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Welcome to the Presentation
on
ICE Overview
3rd National Shared Services Conclave
October-13
Financial System 1996
SAP-ERP Journey
in ONGC
Financial System 1996
HR System 1999
SAP-ERP Journey
in ONGC
Financial System 1996
HR System 1999
ICE System
(ver 4.6c) 2002-04
SAP-ERP Journey
in ONGC
Financial System 1996
HR System 1999
ICE System
(ver 4.6c) 2002-04
SRM 2005
SAP-ERP Journey
in ONGC
Financial System 1996
HR System 1999
ICE System
(ver 4.6c) 2002-04
SRM 2005
ESS 2006
SAP-ERP Journey
in ONGC
Financial System 1996
HR System 1999
ICE System
(ver 4.6c) 2002-04
SRM 2005
ESS 2006
ICE upgrade to
SAP-ERP 6.0 2009
ONGC’s enterprise wide
• Information I
• Consolidation for C
• Efficiency E
9
: Objectives
Optimization and standardization of business processes
Moving up the Value chain
Higher Productivity
Cost Reduction
Improving Efficiency
Lowering Inventory
Increasing Customer Satisfaction
: Integration
Project ICE
IMMS (MM)
KUBER
(Finance)
New Business
Area
Shramik
( HR)
The R/3 Solution
R/3 Client / Server
ABAP/4
FI Financial
Accounting
CO Controlling
AM Fixed Assets
Mgmt.
PS Project System
WF Workflow
MM Materials
Mgmt.
HR Human
Resources
SD Sales &
Distribution
PP Production Planning
QM Quality
Manage-ment PM
Plant Main-tenance
SM Service
Manage- ment
FM Funds
Management
CIN
Project ICE : Scope
13
• 23 SAP Functional Modules
• More than 500 physical Locations across India
• 14,000 plus users
• 150 Core Team members
• 60 SAP consultants
• 30 months implementation time
Business Process Study
Mapping in SAP
System Installation
Data Cleaning & Migration
End User Training
Establishing Production Infrastructure
Cut over Strategy & Implementation
Go-Live
Continuous Support thru’ Help Desk
Hand Holding
Re-training
Conceptualization
Formation & Training of the Team
Creation of Project Infrastructure
System Configuration
Module Level Integration Testing
Power Users Training
Ware-house Mgmt
MM
OLM
WM
SRM
QM
Gen Finance
Controlling
FI
CO
CFM
CIN
GRC
Projects,
Services,
Survey & Institutes
PS/c Proj
IM
AM
Equip. Mgmt,
Doc. Mgmt HSE & Audits
PM
LDM
HSE
Production & Sales
PP-PI/PRA
SD
IS-Oil
HR
Payroll
SAP-HR
TRUST
Joint Venture
JV
PSA
Strategic Mgmt
BI
Portal
SSM
Module /Functionality
Prior to Upgrade Post upgrade Basis
EP
Sol Mgr
IDM
TDMS
PI/XI
Load Balancer,
Upgraded Sol Man
Module Matrix
Module /Functionality
Prior to Upgrade Post upgrade MM
OLM
WM
SRM
QM
MDM
FI
CO
CFM
CIN
New GL
BPC
PS
IM
AM
C Folder
C Project
PM
LDM
HSE
Logbook
OH
MAM*
PP
SD
IS-OIL
PRA
Payroll
SAP HR
Travel
Real Estate
Trust
JVA
PSA
BW
Portal
SEM
ALC
BI**/BI Accelerator
GRC,
SSM***
* Proof of Concept
** upgraded BW
*** upgraded SEM
Not yet Stabilized
Stabilized & Working
ECC Solution
SRM Solution
Landscape
SRM MDM
SRM 7.0
SRM C folder
Payment Gateway
SRM EP
Portal Solution
EP 7.0 Reverse Proxy
BI Solution
BI 7.0
Internet Proxy Mail Server
LDM
SWAN
W Bridge
Pravesh
ECC 6.0
C folder Project
Verticals of ICE
Process Mapped,
Impact and Future
Plans of all
verticals of ICE
and Data Centers
ICE Data
Centres
Production & Sales
Exploration
Finance
HR
MM
Drilling Services
Well Services
Technical Services
Engineering Services
HSE
Management Information
System
Data Centres
Primary Data Center, Delhi
Disaster Recovery Data Centre, Vadodara
Primary Data Centre
Solutions Implemented
ICE Data Centre with three clients (Dev, QA & PRD) Landscape of SAP ERP version 4.6 C at Scope Minar in 2003.
Infrastructure for Disaster Recovery Data Centre (DRDC), Vadodara in 2008.
Both Data Centres Hardware Solution Upgraded commensurate with upgraded ERP software version ERP 6.0 in 2009.
High end Solutions like TDMS, IDM, PI/XI, GRC, BI, SRM 7.0 and Occupational Health.
Both Data Centres certified for ISO 27001 as per ISMS
H/W upgrade of both Data Centres completed in Sept 2012 to replace old hardware and to enhance DRDC capacity at par with PDC.
IPS(Intrusion prevention system) and latest firewalls installed in recent upgrade.
Disaster Recovery
Data Centre
Solution Implemented
Established at Vadodara in Jan 2008 to support critical operations of ICE in the
event of any disruption.
Disaster Recovery solution testing on 15th Feb-13 in live environment (DRLIVE)
Provision of leased lines connectivity at DRDC at par with PDC after DRLIVE.
Disaster Recovery Solution based on storage replication using single 34 MBPS
link. Commissioning of redundant E3 link between both data centres at Delhi and
Vadodara to improve RTO
Recent Hardware upgrade has brought DRDC at par with Primary Data Centre as
far as Production and Development Landscapes are concerned.
DR Management Software SANOVI has been deployed during recent upgrade, for
efficient management of DR Solution
System monitoring solutions like HP Openview monitoring software, Storage
Essential, Performance insight has been deployed
IPS(Intrusion prevention system) and latest firewalls installed in recent upgrade.
Production & Sales
Processes
Processes Mapped
Planning for Production/Sale of Oil, Gas & VAP
Material Requirement Planning & Confirmation of Daily production in Plants
Mapping of Delivery networks for Oil, Gas, Produced water & Water injection
Capturing of Daily Measurement Point Volume data for Tank inventories, Trunk line
Dispatches, Refinery Dispatches , Internal Consumption, Flaring
Daily well-wise allocation of Oil, Gas, Produced water, Water injection for Offshore
& Onshore Assets
Generation of Daily Production & Well Status Reports
Generation of Crude & Gas Royalty Tally Statements
Capturing of JV Production & Sale data
Sale of Crude Oil, Gas, VAP, Scrap & Services
Business to Business (B2B) integration for Crude Sale with IOCL, CPCL & BPCL.
Centralized Price Maintenance
Subsidy Accounting
Customer Master Maintenance
Exploration
Processes
Processes Mapped
Mapping and codification of Basins, Major Blocks, JV/NELP/ML/PEL/CBM blocks & Prospects as Master Data.
Seismic Data Acquisition Master, DPRs and other various periodic performance reports
Seismic Data Processing and Interpretation for Costs
Capturing of Logging Field Operations
Internal Service Requisition (ISR) for Logging Field Services
MIS for Historical Exploratory Well Locations database
Reservoir Operations DPR
Different formats of DGH reports
Finance Processes
Processes Mapped
General Ledger Accounting
Asset Accounting
Cost Accounting
Project System
Budgetary control / investment management.
Pre-Audit
Cash & Bank
Sales
Accounting of Operated & Non Operated Joint Ventures
HR Processes
Processes Mapped HR- Establishment/Org management/Leaves/Loans
Payroll processing for all types of employees viz. Regular, Separated, Tenure and
Contingent
Travel Process –domestic and international
Processes related to all types of Trusts i.e. ECPF, PRBS, CSSS, Gratuity and
Sahayog
Real Estate- Lease/ self lease/ Payment related to vendors of real estates
Performance Management Appraisal & PRP
Promotions & Transfers
Telephone process and payment to vendor
HRA Process
Training & Event Management
Medical Process for all type of employees and non employees
Medical Vendor Payment
Webice – Employee self service
Separated employees process
Material Management
Processes
Material master data
Procurement process for Material and Service
Post PO processes
e-Procurement
e-Sale of Gas
Physical Inventory process
Disposal
Offshore logistics management
Authorization process
Invoice monitoring system
Tender monitoring System
Processes Mapped
Drilling Services
Processes
Processes Mapped
Mapping of field operational data for drilling information system (DIS).
Unique Well Identification process.
Migration of all Rig operational data from paper format to digital DPR(IADC).
Daily reports about drilling operations for higher management in a short form.
Rig scheduling & bar graph.
Preparation of audit report on well
Preparation of reports for joint review meetings (JRM) for analysis and evaluation of performance of the rigs.
Well Services
Processes
Processes Mapped
Mapping of work over jobs as project in Project system
Work over Operations are mapped under following heads:
Master data – Rig Master, Well Master, Geo well Master, Master Group
of Work over Tools etc.
Plan Data – Rig Availability Plan, Work over Plan & Well Stimulation
Plan on Daily & Yearly basis
Actual data – Work over DPR onshore & Offshore entry, Well Time
Balance entry, Well completion data entry, WO Job details, Well
stimulation Jobs & details, CBM DPR, Well Testing, Wire line etc.
Reports - Report for Planned vs. Actual costs and their Variance in PS
functionality, WO DPR, Well Specific reports, Stimulation Reports, Time
Balance, CBM DPR.
Engineering Services
Processes
Processes Mapped
LSTK projects of Offshore and Onshore Engineering Services. (New and Brownfield projects)
Progress Monitoring and validation
Investment Management in Engineering Services Project.
Miscellaneous Capital Jobs
Mapping of DMS (Document Management System) for Engineering Services Projects
Projects pertaining to scheme
Functionality of C folder and C projects suite has been implemented and portal for engineering services for online documents upload and review
OPMAC –Online Project Monitoring and Control with DCI and MCI
Integration with MM and Finance for payments based on progress of projects.
Technical Services
Processes
Processes Mapped
Master data of Equipment/Systems
Preventive Maintenance Scheduling
Corrective Maintenance Process
Workshop & OEM Refurbishment Process
Maintenance DPR/MPR & Logbook
Technical/Energy Audit-Planning and Observation
Document Management System
Calibration of Custody Transfer Meters
Up loading of all IMPETUS MAC
Inspection of Material
The Laboratory Information Management System.
HSE Processes
Processes Mapped Accident/Incident Reporting
HSE Audits Planning & Execution, Recording and Compliance
of Audit Observations
Environmental Monitoring
Ambient Air Quality, Stack Gas Emissions & Oil Field Effluent at ETPs
HSE Index Parameters
Mock Drill, Loss Control /HSE Tour & HSE Review Meeting
Product Safety (MSDS) - Material Safety Data Sheet
Occupational Health
Periodic Medical Examination (PME)
Management
Information System
Reports Configured Corporate Performance Online
Balance Sheet
Asset Verification Report
Production Reports
Logging Reports
Drilling Services Reports
HSE Reports
Well Services Reports
Financial Information Management-FI Reports, CFM Reports
HR Analytics
MM Procurement Reports- Material & Services
MM Inventory Reports
Sales & Distribution Reports
Engineering Services Reports
Quality Management Reports
Repair & Maintenance Report