)1,42,85,7
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  • SOLUTION SYSTEM SOLENOID VALVE Nilfisk-Advance, Inc
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  • 18 Standard With machine from factory Option kit installation instruction SPOT: +1 step water flow, brush pressure and detergent strength for 60 seconds (Adjustable by SPT parameter) ECOFLEX
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  • ECOFLEX PURGE Nilfisk-Advance, Inc Switch on and keep pressed: + The pump run one cycle of 30sec to flush the detergent residual
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  • VACUUM SYSTEM 20 VAC motor Is assembled into sound isolated box standard MOTOR VACUUM 24V 280W Option MOTOR VACUUM 24V 450W
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  • VACUUM SYSTEM 21 Supplier - DOMEL No carbon brush replacement Apply an ammeter on the cable Check the motor electrical input is 13 to 17 Amps @ 24 V. Check the gasket condition and correct assembly sequence to secure the proper sealing
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  • VAC motor supply voltage controlled by EB1 depending on silent mode selection: Vac motor rpm reduction advantage in light application: Lower sound level Enable cleaning in sound sensitive areas Lower energy consumption VAC MOTOR SILENT MODE Nilfisk-Advance, Inc Set parameter VRID Vac motor voltage 1 (default)16V 217V 318V 419V 520V
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  • SQUEEGEE SYSTEM NEW BLADES RETAINER Extremely easy to use blades installation and removal without any kind of tools Blades perfectly adhere with squeegee body and guarantee a better drying performance and stunning suction 23 NEW plastic squeegee: Easier and more stable squeegee installation ensure better cleaning performance and increased reliability
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  • DRIVE SYSTEM 24 New paddle Speed potentiometer 5K ohm Resistor type potentiometer No adjustment required (neutral position set by spring inside potentiometer)
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  • DRIVE MOTOR 25 New drive unit AMER Motor 200W @ 1300 rpm IP 44 Replaceable motor Replaceable carbon brush holder KIT Motor electrical input check: 5 - 7 A at 24V without load and maximum forward speed
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  • BATTERY & ONBOARD CHARGER Option on-board charger SPE Model: CBHD1-XR 24V - 13Amp high frequency Input: 85264 Vac, 5060 Hz PROTECTION GRADE: IP 30 Protection: against polarity inversion, short circuits, over-voltages, anomalies and thermal protection against overheating Option BATTERY PNUse per machine Description 805646002BATT.12V-110Ah WET Tubular Monobloc 805647002BATT.12V-72Ah WET Tubular Monobloc 805644002BATT.12V-105Ah GEL Monobloc 805643102BATT.12V-76Ah GEL Monobloc 805612682BATT.12V-68Ah AGM spiralcell Max runtime up to 6/7h Machine overall consumption 11/12 amps (on smooth floor and silent mode)
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  • BATTERY & CHARGER CURVE SELECTION Type of batteryvalue WET0 GEL / AGM generic1 GEL EXIDE/SONNENSHINE2 GEL OPTIMA3 GEL DISCOVER4 GEL FULLRIVER5 By the PARAMETER SETTINGS on control panel WET GEL (maintenance free) 122 V22,2 VLOW batt message 220,4 V21,6 VOFF brush 319,4 V20,6 VOFF VAC 418,4 V19,6 VOFF drive DEFAULT CHARGING CURVES: GEL / AGM generic (1) Voltage cut-off threshold
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  • CHARGER ERROR 28 GB-NTime of continuous use with discharged batteries N= nr of hours machine ON with battery level below 20,4 (wet) or 21,6 (gel) GCCharging cycle interrupted before completionOBC disconnected before the phase IV GD-NCharging phase duration (