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Welcome
Networking Event
29th June 2016
Supported by
Oil & Gas Defence Wave and Tidal
Ocean Science Offshore WindMining
Subsea Industry Sectors
Subsea UK Profile
• Founded in 2004; industry partnership with government• Self sustaining privately funded trade body• Champions for the UK Subsea supply chain through:
– Supporting Business Development– Innovation & Technology– Skills & Future Talent– Diversification – Exports & International Business
Subsea UK Membership Profile
Over 300 members
• Operators
• Main contractors
• Engineering houses
• Manufacturers
• Sub suppliers
• Component suppliers
• Academia
• Support services
UK Regional Groups• Regional Group
representation• Regular meetings or
Networking Events• Business contacts and
introductions• Local issues• Connection to Subsea
UK board• South East, South
West, North East, North West
Subsea UK Website and Magazine
• Online Industry News HUB• Subsea Member Company Directory• Events, exhibitions, conferences• Resource Archive• Subsea UK Magazine (3000 printed and
e-version dist. 15,000+)
• SubseaIntel - Market Intelligence
Main communication tools attracting up to 20,000 unique visitors monthly.
• Focal point for Research and Development for the UK Subsea Industry
• To enhance the UK’s position as the leading technology provider for the subsea industry
• Technology Arm of Subsea UKIndustrial
Need (End User)
Suppliers Offering
Academic Capability
17:00 Registration and Networking17:30 Welcome by Subsea UK17:35 Scientific Management Associates17:50 Tech Safe Systems Ltd18:05 Applied Acoutics18:20 Proeon Systems Ltd18:35 Pipeshield18:50 Nylacast19:05 General Introductions19:25 EEEGR’s Subsea Special Interest Group Proposal – Simon Gray, CEO, EEEGR19:30 Fork supper and Networking20:30 Close
Scientific Management Associates
An overview – Subsea UK 2016
Andover Factory22,800 square feet with planned expansionThe
Plant&
Facilities
• Thermoplastic Moulding Extruders
• Hydrostatic Pressure Testing (5 vessels)
• Radiography (X Ray)
• Fibre Optic • Contact polishing and
manufacture• Active core alignment • Insertion & Return
Loss• Optical Spectrometer• OTDR
• Electrical • Insulation Resistance <10KV
• Resistance• Ionisation• Characteristic Impedance
Dual Jacket – Polyethylene / Thermoplastic Polyurethane• 40 year life• Cable design includes the
features required to achieve higher integrity thermoplastic moulding with amalgamation
Capabilities –
Moulding
Cable Design
Termination to cable jacket total amalgamation
Covalent chemical bonding
Dual jacket sealing
Encapsulation
Markets Submarine
Surface
Aerospace
Renewables
Transport
Energy
Constructio
n
DefencePressure Hull
Penetrators
Bulkhead
penetrators
Proximity sensors
Reed switches
Buoyant wire
antennas
Disc seals
Cable change boxes
Splices
Bow systems
Hydrophones
Transducers
Flank array sonar
panels Towed sonar
systems
Moulded connector
harnesses
Renewable Energy
Marine Current
Turbines
Tidal Energy Limited
DCNS (Bay of Fundy)
East of England Energy GroupSubsea UK
Julian Rickards – Technical Sales Advisor29th June 2016
15
Content
1. Company overview2. SBP Technology3. Acoustic technology4. Services
AAE Overview
46 Direct Employees
CompaniesHouse Founded 1989
2,000m2 manufacturing facility, Great Yarmouth, UK.
65% of AAEs production is exported, to 45 countries.
Sub bottom profiling
Technology AreasSub bottom profiling
Sub bottom profiling
Presented in confidence, Dec-2012
Technology AreasSub bottom profiling
Sub bottom profiling
End ResultSub bottom profiling
DTS-500
Deep tow source UHR sub bottom profiling
DTS-500
Deep tow source UHR sub bottom profiling
Sub bottom profiling
End ResultSub bottom profiling
Acoustic positioning
Technologies
• USBL tracking and telemetry systems.• Acoustic Beacons.• Beacons for tracking and release.• Sensor telemetry.• Shallow water USBL.• Beacons with compatible protocols.
Overview
EasytrakPrincipal of operationHow it works!
• USBL transmits a signal.• Beacon receives a signal.• After a fixed time, beacon
transmits back.• Travel time is used to calculate
distance.• In addition – array is used to
determine direction of arrival.
EasytrakAlphaTurnkey – basic system.
26
EasytrakAlphaTurnkey – basic system.
27
EasytrakNexus II systemBuilding on MIPS design experiences
• Advanced, very flexible, software.• 16 target tracking.• Supports digital & tone Signals.• PC incorporated into topside box.
EasytrakAdvancedSoftwareEasytrak Nexus II USBl
.
29
Capability• Hemispherical beam pattern.• Directional beacons have more range.• Up to 1% of slant range repeatability
Range
30
DistanceHemispheric
al transceiver
Beacon type.
Typical numbers quoted – can vary
Capability• Directional beam pattern.• Directional beacons still have more range.• Higher accuracy, up to 0.2% of
repeatability.
More Range!
31
DistanceDirectionaltransceiver Beacon
type.
Typical numbers quoted – can vary
CalibrationEasyCalIncluded with Nexus systems
32
ServicesOEM design
33
• Hydraulic control.• Altimeter sensing.• Data harvesting
ServicesHydrostatic chamber
34
• 690 bar.• Electrical connection to device
under test.• ⌀340mm x 1,500mm capacity.• 500kg hoist.• Pressure gauge verified to
traceable standards.• All our manufactured subsea
products are tested to design depth.
© Proeon Systems Ltd. 2016
Electricity and Water do mix…
Providing engineering for complex and critical control applications.
Kevin Magee - Managing Director
© Proeon Systems Ltd. 2016
• Specialist System Integrator
• Formed in 2004 to provide professional control and safety system engineering services
• In Hethel Engineering Centre since 2010
• Team of 35 hardware, software, CAD engineers and support staff
• Opened outpost in Aberdeen in 2013
Proeon Systems – Overview…
© Proeon Systems Ltd. 2016
What Proeon does…
Consultancy Services Service and Maintenance
Complete System Solutions
Research and Development
Business focused around four key areas…
Skills and experience include…Subsea Control SystemsGas Turbine Control SystemsControl & Safety Systems including ESD & F&GMachinery and Process Automation Systems
© Proeon Systems Ltd. 2016
Support & upgrade• Non‐OEM support for legacy subsea
production control systems• System upgrades and enhancements for
life extension and productivityNew Systems• Intervention control & safety systems• Data logging and acquisition systems• R&D for applications in O&G and clean
energy
Subsea Systems…
© Proeon Systems Ltd. 2016
Subsea Systems…Support & Upgrade
Support :• Key equipment such as SCM, SEM,
MCS, EPU and HPU• Pre‐deployment• Repairs• Offshore installation support• Supervision / representatives
Upgrade :• Drop in replacement topsides and subsea equipment • Backwards compatibly with legacy OEM systems• Procurement, installation, commissioning and field
support
© Proeon Systems Ltd. 2016
Broad expertise and experience of electronic and software based control and safety systems…
Subsea Systems… New Equipment
Capable of applying skills to new and novel applications such as:
• Intervention control & safety systems• Data logging and acquisition systems• R&D for applications in O&G and clean energy• Alternative energy generation• Asset and structural conditioning monitoring
© Proeon Systems Ltd. 2016
Thank you!
@pipeshieldwww.pipeshield.com
Oil & Gas / Renewables / Marine Civils Coastal Defence
Where we workHead OfficeLowestoft, UK
Supply BasesMontrose, Teesside, Gt Yarmouth
Project Supply bases:
• Baku, Azerbaijan• Bokn, Norway
Head OfficeLowestoft, UK
Our purpose built head office in Lowestoft, UK Established in 1999.
Supply BaseMussafah,UAEDammam, KSAQatar
Supply BaseJohor, Malaysia
Supply BaseMossel Bay
Areas of ExpertiseOur technical expertise in subsea protection systems can be applied across the oil and gasindustry, renewable energy, marine civils and coastal defence .The shallow nature of most offshore renewable energy projects provides many challengesto ensure stabilisation systems perform to overcome issues such as high on-bottom wavevelocities, scour and dropped object protection. We can provide the most suitable solutionswhatever the conditions.
Examples of the major projects Pipeshield has supplied in this field include:
Wind Farm photos courtesy of Centrica
• Scroby Sands - 30 turbines, water depth 13-22m - Fronded Blankets • Egmund aan Zee Wind Park - 36 turbines, depth 18-20m - Fronded
Blankets• Lynn & Inner Dowsing, 54 turbines water depth 18m - Heavy Density
Blankets• Thanet Wind Farm - 100 turbines water depth 20-25m - Blankets and
Cable Installation aids• St Ives Wave Hub - Cable Stabilisation water depth 10-52m - Heavy
density Blankets• Lincs (Centrica) Offshore Wind Farm - 75 turbines - Assessment of
scour potential and Supply of Annular Mattresses around the selected monopoles.
• Bespoke design for multi mat lift to place scour skirt in one lift over the monopole
• Westermont Rough – concrete mattresses – currently in excess of 400• Gwynt y Môr– mattresses for cable protection
Scour Studies
Photos from a one year trial by Shell in the southern North Sea showing the formation of a sediment bank over a Frond System (photos supplied by Shell).
At the previously scoured pipeline a fully developed and compacted sediment bank has been formed over the buoyant fronds and marine life has colonised the final bank.
Pipeshield Bi-Flex mattresses with buoyant fibrillated polypropylene fronds (SSCS supplied) are proven in a full range of scour sensitive environments. Typically fronds are 1.25m high and provide the capability of sediment banks over 900mm high in 35 -60 days in good conditions.
Case StudyClient - ShellProject – Southern North Sea ProjectTitle – Fronded Mattress Trials
The photographs below show the fronds activating and a build up of a fibre reinforced sediment back beyond the mattress edge. After one year, colonised marine life was noted.
Rock Mattresses
We offer both bespoke or standard fabric formworks well suited forvarious applications including pipeline support, foundation seals,void filling etc.
Our standard formworks are available in various heights and basedimensions to suit pipelines up to 1150mm diameter.
Our formworks are fabricated in the UK to maintain strict QHSEprocesses.
Fabric Formworks
Our formworks are both diver and ROV friendly and can be used for pipeline free-span correction.
Cable Pull Guides for the Thanet Wind Farm
Clump Weights for the Thanet Wind Farm
Both products designed and built by Pipeshield ®
Project Examples
Mattress installation frame during testing
Scour Preventionfor the Lincs Offshore Wind Farm
Mattress installation frame during loadout
Pipeshield® are the providers of scour prevention for the turbine monopiles on the Lincs OWF. The work involvedthe identification of the monopiles affected by scour using CFD modeling, design and manufacture of a liftingframe and the design and manufacture of concrete mattresses. The Installation frame is hydraulically activatedand allows the accurate installation of scour protection in a single lift.
Bi-flex fronded (anti scour) concrete mattresses with N2 edges
Bi-flex mattresses with patented N² high performance tapered edges
150mm Bi-flex mats with N2 long edges
Loadout of N2 mattresses for the Lynn and Inner Dowsing wind farms
Project Examples
Fronded (Anti Scour) Mattress Lift
Draped shape of a mattress suspended from an installation frame
Cable Crossing Bridges 300mm N2 short edges and fronds
Project Examples
Presentation title / dateHoward Bradfield – Engineering ManagerMARINE, GAS, OIL & OFFSHORE (MGOO)
Why polymers?
Prizes for Questions
Some other slides
AGENDA
SHEAVES SEGMENTED SHEAVES
EXAMPLE APPLICATIONS
• Low weight (1/7 of steel)• Corrosion free• Less maintenance• Extended rope life• Enhanced performance• ATEX Option
• Designs larger than 3m• Loads greater than 180T
EXAMPLE APPLICATIONS
ROLLERS
• Low Friction• Bearing grade materials• Complete assembly• ATEX Option
• Diablo• Guide• Vertical / Side• Composite• Snub
Distributed Buoyancy Modules Clamps (DBM)
EXAMPLE APPLICATIONS
• CF110• Creep Resistant• Low Moisture uptake• Life > 25 years
• Flexible risers• Subsea clamps
of all types
SHROUDS
EXAMPLE APPLICATIONS
• Neutral buoyancy• Easy handling subsea• Low maintenance• Good thermal performance• Capable of 160C
• PLETs• SPOOLs
EXAMPLE APPLICATIONS
ISO 9001:2008 ISO 29001:2011 (Quality Management for Oil & Gas)
ISO 14001:2008 Environmental Management Systems
ISO / TS 16949:2009 FPAL Registered FDA / EU
QUALITY
1967, Established in Leicester, UK Worldwide Locations:◦ USA, Pennsylvania and Houston◦ South Africa
78% Export to over 43 countries Approx 350 employees (>100 Machines) Working in Energy/Construction/ Automotive/Pharmaceutical/Aerospace /Mass Transit
Vertically integrated ◦ Chemistry In◦ Goods Out
Inward investment◦ Lean Manufacturing◦ Manufacturing Skill Base◦ Successful Engineering Apprenticeship Programs◦ In house Training Academy
ABOUT NYLACAST
Full in‐house Research and Development, and Testing Facility ◦ Fully Independent◦ Certificate of Analysis & Compliance◦ Product quality testing & Materials testing◦ Testing identification of material samples◦ Customised testing (ageing/chemical compatibility)
◦ Mechanical and Hardness testing◦ All carried out to international standards: ASTM/ISO/IEC
Custom formulation of materials for more specific or demanding application needs
R&D
NYLACAST MATERIALS◦ PA6C – Commodity Grade◦ Oilon – Oilfilled Bearing Grade (Bushes)◦ Nylube – Enhanced Lubrication Lower Friction (Bearing Pads)
◦ Aquanyl – Reduced Moisture Uptake◦ Moly – Increase Toughness/Surface Hardness (Wireline Sheaves)
◦ CF110 – Ultimate PA6 For Creep Resistance (DBM Clamps)
◦ Polypropylene – Bouyant, Low Cost – (ROV Parts)
◦ Polyethylene – Low Strength Low Stiffness (Skid Blocks)
◦ Acetal – Low Moisture Uptake (Camera Housings)
◦ Polyurethane – Flexible components (Bend Stiffeners / Compliant Clamps)
MATERIALS FOR USE IN SUBSEA APPLICATIONS
Provision of Engineering Solutions◦ Material Specifications◦ Dedicated MGOO Team◦ Project Management◦ Document Control◦ Design and analysis (FEA)◦ Manufacturing Control◦ R&D Projects
SERVICES
Thursday 9th June 2016 13.00 ‐ 19.00
Welcome
Subsea UK Networking Event The Imperial Hotel, Great Yarmouth
29th June 2016
Catalyst for the Energy Industry
• The East of England Energy Group (EEEGR) is the industry and skills association for energy producers and their Supply Chain in the East of England, representing over 300 members across the sector.
• EEEGR’s mission is to be the source of new opportunities and knowledge to enable member companies to strategically grow their businesses.
EEEGR Special Interest Groups
• EEEGR hosts a number of Special Interest Groups (SIGs) whichfocus on specific areas of interest and expertise in the energyindustry and run a series of very successful events led by theirsteering groups.
• We currently facilitate a Late Life & Decommissioning SIG and aMarine SIG.
• We are considering a Subsea SIG. Please talk to us!
EEEGR’s Special Interest Groups (SIG): How it works
• Express your interest in joining EEEGR’s Special Interest Group
• EEEGR and partnership association will select members for the SIG
• Members of SIG will vote Chair and Vice Chair
• SIG will formulate work streams – if applicable
• SIG will schedule events
EEEGR’s Late Life & Decommissioning Special Interest Group
Chairman: Julian Manning, Baker HughesVice Chairman: Paul Yeats, Subsea7
• Well Abandonment and Deconstruction• Facilities, Preparation, Removal and Asset Reuse• Site Remediation and Onshore Recycling
The Late Life & Decommissioning SIG is run in partnership with theDecom North Sea..
EEEGR’s Marine Special Interest Group
Chairman: Richard Salisbury, Fugro GeoConsulting Ltd.Vice Chairman: Jon Rees, CEFAS
Four work streams• Marine Survey: Richard Salisbury, Fugro GeoConsulting Ltd.• Marine Vessels: Bruce Clements, Cwind• Marine Ecology and Environment: Jon Rees, CEFAS• Marine Supply Chain: Martin Myhill Sisley, James Fisher and Sons
The Marine Special Interest is run in association with the Institute of Marine Engineering, Scienceand Technology (IMarEST).
Please contact Simon Gray of EEEGR or Trish Banks of Subsea UK if you are interested in setting up a Subsea Special Interest Group!
Thank you!
For more information please contact:
+44(0)845 505 [email protected]
Or visit
www.subseauk.com
Championing the UK Subsea Sector across the World