Welcome to Morgana Riga – October 2010 Paul Williams – European Export Manager

Welcome to Morgana

Riga – October 2010

Paul Williams – European Export Manager

Morgana Systems Ltd

Who Are We?• Privately Owned UK Company

– Founded in 1977

• Based in Milton Keynes

– 60 miles North of London

• Originally a Sales and Service company

• Started manufacturing and exporting in 1984

• First products UFO Folder and FSN Numbering Machine

– Both still in range today

• circa 100 employees

What Do We Do?• Design and build finishing machines

– Primarily for the Digital Printing Segment

• Distribute products for other manufacturers

– If they offer exclusivity and suit the digital market

• Sell and service direct in the UK

– Through dealers in 80+ countries

• Identify niche markets

– React quickly, solve printers’ problems

What Problems?• Creasing versus Scoring

How do we Solve Problems?

• Developed New Technology

• Matrix Crease and Rule

• 6 tonnes of pressure applied

• Fibres are compressed and not cut

• Crease even across the sheet

• Lifetime Warranty on Matrix

Morgana Products

Creasing

Manual Creasers Electric creasers Semi-Automatic Creasers

Fully Automatic Computerised Creasers

Morgana Products

Numbering

Friction & Suction Numbering Units

Morgana Products

Folding

Semi-Automatic & Fully-Automatic Folders (2-up and 4-up)

Morgana Products

Unique Digital Products

DigiFold Pro Autofold Pro

Morgana Products

Unique Digital Products

CardMaster DocuMaster Pro

Morgana Products

• OEM/Specialist Products

Digicoater 33

Digicoater 50 IR Pre Heat 33&50

X-Tractor

The Competition

Product OverviewProduct Overview

Unique Products

DigiFold Pro - Computerised high speed creasing and folding machine

QuickTime™ and a decompressor

are needed to see this picture.



Flying Knife Technology

Creasing Unit Large non damaging Fold Rollers Flying Knives

1. Stock is creased

2. Stock moves into fold unit

3. First knife pushes stock up to fold on crease 1

4. Second knife pushes stock to fold on crease 2

5. Folded document arrives on the conveyor

DynaCrease Technology

9 creases on 9 sheets in 9 seconds!

DigiFold Pro

Specification DigiFold Pro

DimensionsL 1980mm x W 655mm x H 1265mm

L 78” x W 26” x H 50”

Weight190kgs418 lbs

Power Requirement 220/240v

Maximum sheet sizeL 700mm x W 385mm

L 28” x W 15.1”

Minimum sheet sizeL 210mm x W 140mm

L 8.2” x W 5.5”

Maximum paper weight400gsm

150lbs cover stock

Minimum paper weight100gsm

75 lbs text

Maximum folds per sheet 2

Maximum programmes 9

Speed per hour A4 (8.5" x 11")

5000+

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ecification

DigiFold Pro

FAB's DigiFold Pro

Pulsed suction feeding:

The Morgana DigiFold Pro feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Morgana DigiFold Pro to be loaded on the run, and minimizes set up time, ensuring greater productivity and complete practicality for even the shortest runs. Sheet size 385mm x 700mm (15.1” x 27.5”) with speeds over 5000 sheets per hour


Pulsed suction feeding electronically creates a gap between the sheets as they are fed. This gives greater control of the paper and more accurate creasing.

Side lay alignment:Sheets are aligned by an angled drive belt before they enter the feed rollers and creasing section to give complete consistency and accuracy of creasing and folding.

Ease Of Operation:

The DigiFold Pro uses Morgana's new patented flying knife and renowned creasing technology and is capable of handling weights in excess of 350gsm2 (150lb cover) and will put up to 16 creases on the sheet and 2 folds. A 'head up' display is intuitive in operation and is simple to use. All adjustments for crease position and fold position are from this controller. All adjustments for are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”)

Creasing Tool:The creasing tool is manufactured from tool steel and has a life time guarantee. The profile of the male and female matrix is engineered for consistent and accurate creasing. There are two thickness of blade available depending on the thickness of the media to be creased and then folded

Productivity:By simply editing the type of fold and sheet length the Digifold will automatically set up the Crease and Fold positions, the delivery wheel position and overlap rotation dependant on the finished folded media. This allows for higher productivity especially when frequently changing jobs.

Perforating:The Morgana DigiFold Pro has a swing up perforator fitted as standard. This simple to operate unit can be easily set up and adds additional flexibility to the operation of the machine.

Compactness:The Morgana DigiFold Pro utilizes the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machines also on castors to give full mobility.

Value:The Morgana DigiFold Pro is fully automatic with programmes to store repeat jobs and in addition to the above features the Morgana DigiFold Pro also incorporates counting and batching as a standard and at no additional cost.

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DigiFold Pro

Competition Origin Model

Morgana UK Digifold

Morgana UK CardMaster single crease and fold

none n/aThere are no other integrated creaser folders in the

world

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Unique Products

DocuMaster Pro. The Complete Finishing System

DocuMaster ProSpecification DocuMaster Pro crease & fold DocuMaster Pro bookletmaker


L 106" x W 28.3" x H 46.6"L 2700mm x W 720mm x H 1185mm

L 106" x W 28.3" x H 46.6"

Weight399kgs877lbs

399kgs877lbs

Power Requirement 220/240v 220/240v

Maximum sheet sizeL 630mm x W 330mmL 24.8" x W 12.9"

L 460mm x W 320mmL 18.1" x W 12.5"


L 8.2" x W 5.5"L 210mm x W 140mm

L 8.2" x W 5.5"


150+lb cover stock400gsm

150+lb cover stock


20 lb Bond80gsm

20 lb Bond

Maximum creases per sheet 9 N/A

Maximum programmes 9 9

Maximum folds per sheet 1 1

Maximum book thickness N/A22 sheets 80gsm

22 sheets 20lb bond

Maximum staple pitch N/A138mm

5.4"

Minimum staple pitch N/A115mm

4.5"

Maximum trim N/A25.4mm

1"


5000 1560

Sp

ecification

DocuMaster Pro

FAB's DocuMaster Pro

Automatic Creaser:

The creaser uses Morgana's well renowned creasing technology and is capable of handling weights in excess of 350gsm2 (150lb cover stock) and will put up to 16 creases on the sheet. A 'head up' display is intuitive in operation and is simple to use. All adjustments for crease position are from this controller. All adjustments for are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”)

Bookletmaker:The Bookletmaker has automatic adjustment for sheet sizes and sheets are fully knocked up and held in position before the stitching heads activate. The bookletmaker can handle 22 sheets (88pp) books depending on weights of material. Stitching heads can be switched off if you need to produce 4pp creased and folded documents.

ApplicationAllows utilisation of the print & collating facility on the digital print engine. Creases cover & centre sheets to prevent cracking prior to automatically producing booklets.

Multi Functional Can be used as a creaser, perforator, folder for 4pp documents or a bookletmaker.

Camera RecognitionThe optional camera recognition system guarantees set integrity and allows variable data booklet production with complete confidence.

Clenching mechanism: The power clenching mechanism flattens the stitch to give both a professional appearance and also a more secure booklet.

Cassette stapling head: The cassette stitching head will hold 5000 pre cut wires and can be replaced in seconds

Low stitch indicator: An indicator light illuminates when the head runs out of wire and the machine will not operate.

Sheet alignment sensors:

The Booklet-maker has sensors which activate the machine only when the book is correctly knocked up from head to tail. A side jogger then aligns the book to the side. These sensors ensure that all books are correctly produced and

Fore-edge Trimmer: This gives a clean square fore edge to the finished booklet.

SBS Spine Press:The optional Spine press links to the Bookletmaker and trimmer and further enhances the appearance of finished documents. It gives a superior perfect bound appearance and square back to books but with additional bind security because of the stitches.

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DocuMaster Pro


DUPLO Japan 1 model fitted with a SCC

Nagel Germany 1 model with our feeder

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Speciality Products

DigiCoater 33. Micro Format for UV Coating or Priming System



DigiCoater 33Specification DigiCoater 33


L 40" x W 27.5" x H 41"

Weight185kgs408lbs

Power Requirement 30 amp 220/240v 50/60Hz

Maximum speed7.5 – 15 metres per minute

25 – 49 feet per minute

Maximum coating width330mm

13 inches

Maximum coating length762mm

30 inches

Maximum paper weight400gsm+

150lbs cover stock +

Coating thickness 6 - 14 microns

Coating technology 100% UV curable

Coating capacity 3 x 1 litre

Available finishes Gloss/Matt or Priming

Cleaning Fully automatic

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ecification

DigiCoater 33FAB's DigiCoater

FeederThe Morgana Feeder is fitted on castors and has a very small footprint. The height is fully adjustable to fit not only the DigiCoater33 but a myriad of other products including laminators. The feeder is a very quick make ready machine with a dual air manifold system and sidelay register and can feed sheets up to 5500 per hour allowing greater productivity.

Coating rollers systemThe DigiCoater 33 allows the customer to either have as standard the normal smooth flood coating or to use as priming system, of particular use full for some digital print users. (HP Indigo)

IR and UV lampThe DigiCoater 33 is fitted with both types of lamp the IR lamp for primer coating and the heavy duty UV lamp. These are single lamps with extra power. These lamps are one of the reasons it allows the machine to give such a good coating and the DigiCoater 33 to be a micro format machine.

Automatic wash down Using a machine with an automatic wash down system saves both time, fluids and cost

Touch screen displayBy the use of the user friendly touch screen display it allows the user to select which type of coating, which roller path and the automatic wash down facility for ease of use.

Jogger With the DigiCoater 33 capable of feeding up to 49 feet per minute a fully adjustable jogger is available to increase productivity

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DigiCoater




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Speciality Products

DigiCoater 50. UV Coating & Priming System



DigiCoater 50Specification DigiCoater 50


L 67" x W 50" x H 47"

Weight440kgs970lbs

Power Requirement 30 amp 220/240v 50/60Hz

Maximum speed7.5 – 15 metres per minute

25 – 49 feet per minute

Maximum coating width500mm

20inches

Maximum coating length762mm

30 inches


150lbs cover stock +

Coating thickness 6 - 14 microns

Coating technology 100% UV curable

Coating capacity 4-6 x 3 litre

Available finishes Gloss/Matt/Textured (Canvas, Artisan, Crystal, Leather, Checker) & or Priming (Version 2)

Cleaning Fully automatic

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ecification

DigiCoater 50

FAB's DigiCoater

Feeder 8000The Morgana Feeder is fitted on castors and has a very small footprint. The height is fully adjustable to fit not only the DigiCoater50 but a myriad of other products including laminators. The feeder is a very quick make ready machine with a dual air manifold system and sidelay register and can feed sheets up to 5500 per hour allowing greater productivity.

Coating rollers systemThe DigiCoater 50 allows the customer to either have as standard the normal smooth flood coating or to use as priming system, of particular use for some digital print users. (HP Indigo)

IR and UV lampThe DigiCoater 50 is fitted with both types of lamp the IR lamp for primer coating and the heavy duty UV lamp. These are single lamps with extra power. These lamps are one of the reasons that allow the machine to give such a good coating.

Automatic wash down Using a machine with an automatic wash down system saves both time, fluids and cost.

Touch screen displayBy the use of the user friendly touch screen display it allows the user to select which type of coating, which roller path and the automatic wash down facility for ease of use.

JoggerThe DigiCoater 50 is capable of feeding up to 49 feet per minute along with a fully adjustable jogger (option) to increase productivity

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DigiCoater 50Modern UV curable liquid coatings are green(er).Due to the advancements in today’s

formulations,

UV curable liquid coating formulations are considered a green alternative in the graphic protection

and enhancement industry.

This is certainly true when you compare UV coatings to commonly used Polyester (PET),

Polypropylene (OPP) or Poly Vinyl Chloride (PVC) film based overlaminates, since only some of

the newer biodegradable overlaminating films have similar green credentials.

Some of the ways that today’s UV liquid coatings are considerably more environmentally

friendly are:

UV liquid coating formulations are virtually free of volatile organic compounds (VOC)

and almost 100 percent solids.

This means that very little of the coating evaporates when it is dried and the small part that does

evaporate during curing is not harmful to the environment UV liquid coatings generate less waste.

Since there is no trimming and release liner involved, UV curable coatings create less waste than

film lamination.

Papers and corrugated boards, like ReBoard and X-board, coated with UV curable coating are

recyclable.

DigiCoater 50According to a study commissioned by Radtech, an industry group for UV coating technology,

papers coated with UV coating can be recycled.

The blind study tested how effective normal recycling processes were in removing UV inks

and coatings from several different types of papers and concluded that paper coated with

UV curable liquid coating is recyclable. (Radtech Report, May/June 2005)

DigiCoater




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Table Top Creasers

Manual

Electric

Hand Fed, Computerised

Table Top Creasers

Specification DocuCrease 35 DocuCrease 52 ElectroCreaser 36 ElectroCreaser 52 DigiCreaser

DimensionsL 600 x W 385 x H

120mmL 23.6" x W 15" x H 4.7"

L 750 x W 555 x H 120mmL 29.5" x W 21.8" x H

4.7"

L 700 x W 480 x H 210mmL 27.5" x W 18.8" x H

8.2"

L 780 x W 640 x H 220mmL 30.7" x W 25" x H 8.6"

L 34.2" x W 22.4" x H 23.2" (H1070mm H 42.1" on opt

base)

Weight13kgs

28.6lbs17kgs

37.4lbs17.8kgs39lbs

27.5kgs60.6lbs

55kgs132lbs

(79kgs -176lbs on opt base)

Power Requirement N/A N/A 110v 60hz 110v 60hz 110v 60hz


L 14" x W 13.7"L 520mm x W 520mmL 20.4" x W 20.4"

L 435mm x W 365mmL 17" x W 14.3"

L 520mm x W 520mmL 20.4" x W 20.4"

L 630mm x W 330mm25.5" x 13"

Minimum sheet size N/A N/A N/A N/AL 140mm x W 160mm

5.5" x 6.2"


150+lb cover stock350gsm+



150+lb cover stock

350gsm+150+lb cover stock Including

Laminated Material


20 lb Bond70gsm

20 lb Bond70gsm

20 lb Bond70gsm

20 lb Bond70gsm

20 lb Bond

Maximum creases per sheet

N/A N/A N/A N/A 9

Maximum programmes N/A N/A N/A N/A 6


N/A N/A N/A N/A4000 sph (depending on

operator)

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ecification

Table Top CreasersFAB's DocuCrease 35 DocuCrease 52 ElectroCreaser 36 ElectroCreaser 52 DigiCreaser

Feeding System

Hand feed with side lay register for accuracy. Fitted with 2 speed stops with full flexibility for easy crease position changing. Optional extra speed stops are available.

Hand feed with side lay register for accuracy. Fitted with 2 speed stops with full flexibility for easy crease position changing. Optional extra speed stops are available. Same as 35 but larger sheet size.

Hand feed with side lay register for accuracy. Fitted with 2 speed stops with full flexibility for easy crease position changing. Optional extra speed stops are available.

Hand feed with side lay register for accuracy. Fitted with 2 speed stops with full flexibility for easy crease position changing. Optional extra speed stops are available. Same as 36 but larger sheet size.

Hand feed with side lay register for accuracy. Fully programmable with up to 9 creases in one pass. Table top machine, however an optional heavy duty cabinet is available to change in to a floor standing model

Creasing operation

Ergonomically designed for ease of use in the centre for both left hand and right operation

Ergonomically designed for ease of use in the centre for both left hand and right operation

Electrical foot operation to allow both hands to assist with setting the sheet for greater speed.

Electrical foot operation to allow both hands to assist with setting the sheet for greater speed.

Electronically sensor driven creasing tool, fully micro processor adjustability for frequently changing applications. Tooling and operation as used by the air feed Creasing machines

Matrix Creasing Tool

Fitted as standard with a heavy duty single thickness, tool steel, male and female matrix. Use the same patented creasing matrix as the automated creasing range.

Fitted as standard with a heavy duty single thickness, tool steel, male and female matrix. Use the same patented creasing matrix as the automated creasing range.

Fitted as standard with a heavy duty tool steel male and female matrix with two thickness's, for both heavy and lighter media. Use the same patented creasing matrix as the automated creasing range.

Fitted as standard with a heavy duty tool steel male and female matrix with two thickness's, for both heavy and lighter media. Use the same patented creasing matrix as the automated creasing range.

The creasing matrix is manufactured from tool steel and has a life time guarantee. The profile of the male and female matrix is engineered for consistent and accurate creasing. There are two thickness of blade available depending on the thickness of the media to be creased.

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Table Top Creasers


Various WorldwideMore than 20 manufactures coming from all around the world. All competition struggles to make a wide

machine both Manual and electric

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Automatic Creasers

AutoCreaser 33 AutoCreaser 50

Automatic CreasersSpecification AutoCreaser 33 AutoCreaser 50


L 46” W 18” H 39”L 1780mm x W 457mm x H 990mm

L 70" x W 27.5" x H 40" (With tray)

Weight110kgs242lb

190kgs382lbs

Power Requirement 1phase 220/240v 50Hz 1phase 220/240v 50Hz

Maximum sheet size648mm x 330mm

25.5” x 13”700mm x 550mm

27" x 19.7"

Minimum sheet size140mm x 160mm

5.5” x 6.3”140mm x 160mm

5.5" x 6.3"



150+lb cover stock


20 lb Bond70gsm

20 lb Bond

Maximum creases per sheet 16 16

Maximum programmes 9 9


5000 6500

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ecification

Automatic CreasersFAB's AutoCreaser 33 AutoCreaser 50


The Autocreaser 33 feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Autocreaser 33 to be loaded on the run thus reducing downtime for reloading. It minimises set up time ensuring greater productivity and complete practicality for even the shortest runs.

The Autocreaser 50 feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Autocreaser 50 to be loaded on the run thus reducing downtime for reloading. It minimises set up time ensuring greater productivity and complete practicality for even the shortest runs.




Side lay alignment:

Sheets are aligned by an angled drive belt before they enter the feed rollers and creasing section to give compete consistency and accuracy of creasing.

Sheets are aligned by an angled drive belt before they enter the feed rollers and creasing section to give compete consistency and accuracy of creasing.

Ease Of Operation:

The creaser uses Morgana's well renowned creasing technology and is capable of handling weights in excess of 150lb cover stock / 350gsm2 and will put up to 9 creases on the sheet. A 'head up' display is intuitive in operation and is simple to use. All adjustments for are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”)

The creaser uses Morgana's well renowned creasing technology and is capable of handling weights in excess of 150lb cover stock / 350gsm2 and will put up to 16 creases on the sheet. A 'head up' display is intuitive in operation and is simple to use. All adjustments for are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”)

Creasing Tool:

The creasing tool is manufactured from tool steel and has a life time guarantee. The profile of the male and female matrix is engineered for consistent and accurate creasing. There are two thickness of blade available depending on the thickness of the media to be creased.

The creasing tool is manufactured from tool steel and has a life time guarantee. The profile of the male and female matrix is engineered for consistent and accurate creasing. There are two thickness of blade available depending on the thickness of the media to be creased.

Productivity:Media is delivered normally in to a fully adjustable receiving tray, however an optional heavy duty jogger is available for greater productivity. Feeding up to 5000 sheets per hour

Media is delivered normally in to a fully adjustable receiving tray, however an optional heavy duty jogger is available for greater productivity. Feeding up to 6500 sheets per hour

Perforating:The AutoCreaser 33 has perforating shafts fitted as standard. This simple to operate unit can be easily set up and adds additional flexibility to the operation of the machine.

The AutoCreaser 50 has perforating shafts fitted as standard. This simple to operate unit can be easily set up and adds additional flexibility to the operation of the machine.

Compactness:The AutoCreaser 33 utilizes the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machines also on castors to give full mobility.

The AutoCreaser 50 utilizes the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machines also on castors to give full mobility.

Value:In addition to the above features the AutoCreaser 33 also incorporates counting and batching as a standard and at no additional cost.

In addition to the above features the AutoCreaser 50 also incorporates counting and batching as a standard and at no additional cost.

Service:The heavy duty design criteria of the Autocreaser 33 is to offer low service costs, consistent with the low cost of the machine.

The heavy duty design criteria of the Autocreaser 50 is to offer low service costs, consistent with the low cost of the machine.

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Automatic CreasersCompetition Origin Model

Graphic Wizard Canada Complete range

KAS UK 3 in the range

Baum Italy 2 in the range

DUPLO Japan 4 card cutters with creasing fitted

Count USA 3 in the range

Many others Italy large format expensive

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Small Folders (2-Up)

Major DocuFold

Semi-automatic Set-Up

Fully Automatic Set-Up

Small Folders (2-Up)Specification Major DocuFold


L 46" x W 32" x H 39"L 1200mm x W 520mm x H 1280mm

L 48" x W 32" x H 39"

Weight120kgs264lbs

118kgs260lbs

Power Requirement 1phase 240v 60hz 1phase 240v 60hz

Maximum sheet sizeL 648mm x W 365mmL 25.5" x W 14.3"

450mm x W 365mmL 17.7" x W 14.3"

Minimum sheet sizeL 148mm x W 140mm (94mm with optional guide)

L 5.8" x W 5.5"L 148mm x W 140mm (94mm with optional guide)

L 5.8" x W 5.5"


68+lb cover stockVaries according to material and grain direction

240gsm68+lb cover stock

Varies according to material and grain direction


16 lb BondVaries according to material and grain direction

56gsm16 lb Bond


Maximum programmes N/A 6

Speed per hour 0 to 27,500 12,000 to 17,000sph

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ecification

Small Folders (2-Up)FAB's Major DocuFold

Bottom suction feeding:

The Morgana Major feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Morgana Major to be loaded on the run, and minimises set up time, ensuring greater productivity and complete practicality for even the shortest runs.

The Morgana Docufold feeding table has a manifold which distributes air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Morgana Docufold to be loaded on the run, and minimises set up time, ensuring greater productivity and complete practicality for even the shortest runs.


Pulsed suction feeding electronically creates a gap between the sheets as they are fed. This gives greater control of the paper and more accurate folding.

Pulsed suction feeding electronically creates a gap between the sheets as they are fed. This gives greater control of the paper and more accurate folding.

Side lay alignment:Sheets are aligned by an angled drive belt before they enter the fold rollers to give compete consistency of feed into fold plates.

Sheets are aligned by an angled drive belt before they enter the fold rollers to give compete consistency of feed into fold plates.

Composite Fold rollers:

The fold rollers are manufactured from a very hard wearing material which positively grips the paper and in most cases eliminates the need to adjust roller pressure when changing weights of paper or types of fold. If necessary, there are roller pressure adjustments contained within the roller assembly.

The fold rollers are manufactured from a very hard wearing material which positively grips the paper and in most cases eliminates the need to adjust roller pressure when changing weights of paper or types of fold. If necessary, there are roller pressure adjustments contained within the roller assembly.

Fold Plates:

Morgana Major folders have a unique digital display on the fold plates which indicates the distance the fold plate stop is from the fold rollers. A display on the side guide shows the plate settings for the most popular sheet sizes and types of fold. The Dial-a-Fold settings enable the plates to be set without the need to lift or remove the fold plate covers

Morgana Docufold folders use a unique sheet measuring back stop to ensure the fold plates are set automatically to the correct position irrespective of the type of fold. The operator only needs to dial in the type of fold and the fold plates move automatically. For none standard folds the fold plates can by adjusted electronically and placed in one of the program memories for recall at any time.

Long stream delivery:

Because paper is returned to the feeding position, the Morgana Major has the largest delivery stacker in its class and this is without compromising on the compactness of the folder

Because paper is returned to the feeding position, the Morgana Docufold has the largest delivery stacker in its class and this is without compromising on the compactness of the folder

Perforating & Scoring:

Morgana Major folders have 'plug in' perforator/scoring units as standard. This simple to operate unit can be set up off the machine and adds additional flexibility to the operation of the machine.

Morgana Docufolds have 'plug in' perforator/scoring units as standard. This simple to operate unit can be set up off the machine and adds additional flexibility to the operation of the machine.

Compactness:The Morgana Major utilises the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machine has castors to give full mobility.

The Morgana Docufold utilises the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machine has castors to give full mobility.

Value:In addition to the above features the Morgana Major also incorporates counting and batching as a standard and at no additional cost.

In addition to the above features the Morgana Major also incorporates counting and batching as a standard and at no additional cost.

Service:

The design criteria of the Morgana Major is to offer low service costs, consistent with the low cost of the machine. The fold roller assembly is located in a cassette and can, when necessary, be changed by the end user in less than 2 minutes

The design criteria of the Morgana Docufold is to offer low service costs, consistent with the low cost of the machine. The fold roller assembly is located in a cassette and can, when necessary, be changed by the end user in less than 2 minutes

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Small Folders (2-Up)


Graphic Wizard Canada 1 model in the range

Eurofold Germany modular system many in the range

Baum USA Mainly floor models

MB Germany Mainly floor models

Horizon Japan 1 model in the range

DUPLO Japan Table top machines

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Large Folder (4-Up)

UFO Folder Cross Fold Unit

Large Folder (4-Up)Specification UFO X-Fold


L 75" x W 31" x H 57.5"L 1550mm x W 710mm x H 1310mm

L 61" x W 28" x H 52"

Weight185kgs407lbs

115kgs253lbs

Power Requirement 1phase 240v 60hz from main unit


L 25.5" x W 18"L 457mm x W 320mm

L 18" x W 12.6"


L 5.9" x W 4.7"L 100mm x W 100mm

L 4" x W 4"


80lb cover stockVaries according to material and grain direction

240gsm80lb cover stock



16 lb BondVaries according to material and grain direction

56gsm16 lb Bond


Maximum programmes N/A N/A

Speed per hour 30,000 20,000

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ecification

Large Folder (4-Up)


Graphic Wizard Canada 1 model in the range

Eurofold Germany modular system many in the range

Baum USA Mainly floor models

MB Germany Mainly floor models

Horizon Japan 1 model in the range

DUPLO Japan Table top machines

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Numbering Units

FRN-5 FSN-II

Numbering Units

Specification FSN-II FRN


L 52.8" x W 30.7" x H 41.3"L 900mm x W 780mm x H 1110mm

L 35.4" x W 30.7" x H 43.7"

Weight147kgs323lbs

82kgs180lbs

Power Requirement 1 ph 220v 60Hz 110v-50Hz/60Hz

Maximum sheet sizeL 457mm x L 457mm

L 18.1" x W 18.1"L 457mm x L 457mmL 18.1" x W 18.1"

Minimum sheet sizeL 210mm x L 125mm

L 8.3" x W 4.9"L 210mm x L 125mm

L 8.3" x W 4.9"

Maximum paper weight 7 part carbonless 5 part carbonless


16 lb Bond56gsm

16 lb Bond

Maximum number of heads 8 4


9000 5500

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Numbering UnitsFAB's FSN-II FRN

Feed

The FSN suction feeder will feed single sheets or multi part carbonless sets. The sets can be fed either closed or open edge leading, enabling perforating to be accomplished along the long edge. Loading on the run gives continuous operation.

The FRN 5 feeder will feed single sheets or multi part carbonless sets. The sets can be fed either closed or open edge leading, enabling perforating to be accomplished along the long edge. Loading on the run gives continuous operation

Rotary Action

The Rotary action gives a huge productivity advantage over impact numberers. The sheets do not stop during the numbering operation. In addition, enhanced numbering quality is achieved because of the 'Point Contact' with the sheets. Unmatched numbering quality through a carbonless set.

The Rotary action gives a huge productivity advantage over impact numberers. The sheets do not stop during the numbering operation. In addition, enhanced numbering quality is achieved because of the 'Point Contact' with the sheets. Unmatched numbering quality through a carbonless set.

Total Control The FSN will not operate until a sheet or set is presented to the machine. You therefore have an assurance of sequential numbering.

The FRN will not operate until a sheet or set is presented to the machine. You therefore have an assurance of sequential numbering.

FlexibilityThe FSN will take up to 8 heads in its standard form. Simultaneous numbering, perforating, scoring or imprinting can easily be accomplished. Both forward and backward, convex and parallel heads can operate simultaneously.

The FRN will take up to 4 heads in its standard form. Simultaneous numbering, perforating, scoring or imprinting can easily be accomplished. Both forward and backward, convex and parallel heads can operate simultaneously.

Inking System Numbering quality is further enhanced because ink is transferred onto a form roll. This ensures clean & consistent numbering quality. An optional oscillating ink system can be specified.

Numbering quality is further enhanced because ink is transferred onto a form roll. This ensures clean & consistent numbering quality.

Large Sheet Size A maximum sheet size of 457mm x 457mm (18” x 18”) enables sheets to be fed, long edge leading. Therefore card stock can be scored and many jobs can be accomplished 2 up.

A maximum sheet size of 457mm x 457mm (18” x 18” enables sheets to be fed, long edge leading. Therefore card stock can be scored and many jobs can be accomplished 2 up.

Standard ItemsAll FSN numberers have 2 perforators, 1 scorer 2 numbering rings and 2 inking stations and 1 numbering box as Standard items.

All FRN numberers have 2 perforators, 1 scorer 2 numbering rings and 2 inking stations and 1 numbering box as Standard items.

Value: Precision engineering ensures a trouble free long life. Precision engineering ensures a trouble free long life.

Featu

res & B

enefits

Numbering UnitsCompetition Origin Model

Graphic Wizard Canada 5 impact models in the range

Count USA 3 impact models in the range

Heidelberg Germany Letter Press

Heidelberg Germany On-line to the press

Count Agor Spain Rotary Friction feed

Co

mp

etition

Unique Products

CardMaster - Computerised card crease & fold machine

CardMasterSpecification CardMaster

DimensionsL 1770mm x W 790 x H 1040mm

L 43" x W 31" x H 41"

Weight180kgs396lb

Power Requirement 1phase 220v/60hz

Maximum sheet sizeL 460mm x W 365

18" x 14.37"

Minimum sheet sizeL 100mm x W 80

5.5" x 4"


Up to 120+lb Cover stock

Minimum paper weight N/A

Maximum creases per sheet 1

Maximum programmes 6

Speed per hour approx. 9000

Sp

ecification

CardMasterFAB's CardMaster

Bottom Suction Feeding:

The Morgana Cardmaster feeding table has two manifolds which distribute air over the complete length of the sheet to give a generous pile height. Feeding from the bottom of the stack enables the Morgana Cardmaster to be loaded on the run, and minimizes set up time, ensuring greater productivity and complete practicality for even the shortest runs. Sheet size 365mm X 460mm (14.3” x 18”) with speeds up 9000 sheets per hour



Ease Of Operation:

The Cardmaster uses Morgana's new patented flying knife and renowned creasing technology and is capable of handling weights in excess of 350gsm2+ (150lb cover stock). A 'head up' display is intuitive in operation and is simple to use. All adjustments for crease position and fold position are from this controller. All adjustments are from a centrally mounted control panel. Adjustments can be made to 0.1mm (0.003”).

Creasing Tool:The creasing tool is manufactured from tool steel and has a life time guarantee. The profile of the male and female matrix is engineered for consistent and accurate creasing.

Productivity:By simply editing the sheet length the Cardmaster will automatically set up the one Crease and one Fold position, the delivery wheel position and overlap rotation dependant on the finished folded media. This allows for higher productivity especially when frequently changing jobs. The fold can be turned off if the cleint wish's the greetings cards to be supplied flat but just creased.

Compactness:The Morgana Cardmaster utilizes the minimum 'foot print', given the features it incorporates and the sheet sizes it takes. The machine is also on castors to give full mobility.

Value: In addition to the above features the CardMaster also incorporates counting and batching as a standard and at no additional cost.

Featu

res & B

enefits

CardMaster


Morgana UK Digifold

Moll and Kluge USA Plough folder

Pratraito Italy Plough folder

Longfords Canada Plough folder

Co

mp

etition

European Contact and Support

Head Office Contacts

• Order Administration– Sarah Minns

– [email protected]


• Accounts Department

• Marketing Support– Steve Enright


• Parts Orders & Warranty– +44 1908 444 076– [email protected]

• Technical Support– + 44 1908 444 082– [email protected]

mailto:[email protected]

Latest News and Updates

New Products

•A complete new range of Creasers

•More features, lower prices

•A new, faster DigiFold

•The world’s best selling Creaser/Folder

•The latest DocuMaster Pro

•More features, more flexible, easier to use

•A completely new “add on” for any creaser user

•AutoFold Pro


New Products

•AutoCreaser

•New feed system - PosiFeed

•Lower price


New Products

•AutoCreaser Pro 33 and 50


•Touch screen control

•50% faster

•Same price as outgoing models


New Products

•DigiFold Pro

•20% faster


•Same price as outgoing model


New Products

•DocuMaster Pro Pro


•Variable data option


•Same price as outgoing model


New Products

•AutoFold Pro

•Turns any creaser into a DigiFold


Morgana’s Value Proposition•Digital Finishing for Digital Printers

•Specialist products to make digital printing more profitable

•Patented technologies that overcomes the shortcomings of the printing process. IE Cracking, easily damaged print etc

•Very short runs

•One sheet set-up

•Remove the skill from the process

Customers and Applications

•Commercial and Inplant customers

•Large or Small, digital and/or traditional

•Run lengths from 1 – several thousand

•Prices from €500 - €50,000

•Near-Line solutions for almost every application

•Brochures, books, greetings cards, menus, POS, presentations etc etc

•Creasing, folding, creasing and folding, booklet making, perfect binding, numbering, perforating, coating, cutting………FINISHING

Competitive Advantage

•Quality focussed Manufacturer

•Reliable long lasting products

•Specialising in Digital Finishing

•Guaranteed upgrade path to new products

•Known around the World and able to offer local support

Contacts

•Europe

•Paul Williams [email protected]

•North America & Canada

•Alan Oppenheim [email protected]

•Far East/Asia

•Paul Garratt [email protected]

•Rest of World/ South America

•Andy Cooper [email protected]





Documents

Welcome to Morgana Riga – October 2010 Paul Williams – European Export Manager