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VEGA™ SeriesBanknote Validator

Operation and Maintenance Manual (Revision 5)

P/N 960-100189R_Rev. 5 {EDP #148850}

© 2019, JAPAN CASH MACHINE CO., LTD.Issue #4064-SME-01-05

VEGA™ Series Banknote Validator Operation and Maintenance Manual

REVISION HISTORY

Rev №. Date Reason for Update Comment

A 8-28-09 Initial Version

1 2-29-12 Added 24V DC Specifications, a Magnetic Sensor Specification and MDB Information

2 5-1-13 Added 24V DC Specification, fixed Section 7 information

3 3-31-15

Divided Product Description into Model and Type Descriptions, Added “Recycle (Option)” in Model Description, Added VEGA-RC Twin Informa-tion to Primary Features, Added Type FM to Outside Dimensions in Sec-tion 1/Replace the Sensor and Roller Location graphic in Section 2/Parts Lists Update in Section 7

4 3-28-16 Updated Bezel Information in Section 1 and 7

5 5-23-19

Added LD Specifications, Updated Bezel Outside Information in Section 1, updated Unit Installation and Sensor Location Information in Section 2 and updated EDP numbers in Section 7. Added VEGA-RFID Specifications in Section 1, Section 4, Section 5, Sec-tion 6. Section 7 and Appendix A.

Issue #4064-SME-01-05

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service maintenance of the product, or technical service personnel education as required; and2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products.

JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, ™, ® and © are not always mentioned in each case throughout this publication.

Copyright © 2019 By JAPAN CASH MACHINE CO., LTD.


Electrical Current SymbolDirect Current: indicates Direct Current values on product labels.

International Compliance for the VEGA

• RoHS Directives

• UL & c-UL Marks

• CE Mark

• CB Scheme

• FCC Directives

International Compliance for the VEGA-RFID

• RoHS Directives

• CE Mark

• CB Scheme

or or or

File No. E142330

NO78539, NO56968, NO51248/A1/M1, NO54260/M1

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

or or or

JP-20421-UL


THIS PAGE INTENTIONALLY LEFT BLANK

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VEGA™ Series Banknote Validator

Table of ContentsPage

1 GENERAL INFORMATION .................................................................................... 1-1Description ..................................................................................................................... 1-1VEGA Unit ...................................................................................................................... 1-1Product Descriptions .................................................................................................... 1-2VEGA Product Descriptions ............................................................................................ 1-2

VEGA Model Description .............................................................................................................1-2VEGA Type Description ...............................................................................................................1-2

VEGA-RFID Product Descriptions ................................................................................... 1-2VEGA-RFID Model Description ...................................................................................................1-2VEGA-RFID Structure Description ..............................................................................................1-2VEGA-RFID Type Description .....................................................................................................1-3

Precautions .................................................................................................................... 1-3User Cautions ..............................................................................................................................1-3Installation Cautions ....................................................................................................................1-3Mounting, Dismounting and Transportation .................................................................................1-3

Placing Foreign Objects into the Unit .......................................................................................1-3Preventive Maintenance ..............................................................................................................1-4

Banknote Fitness Requirements ..................................................................................... 1-4Primary Features ............................................................................................................. 1-4Component Names (VEGA and VEGA-RFID) .............................................................. 1-5Specifications ................................................................................................................ 1-6Technical Specifications (VEGA and VEGA-RFID) ......................................................... 1-6Environmental Specifications (VEGA and VEGA-RFID) ................................................ 1-7Electrical Specifications (VEGA) ..................................................................................... 1-7Structural Specifications (VEGA) .................................................................................... 1-8RFID Specifications ......................................................................................................... 1-8Unit Dimensions ............................................................................................................ 1-9Entire VEGA Unit Outside Dimension (SH Unit with Standard Cash Box) ...................... 1-9Entire VEGA Unit Clearance Dimension (SH Unit with Standard Cash Box) .................. 1-9Entire VEGA Unit Outside Dimension (SH Unit with Large Cash Box) ......................... 1-10Entire VEGA Unit Clearance Dimension (SH Unit with Large Cash Box) ..................... 1-10VEGA Unit Outside Dimension (SH Unit with Front Door Cash Box) ............................ 1-11Entire VEGA Unit Clearance Dimension (SH Unit with Front Door Cash Box)) ............ 1-11Entire VEGA Unit Outside Dimension (SD Unit with Standard Cash Box) .................... 1-12Entire VEGA Unit Outside Dimension (SD Unit with Large Cash Box) ......................... 1-12Entire VEGA Unit Outside Dimension (SU Unit with Standard Cash Box) .................... 1-13Entire VEGA Unit Outside Dimension (SU Unit with Large Cash Box) ......................... 1-13VEGA Cash Box Outside Dimension (Standard Cash Box) .......................................... 1-14VEGA Cash Box Outside Dimension (Large Cash Box) ............................................... 1-14VEGA Cash Box Outside Dimension (Front Door Cash Box) ....................................... 1-15Bezel Outside Dimension (Bezel Type SH) ................................................................... 1-15Bezel Outside Dimension (Bezel Type N) ..................................................................... 1-16Bezel Outside Dimension (Bezel Type D) ..................................................................... 1-16Bezel Outside Dimension (Bezel Type R) ..................................................................... 1-17

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VEGA-RFID Board Assy. Outside Dimension ............................................................... 1-17Lock Unit Outside Dimension ........................................................................................ 1-18Lock Unit Clearance Dimensions .................................................................................. 1-18VEGA-RFID Unit Outside Dimension (VEGA-RFID Unit with Standard Cash Box) ...... 1-19Technical Contact Information ................................................................................... 1-20

Americas ................................................................................................................................... 1-20JCM American ........................................................................................................................ 1-20

Europe, Middle East, Africa & Russia ....................................................................................... 1-20JCM Europe GmbH ................................................................................................................ 1-20

UK & Ireland ............................................................................................................................. 1-20JCM Europe (UK Office) ......................................................................................................... 1-20

Asia and Oceania ..................................................................................................................... 1-20JCM Gold (HK) Ltd. ................................................................................................................ 1-20Japan Cash Machine Co., LTD. (HQ) ..................................................................................... 1-20

2 INSTALLATION ......................................................................................................2-1Installation Procedure ................................................................................................... 2-1SH Unit Installation .......................................................................................................... 2-1SD/SU Unit Installation .................................................................................................... 2-1DIP Switch Configurations ........................................................................................... 2-2Basic Settings .................................................................................................................. 2-2Special Settings ............................................................................................................... 2-3

LED Pattern Setting Mode .......................................................................................................... 2-3Rewriting ccTalk Encryption Code (Initialize) .............................................................................. 2-3

Connector Pin Assignments ........................................................................................ 2-4VEGA Pin Assignment .................................................................................................... 2-4VEGA-RFID Pin Assignment ........................................................................................... 2-4Preventive Maintenance ............................................................................................... 2-5Retrieving Banknotes ...................................................................................................... 2-5Clearing a Banknote Jam ................................................................................................ 2-5Cleaning Procedure ...................................................................................................... 2-5Sensor and Roller Cleaning Procedure ........................................................................... 2-5

Sensor and Roller Locations ....................................................................................................... 2-6Standard Interface Circuit Schematics ........................................................................ 2-7Standard Interface Circuit Schematics (Continued 1) ...................................................... 2-8Operation Flowchart ..................................................................................................... 2-9Operation Flowchart (Continued 1) ............................................................................... 2-10Operation Flowchart (Continued 2) ............................................................................... 2-11

3 COMMUNICATIONS ..............................................................................................3-1Americas ..................................................................................................................................... 3-1

JCM American .......................................................................................................................... 3-1Europe, Middle East, Africa & Russia ......................................................................................... 3-1

JCM Europe GmbH .................................................................................................................. 3-1UK & Ireland ............................................................................................................................... 3-1

JCM Europe (UK Office) ........................................................................................................... 3-1Asia and Oceania ....................................................................................................................... 3-1

JCM Gold (HK) Ltd. .................................................................................................................. 3-1Japan Cash Machine Co., LTD. (HQ) ....................................................................................... 3-1

4 DISASSEMBLY/REASSEMBLY ............................................................................4-1

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Table of Contents
Tool Requirements ........................................................................................................ 4-1CPU Circuit Board Removal ......................................................................................... 4-1Upper Sensor Circuit Board Removal ......................................................................... 4-3Sub-Circuit Board Removal .......................................................................................... 4-4Feed and Stacker Motor Removal ................................................................................... 4-5Sub-Sensor Circuit Board Removal ............................................................................. 4-5Lower Sensor Circuit Board Removal ......................................................................... 4-5Transport Belt Removal ................................................................................................ 4-6Stacker Belt Removal .................................................................................................... 4-6Ceiling Board Assembling Caution .................................................................................. 4-8RFID Module Removal ................................................................................................... 4-8
5 WIRING DIAGRAMS .............................................................................................. 5-1VEGA Wiring Diagram (with Magnetic Sensor Board) ............................................... 5-1VEGA Wiring Diagram (without Magnetic Sensor Board) ......................................... 5-2VEGA-RFID Wiring Diagram (with Magnetic Sensor Board) ..................................... 5-3VEGA-RFID Wiring Diagram (without Magnetic Sensor Board) ................................ 5-4

6 CALIBRATION AND TESTING .............................................................................. 6-1Tool Requirements ........................................................................................................ 6-1Installation Procedures ................................................................................................. 6-1Software Download Procedure ........................................................................................ 6-2Calibration ...................................................................................................................... 6-4When to Calibrate ............................................................................................................ 6-4Calibration Preparation .................................................................................................... 6-4Reference Paper Usage .................................................................................................. 6-4Calibration Using a PC .................................................................................................... 6-5

VEGA_Adjustment.exe Program .................................................................................................6-5VEGA_Adjustment_Zero.exe Program .......................................................................................6-7

Calibration Failure ......................................................................................................... 6-10Activation Failure .......................................................................................................................6-10

USB Driver Confirmation Message .........................................................................................6-10Communication Error Message ..............................................................................................6-10

Calibration Failure .....................................................................................................................6-10Sensor Error Message ............................................................................................................6-10

Adjustment Data Writing Failure ................................................................................................ 6-11Menu Item Functions ..................................................................................................... 6-12

Writing Serial Number ...............................................................................................................6-12Reading a Serial Number ..........................................................................................................6-13Reading ccTalk Encryption Code ..............................................................................................6-13Reading the ccTalk Address ......................................................................................................6-13Writing a Standby LED Pattern Color ........................................................................................6-13Reading a Standby LED Pattern Color ......................................................................................6-14Reading Adjustment Data .........................................................................................................6-14Reading the VEGA Software Version ........................................................................................6-14

Calibration without PC ................................................................................................... 6-15Performance Tests ....................................................................................................... 6-16Performance Test Activation .......................................................................................... 6-16

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DIP Switch Configuration Settings ............................................................................................ 6-17Performance Test Initiation ....................................................................................................... 6-17

DIP Switch Test ...................................................................................................................... 6-17Feed Motor Forward Rotation Test ......................................................................................... 6-17Feed Motor Reverse Rotation Test ......................................................................................... 6-18Stacker Motor Test .................................................................................................................. 6-18Aging Test .............................................................................................................................. 6-18RFID Aging Test ..................................................................................................................... 6-19OFF-Line Banknote Acceptance Test ..................................................................................... 6-19Reading Number of Flashes .................................................................................................. 6-19Sensor Test ............................................................................................................................ 6-19

7 EXPLODED VIEWS AND PARTS LISTS ...............................................................7-1VEGA Entire Exploded View (SH) ................................................................................ 7-1VEGA Entire Exploded View (SU/SD, LD and RFID) ................................................... 7-2VEGA Entire Unit Parts List ............................................................................................. 7-3Upper Transport Unit Entire View ................................................................................ 7-5Upper Transport Unit Parts List ....................................................................................... 7-6Lower Transport Unit Exploded View .......................................................................... 7-7Lower Transport Unit Parts List ....................................................................................... 7-8Course Path Turning Unit Exploded View ................................................................. 7-10Course Path Turning Unit Parts List .............................................................................. 7-10Cash Box Unit Exploded View .................................................................................... 7-11Cash Box Unit Parts Lit ................................................................................................. 7-12SH Unit Bezel Exploded View ..................................................................................... 7-14SH Unit Bezel Parts List ................................................................................................ 7-15SD/SU Unit Bezel Type D Exploded View .................................................................. 7-16SD/SU Unit Bezel Type D Parts List .............................................................................. 7-16SD/SU Unit Bezel Type N Exploded View .................................................................. 7-17SD/SU Unit Bezel Type N Parts List .............................................................................. 7-17SD/SU Unit Bezel Type R Exploded View .................................................................. 7-18SD/SU Unit Bezel Type R Parts List .............................................................................. 7-18Option Unit Exploded View ......................................................................................... 7-19Option Unit Parts List ..................................................................................................... 7-20

A TROUBLESHOOTING ...........................................................................................A-1Introduction ...................................................................................................................A-1Troubleshooting Overview ...........................................................................................A-1Fault Table Listings .......................................................................................................A-1Malfunction LED Error Codes ..........................................................................................A-1LED Indication Conditions ...........................................................................................A-3

LED Error Flashing Patterns ....................................................................................................... A-3LED Reject Flashing Patterns ..................................................................................................... A-5

Maintenance Equipment ..................................................................................................A-8VEGA Maintenance Equipment .................................................................................................. A-8

B GLOSSARY .........................................................................................................B-11

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List of FiguresPage

Figure 1-1 VEGA Unit ............................................................................................... 1-1Figure 1-2 Precautionary Symbols ............................................................................ 1-3Figure 1-3 Unacceptable Banknotes ......................................................................... 1-4Figure 1-4 VEGA and VEGA-RFID Component Names ........................................... 1-5Figure 1-5 VEGA Unit Outside Dimension (Type SH with Standard Cash Box) ....... 1-9Figure 1-6 VEGA Mounting Space Clearance Dimension (Type SH with Standard

Cash Box) ................................................................................................ 1-9Figure 1-7 VEGA Unit Outside Dimension (Type SH with Large Cash Box) .......... 1-10Figure 1-8 VEGA Mounting Space Clearance (Type SH - Large Cash Box) .......... 1-10Figure 1-9 VEGA Unit Outside Dimension (Type SH with Front Door Cash Box) ..1-11Figure 1-10 VEGA Mounting Space Clearance Dimension (Type SH with Front Door

Cash Box) .............................................................................................. 1-11Figure 1-11 VEGA Unit Outside Dimension (Type SD with Standard Cash Box) ..... 1-12Figure 1-12 VEGA Unit Outside Dimension (Type SD with Large Cash Box) .......... 1-12Figure 1-13 VEGA Unit Outside Dimension (Type SU with Standard Cash Box) ..... 1-13Figure 1-14 VEGA Cash Box Outside Dimension (Type SU with Large Cash Box) .1-13Figure 1-15 VEGA Cash Box Outside Dimension (Standard Cash Box) .................. 1-14Figure 1-16 VEGA Cash Box Outside Dimension (Large Cash Box) ........................ 1-14Figure 1-17 VEGA Cash Box Outside Dimension (Standard Cash Box with Front

Door) ...................................................................................................... 1-15Figure 1-18 VEGA Bezel Outside Dimension (Type SH) ..........................................1-15Figure 1-19 Bezel Outside Dimension (Type N) ....................................................... 1-16Figure 1-20 Bezel Outside Dimension (Type D) ....................................................... 1-16Figure 1-21 Bezel Outside Dimension (Type D) ....................................................... 1-17Figure 1-22 VEGA-RFID Board Assy. Outside Dimension ....................................... 1-17Figure 1-23 Lock Unit Outside Dimension ................................................................ 1-18Figure 1-24 Lock Unit Mounting Space Clearance Dimension ................................. 1-18Figure 1-25 VEGA-RFID Unit Outside Dimension (Standard Cash Box) .................. 1-19Figure 2-1 M3/M4 Nut & DIP Switch Locations..........................................................2-1Figure 2-2 Cable Interconnection...............................................................................2-1Figure 2-3 Bezel Attachment......................................................................................2-2Figure 2-4 M4 Screw & Nut Removal Locations ........................................................ 2-2Figure 2-5 Cash Box & Guide Cover Location ........................................................... 2-2Figure 2-6 DIP Switch DS1 (ccTalk Initialize) ............................................................ 2-3Figure 2-7 Retrieving Banknotes................................................................................ 2-5Figure 2-8 Opening the Upper Validation Section...................................................... 2-5Figure 2-9 Retrieving Cash Box Banknote Jam ......................................................... 2-5Figure 2-10 General Cleaning Image........................................................................... 2-5Figure 2-11 VEGA Sensor Cleaning Locations............................................................ 2-6Figure 2-12 VEGA Photo-Coupler/MDB Interface Schematic Diagram ....................... 2-7Figure 2-13 VEGA RS232C Interface Schematic Diagram.......................................... 2-7

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Figure 2-14 VEGA ccTalk Interface Schematic Diagram .............................................2-7Figure 2-15 VEGA Photo-Coupler/MDB Interface Schematic Diagram........................2-8Figure 2-16 VEGA Banknote Validator Operational Flowchart (Acceptance) ..............2-9Figure 2-17 VEGA Banknote Validator Operational Flowchart (Stacking) .................2-10Figure 2-18 VEGA Banknote Validator Operational Flowchart (Reject) .....................2-11Figure 4-1 Cash Box & Course Path Reversing Guide Cover Removal ....................4-1Figure 4-2 Cash Box Frame Removal .......................................................................4-1Figure 4-3 Upper Assembly Separation (Part 1) .......................................................4-2Figure 4-4 Upper Assembly Separation (Part 2) .......................................................4-2Figure 4-5 Front Bezel Removal ................................................................................4-2Figure 4-6 Flap Positioning Spring Removal .............................................................4-2Figure 4-7 Shaft and Flap #1 & #2 Removal .............................................................4-2Figure 4-8 Flap Lever Arm Reassembly ....................................................................4-3Figure 4-9 Upper Transport Assembly Removal .......................................................4-3Figure 4-10 Main CPU Board Removal .......................................................................4-3Figure 4-11 Upper Sensor Board Removal .................................................................4-3Figure 4-12 Base Unit Carrier Removal (Part 1) .........................................................4-4Figure 4-13 Base Unit Carrier Removal (Part 2) .........................................................4-4Figure 4-14 Unplug Inter-Assembly Harnesses ...........................................................4-4Figure 4-15 Sub-Circuit Board Removal ......................................................................4-4Figure 4-16 Gear Box Motor Assembly Removal ........................................................4-5Figure 4-17 Stacker & Feed Motor Removal ...............................................................4-5Figure 4-18 Sub-Sensor Board Removal ....................................................................4-5Figure 4-19 Lower Sensor Board Removal .................................................................4-5Figure 4-20 Tension Pulley Unit Removal ...................................................................4-6Figure 4-21 Belt Cover Removal .................................................................................4-6Figure 4-22 Transport Belt Removal ...........................................................................4-6Figure 4-23 Stacker Unit Removal (Part 1) .................................................................4-6Figure 4-24 Stacker Unit Removal (Part 2) .................................................................4-7Figure 4-25 Cash Box Turn Course Removal .............................................................4-7Figure 4-26 E-Ring, Gear & Clutch Shaft Removal .....................................................4-7Figure 4-27 Right Stacker Belt Removal .....................................................................4-7Figure 4-28 Left Stacker Belt Removal ........................................................................4-8Figure 4-29 Transport Belt Installation 1 .....................................................................4-8Figure 4-30 Transport Belt Installation 2 .....................................................................4-8Figure 4-31 RFID Module Removal 1 ..........................................................................4-8Figure 4-32 RFID Module Removal 2 ..........................................................................4-8Figure 5-1 VEGA Wiring Diagram (with Magnetic Sensor Board) .............................5-1Figure 5-2 VEGA Wiring Diagram (without Magnetic Sensor Board) ........................5-2Figure 5-3 VEGA-RFID Wiring Diagram (with Magnetic Sensor Board) ...................5-3Figure 5-4 VEGA-RFID Wiring Diagram (without Magnetic Sensor Board) ..............5-4Figure 6-1 Tool and Harness Connection ..................................................................6-1Figure 6-2 Tool and Harness Connection ..................................................................6-1

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Figure 6-3 Hardware Wizard Welcome Screen ......................................................... 6-2Figure 6-4 Installation Path Selection Screen ........................................................... 6-2Figure 6-5 Install Option Screen ...............................................................................6-2Figure 6-6 Installation Warning Screen ..................................................................... 6-2Figure 6-7 Hardware Wizard Completion Screen ..................................................... 6-2Figure 6-8 DIP Switch DS1 Initial Setting .................................................................. 6-2Figure 6-9 JCM VEGA Download Screen .................................................................6-3Figure 6-10 Software Selection Screen ...................................................................... 6-3Figure 6-11 Download Progress Screen ...................................................................... 6-3Figure 6-12 CRC Confirmation Screen ....................................................................... 6-3Figure 6-13 Tool and Harness Connection .................................................................6-4Figure 6-14 Reference Paper Types ........................................................................... 6-4Figure 6-15 Upper Transport Unit Open ..................................................................... 6-4Figure 6-16 Placing Reference Paper ......................................................................... 6-5Figure 6-17 Upper Transport Unit Close ..................................................................... 6-5Figure 6-18 DIP Switch Block DS1 Initial Settings ...................................................... 6-5Figure 6-19 VEGA Adjustment Screen ....................................................................... 6-5Figure 6-20 Entrance Sensor Adjustment Screen ....................................................... 6-5Figure 6-21 White Reference paper Placement Request Dialog ................................ 6-6Figure 6-22 White Reference Paper Calibration Progress Screen ............................. 6-6Figure 6-23 Black Reference paper Placement Request Dialog ................................. 6-6Figure 6-24 Black Reference paper Removal Request Dialog ................................... 6-6Figure 6-25 Calibration without Reference Paper 1 .................................................... 6-6Figure 6-26 Calibration without Reference Paper 2 .................................................... 6-6Figure 6-27 Motor Speed Test .................................................................................... 6-6Figure 6-28 White Reference paper Placement Request Dialog ................................ 6-6Figure 6-29 White Reference paper Removal Request Dialog ................................... 6-6Figure 6-30 Request Writing Data to EEPROM ..........................................................6-7Figure 6-31 Writing EEPROM Data Progress ............................................................. 6-7Figure 6-32 Save As Screen ....................................................................................... 6-7Figure 6-33 VEGA Adjustment Complete Screen ....................................................... 6-7Figure 6-34 DIP Switch Block DS1 Initial Settings ...................................................... 6-7Figure 6-35 VEGA Adjustment Screen ....................................................................... 6-7Figure 6-36 Serial No. Input Field Location .................................................................6-7Figure 6-37 LED Idle Pattern Menu Location .............................................................. 6-8Figure 6-38 Entrance Sensor Calibration .................................................................... 6-8Figure 6-39 White Reference paper Placement Request Dialog ................................ 6-8Figure 6-40 White Reference Paper Calibration Progress Screen ............................. 6-8Figure 6-41 Black Reference Paper Placement Request Dialog Screen .................... 6-8Figure 6-42 Black Reference Paper Calibration Progress Screen .............................. 6-8Figure 6-43 Black Reference Paper Removal Request Dialog ................................... 6-8Figure 6-44 Calibration without Reference Paper 1 .................................................... 6-8Figure 6-45 Calibration without Reference Paper 2 .................................................... 6-9

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Figure 6-46 Motor Speed Test .....................................................................................6-9Figure 6-47 White Reference paper Placement Request Dialog .................................6-9Figure 6-48 White Reference paper Removal Request Dialog ...................................6-9Figure 6-49 Request Writing Data to EEPROM ..........................................................6-9Figure 6-50 Clearing EEPROM Data ...........................................................................6-9Figure 6-51 Writing Data to EEPROM .........................................................................6-9Figure 6-52 Save As Screen .......................................................................................6-9Figure 6-53 VEGA Adjustment Complete Screen .......................................................6-9Figure 6-54 USB Driver Confirmation Screen ...........................................................6-10Figure 6-55 Communication Error Screen .................................................................6-10Figure 6-56 Entrance Sensor Calibration Error .........................................................6-10Figure 6-57 Retrying Calibration Message ................................................................6-10Figure 6-58 Calibration Failed Message ....................................................................6-10Figure 6-59 Save As Screen .....................................................................................6-10Figure 6-60 Overwrite Confirmation ..........................................................................6-11Figure 6-61 Failed Data Save Error ...........................................................................6-11Figure 6-62 Writing Error Screen ...............................................................................6-11Figure 6-63 Retrying Writing Message ......................................................................6-11Figure 6-64 Writing Failed Message ..........................................................................6-11Figure 6-65 Save As Screen .....................................................................................6-11Figure 6-66 Overwrite Confirmation ..........................................................................6-11Figure 6-67 Failed Data Save Error ...........................................................................6-11Figure 6-68 Tool Bar Menu 1 .....................................................................................6-12Figure 6-69 Serial No. Window Request ...................................................................6-12Figure 6-70 SERIAL NO Input ...................................................................................6-12Figure 6-71 Writing Serial No.Complete ....................................................................6-12Figure 6-72 Tool Bar Menu 2 .....................................................................................6-13Figure 6-73 Serial No. Read Completion ...................................................................6-13Figure 6-74 Tool Bar Menu 3 .....................................................................................6-13Figure 6-75 Encryption Code Read Completion ........................................................6-13Figure 6-76 Tool Bar Menu 4 .....................................................................................6-13Figure 6-77 Address Read Completion .....................................................................6-13Figure 6-78 Tool Bar Menu 5 .....................................................................................6-13Figure 6-79 Select LED Color ....................................................................................6-13Figure 6-80 Writing LED Standby Indication .............................................................6-14Figure 6-81 Tool Bar Menu 6 .....................................................................................6-14Figure 6-82 Reading LED Standby Indication ...........................................................6-14Figure 6-83 Tool Bar Menu 7 .....................................................................................6-14Figure 6-84 Save As Screen .....................................................................................6-14Figure 6-85 Tool Bar Menu 8 .....................................................................................6-14Figure 6-86 Software Version Indication ...................................................................6-14Figure 6-87 Tool and Harness Connection ................................................................6-15Figure 6-88 DIP Switch Settings ................................................................................6-15

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Figure 6-89 Tool and Harness Connection ...............................................................6-16Figure 7-1 VEGA Entire Unit Exploded View (SH) .................................................... 7-1Figure 7-2 VEGA Entire Unit Exploded View (SU/SD, LD and RFID) ....................... 7-2Figure 7-3 Upper Transport Unit Exploded View ...................................................... 7-5Figure 7-4 Lower Transport Unit Exploded View ...................................................... 7-7Figure 7-5 Course Turning Unit Exploded View ...................................................... 7-10Figure 7-6 Cash Box Unit Exploded View ...............................................................7-11Figure 7-7 SH Unit Bezel Exploded View ................................................................ 7-14Figure 7-8 SD/SU Unit Bezel Type D Exploded View ............................................. 7-16Figure 7-9 SD/SU Unit Bezel Type N Exploded View ............................................. 7-17Figure 7-10 SD/SU Unit Bezel Type R Exploded View ............................................. 7-18Figure 7-11 Option Unit Exploded View .................................................................... 7-19Figure A-1 Additional Maintenance Equipment Requirements ..................................A-8

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List of TablesPage

Table 1-1 VEGA Model Number Specifications ....................................................... 1-2Table 1-2 VEGA Type Number Specifications ......................................................... 1-2Table 1-3 VEGA-RFID Model Number Specifications ............................................. 1-2Table 1-4 VEGA-RFID Structure Number Specifications ......................................... 1-2Table 1-5 VEGA-RFID Type Number Specifications ............................................... 1-3Table 1-6 VEGA and VEGA-RFID Technical Specifications .................................... 1-6Table 1-7 VEGA and VEGA-RFID Environmental Specifications ............................ 1-7Table 1-8 VEGA Electrical Specifications ................................................................ 1-7Table 1-9 VEGA Structural Specifications ............................................................... 1-8Table 1-10 RFID Specifications ................................................................................. 1-8Table 2-1 DIP Switch Block 1 Settings .................................................................... 2-2Table 2-2 DIP Switch Block 2 Settings .................................................................... 2-3Table 2-3 DIP Switch Block 3 Settings .................................................................... 2-3Table 2-4 DIP Switch DS1 Color Settings ................................................................ 2-3Table 2-5 VEGA Interface Connection Pin Assignments ......................................... 2-4Table 2-6 VEGA-RFID Interface Connection Pin Assignments ............................... 2-4Table 2-7 VEGA Sensor Cleaning Methods ............................................................ 2-6Table 6-1 Red LED Flash Rate Errors ................................................................... 6-16Table 6-2 Performance Test DIP Switch Configuration Settings ........................... 6-17Table 6-3 Feed Motor Abnormal Error Codes ........................................................6-17Table 6-4 Stacker Motor Abnormal Error Codes .................................................... 6-18Table 6-5 Feeding/Stacking Abnormal Error Codes .............................................. 6-18Table 6-6 Sensor Test DIP Switch 2 Configuration Settings ................................. 6-20Table 7-1 VEGA Entire Unit Parts List ..................................................................... 7-3Table 7-2 Upper Transport Unit Parts List ............................................................... 7-6Table 7-3 Lower Transport Unit Parts List ............................................................... 7-8Table 7-4 Course Path Turning Parts List .............................................................. 7-10Table 7-5 Cash Box Unit Parts List ........................................................................ 7-12Table 7-6 SH Unit Bezel Parts List ........................................................................ 7-15Table 7-7 VEGA SD/SU Unit Bezel Type D Parts List ........................................... 7-16Table 7-8 VEGA SD/SU Unit Bezel Type N Parts List ........................................... 7-17Table 7-9 VEGA SD/SU Unit Bezel Type R Parts List ........................................... 7-18Table 7-10 Option Unit Parts List .............................................................................7-20Table A-1 Fault Table Listings ..................................................................................A-1Table A-2 LED Error Flashing Patterns ....................................................................A-3Table A-3 LED Reject Flashing Patterns ..................................................................A-5

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List of Tables

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PageTable A-4 Additional Maintenance Equipment Parts Lists ....................................... A-9

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S e c t i o n 1

1 GENERAL INFORMATION

This section provides a general overview of the VEGA Series Banknote Validator Unit, pictured in Figure 1-1. This section is designed to help the user navigate through this guide with ease. It contains the following information:

• VEGA Unit

• VEGA Product Descriptions

• VEGA-RFID Product Descriptions

• Precautions

• Primary Features

• Component Names

• Specifications

• Unit Dimensions

• Technical Contact Information

In order to make operation this device and navigat-ing within this manual easier, the following illus-trations are used:Safety Instructions need to be observed in order to protect the operators and the equipment; these are identified with Bold text and the following picto-

graphs:Special Notes affect the use of the Banknote Vali-dator; these are identified with italic text and the following pictograph:Steps require the operator to perform specific actions; these are identified with sequential num-bers (1, 2, 3 etc.).

Description

Figure 1-1 VEGA Unit

VEGA Unit

Figure 1-1 VEGA Unit

NOTE: The VEGA-RFID Unit is available with the VEGA-RC Twin In-Vehicle Unit. Refer to the VEGA-RC Twin Operation and Maintenance Manual for the VEGA-RFID In-Vehicle Unit details.

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Section 1 VEGA™ Series Banknote Validator General Information

Product DescriptionsVEGA Product DescriptionsThe VEGA product description consists of a prod-uct model number (Table 1-1) and type number (Table 1-2). VEGA Model DescriptionTable 1-1 lists the product model number descrip-tion for the VEGA.

VEGA Type DescriptionTable 1-2 lists the product type number description for the VEGA.

VEGA-RFID Product DescriptionsThe VEGA-RFID product descriptions consist of a product model number (Table 1-3), structure num-ber (Table 1-4) and type number (Table 1-5).

VEGA-RFID Model DescriptionTable 1-3 lists the product model number descrip-tion for the VEGA-RFID.

VEGA-RFID Structure DescriptionTable 1-4 lists the product structure number description for the VEGA-RFID.

Table 1-1 VEGA Model Number Specifications

No Model: VEGA - * * * - *** - ****

(1) Product Series Name

(2) CPU Board Type1 = Standard

(3) Durability0 = Standard 1 = Reserved

(4)

SUB Board0 = 12V DC Power (NO Magnetic Sensor) 1 = 12V DC Power / Magnetic Sensor (W) 2 = 24V DC Power / NO Magnetic Sensor 3 = 24V DC Power / Magnetic Sensor (J) 4 = 24V DC Power / Magnetic Sensor (W) 5 = 12V DC Power / Magnetic Sensor (J)

(5)

Stacker TypeSH = Downward horizontal stacking SU = Upward vertical stacking SD = Downward vertical stacking. LD = No Stacking Mechanism

(6)

Recycler (Option)*None = No Recycler Featured (Standard) RC1 = Featured. VEGA-RC (1 Denomination) RC20 = Featured. VEGA-RC Twin (2 Denominations) RC21 = Featured. VEGA-RC Twin In-Vehicle Model (2 Denominations)

*. Optional recycler units details are explained in each Operation and Maintenance Manual. Refer to VEGA-RC Operation and Maintenance Manual for using the RC1 or the VEGA-RC Twin Operation and Mainte-nance Manual for using the RC20/RC221.

Table 1-2 VEGA Type Number Specifications

No Model: **** - * * ** * - ** - **

(1) Country CodeRefer to the “Software Information Sheet”

(2)Cash Box3 = 300 Note Standard Box A = 1000 Note Large Box (Optional) B = 300 Note Front Door (Optional)

(3)Lock0 =Thumb Lock (Plastic) 1 = OEM Lock 2 = Front Door Lock

(4)

Bezel01 = SH 68mm (EUR) 02 = SH 76mm (GBR/SCO/NIRL) 03 = SH 71mm (RUS) 04 = SH 77mm White (JPN) 05 = SH 67mm (USA) 07 = SH 76mm Black (JPN) 11 = SH 68mm (EUR) + Metal Bezel (EUR) 21 = SH 71mm Long Bezel (TYPE 3) 22 = SH 71mm Long Bezel (TYPE 4) N2 = SU/SD 76mm (GBR/SCO/NIRL) D1 = SU/SD 67mm (USA) D2 = SU/SD 71mm (RUS) D3 = SU/SD 68mm (EUR) R1 = SU/SD 71mm (RUS)

No (1) (2)(3)(4) (5) (6)

(1) (2)(3)(4)(5) (6) (7)No

(5)Box Access (Cash Box Removal Side)F = Front Access B = Rear Access L = No Cash Box (LD type)

(6)Option00 = No Option 01 = Lock Unit 02 = Bezel Protector 03 = Lock Unit + Bezel Protector

(7)Interface*

I1 = ID-003 Interface Types I4 = 4 Interface Types

*. An external interface cable needs to be prepared by a customer.

Table 1-3 VEGA-RFID Model Number Specifications

NoModel: VEGA-RFID - * * * * - (RFID Structure)

(1) Product Series Name

(2) CPU Board Type1 = Standard

(3) Durability0 = Standard 1 = Reserved

(4) SUB Board2 = 24V DC Power / NO Magnetic Sensor 4 = 24V DC Power / Magnetic Sensor (W)

Table 1-4 VEGA-RFID Structure Number Specifications

No Model: VEGA-RFID - (Model Number) - ** - ****

(1) Stacker TypeSH = Downward horizontal stacking

(2)Recycle (Option)*RC22 = Featured. VEGA-RC Twin In-Vehicle (2 Denominations)

For the VEGA-RFID

*. Refer to the VEGA-RC Twin Operation and Maintenance Manual for using the optional recycler unit RC22.

Table 1-2 VEGA Type Number Specifications

No Model: **** - * * ** * - ** - **(1) (2)(3)(4)(5) (6) (7)No


No (1) (2)(3)(4)

No (2)(1)

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General Information VEGA™ Series Banknote Validator Section 1

VEGA-RFID Type DescriptionTable 1-5 lists the product type number description for the VEGA-RFID.

Precautions

Symbols in Figure 1-2 are defined as follows:1. (Type 1) Do not insert a damaged or exhibited

unfit condition Banknote; it may cause a jam inside the unit.

2. (Type 2) Do not expose the unit to water. The unit contains several precision electronic devices that can be damaged if water or any liquid is sprayed or spilled into the unit.

3. (Type 3) Do not install the unit in a dusty envi-ronment. Dust may damage the unit or degrade its performance.

User CautionsCareful measures were taken in the design of this product to ensure its quality; however, the follow-ing cautions pertain to all users and should be fol-lowed for safe operation.Installation CautionsThe installation Cautions are defined as follows:

1. This unit is not designed for outdoor installation. Be sure the Host Machine contains enough pro-tection to avoid wet or dusty conditions when installing it in both open-air and indoor spaces.

2. Be sure the Host Machine is designed with care-ful consideration for retrieving a Banknote and/or cleaning a Banknote jam.

3. Be careful not to use excessive outside pressure on the Unit Frame, especially when a Cash Box is not installed.

4. Avoid exposing the Banknote Insertion Slot to direct Sunlight and/or Incandescent Lamp illumi-nation having a Gradient Angle of 15 Degrees or more, and an illumination index of 3000 Lux or less. Ensure that the Host Machine is also designed to avoid exposing the Banknote Inser-tion Slot to direct Sunlight or incandescent light.

5. Do not allow the Unit to endure a range of tem-perature and humidity beyond the environmental limits specified (See “Environmental Specifica-tions (VEGA and VEGA-RFID)” on page 1-7).

6. Do not use the Unit in environments that may be subject to extreme temperature changes.

7. Do not use the Unit where it may be exposed to airborne evaporated or sporadic chemicals and/or oil.

8. Do not install the unit in a in an excessively smoke filled environment.

9. Be sure to connect the Frame Housing to the Frame Ground of the Host Machine.

10. Because this equipment is a component product, close the Host Machine’s door before using it.

11. Do not operated the Unit while the Cash Box Door is open. Personal injury may occur.

Mounting, Dismounting and Transporta-tionMethods for mounting, dismounting, and transport-ing the unit:

1. Be sure to turn the Unit’s power OFF before mounting or removing the optional or sub unit(s).

2. Plugging or unplugging the communications con-nector while the Unit’s power is ON may cause damage to the other unit(s).

3. Be sure to carry the Unit using both hands. Hold-ing the Unit with only one hand may cause per-sonal injury if the unit comes apart.

4. While transporting, be careful not to apply too much pressure to the unit, or subject it to excess vibration.

5. Do not throw or apply excessive force to the unit.6. Be sure to carry or transport the Unit with the

Cash Box installed. Exerting external pressure on the equipment without the Cash Box in place may cause it to distort.

PLACING FOREIGN OBJECTS INTO THE UNIT

Observe the following precautions when placing foreign objects into the Unit:

1. Do not insert anything except Banknotes into the Insertion Slot. Inserting Receipts, Staples Tick-ets, Rubber Bands, or Credit Card into the Unit may damage the Banknote Transport path.

2. Do not inject liquids into the Banknote Insertion Slot. Injecting water, oil or cleaning agents may damage the Sensors within the Banknote Trans-port path.

Table 1-5 VEGA-RFID Type Number Specifications

No Model: **** - * * ** * - ** - **

(1) Country CodeRefer to the “Software Information Sheet”

(2) Cash Box3 = 300 Note Standard Box

(3)Lock0 =Thumb Lock (Plastic)1 = OEM Lock

(4)

Bezel01 = SH 68mm (EUR) 02 = SH 76mm (GBR/SCO/NIRL) 03 = SH 71mm (RUS) 04 = SH 77mm White (JPN) 05 = SH 67mm (USA) 07 = SH 76mm Black (JPN) 11 = SH 68mm (EUR) + Metal Bezel (EUR) 21 = SH 71mm Long Bezel (TYPE 3) 22 = SH 71mm Long Bezel (TYPE 4)

(5) Box Access (Cash Box Removal Side)F = Front Access

(6)

Option00 = No Option 01 = Lock Unit 02 = Bezel Protector 03 = Lock Unit + Bezel Protector

(7) Interface*

I1 = ID-003 Interface Types

*. An external interface cable needs to be prepared by a customer.

(1) (2)(3)(4)(5) (7)No (6)

Figure 1-2 Precautionary Symbols

Type 1 Type 2 Type 3

Figure 1-2 Precautionary Symbols

NOTE: Refer to “Banknote Fitness Requirements” on page 1-4.



Preventive MaintenanceThe preventive maintenance requirements are defined as follows:

1. Be sure to turn the Power OFF before beginning a maintenance procedure. The equipment pro-duces improper operating signals while in main-tenance mode that may cause personal injury.

2. When closing the section(s) having latches or tabs such as Upper Guide and/or Course Path Turning Unit, ensure that it clicks firmly into place.

3. When reassembling a disassembled unit, ensure that each part is carefully placed in its proper location.

4. Be sure that the Guides and Unit sections are placed in the proper location after a maintenance procedure.

5. Use a soft, lint-free cloth, cotton swab or com-pressed air spray to clean dust and debris from the Banknote path and the inside areas of the Unit.

6. Perform routine cleaning and maintenance at least once a month or even more often depending on conditions to keep the Validation Unit’s per-formance optimal.

7. If the Unit is exposed to water or other liquids, use a clean, dry micro-fiber cloth to wipe off and absorb excess liquids immediately. Any remain-ing liquids may affect and degrade the Sensors and Validation performance.

8. Do not redesign or disassemble the Unit. Unau-thorized use by inadequately trained personnel, or use outside the original manufacturer’s intent for operation voids the warranty.

Banknote Fitness RequirementsThe following Banknote types may not validate correctly, or can cause a Banknote jam and/or dam-age to the Unit’s Transport Path. Banknotes exhib-iting the conditions listed below and illustrated in Figure 1-3 should be avoided:

• torn

• taped

• excessive folds or wrinkles

• dirty

• curled

• wet

• containing foreign objects and/or oil

Primary FeaturesThe VEGA contains the following primary fea-tures:

• The ability to replace an identical VEGA Unit installation (e.g., a Unit having and SH specification or a SD/SU specification) into a wide range of target Host Machines by changing the Bezel and the Cash Box stop location.

• A single denomination can flow in reverse by adding the VEGA-RC.

• Any two (2) denominations can be recycled by adding the VEGA-RC Twin Unit.

Caution: Turn the Unit’s power supply OFF before opening the Upper or Lower Guide; otherwise, the Belts could begin operating and cause injury by pulling fingers into the unit.

Caution: Be careful to avoid any personal injury to fingers when closing the Guide Section.

WARNING: Use only non-flammable compressed air when necessary to clean dust by using a compressed air spray.

WARNING: Do not inject water or liquid agents of any kind into the Unit; as this may cause extreme damage to the Unit.

Caution: Do not use any alcohol, thinner, or citrus-based products for cleaning any surfaces or sensors that can damage the plastic surface when cleaning it.

Caution: Make sure Interface Harness connections to the Host Machine are shorter than 3 Meters (9.84 Feet) in length. Cut off all unused portions of the Interface Harness wiring.

WARNING: This Unit is designed for use with a Limited Power Source! Design the Host Cabinet space to meet all local related safety standards.

Figure 1-3 Unacceptable Banknotes

Figure 1-3 Unacceptable Banknotes

Damaged Banknotes

Wrinkled or Folded Banknotes

Curled, Folded or Partial Banknotes

Dirty Banknotes Wet or Oiled Banknotes

Taped Banknotes


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Component Names (VEGA and VEGA-RFID)Figure 1-4 illustrates the VEGA and VEGA-RFID Component Names and locations.

Figure 1-4 VEGA and VEGA-RFID Compo-

Figure 1-4 VEGA and VEGA-RFID Component Names

e

a) Upper Sectionb) Bezelc) Upper Section Open/Close Buttonsd) Cash Boxe) USB Connector Receptacle Coverf) Interface Connector Receptacleg) Recycler (RC) Connector Receptacleh) DIP Switchesi) Course Path Reversing Guide

j) Course Path Reversing Guide Cover Release Buttons

k) Cash Box Doorl) Thumb Lock Knobm) Banknote Insertion Slotn) Lock Unit (Option)o) Cash Box Stopper

(Refer to “Structural Specifications (VEGA)” on page 1-8)

p) VEGA-RFID Harness Connector (Inside of the VEGA-RFID Board Assy.)

q) VEGA-RFID Board Assy.

a

b

c

d

g f

h

j

l

k

i

m

n

o

Front Access Rear Access p


q



SpecificationsTechnical Specifications (VEGA and VEGA-RFID)

Table 1-6 VEGA and VEGA-RFID Technical Specifications

Accepted Denominations: Refer to the Specific Country’s “Software Information Sheet”

Acceptance Rate:*

*. Based on new Euro Banknotes. Refer to the “Software Information Sheet” for each Country’s Banknote particular acceptance rate.

95% or greaterThe following Banknote types are excluded:

• Banknotes with excess or poor magnetism or unclear graphics.

• Double (dual) Banknotes.

• Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes.

• Banknotes having folded corners or edges.

• Banknotes having the wrong cut dimensions or printing displacement.

• Returned Banknote because of incorrect or failed insertion.

• Banknotes having excessive or insufficient Magnetic-ink (when Magnetic Sensor contact occurs)

Banknote Types Accepted: Long side: 110-165mm (4.33-6.5 in.)Short side: 60-82mm (2.36-3.23 in.)

Insertion Direction: Four (4) waysValidation Method: Optical, 5 wavelength (transparency and reflection)

Processing Speed:†

†. Based on Euro Banknote sizes. Processing time depends on the Host communication time lag.

• Approximately 2 seconds (from Banknote insertion to vend signal output)

• Approximately 3 seconds (from Banknote insertion to completion of stacking)

• Approximately 3 seconds (from Banknote insertion to enable of next insertion)

Diagnostic Indicators: LED (full-Color range)Escrow: 1 Banknote

Sequential Operation: Not supported (Sequential Operation by more than 100 Banknotes is prohibited).

Anti-stringing Mechanism: Optical and mechanical combination.

Cash Box Capacity:Standard Cash Box: Approximately 300 notes (new Banknotes)Large Cash Box: Approximately 1000 notes (new Banknotes)Front Door Cash Box: Approximately 300 notes (new Banknotes)

Cash Box Access: Front Access or Rear Access (SH Type)Upward (SU or SD Type)

Cash Box Type: Standard Cash BoxLarge Cash Box

Interface:‡

‡. Related Parameters for the respective Interface type or types listed.

• Photo-coupler Isolation (ID-003, ID-0D3)

• RS232C (ID-003)

• ccTalk (ID-0E3)

• Pulse (ID-082A)

Cash Box Capacity: Standard Cash Box: Approximately 300 notes (new Banknotes)

Cash Box Access: Front Access (SH Type)

Cash Box Type: Standard Cash Box

Interface:† RS232C (ID-003)

VE

GA

VE

GA

-RF

ID


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Environmental Specifications (VEGA and VEGA-RFID)

Electrical Specifications (VEGA)

Table 1-7 VEGA and VEGA-RFID Environmental Specifications

Operating Temperature: 0°C to + 50°C (32°F to 122°F)*

Storage Temperature: -20°C to + 60°C (- 4°F to 140°F)*

*. Depends on Hydrothermal conditions

Relative Operating Humidity: 30% to 80% RH (non-condensed)

Relative Storage Humidity: 10% to 85% RH (non-condensed)

Visible Light Sensitivity:Avoid contact with direct sunlight (Interior lighting must be incandescent with a Gradient Angle of 15 Degree or more, having an Illumina-

tion index of 3000 Lux or less)

Installation: Indoors Only (Not exposed to the elements, including the internal Unit assemblies)

Table 1-8 VEGA Electrical Specifications

12V Power Supply Type 24V Power Supply Type

Supply Voltage* † ‡ **:

*. Use a Limited Power Source.

†. If Voltage ripple exists on the applied Voltage, ensure that the minimum Voltage does not fall below 20V DC, and filter the Voltage ripple smooth as much as possible. Hot-swapping is prohibited (e.g., do not plug or unplug Power Connectors while the power is active [ON]).

‡. Be sure that the electrical specification for the VEGA Unit matches the optional VEGA-RC Unit (e.g., The VEGA-RC 12V DC Specification Unit must be installed on the VEGA 12V DC Specification Unit and the VEGA-RC 24V DC Specification Unit must be installed on the VEGA 24V Specification Unit).

**.Rise time to rise from 0V DC to specified supply voltage should be within 100ms.

12V DC (±5%) (2.0A recommended††)

††.For VEGA + RC30 specification, 5.0A is recommended.

24V DC (Range: 20V - 42.5V DC)

Current Consumption‡‡:

‡‡.Each Current Consumption is for only the VEGA Unit. When using the VEGA or VEGA-RFID Unit with the VEGA-RC or the VEGA-RC Twin, refer to the Section 1 “Electrical Specification” of each Operation and Maintenance Manual.

12V DC• Standby = 0.2A

• Operation = 0.7A (Max:1.0A)


• Operation = 0.5A (Max: 0.6A)


• Operation = 0.3A (Max: 0.5A)

35°C/80RH%

50°C/30RH%

Hydrothermal Condition Graph

Allowable Operating Temperature and Humidity Range

NOTE: The VEGA-RFID Unit is available with the VEGA-RC Twin In-Vehicle Unit. Refer to the VEGA-RC Twin Operation and Maintenance Manual for the VEGA-RFID Electrical Specifications.



Structural Specifications (VEGA)

RFID Specifications

Table 1-9 VEGA Structural Specifications

Weight:

Unit (300 notes): Approximately 2kg (4.409 lbs)Unit (1000 notes): Approximately 2.5kg (5.516lbs)Cash Box (300 notes): Approximately 0.8kg (1.763 lbs)Cash Box (1000 notes): Approximately 1kg (2.204 lbs)

Mounting:*

*. 0 degrees, ±0 degrees angle

Horizontal (SH Type)Vertical Surface Installation (SU/SD Type)

Cash Box Stopper Installation: Rear Installation (Front Access) Front Installation (Rear Access)

Outer Dimensions: 168mm (6.61 in) High x 221.5mm (8.72 in) Deep x 104mm (4.09 in) Wide.†

†. Without a 12mm width Faceplate.

Table 1-10 RFID Specifications

Frequency: 13.56MHz ±7kHz

Transmission Power: 200mW

NOTE: The VEGA-RFID Unit is available with the VEGA-RC Twin In-Vehicle Unit. Refer to the VEGA-RC Twin Operation and Maintenance Manual for the VEGA-RFID Structural Specifications.


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Unit DimensionsEntire VEGA Unit Outside Dimension (SH Unit with Standard Cash Box)Figure 1-5 illustrates the Entire VEGA SH Unit with a Standard Cash Box outside dimension.

Entire VEGA Unit Clearance Dimension (SH Unit with Standard Cash Box)Figure 1-6 illustrates the VEGA SH Unit with Standard Cash Box mounting space clearance dimension.

Figure 1-5 VEGA Unit Outside Dimension (Type SH with Standard Cash Box)

Figure 1-5 VEGA Unit Outside Dimension (Type SH with Standard Cash Box)

104221.5 12

16

8

NOTE: All Dimensions are in Millimeters

Figure 1-6 VEGA Mounting Space Clearance Dimension (Type SH with Standard Cash Box)

Figure 1-6 VEGA Mounting Space Clearance Dimension (Type SH with Standard Cash Box)

221.5

238

446 223

380

(Top

Ope

ning

)

168

ab

a) Upper Section Open/Close Button

b) Course Path Reversing Guide Door Release Button


Front AccessRear Access



Entire VEGA Unit Outside Dimension (SH Unit with Large Cash Box)Figure 1-7 illustrates the entire VEGA SH Unit with Large Cash Box outside dimension.

Entire VEGA Unit Clearance Dimension (SH Unit with Large Cash Box)Figure 1-8 illustrates the VEGA SH Unit with Large Cash Box mounting space clearance dimension.

Figure 1-7 VEGA Unit Outside Dimension (Type SH with Large Cash Box)

112 5261.6

92

5.6 4xM4

247.

8

221.5 12 104

(Installation Hole)


Figure 1-7 VEGA Unit Outside Dimension (Type SH with Large Cash Box)

Figure 1-8 VEGA Mounting Space Clearance (Type SH - Large Cash Box)

248

240

460

221.5

466238

a) Upper Section Open/Close Button

b) Course Path Reversing Guide Door Release Button


ab


Figure 1-8 VEGA Mounting Space Clearance (Type SH - Large Cash Box)

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VEGA Unit Outside Dimension (SH Unit with Front Door Cash Box)Figure 1-9 illustrates the entire VEGA SH Unit with Front Door Cash Box outside dimension.

Entire VEGA Unit Clearance Dimension (SH Unit with Front Door Cash Box))Figure 1-10 illustrates the VEGA SH Unit with Front Door Cash Box mounting space clearance dimen-sion.

Figure 1-9 VEGA Unit Outside Dimension (Type SH with Front Door Cash Box)

104

94

168

33.9

113.

7168

92 91

12221.5

86 55 57 24.35xM3

5.6 4xM411257.5

100


(Installation Hole)

Figure 1-9 VEGA Unit Outside Dimension (Type SH with Front Door Cash Box)

Figure 1-10 VEGA Mounting Space Clearance Dimension (Type SH with Front Door Cash

Figure 1-10 VEGA Mounting Space Clearance Dimension (Type SH with Front Door Cash Box)

221.5

238453.5 231.5

168

380

ab





Entire VEGA Unit Outside Dimension (SD Unit with Standard Cash Box)Figure 1-11 illustrates the entire VEGA SD Unit with Standard Cash Box outside dimension.

Entire VEGA Unit Outside Dimension (SD Unit with Large Cash Box)Figure 1-12 illustrates the entire VEGA SD Unit with Large Cash Box outside dimension.

Figure 1-11 VEGA Unit Outside Dimension (Type SD with Standard Cash Box)

249.9

110.

820

169.

2


Figure 1-11 VEGA Unit Outside Dimension (Type SD with Standard Cash Box)

Figure 1-12 VEGA Unit Outside Dimension (Type SD with Large Cash Box)

110.

824

920

249.9


Figure 1-12 VEGA Unit Outside Dimension (Type SD with Large Cash Box)


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Entire VEGA Unit Outside Dimension (SU Unit with Standard Cash Box)Figure 1-13 illustrates the entire VEGA SU Unit with Standard Cash Box outside dimension.

Entire VEGA Unit Outside Dimension (SU Unit with Large Cash Box)Figure 1-14 illustrates the entire VEGA SU Unit with Large Cash Box outside dimension.

Figure 1-13 VEGA Unit Outside Dimension (Type SU with Standard Cash Box)

249.9

110.

820

169.

2


Figure 1-13 VEGA Unit Outside Dimension (Type SU with Standard Cash Box)

Figure 1-14 VEGA Cash Box Outside Dimen-sion (Type SU with Large Cash Box)

249.9

110

.82

02

49


Figure 1-14 VEGA Cash Box Outside Dimension (Type SU with Large Cash Box)

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VEGA Cash Box Outside Dimension (Standard Cash Box)Figure 1-15 illustrates the VEGA Standard Cash Box outside dimension.

VEGA Cash Box Outside Dimension (Large Cash Box)Figure 1-16 illustrates the VEGA Large Cash Box outside dimension.

Figure 1-15 VEGA Cash Box Outside Dimen-sion (Standard Cash Box)


97

.6

218.1

198.85

118

.2

5.3

Figure 1-15 VEGA Cash Box Outside Dimension (Standard Cash Box)

Figure 1-16 VEGA Cash Box Outside Dimen-sion (Large Cash Box)


97.6

5.3 218.1 16.2

190

190.85

Figure 1-16 VEGA Cash Box Outside Dimension (Large Cash Box)


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VEGA Cash Box Outside Dimension (Front Door Cash Box)Figure 1-17 illustrates the VEGA Cash Box with the Front Door outside dimension.

Bezel Outside Dimension (Bezel Type SH)Figure 1-18 illustrates the Bezel type SH outside dimension.

Figure 1-17 VEGA Cash Box Outside Dimen-sion (Standard Cash Box with Front Door)


（ 231.5）225.2 97.66.3

110.

2

Figure 1-17 VEGA Cash Box Outside Dimension (Standard Cash Box with Front Door)

Figure 1-18 VEGA Bezel Outside Dimension (Type SH)

83

100 11.9 43

20.4

33.9


X = 68mm (EUR)76mm (GBR/SCO/NIRL)71mm (RUS)77mm (JPN)67mm (USA)

Figure 1-18 VEGA Bezel Outside Dimension (Type SH)



Bezel Outside Dimension (Bezel Type N)Figure 1-19 illustrates the Bezel Type N outside dimension.

Bezel Outside Dimension (Bezel Type D)Figure 1-20 illustrates the Bezel Type D outside dimension.

Figure 1-19 Bezel Outside Dimension (Type N)

3×

94

X

83

10030

.513

14.9

5

22 31.3


X = 68mm (EUR) or76mm (GBR/SCO/NIRL)

Figure 1-19 Bezel Outside Dimension (Type N)

Figure 1-20 Bezel Outside Dimension (Type D)

94

100

X

833×

31.3184

18.7

3 .5

18.4

5.25

12.6


X = 67mm (USA)71mm (RUS)68mm (EUR)



P


Bezel Outside Dimension (Bezel Type R)Figure 1-21 illustrates the Bezel Type R outside dimension.

VEGA-RFID Board Assy. Outside DimensionFigure 1-22 illustrates the VEGA-RFID Board Assy. outside dimension.


3×

78.4

24.5

13.1

3

31.336.5100.01

112

7185.294


Figure 1-21 Bezel Outside Dimension (Type R)

Figure 1-22 VEGA-RFID Board Assy. Outside Dimension


3xM2.6

106

21

525

5

15

33 34

18

M2.6

Figure 1-22 VEGA-RFID Board Assy. Outside Dimension



Lock Unit Outside DimensionFigure 1-23 illustrates the Lock Unit outside dimension.

Lock Unit Clearance DimensionsFigure 1-24 illustrates the Lock Unit mounting space clearance dimension.

Figure 1-23 Lock Unit Outside Dimension

64.4

57.2

50.9

58.2

37.4

40

43.4

26.2


Figure 1-23 Lock Unit Outside Dimension

Figure 1-24 Lock Unit Mounting Space Clear-ance Dimension


90°

Figure 1-24 Lock Unit Mounting Space Clearance Dimension


P


VEGA-RFID Unit Outside Dimension (VEGA-RFID Unit with Standard Cash Box)Figure 1-25 illustrates the entire VEGA-RFID Unit with Standard Cash Box outside dimension.


Figure 1-25 VEGA-RFID Unit Outside Dimen-sion (Standard Cash Box)

105.57 18.7

221.5 12

5.3

16

8

5.6 4xM411257.5

86 55 57 24.3

5xM3

92 91

3xM2.6

33.9

113.

7

105.

6

94


(Installation Hole)

Figure 1-25 VEGA-RFID Unit Outside Dimension (Standard Cash Box)



Technical Contact Information

AmericasJCM AMERICAN

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: [email protected]

Europe, Middle East, Africa & RussiaJCM EUROPE GMBH

Phone: +49-211-530-645-60

Fax: +49-211-530-645-65

Mündelheimer Weg 60

D-40472 Düsseldorf Germany


UK & IrelandJCM EUROPE (UK OFFICE)

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK


Asia and OceaniaJCM GOLD (HK) LTD.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong


JAPAN CASH MACHINE CO., LTD. (HQ)Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAPAN


The JCM Website for all locations is: http://www.jcmglobal.com

To obtain further technical information regarding the VEGA Unit, please contact the nearest location listed below:


P

VEGA™ SeriesBanknote Validator

S e c t i o n 2

This section provides Installation instructions for the VEGA Banknote Validator Unit. This section contains the following information:

• Installation Procedure

• DIP Switch Configurations

• Connector Pin Assignments

• Preventive Maintenance

• Cleaning Procedure

• Standard Interface Circuit Schematics

• Operation Flowchart

Installation ProcedurePerform the following steps to install a VEGA SH and SU/SD Unit.SH Unit Installation

1. Mount the VEGA in place without Cash Box installed.

2. Standard Cash Box: Bolt the bottom of the Standard Cash Box Guide into place using four (4) M4 Hexnuts (Figure 2-1 a1 through a4), or using five (5) M3 Hexnuts (Figure 2-1 c1 through c5). Large Cash Box: Bolt the bottom of the Large Cash Box Guide into place using four (4) M4 Hexnuts (Figure 2-1 a1 through a4).

3. Set the VEGA DIP Switches (Figure 2-1 b) for the proper communications Mode (See “DIP Switch Configurations” on page 2-2).

4. Connect the VEGA Unit to the Host Machine using a user supplied Harness as shown in Figure 2-1.

5. Turn the VEGA Unit Power ON.6. Activate the VEGA Unit normally, and confirm

that the LED lighting sequence indicates an active idle mode color pattern as set by DIP Switch selection (See “DIP Switch Configura-tions” on page 2-2).

SD/SU Unit Installation1. Set the VEGA DIP Switches for the proper com-

munication Mode (See “DIP Switch Configura-tions” on page 2-2).

2. Connect the VEGA Unit to the Host Machine using a user supplied Harness as shown in Figure 2-2.

3. Turn the VEGA Unit Power ON.4. Activate VEGA Unit normally, and confirm that

the LED lighting sequence indicates an active idle mode color pattern as set by DIP Switch selection (See “DIP Switch Configurations” on page 2-2).

5. Turn the VEGA Unit Power OFF and disconnect the Harness between the VEGA and the Host Machine.

6. Connect the attached Bezel 2 Plate (Figure 2-3 a) on the VEGA SD/SU Bracket (Figure 2-3 b) using two (2) M4 Screws (Figure 2-3 c1 & c2).

2 INSTALLATION

Figure 2-1 M3/M4 Nut & DIP Switch Locations

Figure 2-1 M3/M4 Nut & DIP Switch Locations

b

a2

a3

a1

a4

c1c2

c3c4 c5

M4 Nut

M3 Nut

NOTE: The bolt length are not to extend more than 5mm up from the ground surface.

Figure 2-2 Cable Interconnection

Figure 2-2 Cable Interconnection

bc

a

da) VEGA Unitb) VEGA Interface Connectorc) Harness (User prepared)d) Host Machine (Game Machine, Kiosk, etc.)

/N 960-100189R_Rev. 5 {EDP #148850} © 2019, JAPAN CASH MACHINE CO., LTD.2 - 1

Section 2 VEGA™ SeriesBanknote Validator Installation

7. Mount the VEGA SD/SU Bracket into place of the Host Machine using two (2) Hexnuts (Figure 2-3 d1 & d2).

8. Remove the Course Path Reversing Guide and bolt the VEGA SD/SU Unit into the VEGA SD/SU Bracket installed on the Host Machine using two (2) M4 Screws (Figure 2-4 a1 & a2) and two (2) or four (4) M4 Hexnuts.

9. Seat the Cash Box (Figure 2-5 a) into the Frame and replace the Course Path Reversing Guide Cover (Figure 2-5 b) onto the Upper Section.

10. Turn the VEGA Unit Power ON.

DIP Switch ConfigurationsThis portion provides the basic and special DIP Switch settings for the VEGA Unit.Basic SettingsTo activate the ID-003, ccTalk or MDB Interface on a VEGA Unit, set DIP Switch Block DS2 Switches #6 through #8 to ON to select the desired Commu-nications Interface Protocol (Table 2-2). Then set DIP Switch Block DS1 Switches #2 through #8 to ON to select the desired Banknote acceptance/inhibit settings.

Refer to the related Country’s Software Information Sheet for further Switch setting details.

Figure 2-3 Bezel Attachment

b

a

c2

c1

d2

d1

Figure 2-3 Bezel Attachment

NOTE: The bolt length are not to extend more than 15mm up from the Host Machine’s base.

Figure 2-4 M4 Screw & Nut Removal Loca-tions

a1a2

b2b3b4

b1

Figure 2-4 M4 Screw & Nut Removal Locations

NOTE: The number of Screws required depend on each Host Machine specification requirements.

Table 2-1 DIP Switch Block 1 Settings

Switch No. Switch ON Switch OFF

1 Test Mode Basic Performance

2

Refer to the Related Country’sSoftware Information Sheet

3

4

5

6

7

8

Figure 2-5 Cash Box & Guide Cover Location

ab

Figure 2-5 Cash Box & Guide Cover Location

NOTE: The setting of Switches #2 through #8 on DS1, and Switches #1 through #5 on DS2 are decided by the Related Country’s Software Information Sheet.

DS1

P/N 960-100189R_Rev. 5 {EDP #148850} © 2019, JAPAN CASH MACHINE CO., LTD.2 - 2

P

Installation VEGA™ SeriesBanknote Validator Section 2

DIP Switch Block #3 selects between RS232C and Pulse Mode Communication (Table 2-3).

Special SettingsWhen the VEGA Status LED indicates Stand-by operation, set the desired LED Indication Pattern or rewrite the ccTalk Initialization Encryption Code by performing the special setting information that follows.

LED Pattern Setting ModeTo change the LED Indication Pattern to show a Green, Blue or Rainbow Gradient Color, set the DIP Switches as indicated in Table 2-4 for the desired LED result.

To set and save the desired LED setting proceed as follows:

1. Turn the VEGA Unit Power OFF.2. Set DS1 Switches #1, #2 and #7 to ON when

choosing the LED gradient indication.3. Turn the VEGA Unit Power ON.4. Set DS1 Switch #1 to OFF to memorize the

Stand-by setting indication and embed it into the VEGA Unit memory.

5. The selected color setting will be reflected by the Front Panel LED Color flashing indication when the desired assignment is completed correctly.

Rewriting ccTalk Encryption Code (Initialize)The ccTalk Interface Encryption Code is rewritten with the VEGA Serial Number by setting DIP Switch Block #1 as shown in Figure 2-6, and per-forming the following Encryption Code Initializa-tion Instructions.

To set and save the Serial Number as the default ccTalk Encryption Code, proceed as follows:

1. Turn the VEGA Unit Power OFF.2. Set DIP Switch Block DS1 Switches #1 through

#6 to ON.3. Turn the VEGA Unit Power ON.4. Set DS1 Switch #1 to OFF.

When the LED is extinguished, Encryption Code rewriting into the Serial Number (Initialize) has begun.

5. The LED will flash Blue when the memory rewrite procedure is complete.



1

Refer to the Related Country’s Software Specification Sheet

2

3

4

5

6

7

8



1 RS232C Interface Pulse Interface

Table 2-4 DIP Switch DS1 Color Settings

Color DIP Switch DS1

Rainbow Gradient

Blue

Green

DS2

6 7 8 IF Setting

OFF OFF OFF ID-003 (RS-232C)

OFF ON ON ID-003(Photo-Coupler Isolation)

OFF ON OFF ccTalk (No Encryption)

ON ON OFF ccTalk (Encryption)

ON OFF ON ccTalk (Checksum)

ON OFF OFF MDB

DS31 (ON)2 (OFF)

NOTE: If the LED lights Red, the Color assignment process failed. Turn the VEGA Power OFF and perform the procedure again.

Figure 2-6 DIP Switch DS1 (ccTalk Initialize)

Figure 2-6 DIP Switch DS1 (ccTalk Initialize)

NOTE: If the LED lights Red, the Color assignment process failed. Turn the VEGA Power OFF and perform the procedure again.

NOTE: DIP Switch settings may vary based on software changes related to the specific Country using the VEGA Unit. Refer to the Related Country’s Software Information Sheet.



Connector Pin AssignmentsVEGA Pin AssignmentTable 2-5 lists the VEGA Interface Connector Pin Assignments.

VEGA-RFID Pin AssignmentTable 2-6 lists the VEGA-RFID Interface Connector Pin Assignments.

Table 2-5 VEGA Interface Connection Pin Assignments

Pin No.*

*. NOTE: The listed Pin Numbers are different from the Pin Numbers actually printed on the Circuit Board. Be sure that the Pin Numbers printed on the Connector entry point.

Signal Name I/O†

†. I/O (Input/Output) is the Terminal viewed from Banknote Validator’s Bezel opening.

Function

1 VDD1 -- 12V DC (Option: 24V - 36V DC)‡

‡. Be sure to use the correct Supply Voltage Specification Parts (Use the 24V DC Specification Item when using 24V - 36V DC Option).

2 VSS1 -- GND3 RS232C-RXD IN Serial data signal input line from Controller to Validator4 PC-RXD IN Serial data signal input line from Controller to Validator5 PC-TXD(MDB) OUT Serial data signal output line from Validator to Controller6 PC-COM -- Photo-coupler Common (Ground)7 VEND3(BUSY) OUT Serial data signal output line from Validator to Controller8 SG -- Signal Ground9 INHIBIT3(Soft-R) IN Serial data signal input line from Controller to Validator

10 INHIBIT4 IN Serial data signal input line from Controller to Validator11 INHIBIT1 (TTL-RXD) IN Serial data signal input line from Controller to Validator12 INHIBIT2(D/E) IN Serial data signal input line from Controller to Validator13 RTS/FULL OUT Serial data signal output line from Validator to Controller14 VEND4(RS232C-TXD) OUT Serial data signal output line from Validator to Controller

(RS232C output line alternative)15 VEND1(cc-Talk(TTL-TXD)) IN/OUT**

**. ccTalk dual circuit used.

Serial data signal I/O line from Validator to Controller

16 VEND2(ABN) OUT Serial data signal output line from Validator to Controller

Table 2-6 VEGA-RFID Interface Connection Pin Assignments

Pin No.*

*. NOTE: The listed Pin Numbers are different from the Pin Numbers actually printed on the Circuit Board. Be sure that the Pin Numbers printed on the Connector entry point.

Signal Name I/O†

†. I/O (Input/Output) is the Terminal viewed from Banknote Validator’s Bezel opening.

Function

1 VDD1 -- 24V DC2 GND -- GND3 NC IN4 RS232C-TXD IN Serial data signal output line from Validator to Controller5 RS232C-RXD OUT Serial data signal input line from Controller to Validator6 GND -- GND

As Viewed From Front Side

Box Pin Header: PS-16PE-D4LT1-PN (JAE)Recommended Socket Housing: PS-D4C16Contact Type: 030-51304-001Recommended Wire: UL1007 AWG #24~26

As Viewed From Front Side

1

2

3

4

5

6

Validator Connector: 5559-06P, Nylon 66Recommended Socket Housing: 5557-06R, Nylon 66Contact Type: 5556T, AWG#16~28Recommended Wire: UL1007 AWG #24~26


P


Preventive MaintenanceRetrieving BanknotesTo retrieve Cash Box deposited Banknotes, perform the following steps:

1. Pull and remove the Cash Box from the Frame (Figure 2-7 a).

2. Rotate the Thumb Lock Knob counterclockwise and lower the Cash Box Door (Figure 2-7 b).

3. Retrieve the Banknotes from the Cash Box (Figure 2-7 c).

Clearing a Banknote JamTo retrieve a Banknote Jam located inside the VEGA Unit, proceed as follows:

1. Simultaneously press in on the two (2) Upper Transport Unit Open/Close Latches located on each side of the Unit, and lift the Upper Transport Unit open (Figure 2-8 a).

2. Remove the Course Reversing Guide Cover by pressing in on the two (2) Guide Cover Release Buttons (Figure 2-8 b) located on each side of the Cover.

3. Turn the Thumb Lock Knob (Figure 2-8 c) to gain access to the jammed Banknote.

4. Remove the jammed Banknote or foreign object jamming the Transport Path.

5. Remove the Cash Box from the VEGA Unit.6. Rotate the Cash Box Banknote Transportation

Gear in the necessary direction (Figure 2-9 a) to remove the jammed Banknote.

Cleaning ProcedureTo clean the VEGA Validation Section, use a soft dry or slightly damp with water lint-free Micro-fiver Cloth. Do not use any alcohol, solvents, citrus based prod-ucts or scouring agents that may cause damage to the Validation Section Sensors and/or Rollers.Sensor and Roller Cleaning ProcedureTo clean the VEGA Unit’s Sensors and Rollers, proceed as follows:

1. Turn the power OFF on both VEGA Unit and Host Machine.

2. Open the Upper Transport Unit.3. Clean the appropriate path and Lens of each Sen-

sor.

Figure 2-7 Retrieving Banknotes

Figure 2-7 Retrieving Banknotes

a

b

c

Knob

Figure 2-8 Opening the Upper Validation Sec-tion

Figure 2-8 Opening the Upper Validation Section

a

b

c

Figure 2-9 Retrieving Cash Box Banknote Jam

Cash Box Banknote Transportation Gear

a

Figure 2-9 Retrieving Cash Box Banknote Jam

Caution: Do not use Alcohol, thinner or Citrus based products for cleaning any Banknote Transport Sensors or surfaces. The lenses can become clouded by chemical evaporation residue that may cause acceptance errors.

Figure 2-10 General Cleaning Image

Lens Roller

Lint-free Cloth/Cotton Swab/Air Jet

BeforeCleaning

AfterCleaning

Belt

Figure 2-10 General Cleaning Image



Sensor and Roller LocationsFigure 2-11 illustrates the various VEGA Unit’s sensor cleaning locations and Table 2-7 lists the VEGA sensor cleaning methods.

Table 2-7 VEGA Sensor Cleaning Methods

Sym. Sensor Cleaning Method

a Entrance Sensors, Prism

Wipe area clean using a lint-free clothb Validation Sensors, Prismc Side Sensorsd Escrow Sensor, Prisme Prismf Recycler (RC) Flap Sensor

Blow area clean with compressed air*

*. Use a non-flammable compressed air.

g Stacker Door Flap Sensorh Stack Input Sensor

Remove the Cash Box and blow from under-surface of the Unit with a compressed air* (Prisms on the Cash Box as well)

i Cash Box Present Sensorj Pusher Mechanism Home Position Sensors

Figure 2-11 VEGA Sensor Cleaning Locations

Figure 2-11 VEGA Sensor Cleaning Locations

a

b

cd

f

g

i

h

ab

j

d

e

NOTE: Wipe the Rollers and Belts, colored Green, with a water damped Micro-fiber cloth.


P


Standard Interface Circuit SchematicsFigure 2-12 illustrates the VEGA Photo-Coupler/MDB Interface Schematic Diagram.

Figure 2-13 illustrates the VEGA RS232C Interface Schematic Diagram.

Figure 2-14 illustrates the VEGA ccTalk Interface Schematic Diagram.

Figure 2-12 VEGA Photo-Coupler/MDB Inter-face Schematic Diagram

+5V

+5V

+12V

3.3V

101

6

3

1

PS2811(NEC)

PS2811(NEC)

4

6 1

3

loL=15mA (Max)TXD5

4

6

RXD

SG

1F=10mA (Min)

NPN

VEGA SIDE CONTROLLER SIDE

Figure 2-12 VEGA Photo-Coupler/MDB Interface Schematic Diagram

Figure 2-13 VEGA RS232C Interface Sche-matic Diagram

MAX232C

T1IN T1OUT

R1OUT R1IN

DSW3

TXD

RXD

SG

14

3

8

MAX232C

R1IN R1OUT

T1OUT T1IN


Figure 2-13 VEGA RS232C Interface Schematic Diagram

Figure 2-14 VEGA ccTalk Interface Schematic Diagram

loL=70mA (Max)

3.3V +5V+5V Data Com

VEND115

8 SG

74HC1474HC14

74HC14 74HC14 uPA677TB(NEC)

UMH9N(ROHM)NPN


Figure 2-14 VEGA ccTalk Interface Schematic Diagram



Standard Interface Circuit Schematics (Continued 1)Figure 2-15 illustrates the VEGA Pulse Interface Schematic Diagram.

Figure 2-15 VEGA Photo-Coupler/MDB Inter-face Schematic DiagramVEGA SIDE CONTROLLER SIDE

BUSY7uPA677TB(NEC)

ABN16uPA677TB

TBSTKF

uPA677(NEC)

13

15 VEND1

+5V

IOL = 70mA(Max)

UMH9N(ROHM)

3.3V

uPA677TB

Ω

INH111 NPNVHC14 4R7K

10KΩ

102

Ω

INH212NPN

4R7K102

INH39NPN

4R7KΩ102

10 INH4

4R7KΩ102

NPN

SG8

+5V

+5V

+5V

+5V

3.3V

3.3V

3.3V

3.3V

10KΩ

10KΩ

10KΩ

VHC14

VHC14

VHC14

VHC14

VHC14 VHC14

VHC14VHC14

VHC14

VHC14

IOL = 350mA(Max)

IOL = 350mA(Max)

IOL = 350mA(Max)

(NEC)

(NEC)

Figure 2-15 VEGA Pulse Interface Schematic Diagram


P


Operation FlowchartFigure 2-16 depicts a typical VEGA Banknote acceptance flow process.

Figure 2-16 VEGA Banknote Validator Opera-tional Flowchart (Acceptance)

Figure 2-16 VEGA Banknote Validator Operational Flowchart (Acceptance)

a) Initializing

b) Stand-by

c) Enable Accept?d) LED Display No Accept Pattern

e) LED Display shows Enable Accept Pattern

f) Is Banknote inserted?

g) Banknote transporting and sampling

h) Stop Transportation (Escrow position)

i) Is Banknote Validation OK?

j) Is Banknote Acceptable?

k) Provide Denomination Signal Output

A) To Stacker (See Figure 2-17 on page 2-10)B) To Reject (See Figure 2-18 on page 2-11)

a

b

c d

e

f

g

h

i

j

k

A B

C

DPower ON

NO

YES

YES

NO

NO

NO

YES

YES



Operation Flowchart (Continued 1)Figure 2-17 depicts a typical VEGA Banknote stacking flow process.

Figure 2-17 VEGA Banknote Validator Opera-tional Flowchart (Stacking)

Figure 2-17 VEGA Banknote Validator Operational Flowchart (Stacking)

b) Complete Banknote Transportation?

a) Banknote Transportation to Stacker

c) Vend Signal Output

d) Complete Stacking Process

e) Stop Banknote Movement

f) LED Display Blinks Red Light

g) Remove Banknote from the Transport Path?

A) Begin Stacking

D) Return to Initializing (See Figure 2-16 on page 2-9)

C) Return to Stand-by (See Figure 2-16 on page 2-9)

a

b

A

NO

YES

c

d

e

f

g

C

D

YES

NO

P/N 960-100189R_Rev. 5 {EDP #148850} © 2019, JAPAN CASH MACHINE CO., LTD.2 - 1 0

P


Operation Flowchart (Continued 2)Figure 2-18 depicts a typical VEGA Banknote reject flow process.

Figure 2-18 VEGA Banknote Validator Opera-tional Flowchart (Reject)

Figure 2-18 VEGA Banknote Validator Operational Flowchart (Reject)

a) Reject Banknote

b) Complete Banknote Rejection?

c) Try to Reject Again

d) Complete Banknote Rejection Now?

e) Stop Banknote Movement

f) LED Display Flashes a Red Color

g) Remove Banknote from the Transport Path?

B) Reject Command

D) Return to Initializing (See Figure 2-16 on page 2-9)

C) Return to Stand-by (See Figure 2-16 on page 2-9)

a

b

B

NO

YES c

e

f

g

CD

b

NOYES

YESNO




P/N 960-100189R_Rev. 5 {EDP #148850} © 2019, JAPAN CASH MACHINE CO., LTD.2 - 1 2


S e c t i o n 3

3 COMMUNICATIONS

AmericasJCM AMERICAN

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119


Europe, Middle East, Africa & RussiaJCM EUROPE GMBH

Phone: +49-211-530-645-60

Fax: +49-211-530-645-65

Mündelheimer Weg 60

D-40472 Düsseldorf Germany


UK & IrelandJCM EUROPE (UK OFFICE)

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK


Asia and OceaniaJCM GOLD (HK) LTD.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong


JAPAN CASH MACHINE CO., LTD. (HQ)Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAPAN


The JCM Website for all locations is: http://www.jcmglobal.com

This section was intentionally left out due to a Non-Disclosure Agreement requirement.

If this information is required, please contact the closest office location listed below:


Section 3 VEGA™ Series Banknote Validator Communications



P


S e c t i o n 4

This section provides disassembly and reassembly instruction for the VEGA Banknote Validator. This section contains the following information:

• Tool Requirements

• CPU Circuit Board Removal

• Upper Sensor Circuit Board Removal

• Sub-Circuit Board Removal

• Feed and Stacker Motor Removal

• Sub-Sensor Circuit Board Removal

• Lower Sensor Circuit Board Removal

• Transport Belt Removal

• Stacker Belt Removal

• RFID Module Removal

Tool RequirementsThe following tools will be required to perform disassembly and reassembly.

• #1 Phillips Screwdriver

• Flat Blade Screwdriver

• E-Ring Holder

• Tweezer

CPU Circuit Board RemovalTo remove the VEGA Unit’s CPU Board, proceed as follows:

1. Remove the VEGA Cash Box (Figure 4-1 a) from the Frame (Figure 4-1 b).

2. Remove the Course Path Reversing Guide Cover (Figure 4-1 c) from the Upper Transport Unit (Figure 4-1 d).

3. Remove the four (4) Frame Mounting Screw from each side of the VEGA Unit’s Frame (Fig-ure 4-2 a1 through a4).

4. Separate the VEGA Unit (Figure 4-2 b) from the Lower Frame Section by lifting up and off the Cash Box Frame (Figure 4-2 c).

5. Open and hold the Upper Transport Unit (Figure 4-3 a).

6. Use a Flat Blade Screwdriver to release the two (2) Claw Hooks (Figure 4-3 b1 & b2) of each Harness Cover by pressing-in on them through the slot opening located on each side of the Upper Transport Unit, and lift and separate the two (2) Covers from retaining the Connector in place (Figure 4-3 c).

7. Unplug the two (2) Signal Connectors from the CPU Board on the opened Upper Transport Unit.

4 DISASSEMBLY/REASSEMBLY

NOTE: Calibration is required after reassembly (Refer to “Calibration” on page 6-4).

Figure 4-1 Cash Box & Course Path Revers-ing Guide Cover Removal

b

a

cd

Figure 4-1 Cash Box & Course Path Reversing Guide Cover Removal

NOTE: To remove the VEGA SD/SU Unit from the Host Machine, refer to “SD/SU Unit Installation” on page 2-1 and perform reverse operation.

Figure 4-2 Cash Box Frame Removal

a4

b

c

a1

a2

a3

Figure 4-2 Cash Box Frame Removal


Section 4 VEGA™ Series Banknote Validator Disassembly/Reassembly

8. While lifting up on the Upper Transport Unit (Figure 4-4 a), gently widen one side of the Lower Transport Unit hinge area (Figure 4-4 b), and separate the Upper Transport Unit from the Lower Transport Unit.

9. Pull the Front Bezel (Figure 4-5 a) forward and off the Upper Transport Unit (Figure 4-5 b).

10. Remove the two (2) Flap Positioning Springs (Figure 4-6 a1 & a2) from the side of the Upper Transport Unit (Figure 4-6 b).

11. Remove the single E-Ring (Figure 4-7 a) from the end of the Flap Axis (Figure 4-7 b).

12. Slide the Flap Axis containing the mounted left Flap Lever (Figure 4-7 c) and remove the right (Figure 4-7 d) and left Flap Lever from the Flap Axis end.

13. Carefully remove the Flap 1 (Figure 4-7 e) and Flap 2 (Figure 4-7 f) up and off the Upper Trans-port Unit.

Figure 4-3 Upper Assembly Separation (Part 1) a

b1

b2

c

Figure 4-3 Upper Assembly Separation (Part 1)


b

a


Figure 4-5 Front Bezel Removal

b

a

Figure 4-5 Front Bezel Removal

Figure 4-6 Flap Positioning Spring Removal

b

a2

a1

Figure 4-6 Flap Positioning Spring Removal

Figure 4-7 Shaft and Flap #1 & #2 Removal

a

bc

d

e

f

Figure 4-7 Shaft and Flap #1 & #2 Removal

NOTE: When re-attaching the Right Flap Lever, ensure that the retaining pin portion of the left Flap Lever (Figure 4-8 a) securely fits into the Flap 1 mating hole (Figure 4-8 b) and the corresponding pin of the right Flap Lever (Figure 4-8 c) fits into Flap 2 mating hole (Figure 4-8 d).


P

Disassembly/Reassembly VEGA™ Series Banknote Validator Section 4

14. Carefully press-in, and individually pull upward on the six (6) Plastic Retaining Tabs one at a time on the Upper Transport Unit (Figure 4-9 a1 through a6), and carefully remove the Upper Transport Unit up and off the Lower Transport Unit (Figure 4-9 b).

15. Remove the four (4) Board Mounting Screws (Figure 4-10 a1 through a4) retaining the Main CPU Circuit Board in place (Figure 4-10 b). Care-fully lift the Main CPU Board up, and unplug the single Circuit Board Connector from the Board (Figure 4-10 c); then lift the CPU Board up and off the Upper Transport Unit (Figure 4-10 d).

Upper Sensor Circuit Board RemovalTo remove the VEGA Unit’s Upper Sensor Board, proceed as follows:

1. Remove the two (2) Mounting Screws (Figure 4-11 a1 & a2) securing the Upper Sensor Board in place (Figure 4-11 b), and unplug the single Cir-cuit Board Connector (Figure 4-11 c) located on the Upper Sensor Board.

2. Left the Sensor Board up and off the Upper Transport Unit (Figure 4-11 d).

Figure 4-8 Flap Lever Arm Reassembly

ab

c

d

Figure 4-8 Flap Lever Arm Reassembly

Figure 4-9 Upper Transport Assembly Removal

a4

b

c

a5

a6

a3

a2

a1

Figure 4-9 Upper Transport Assembly Removal

Figure 4-10 Main CPU Board Removal

c

b

d

a1a2

a3

a4

Figure 4-10 Main CPU Board Removal

Figure 4-11 Upper Sensor Board Removal

b c

d

a1a2

Figure 4-11 Upper Sensor Board Removal



Sub-Circuit Board RemovalTo remove the VEGA Unit’s Sub-Circuit Board, proceed as follows:

1. Remove the five (5) Sub-Circuit Board Mounting Screws (Figure 4-12 a1 through a5) from the back side of the removed Lower Transport Unit.

2. Unplug the single Sub-Circuit Board Connector (Figure 4-13 a) from the Lower Transport Unit (Figure 4-13 b).

3. Lift the Carrier Base (Figure 4-13 c) up and off the Lower Transport Unit.

4. Unplug the two (2) Inter-Assembly Harness (Fig-ure 4-14 a) from the Sub-Circuit Board.

5. Remove the four (4) Sub-Circuit Board Mounting Screws (Figure 4-15 a1 through a3) and unplug the three (3) Connectors (Figure 4-15 b) located on the back side of the Sub-Circuit Board (Figure 4-15 c).

6. Lift the Sub-Circuit Board up and off the Base Frame (Figure 4-15 d).

Figure 4-12 Base Unit Carrier Removal (Part 1) a3

a4

a1a2

a5

Figure 4-12 Base Unit Carrier Removal (Part 1)


a

b

c

d1

e

f

d2d3


NOTE: Be careful that six (6) left and right side Pulleys do not fall out of the Assembly (Figure 4-13 d1 through d3) when removing the Carrier Base.

NOTE: Ensure that Harness replacement during re-assembly (Figure 4-13 e) does not disturb the Transport Belt positions (Figure 4-13 f) when reassembling the Carrier Base.

Figure 4-14 Unplug Inter-Assembly Harnesses

a

Figure 4-14 Unplug Inter-Assembly Harnesses

Figure 4-15 Sub-Circuit Board Removal

b

c

d

a1

a2

a4

a3

Figure 4-15 Sub-Circuit Board Removal


P


Feed and Stacker Motor RemovalTo remove the VEGA Unit’s Feed and Stacker Motors, proceed as follows:

1. Remove the three (3) Mounting Screws (Figure 4-16 a1 through a3) retaining the Transport Gear Box Assembly (Figure 4-16 b) to the Lower Transport Assembly (Figure 4-16 c), and lift the Transport Gear Box Assembly up and off the Lower Transport Unit.

2. Remove the three (3) Mounting Screws (Figure 4-16 d1 through d3) retaining the Stacker Gear Box Assembly (Figure 4-16 e) to the Lower Transport Unit, and lift the Stacker Gear Box Assembly up and off the Lower Transport Unit.

3. Remove the two (2) Mounting Screws (Figure 4-17 a1 & a2) retaining the Stacker Motor (Figure 4-17 b) to Stacker Gear Box Assembly (Figure 4-17 c) and remove the Stacker Motor out of the Stacker Gear Box.

Sub-Sensor Circuit Board RemovalTo remove the VEGA Unit’s Sub-Sensor Circuit Board, proceed as follows:

1. Unplug the single (1) Circuit Board Connector (Figure 4-18 a) attached to the Sub-Sensor Board (Figure 4-18 b).

2. Lift the Sub-Sensor Circuit Board and off the Lower Transport Unit (Figure 4-18 c).

Lower Sensor Circuit Board RemovalTo remove the VEGA Unit’s Lower Sensor Circuit Board, proceed as follows:

1. Remove the two (2) Mounting Screws (Figure 4-19 a1 & a2) retaining the Lower Sensor Board (Figure 4-19 b) to the Carrier Base (Figure 4-19 c); then unplug the single (1) Circuit Board Con-nector (Figure 4-19 d).

2. Lift the Lower Sensor Board up and off the Car-rier Base.

Figure 4-16 Gear Box Motor Assembly Removal

b

c

egf

d1a1

a2

a3

d2d3

Figure 4-16 Gear Box Motor Assembly RemovalNOTE: Both Gear Box Assemblies are identical. When reassembling the Gear Box Assemblies, identify the Gears by the labels located on each Box. Yellow label is located on the Stacker Motor Housing (Figure 4-16 f), and the White label is located on the Feed Motor Housing (Figure 4-16 g).

Figure 4-17 Stacker & Feed Motor Removal bc

a1a2

Figure 4-17 Stacker & Feed Motor Removal

Figure 4-18 Sub-Sensor Board Removal

ab

c

Figure 4-18 Sub-Sensor Board Removal

Figure 4-19 Lower Sensor Board Removal

b

c

d

a1 a2

Figure 4-19 Lower Sensor Board Removal



Transport Belt RemovalTo remove the VEGA Unit’s Transport Belts, proceed as follows:

1. Remove the single (1) Mounting Screw (Figure 4-20 a) retaining the Tension Pulley Assembly in place (Figure 4-20 b). Take the Tension Pulley Assembly off the Carrier Base (Figure 4-20 c).

2. Remove the three (3) Screws (Figure 4-21 a1 through a3) retaining the Belt Cover (Figure 4-21 b) to the Carrier Base (Figure 4-21 c).

3. Remove the Belt Cover Assembly from the Car-rier Base.

4. Remove the two (2) Transport Belts (Figure 4-22 a1 & a2) from the Carrier Base (Figure 4-22 b).

Stacker Belt RemovalTo remove the VEGA Unit’s Stacker Belts, proceed as follows:

1. Open the Cash Box Door (Figure 4-23 a) and remove the two (2) Mounting Screws located inside the Cash Box (Figure 4-23 b1 & b2).

2. Carefully spread both upper sides of the Cash Box apart (Figure 4-24 a) and gently pull the Pusher Unit forward (Figure 4-24 b) out of the Cash Box (Figure 4-24 c).

Figure 4-20 Tension Pulley Unit Removal a

b

c

d1

d2

Figure 4-20 Tension Pulley Unit Removal

NOTE: Be careful that the two (2) side Tension Pulleys do not fall out of the Assembly (Figure 4-20 d1 & d2) when removing the Tension Pulley Assembly.

Figure 4-21 Belt Cover Removal

c

b

a1 a2a3

Figure 4-21 Belt Cover Removal

Figure 4-22 Transport Belt Removal

b

a1

a2

e1e2

e3e4

e5

e6d2

d1

Figure 4-22 Transport Belt Removal

NOTE: Be careful not to lose the eight (8) Pulley Pins when removing the Tension Pulley Assembly (Figure 4-22 d1 & d2, e1 through e6).

NOTE: The two (2) End Pulleys located on each side of the Carrier Base (Figure 4-22 d1 & d2) are a different shape from the other Pulleys (Figure 4-22 e1 through e6). Be sure to replace them in their correct locations when reassembling the Unit.

Figure 4-23 Stacker Unit Removal (Part 1)

ab1

b2



P


3. Remove the two (2) Mounting Screws (Figure 4-25 a1 & a2) retaining Cash Box Turn Course located on each side of the Pusher Unit (Figure 4-25 b).

4. Pull the Cash Box Turn Course off the Pusher Unit (Figure 4-25 c).

5. Remove the single (1) E-Ring with single (1) Bushing (Figure 4-26 a) from left end of the Box Drive Shaft.

6. Remove the two (2) E-Rings (Figure 4-26 b1 & b2), the two (2) Gears (Figure 4-26 c1 & c2) and the two (2) Set Pins (Figure 4-26 d1 & d2) located on the right side of the Pusher Unit (Figure 4-26 e).

7. Slide the Crank Drive Shaft (Figure 4-26 f) out of the Pusher Unit.

8. Remove the two (2) Mounting Screws (Figure 4-27 a1 & a2) retaining the Right Cash Box Link Frame (Figure 4-27 b) to the center Ceiling Board Assembly (Figure 4-27 c), and separate the Right Cash Box Link Frame from the Ceiling Board.

9. Remove the single (1) Stacker Belt with its related Pulleys (Figure 4-27 d) from the right side of the Right Cash Box Link Frame.

10. Remove the single (1) Set Pin (Figure 4-27 e) retaining the Shaft in the Ceiling Board Assem-bly.

11. Remove the two (2) Mounting Screws (Figure 4-28 a1 & a2) retaining the Left Cash Box Link Frame (Figure 4-28 b) to the Ceiling Board Assembly (Figure 4-28 c), and separate the Left Cash Box Link Frame from the Ceiling Board Assembly.


bd

c

a


NOTE: Be careful not to lose the seven (7) Drive Gears (Figure 4-24 d) from the Cash Box when removing the Pusher Unit.

Figure 4-25 Cash Box Turn Course Removal

a2

b

c

a1

Figure 4-25 Cash Box Turn Course Removal

Figure 4-26 E-Ring, Gear & Clutch Shaft Removal

ef

b1

b2a

c1

c2

d1

d2

Figure 4-26 E-Ring, Gear & Clutch Shaft Removal

NOTE: Be careful not to lose each Bushing or Slider retained by the parts removed in above steps when removing the parts.

Figure 4-27 Right Stacker Belt Removal e

cd

ba1

a2

Figure 4-27 Right Stacker Belt Removal



12. Remove the single (1) Stacker Belt (Figure 4-28 d) located on the left side of the Left Cash Box Link Frame.

Ceiling Board Assembling CautionWhen reassembling the Ceiling Board Assembly, be careful not to damage the Stacker Belts (Figure 4-29 a1 & a2) by allowing them to rub on the Blue Dotted (Figure 4-29 a1 & a2, Figure 4-30 a3) Circled areas.

RFID Module RemovalTo remove the VEGA-RFID Unit’s RFID Module, proceed as follows:

1. Disconnect the single RFID Harness (Figure 4-31 a) from the RFID Board Assy.

2. Remove the three (3) Screws (Figure 4-32 a1 through a3).

3. Remove the Device Cover (Figure 4-32 b).4. Remove the three (2) Screws (Figure 4-32 c1 &

c2).

5. Remove the RFID Module (Figure 4-32 d).

Figure 4-28 Left Stacker Belt Removal

b

c

d

a1a2

Figure 4-28 Left Stacker Belt Removal

Figure 4-29 Transport Belt Installation 1

a1

a2



a3


Figure 4-31 RFID Module Removal 1

a



ba1

a2a3

c1

c2 d



P


S e c t i o n 5

This section provides Wiring Diagrams for the VEGA Banknote Validator Unit. This section con-tains the following information:

• VEGA Wiring Diagram (with Magnetic Sensor Board)

• VEGA Wiring Diagram (without Magnetic Sensor Board)

• VEGA-RFID Wiring Diagram (with Magnetic Sensor Board)

• VEGA-RFID Wiring Diagram (without Magnetic Sensor Board)

5 WIRING DIAGRAMS

Figure 5-1 VEGA Wiring Diagram (with Mag-netic Sensor Board)

VEGA Wiring Diagram (with Magnetic Sensor Board)

Figure 5-1 VEGA Wiring Diagram (with Magnetic Sensor Board)

SUB SENSOR BOARD

SENSOR BOARD

SUB BOARD

FEED-Motor

STACK-Motor

CN1 CN6

CN1123456789

10111213

CN1

CN3 CN8

12345678910

11

12

13

14

16 15 12345678910

11

12

13

14

16 15

CN

4

CN

8

CN6CN7

CN1

CN1CN1

RECYCLE

USB

POWERI/F

CPU BOARD

SENSOR BOARD

BROWN

RED

ORANGE

YELLOW

GREEN

BLUE

PURPLE

GRAY

WHITE

BLACK

BROWN

RED

ORANGE

BROWN

RED

ORANGE

YELLOW

GREEN

12345

12345

123456789

10111213

LED5VP-SENS2DGNDA5VP-SENS3

DASLDASRDASCS-IRS-REDS-NIRS-BLUES-IRCSL-SENSSR-SENSSC-SENSA5V+8V

PGNDM12VFGST/SPCW/CCW

PGNDM12VFGST/SPCW/CCWNC

12345

123456

BROWN

RED

ORANGE

YELLOW

GREEN

BROWN

RED

ORANGE

YELLOW

GREEN

A5VMAGAGND

123

12345678910111213141516 12345678910111213141516

BR

OW

NR

ED

OR

AN

GE

YE

LLOW

GR

EE

NB

LUE

PU

RP

LE

GR

AY

WH

ITE

BLA

CK

BR

OW

NR

ED

OR

AN

GE

YE

LLOW

GR

EE

NB

LUE

BR

OW

NR

ED

OR

AN

GE

YE

LLOW

GR

EE

NB

LUE

PU

RP

LE

GR

AY

WH

ITE

BLA

CK

BR

OW

NR

ED

OR

AN

GE

YE

LLOW

GR

EE

NB

LUE

FE

ED

-ST

/SP

FE

ED

-CW

/CC

WS

TA

CK

-ST

/SP

ST

AC

K-C

W/C

CW

S-IR

S-R

ED

S-N

IRS

-BLU

ES

-IRC

DA

-SL

DA

-SR

DA

-SC

D-S

L-SE

NS

D-S

R-S

EN

SD

-SC

-SE

NS

MA

G-S

EN

S

+12

PG

ND

P-S

EN

S2

D5

VC

LK

DG

ND

HO

ME

-SE

NS

FE

ED

-EN

CS

TA

CK

-EN

CA

5VP

-SE

NS

3A

GN

DLD+

8VD

I3.3V

POWERPOWERPGNDPGNDTXDRXDP-SENS1P-SENS2F-SENS2FEED-ENCR-ONSCOM

VEND1VEND2RTS/FULLVEND4INHIBIT1INHIBIT2INHIBIT3INHIBIT4VEND3SGPC-TXDPC-COMRS232C-RXDPC-RXDVDD1VSS1

DA-SLDA-SRDA-SCS-IRS-REDS-NIRS-BLUES-IRCSL-SENSSR-SENSSC-SENSA5V+8V

Vbus-Data+DataID(NC)GND

123456789

101112

12345

123456789

10111213141516

BROWN

RED

ORANGE

YELLOW

GREEN

BLUE

PURPLE

GRAY

WHITE

BLACK

BROWN

RED

ORANGE

123456789

10111213

123456789

10111213

MAG Board

123

CN1


Section 5 VEGA™ Series Banknote Validator Wiring Diagrams

VEGA Wiring Diagram (without Magnetic Sensor Board)

Figure 5-2 VEGA Wiring Diagram (without Magnetic Sensor Board)

Figure 5-2 VEGA Wiring Diagram (without Magnetic Sensor Board)

SUB SENSOR BOARD

SENSOR BOARD

SUB BOARD

FEED-Motor

STACK-Motor

CN1 CN6

CN1123456789

10111213

CN1

CN3 CN8

1234567891011121314

16 15 1234567891011121314

16 15

CN

4

CN

8

CN6CN7

CN1

CN1CN1

RECYCLE

USB

POWERI/F

CPU BOARD

WITHOUT MAG

SENSOR BOARD

SENSOR BOARD

BROWN

RED

ORANGE

YELLOW

GREEN

BLUE

PURPLE

GRAY

WHITE

BLACK

BROWN

RED

ORANGE

BROWN

RED

ORANGE

YELLOW

GREEN

12345

12345

123456789

10111213

LED5VP-SENS2DGNDA5VP-SENS3

DASLDASRDASCS-IRS-REDS-NIRS-BLUES-IRCSL-SENSSR-SENSSC-SENSA5V+8V

PGNDM12VFGST/SPCW/CCW

PGNDM12VFGST/SPCW/CCWNC

12345

123456

BROWN

RED

ORANGE

YELLOW

GREEN

BROWN

RED

ORANGE

YELLOW

GREEN

A5VMAGAGND

123

12345678910111213141516 12345678910111213141516B

RO

WN

RE

D

OR

AN

GE

YE

LLOW

GR

EE

N

BLU

E

PU

RP

LE

GR

AY

WH

ITE

BLA

CK

BR

OW

N

RE

D

OR

AN

GE

YE

LLOW

GR

EE

N

BLU

E

BR

OW

N

RE

D

OR

AN

GE

YE

LLOW

GR

EE

N

BLU

E

PU

RP

LE

GR

AY

WH

ITE

BLA

CK

BR

OW

N

RE

D

OR

AN

GE

YE

LLOW

GR

EE

N

BLU

E

FE

ED

-ST

/SP

FE

ED

-CW

/CC

WS

TA

CK

-ST

/SP

ST

AC

K-C

W/C

CW

S-IR

S-R

ED

S-N

IRS

-BLU

ES

-IRC

DA

-SL

DA

-SR

DA

-SC

D-S

L-SE

NS

D-S

R-S

EN

SD

-SC

-SE

NS

MA

G-S

EN

S

+12

PG

ND

P-S

EN

S2

D5V

CLK

DG

ND

HO

ME

-SE

NS

FE

ED

-EN

CS

TA

CK

-EN

CA

5VP

-SE

NS

3A

GN

DLD+

8VD

I3.3V

POWERPOWERPGNDPGNDTXDRXDP-SENS1P-SENS2F-SENS2FEED-ENCR-ONSCOM

VEND1VEND2RTS/FULLVEND4INHIBIT1INHIBIT2INHIBIT3INHIBIT4VEND3SGPC-TXDPC-COMRS232C-RXDPC-RXDVDD1VSS1

DA-SLDA-SRDA-SCS-IRS-REDS-NIRS-BLUES-IRCSL-SENSSR-SENSSC-SENSA5V+8V

Vbus-Data+DataID(NC)GND

123456789

101112

12345

123456789

10111213141516

BROWN

RED

ORANGE

YELLOW

GREEN

BLUE

PURPLE

GRAY

WHITE

BLACK

BROWN

RED

ORANGE

123456789

10111213

123456789

10111213


P

Wiring Diagrams VEGA™ Series Banknote Validator Section 5

VEGA-RFID Wiring Diagram (with Magnetic Sensor Board)

Figure 5-3 VEGA-RFID Wiring Diagram (with Magnetic Sensor Board)

Figure 5-3 VEGA-RFID Wiring Diagram (with Magnetic Sensor Board)

SUB SENSOR BOARDCN1 FEED-Motor

STACK-Motor

POWER I/F

SUB CIRCUIT BOARD

12345

12345

LED5VP-SENS2

CN6

DGNDA5VP-SENS3

910

11

12

13

14

15

16 12345678 910

11

12

13

14

15

16 12345678

12345

PGNDM12V

CN4

FGST/SPCW/CCW

6NC

12345

PGNDM12V

CN2

FGST/SPCW/CCW

RED

○

○RED

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

RED○

○

○

○

○

○

○

○

○

○

CN1SENSOR BOARD

910111213

12345678

CN1SENSOR BOARD

910111213

12345678

RED○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

RED○

○

○

○

○

○

12345

DA-SLDA-SR

CN1

DA-SCS-IRS-RED

678910

S-NIRS-BLUES-IRCSL-SENSSR-SENS

111213

SC-SENSA5V+8V

RED○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

RED○

○

○

○

○

○

12345

DA-SLDA-SR

CN3

DA-SCS-IRS-RED

678910


111213

SC-SENSA5V+8V

CN3 CN8

910

11

12

13

14

15

16 12 CN

4

345678

D-S

R-S

EN

S

S-R

ED

ST

AC

K-S

T/S

P

D-S

L-SE

NS

DA

-SC

S-IR

C

D-S

C-S

EN

SM

AG

-SE

NS

FE

ED

-CW

/CC

WF

EE

D-S

T/S

P

S-IR

ST

AC

K-C

W/C

CW

S-B

LUE

S-N

IR

DA

-SR

DA

-SL

910

11

12

13

14

15

16 12 CN

8

345678

+8V

DG

ND

P-S

EN

S2

LD AG

ND

ST

AC

K-E

NC

DI

3.3V

PG

ND

24-36V

CLK

D5V

FE

ED

-EN

CH

OM

E-S

EN

S

P-S

EN

S3

A5V

9101112

12

CN7

345678

RXD

PGND

SCOM

F-SENS2

POWER(24-36V)POWER(24-36V)

TXDPGND

P-SENS2P-SENS1

R-ONFEED-ENC9

10111213141516

12

CN6

345678

PC-RXD

INHBIT2

RTS/FULL

RS232C-RXDPC-COM

VEND3

VDD1(24-36V)VSS1(GND)

VEND2VEND1

INHBIT1VEND4

INHBIT4INHBIT3

PC-TXDSG

12345

Vbus-Data

CN1

+DataID(NC)GND

USB

CPU BOARD

BROWN

ORANGEYELLOWGREEN

BROWN

ORANGEYELLOW

BLUE

GREEN

PURPLEGRAY

BLACKWHITE

BROWN

ORANGE

BROWN

ORANGEYELLOW

BLUEGREEN

PURPLEGRAY

BLACKWHITE

BROWN

ORANGE

BROWN

ORANGE

YELLOW

GREEN

BROWN

ORANGE

YELLOW

GREEN

○○ ○○○ ○○○ ○○○ ○○○ ○○

○○ ○○○ ○○○ ○○○ ○○○ ○○

RE

DB

RO

WN

OR

AN

GE

YE

LLO

W

BLU

EG

RE

EN

RE

DB

RO

WN

OR

AN

GE

YE

LLO

W

BLU

EG

RE

EN

PU

RP

LE

GR

AY

BLA

CK

WH

ITE

○○ ○○○ ○○○ ○○○ ○○○ ○○

○○ ○○○ ○○○ ○○○ ○○○ ○○

RE

DB

RO

WN

OR

AN

GE

YE

LLO

W

BLU

EG

RE

EN

RE

DB

RO

WN

OR

AN

GE

YE

LLO

W

BLU

EG

RE

EN

PU

RP

LE

GR

AY

BLA

CK

WH

ITE

123

A5VMAG

CN5

AGND

MAG CIRCUIT BOARD

CN1123

○

○

○

○

○

○BROWN

BLACK

RED

○

○○

○○○

○○

○○

○

○○

○

○○

YELLOW

REDRED

ORANGE

ORANGE

BLUE

○

○○

○

○○

WHITEYELLOW

PURPLE

○○ ○○○

CN1

423156

RFID MODULE

RFID TAG

RECYCLE

325416

VOLTAGEBOARD


Section 5 VEGA™ Series Banknote Validator Wiring Diagrams

VEGA-RFID Wiring Diagram (without Magnetic Sensor Board)

Figure 5-4 VEGA-RFID Wiring Diagram (with-out Magnetic Sensor Board)

Figure 5-4 VEGA-RFID Wiring Diagram (without Magnetic Sensor Board)

SUB SENSOR BOARDCN1 FEED-Motor

STACK-Motor

POWER I/F

SUB CIRCUIT BOARD

12345

12345

LED5VP-SENS2

CN6

DGNDA5VP-SENS3

910

11

12

13

14

15

16 12345678 910

11

12

13

14

15

16 12345678

12345

PGNDM12V

CN4

FGST/SPCW/CCW

6NC

12345

PGNDM12V

CN2

FGST/SPCW/CCW

RED

○

○RED

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

RED○

○

○

○

○

○

○

○

○

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S e c t i o n 6

This section provides Calibration and Performance Testing instruction for the VEGA Banknote Validator. This section contains the following information:

• Tool Requirements

• Installation Procedures

• Calibration

• Performance Tests

Tool RequirementsFigure 6-1 illustrates and list identifies the tools and equipment interconnects necessary to down-load and install the VEGA.

Installation ProceduresPerform the following steps to install the various VEGA Software Drivers (Refer to Figure 6-1 and Figure 6-2 for the necessary Tool and Harness Connections and USB Cable Requirements). Before downloading the VEGA Software package, the VEGA USB Driver must be installed in a des-ignated Folder on the PC first as follows:

1. Create a VEGA Folder on the “C” Drive (e.g., C:\VEGA), and copy the VEGA USB Drivers into the PC Folder created.

2. Connect the USB Cable to the VEGA Unit.3. Supply power to the VEGA Unit.4. The “Found New Hardware Wizard” Screen

shown in Figure 6-4 appears. Click the Radio Button located beside “No, not this time” (Figure 6-3 a), and then Click the “Next>”

Button (Figure 6-3 b).

6 CALIBRATION AND TESTING

Figure 6-1 Tool and Harness Connection

c

d1

d

d2

b

f

a

InterfaceConnector

To AC

VEGA USBConnector

To PC USB Port

Power

e

OR

g


a) VEGA Unitb) Power Supply (following Electrical Specification)

c) PC (OS: Windows 7/8/10)(VEGA Driver Installed)

d) USB Cable d1) USB A Terminal d2) USB Mini-B Terminal

e) Application Softwaref) Harnessg) Download Tool Device (DT-300 BlueWaveDX)

NOTE: For the download procedures with a DT-300 BlueWaveDX, refer to the JCM Global® DT-300™ Series Download Tool Operation Integration Guide (Part Number 960-000167R)

OS USB Driver

32 bit x86

64 bit x64

NOTE: Be sure to use the correct input voltage for each Product Specification.

WARNING: Ensure that the VEGA Unit’s power is OFF before connecting harnesses. Connecting harnesses while the power is ON may damage the VEGA or cause electrical shock.



a b

a) PC Side (USB A Terminal)b) VEGA Side (USB Mini-B Terminal)


Section 6 VEGA™ Series Banknote Validator Calibration and Testing

5. On the next screen that appears, click the Radio Button located next to “Install from a list or specific location (Advanced)” (Figure 6-4 a), and then click the “Next>” Button (Figure 6-4 b).

6. Click the Radio Button located next to “Search for the best driver in these locations.” (Figure 6-5 a) and check the “Include this location in the search:” Checkbox (Figure 6-5 b).

7. Click the “Browse” Button (Figure 6-5 c) and select the new VEGA Folder [C:\VEGA] recently created on the PC.

8. Click the “Next>” Button (Figure 6-5 d) to display the next screen.

9. Confirm that the “Hardware Installation” Message Screen appears, and then click select the “Con-tinue Anyway” Button (Figure 6-6 a).

10. When software installation is complete, the “Completing the Found New Hardware Wizard” Screen will appear (Figure 6-7).

11. Click the “Finish” Button (Figure 6-7 a) to close the Screen.

This completes the VEGA USB Driver Software installation.Software Download ProcedurePerform the following steps to download the VEGA Operating Software Program (Refer to Fig-ure 6-1 and Figure 6-2 for the necessary Tool and Harness Connections and USB Cable Require-ments). Before downloading the VEGA Software Program, copy the Downloader program (JCM VEGA Downloader), and the VEGA Operating Software Download into the VEGA Folder ([C:\VEGA]) created on the PC.

1. Turn the VEGA power OFF.2. Set DIP Switch Block DS1, Switches #1, #7 and

#8 to ON (Figure 6-8).

Figure 6-3 Hardware Wizard Welcome Screen

a b

Figure 6-3 Hardware Wizard Welcome Screen

Figure 6-4 Installation Path Selection Screen

ab

Figure 6-4 Installation Path Selection Screen

Figure 6-5 Install Option Screen

a

d

b c

Figure 6-5 Install Option Screen

Figure 6-6 Installation Warning Screen

a

Figure 6-6 Installation Warning Screen

Figure 6-7 Hardware Wizard Completion Screen

a

Figure 6-7 Hardware Wizard Completion Screen

Figure 6-8 DIP Switch DS1 Initial Setting

Figure 6-8 DIP Switch DS1 Initial Setting


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Calibration and Testing VEGA™ Series Banknote Validator Section 6

3. Turn the VEGA power ON.4. Confirm that the Front Panel LED flashes at a

Green Color rate.5. Launch the copied Downloader Program from the

PC VEGA Folder and confirm that the program Download Screen appears (Figure 6-9).

6. Ensure that the “Reset” pull-down menu is set to “Auto” (Figure 6-9 a).

7. Click the “Browse” Button (Figure 6-9 b) and select the desired VEGA Software for down-load; then

8. Click the “Open” (Figure 6-10 a) to launch the selected File.

9. When the JCM VEGA Downloader Screen appears again, click the center “Download”

Button (Figure 6-11 a) to begin the Soft-ware download into the VEGA Flash Memory. The downloading Screen will display a Progress Bar during the download operation (Figure 6-11 b).

10. Once the download is complete, the Front Panel LED Display turns a steady Blue Color, and then flashes at a Green Color rate.

11. When the downloading is complete, confirm that the Host’s Checksum and the Device Checksums match each other (Figure 6-12 a) (e.g., [CRC:XXXX = CRC:XXXX]).

12. After verifying a CRC match between both Checksums, click the Close Button (Figure 6-12 b) to close the JCM VEGA Downloader program.

NOTE: DIP Switch Block DS2 and DS3 settings are not required for this Software Download.

Figure 6-9 JCM VEGA Download Screen

b

Figure 6-9 JCM VEGA Download Screen

a

c

NOTE: Never select Figure 6-9c “Auto Download Mode”.

Figure 6-10 Software Selection Screen

a

Selected File

Figure 6-10 Software Selection Screen

NOTE: The Front Panel LED lights Yellow during a download.

Figure 6-11 Download Progress Screen

a

b

Figure 6-11 Download Progress Screen

NOTE: If the Host and the Device CRC Checksum do not match, the download did not end correctly. Confirm that the download procedure is correct, and perform download procedure again.

NOTE: If a download error occurs, the Front Panel LED will light a Red Color.

Figure 6-12 CRC Confirmation Screen

=ab

Figure 6-12 CRC Confirmation Screen



CalibrationThis section provides instructions for performing a calibration of the VEGA Sensors.

When to CalibrateCalibration should be performed when one of the following conditions occur:

1. When removing one of the Circuit Boards2. When the Banknote Acceptance Rate becomes

drastically degraded

Calibration PreparationFigure 6-13 illustrate Tool and Harness Connection to calibrate a VEGA Unit. Confirm that the interconnection for performing the VEGA calibration with the PC referring the illus-tration shown in Figure 6-13.

Reference Paper UsageThis portion provides information concerning the KS-325 White Reference Paper and the KS-326 Black Reference Paper settings and uses.

Calibration using the White and Black Reference Paper requires the same procedure. Perform the fol-lowing steps to calibrate the VEGA Unit using the individual calibration papers.

1. Press in on the Upper Transport Unit’s left and right side Open/Close Buttons (Figure 6-15 a), and lift the Upper Transport Unit open (Figure 6-15 b).

2. Insert the Black Sponge Portion of the Reference Paper (Figure 6-16 a) into the Bezel Guide’s opening (Figure 6-16 b) allowed for the Sponge width (Approximately 5mm); then align the lower part of each Sponge to the edge of the Bezel Guide (Figure 6-16 c).

NOTE: Before performing Sensor Calibration, clean the Sensors to ensure calibration accuracy (See “Sensor and Roller Cleaning Procedure” on page 2-5).


a) VEGA Unitb) PC (OS: Windows XP/7/8)

c) Power Supply (following Electrical Specification)

d) USB Cable d1) USB A Terminal d2) USB Mini B Terminal

e) Adjustment Programf) Harnessg) White Reference Paper KS-325h) Black Reference Paper KS-326

Interface Connector

To AC Power

d

f a

eb

Receptacle

d2

d1

c

g h

VEGA USBConnector

To PC USB Port


NOTE: Be sure to use the correct input voltage for each Product Specification.

Figure 6-14 Reference Paper Types

KS-325 KS-326

Figure 6-14 Reference Paper Types

Figure 6-15 Upper Transport Unit Open

a b

Figure 6-15 Upper Transport Unit Open

NOTE: Do not cover the Entrance Sensor (Figure 6-16 d) with the Reference Paper. If the Reference Paper covers any part of the Entrance Sensor, calibration will not be performed correctly. However, when placing the Black Reference Paper, a part of the black portion covers the Entrance Sensor.


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3. Close the Upper Transport Unit by pressing downward until it “clicks” into place, and ensure that both sides are tightly closed and locked in place.

This completes the Reference Paper Placement Pro-cedure.Calibration Using a PCThe following two (2) ways to calibrate a VEGA Unit using a PC exist:

• VEGA_Adjustment.exe: Calibration without writing a Serial Number into the Unit.

• VEGA_Adjustment_Zero.exe: Calibration by writing a Serial Number into the Unit, setting the Standby LED Pattern Color and clearing EEPROM. Use the VEGA_Adjustment.exe to perform normal adjustment procedure.

VEGA_Adjustment.exe ProgramTo use the VEGA_Adjustment.exe Program, proceed as follows:

1. Copy the VEGA_Adjustment.exe Program into the PC Folder.

2. Turn the VEGA Unit power OFF.3. Confirm that the interconnection for performing

the VEGA calibration with the PC (Refer to Fig-ure 6-2 and Figure 6-13 for the necessary Tool and Harness Connections and USB Cable Requirements).

4. Set DIP Switch Block DS1 Switches #1, #2, #3 and #5 to ON (Figure 6-18).

5. Turn the VEGA power ON. The Front LED will slowly flash at a Green Color rate. Set DIP Switch Block DS1 Switch #1 to OFF. The Front Panel LED will begin to flash in a Cyan, White, and Blue Color sequence.

6. Launch the VEGA_Adjustment.exe Program. The VEGA Adjustment Screen (Figure 6-19) will appear when the application is active.

7. Click the “Start” Button (Figure 6-20 a) to begin the Entrance Sensor Adjustment Procedure.

8. When the Entrance Sensor Adjustment is com-plete, the White Reference Paper Placement Request Dialog will appear (Figure 6-21). Set the White Reference Paper in place (See “Reference Paper Usage” on page 6-4) and click “Yes” Button (Figure 6-21 a) to begin the White Reference Paper Adjustment.

Figure 6-16 Placing Reference Paper a b

c

d

Figure 6-16 Placing Reference Paper

Figure 6-17 Upper Transport Unit Close

a

b

Figure 6-17 Upper Transport Unit Close

NOTE: The Serial Number of the VEGA is factory installed, however, Serial Number identity is not retained when the CPU Board is replaced. Depending on Interfaces set, the performance of the VEGA may stop when the Serial Number is not set. The VEGA_Adjustment_Zero.exe calibration is required to set the Serial Number into the VEGA Unit.

Figure 6-18 DIP Switch Block DS1 Initial Settings


NOTE: DIP Switch Block DS2 and DS3 settings are not required for this procedure.

Figure 6-19 VEGA Adjustment Screen


Figure 6-20 Entrance Sensor Adjustment Screen a

Figure 6-20 Entrance Sensor Adjustment Screen



9. Confirm the Test progress by checking the Prog-ress Bar (Figure 6-22 a).

10. Once the White Reference Paper Adjustment Pro-cedure is complete, the Dialog Message will appear (Figure 6-23). Remove the White Refer-ence Paper from the Transport Section.

11. Set the Black Reference Paper in place (See “Ref-erence Paper Usage” on page 6-4).

12. When the Black Reference Paper is set in place, click the “Yes” Button (Figure 6-23 a) to begin the Black Reference Paper Calibration.

13. Once the Black Reference Paper Calibration Pro-cedure is complete, the Dialog Message will appear (Figure 6-24).

14. Remove the Black Reference Paper and click the “Yes” Button (Figure 6-24 a) to begin the Calibration without Reference Paper.

15. Confirm the Test progress by checking the Prog-ress Bar (Figure 6-25 a, Figure 6-26 a).

16. Once the Calibration without Reference paper procedure is complete, the Motor Speed Test pro-gram will automatically begin and test progress will appear (Figure 6-27 a).

17. Once the Motor Speed Test is complete, the Dia-logue Message will appear (Figure 6-28). Insert the White Reference Paper to the Transport Sec-tion and click the “Yes” Button to begin the White Reference Paper Calibration confirmation (Figure 6-28 a).

18. When the White Reference Paper Calibration confirmation is complete, the Dialog Message will appear (Figure 6-29). Remove the White Ref-erence Paper from the Transport Section and click the “Yes” Button to end the White Refer-ence Paper Calibration (Figure 6-29 a)

Figure 6-21 White Reference paper Place-ment Request Dialog

a

Figure 6-21 White Reference paper Placement Request Dialog

Figure 6-22 White Reference Paper Calibra-tion Progress Screen a

Figure 6-22 White Reference Paper Calibration Progress Screen

Figure 6-23 Black Reference paper Placement Request Dialog

a

Figure 6-23 Black Reference paper Placement Request Dialog

Figure 6-24 Black Reference paper Removal Request Dialog

a

Figure 6-24 Black Reference paper Removal Request Dialog

Figure 6-25 Calibration without Reference Paper 1 a

Figure 6-25 Calibration without Reference Paper 1



Figure 6-27 Motor Speed Test a

Figure 6-27 Motor Speed Test


a


Figure 6-29 White Reference paper Removal Request Dialog

a



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19. When the “Calibration completed.” Dialog Message appears (Figure 6-30), click the “Yes”

Button (Figure 6-30 a) to begin writing the calibration results into the VEGA Unit’s EEPROM.

20. Confirm the writing progress by checking the Progress Bar (Figure 6-31 a).

21. When the calibration result data is completely written into EEPROM, the Screen to save the data onto the PC will appear (Figure 6-32). Click the “Save” Button (Figure 6-32 a) to retain the data results (Figure 6-32 b), or click the “Cancel”

Button (Figure 6-32 c) to end the Calibra-tion Procedure without saving the data.

22. Confirm the “Completed” Message (Figure 6-33 a) on the Screen.

This completes the Calibration Procedures.

VEGA_Adjustment_Zero.exe ProgramTo use the VEGA_Adjustment_Zero.exe Program, proceed as follows:

1. Copy the VEGA_Adjustment_Zero.exe Program into the PC Folder.

2. Turn the VEGA Unit power OFF.3. Confirm that the interconnection for performing

the VEGA calibration with the PC (See “Tool Requirements” on page 6-1).

4. Set DIP Switch DS1 Switches #1, #2, #3 and #5 to ON (Figure 6-34).

5. Turn the VEGA power ON. The Front LED will slowly flash at a Green Color rate. Set DIP Switch Block DS1 Switch #1 to OFF. The Front Panel LED will begin to flash in a Cyan, White, and Blue Color sequence.

6. Launch the VEGA_Adjustment_Zero.exe Pro-gram. The VEGA Adjustment Screen (Figure 6-35) will appear when the application is active.

7. Click the “Serial No.” Text Entry Field (Figure 6-36 a) located just below the “Start” Button (Figure 6-36 b).

8. Type in the new VEGA Serial Number as a con-tinuous Character String with no spaces.Click the “Start” Button.

If clicking the “Start” Button before a Serial Number is entered, the Dialog Message will appear. Click “OK” Button to call the “SERIAL NO” Text Input Dialog Window.

Figure 6-30 Request Writing Data to EEPROM

a


Figure 6-31 Writing EEPROM Data Progress a

Figure 6-31 Writing EEPROM Data Progress

Figure 6-32 Save As Screen

b a

c


Figure 6-33 VEGA Adjustment Complete Screen a

Figure 6-33 VEGA Adjustment Complete Screen



NOTE: DIP Switch Block DS2 and DS3 settings are not required for this procedure.



Figure 6-36 Serial No. Input Field Location b a

Figure 6-36 Serial No. Input Field Location

OK Button

Dialog Message



Type the Serial Number into the Text Input Field and then click “OK” Button.

9. Set the Standby Mode Front Panel LED Display Color pattern by choosing the desired pattern from the three (3) selections available in the “led idle pattern” Pull-down Menu (Figure 6-37 a).

10. Click the “Start” Button to begin the Entrance Sensor Calibration Procedure (Figure 6-38 a).

11. When the Entrance Sensor Calibration is com-plete, the White Reference paper Setting Dialog will appear (Figure 6-39).

12. Set the White Reference Paper in place (See “Reference Paper Usage” on page 6-4).

13. Click “Yes” Button (Figure 6-39 a) to begin the White Reference Paper Calibration.

14. Confirm the Test progress by checking the Prog-ress Bar (Figure 6-40 a).

15. Once the White Reference Paper Calibration procedure is compete, the “Remove white reference paper and insert black reference paper (KS-326)” Dialog Message (Figure 6-41) will appear. Remove the White Reference Paper from the Transport Section and insert the Black Reference Paper.

16. Click the “Yes” Button (Figure 6-41 a) to begin the Black Reference paper Calibration.

17. Confirm the Test progress by checking the Progress Bar (Figure 6-42 a).

18. Once the Black Reference Paper Calibration procedure is complete, the “Remove black reference paper” Dialog Message (Figure 6-43) will appear. Remove the Black Reference Paper.

19. Click the “Yes” Button (Figure 6-43 a) to begin the Calibration without Reference Paper.

20. Confirm the Test progress by checking the Progress bar (Figure 6-44 a, Figure 6-45 a).

OK Button

Text Input Field

Figure 6-37 LED Idle Pattern Menu Location a

Figure 6-37 LED Idle Pattern Menu Location

NOTE: The Standby indication can also be set by DIP Switch (See “LED Pattern Setting Mode” on page 2-3).

NOTE: Unless a complete setup Mode Color selection result is saved in EEPROM, the VEGA Unit will not be able to decide Standby Color selection.

Figure 6-38 Entrance Sensor Calibration a

Figure 6-38 Entrance Sensor Calibration


a


Figure 6-40 White Reference Paper Calibra-tion Progress Screen a

Figure 6-40 White Reference Paper Calibration Progress Screen

Figure 6-41 Black Reference Paper Place-ment Request Dialog Screen

a

Figure 6-41 Black Reference Paper Placement Request Dialog Screen

Figure 6-42 Black Reference Paper Calibra-tion Progress Screen a

Figure 6-42 Black Reference Paper Calibration Progress Screen

Figure 6-43 Black Reference Paper Removal Request Dialog

a

Figure 6-43 Black Reference Paper Removal Request Dialog




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21. Once the Calibration without Reference Paper Calibration procedure is complete, the Motor Speed Test will automatically begin. Confirm the Test progress by checking the Progress Bar (Figure 6-46 a).

22. Once the Motor Speed Test is complete, the Dialogue Message will appear (Figure 6-47). Insert the White Reference Paper to the Transport Section and click the “Yes” Button to begin the White Reference Paper Calibration confirmation (Figure 6-47 a).

23. When the White Reference Paper Calibration confirmation is complete, the Dialog Message will appear (Figure 6-48). Remove the White Reference Paper from the Transport Section and click the “Yes” Button to end the White Reference Paper Calibration (Figure 6-48 a)

24. When the “Calibration completed.” Dialog Message appears (Figure 6-49), click the “Yes”

Button (Figure 6-49 a) to begin writing the calibration results into the VEGA Unit’s EEPROM.

25. The Front Panel LED will flash at a Yellow Color rate. Confirm the EEPROM data clearing process by checking the Progress Bar (Figure 6-50 a).

26. Once the EEPROM data clearing process is complete, the calibration result data will be written into the EEPROM. Confirm the calibra-tion result data writing process by checking the Progress Bar (Figure 6-51 a).

27. When the calibration result data is completely written into EEPROM, the Screen to save the data onto the PC will appear (Figure 6-52). Click the “Save” Button (Figure 6-52 a) to retain the data results (Figure 6-52 b), or click the “Cancel”

Button (Figure 6-52 c) to end the Calibra-tion Procedure without saving the data..

28. Confirm the “Completed” Message (Figure 6-53 a) on the Screen.

This completes the Calibration Procedures.



Figure 6-46 Motor Speed Test a

Figure 6-46 Motor Speed Test


a



a



a


Figure 6-50 Clearing EEPROM Data a

Figure 6-50 Clearing EEPROM Data

NOTE: Clearing data in the EEPROM takes approximately 40 seconds.

Figure 6-51 Writing Data to EEPROM a

Figure 6-51 Writing Data to EEPROM


b a

c


Figure 6-53 VEGA Adjustment Complete Screen a

Figure 6-53 VEGA Adjustment Complete Screen



Calibration FailureThis portion provides various possible error responses that may occur while performing the VEGA Unit Calibration.

Activation FailureWhen VEGA Calibration Program is inactivate, the following cases should be examined.USB DRIVER CONFIRMATION MESSAGE

Ensure that the correct USB Drivers have been installed on the PC (See “Installation Procedures” on page 6-1). If the two (2) VEGA USB Drivers “usbser.sys” and “usbvega.inf” are not installed on the PC, the Install Confirmation Dialog will appear.

• Click the “OK” Button (Figure 6-54 a) and install both USB Drivers.

COMMUNICATION ERROR MESSAGE

Ensure that the COM Port is correctly assigned and the USB Cable is properly connected. If opening a COM Port fails, the “communication error” Mes-sage will appear.

• Click the “OK” Button (Figure 6-55 a) and properly assign the COM Port.

Calibration FailureThis portion provides various possible error responses that may occur while performing calibra-tion of the VEGA Unit. When the error Dialogue Message appears, select “Yes” or “No” to perform desired action. SENSOR ERROR MESSAGE

If the Reference Papers, the Sensors or the Motor Speed Calibration procedure fails, the “[Error] Cali-bration of entrance sensors failed. Try again?” Dialog Message appears. Select and click the “Yes”

Button (Figure 6-56 a) or the “No” But-ton (Figure 6-56 b) to proceed.

• Click the “Yes” ButtonStart the failed calibration procedure again with the message “Retrying the calibration of entrance sensor...” in the Blue Message Field (Figure 6-57 a).

• Click the “No” ButtonSave the calibration result with the message “Calibration of entrance sensor failed” appearing in the Blue Message Field (Figure 6-58 a).

The “Save As” Screen will appear (Figure 6-59) to allow saving the Calibration Data with its errors onto the PC. Click the “Save” Button (Figure 6-59 a) to retain the data for analysis. If saving the data (Figure 6-59 b) is unnecessary however, click the “Cancel” Button (Figure 6-59 c) to discard the data.

When the same name file exist on the PC, the “Con-firm Save As” Message (Figure 6-60) will appear to confirm if overwriting is desired. Click “Yes”

Button (Figure 6-60 a) to overwrite the data existing on the PC, or click “No” Button (Fig-ure 6-60 a) and rename the File Name.

Figure 6-54 USB Driver Confirmation Screen

a

Figure 6-54 USB Driver Confirmation Screen

Figure 6-55 Communication Error Screen

a

Figure 6-55 Communication Error Screen

Figure 6-56 Entrance Sensor Calibration Error

a b

Figure 6-56 Entrance Sensor Calibration Error

Figure 6-57 Retrying Calibration Message a

Figure 6-57 Retrying Calibration Message

Figure 6-58 Calibration Failed Message a

Figure 6-58 Calibration Failed Message


b a

c



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The file saved in same name is already open when the “Save” Button is clicked, the “Cannot read/ cannot make a data file” Message appears (Figure 6-61). In this case, the failed data is NOT saved and terminate the procedure with clicking on the “OK” Button (Figure 6-61 a).

Adjustment Data Writing FailureIf the EEPROM writing fails, the “[Error] Writing data to EEPROM failed. Try again?” Dialog Mes-sage appears. Select and click the “Yes” But-ton (Figure 6-62 a) or the “No” Button(Figure 6-62 b) to proceed action.

• Click the “Yes” ButtonStart the EEPROM writing procedure again with the message “Retrying the data writing to EEPROM” in the Blue Message Field (Figure 6-63 a).

• Click the “No” ButtonSave the calibration result with the message “Writing data to EEPROM failed” in the Blue Message Field (Figure 6-64 a).

The “Save As” Screen will appear (Figure 6-65) to allow saving the Calibration Data with its errors onto the PC. Click the “Save” Button (Figure 6-65 a) to retain the data for analysis. If saving the data (Figure 6-65 b) is unnecessary however, click the “Cancel” Button (Figure 6-65 c) to discard the data.

When the same name file exist on the PC, the “Confirm Save As” Message (Figure 6-66) will appear to confirm if overwriting is desired. Click “Yes” Button (Figure 6-66 a) to overwrite the data existing on the PC, or click “No” Button (Figure 6-66 a) and rename the File Name.

The file saved in same name is already open when the “Save” Button is clicked, the “Cannot read/ cannot make a data file” Message appears (Figure 6-67). In this case, the failed data is NOT saved and terminate the procedure with clicking on the “OK” Button (Figure 6-67 a).

Figure 6-60 Overwrite Confirmation

ab


Figure 6-61 Failed Data Save Error

a


Figure 6-62 Writing Error Screen

a b

Figure 6-62 Writing Error Screen

Figure 6-63 Retrying Writing Message a

Figure 6-63 Retrying Writing Message

Figure 6-64 Writing Failed Message a

Figure 6-64 Writing Failed Message


b a

c




ab


a


NOTE: In case the Calibration Result data performed is NOT completely written into the EEPROM, the previous data may be replaced. Also, if writing data into EEPROM fails, the previous data in memory may also be deleted causing the VEGA Unit to cease operating.



Menu Item FunctionsThe Menu contains the following eight (8) functions:

1. Writing a Serial Number (For only VEGA_Ajustment_Zero.exe)

2. Reading a Serial Number3. Reading the ccTalk Encryption Code4. Reading the ccTalk Address5. Writing a Standby Indication6. Reading a Standby Indication7. Reading Adjustment Data8. Reading the VEGA Software Version

The VEGA Calibration Program must be launched to perform these eight (8) functions. Refer to Step 1 through 6 of the “Calibration Using a PC” on page 6-5 to launch the VEGA Calibration Program.

Writing Serial NumberTo write a Serial Number into EEPROM, proceed as follows:

1. Select “EEPROM Serial No. Write (W)” (Figure 6-68 a) from the Pull Down Menu from the VEGA Calibration Program Tool Bar Menu Selection.

2. When the “Enter serial number in 10 digits” Mes-sage appears, click the “OK” Button (Figure 6-69 a) to accept the read state reported.

3. The SERIAL NO input Dialog Window will appear (Figure 6-70). Type the new VEGA Serial Number as 10 digits (Figure 6-70 a); then click the “OK” Button (Figure 6-70 b).

4. When the Serial Number is completely written into VEGA Memory, the “write complete” Dialog Window will appear. Click the “OK”

Button (Figure 6-71 a) to accept the read state reported.

NOTE: Set the DIP Switches according to the procedure specified by “Calibration Preparation” on page 6-4. Other settings may cause the VEGA Unit’s performance to stop operating.

If opening a COM Port fails, the “commu-nication error” Dialog Message will appear. Click “OK” Button and ensure that the USB Cable is connected and/or the desired COM Port is correctly assigned.

If reading EEPROM data fails, the “eeprom read error” Dialog Message will appear. Click “OK” Button and ensure that the USB Cable is connected and/or the desired COM Port is correctly assigned.

OK Button

OK Button

Figure 6-68 Tool Bar Menu 1 a

Figure 6-68 Tool Bar Menu 1

Figure 6-69 Serial No. Window Request

a

Figure 6-69 Serial No. Window Request

Figure 6-70 SERIAL NO Input ab

Figure 6-70 SERIAL NO Input

Figure 6-71 Writing Serial No.Complete

a

Figure 6-71 Writing Serial No.Complete

If communication error occurs between the VEGA and the PC while writing the Serial Number, “Communication Error PC <-> Bill Acceptor” Message will appear. Click the “OK” Button and ensure that the USB Cable is connected and/or desired COM Port is correctly assigned,

OK Button


P


Reading a Serial NumberTo read a Serial Number written in EEPROM, pro-ceed as follows:

1. Select “EEPROM Serial No. Read (R)” (Figure 6-72 a) from the Pull Down Menu from the VEGA Calibration Program Tool Bar Menu Selection.

2. When the VEGA completely sent the Serial Num-ber to the PC, the “read complete” Dialog Win-dow appears (Figure 6-73). Click the “OK”

Button (Figure 6-73 a) to accept the read state reported.

Reading ccTalk Encryption CodeTo read the ccTalk Encryption Code, proceed as follows:

1. Select “EEPROM ccTalk Encryption Code Read (E)” (Figure 6-74 a) from the Pull Down Menu from the VEGA Calibration Program Tool Bar Menu Selection.

2. When the VEGA completely sent the ccTalk Encryption Code to the PC, the “read complete” Dialog Window appears (Figure 6-75). Click the “OK” Button (Figure 6-75 a) to accept the read state reported.

Reading the ccTalk AddressTo read the ccTalk Address, proceed as follows:

1. Select “EEPROM ccTalk address Read (D)” (Fig-ure 6-76 a) from the Pull Down Menu from the VEGA Calibration Program Tool Bar Menu Selection.

2. When the VEGA completely sent the ccTalk Encryption Code to the PC, the “read complete” Dialog Window appears (Figure 6-77). Click the “OK” Button (Figure 6-77 a) to accept the read state reported.

Writing a Standby LED Pattern ColorTo write the Front Panel LED Standby Pattern Color Indication, proceed as follows:

1. Select “EEPROM led idle pattern Write” (Figure 6-78 a) from the Pull Down Menu from the VEGA Calibration Program Tool Bar Menu Selection.

2. The “LED IDLE PA...” Dialog Window will appear (Figure 6-75). Select one of three (3) pat-tern types available (i.e., Gradation [Rainbow], Green or Blue) from the Pull Down Menu (Figure 6-79 a).

3. Click the “OK” Button (Figure 6-79 b) to retain the desired LED Idle Pattern.

Figure 6-72 Tool Bar Menu 2 a


Figure 6-73 Serial No. Read Completion

a

Figure 6-73 Serial No. Read Completion


a


Figure 6-75 Encryption Code Read Completion

a

Figure 6-75 Encryption Code Read Completion


a


Figure 6-77 Address Read Completion

a

Figure 6-77 Address Read Completion


a


Figure 6-79 Select LED Color

ba

Figure 6-79 Select LED Color



4. Click the “OK” Button (Figure 6-80 a) to accept the state shown as selected.

Reading a Standby LED Pattern ColorTo read the Front Panel LED Standby Pattern Color Indication, proceed as follows:

1. Select “EEPROM led idle pattern Read” (Figure 6-81 a) from the Pull Down Menu from the VEGA Calibration Program Tool Bar Menu Selection.

2. When the VEGA completely sent the Standby Color Indication data to the PC, the “read com-plete” Dialog Window appears (Figure 6-82). Click the “OK” Button (Figure 6-82 a) to accept the read state reported.

Reading Adjustment DataTo read the VEGA Unit’s Calibration Data, proceed as follows:

1. Select “EEPROM Adjustment Read (A)” (Figure 6-83 a) from the Pull Down Menu from the VEGA Calibration Program Tool Bar Menu Selection.

2. The “Save As” Screen will appear (Figure 6-84) to allow saving the Calibration Data. Click the

“Save” Button (Figure 6-84 a) to save the latest Calibration Data.

3. Open the Saved Data File on the PC (e.g., Figure 6-84 example VEGA_Read_00000000 in this case).

Reading the VEGA Software VersionTo read the VEGA Unit’s Software Version, pro-ceed as follows:

1. Select “EEPROM version read (V)” (Figure 6-85 a) from the Pull Down Menu from the VEGA Calibration Program Tool Bar Menu Selection.

2. The “read complete” Dialog Window appears (Figure 6-86) to show current Software Version. Click the “OK” Button (Figure 6-86 a) to accept the read state reported.

Figure 6-80 Writing LED Standby Indication

a

Figure 6-80 Writing LED Standby Indication


a


Figure 6-82 Reading LED Standby Indication

a

Figure 6-82 Reading LED Standby Indication


a



a



a


Figure 6-86 Software Version Indication

a

Figure 6-86 Software Version Indication


P


Calibration without PCTo perform calibration without the PC, proceed as follows:

1. Confirm that the interconnection for performing the VEGA calibration without the PC referring illustration shown in Figure 6-87.

2. Turn the VEGA Unit’s power OFF.3. Set DIP Switch DS1 Switches #1, #2 and #8 to

ON, and set DIP Switch DS2 Switches ALL OFF as shown in Figure 6-88.

4. Turn the VEGA Unit’s power ON, and confirm that the Front Panel LED slowly flashes at a Green Color rate.

5. Set DIP Switch DS1 Switch #1 to OFF to turn the VEGA into the Adjustment Mode, and confirm that the Front Panel LED slowly flashes at a Cyan Color rate.

6. Set DIP Switch DS2 Switch #1 to ON to begin the Entrance Sensor Calibration without Reference Paper. During the adjustment process, the Front Panel LED flashes a Cyan Color at a high rate of speed.

7. Once the Entrance Sensor Calibration without Reference Paper procedure is complete, the Front Panel LED slowly flashes at a White Color rate. Set the White Reference paper in place (See “Upper Transport Unit Close” on page 6-5).

8. Set DIP Switch DS2 Switch #2 to ON to begin the Validation Sensor Calibration with the White Ref-erence Paper. During the adjustment process, the Front Panel LED flashes a White Color at a high rate of speed.

9. Once the Validation Sensor Calibration with White Reference Paper procedure is complete, the Front Panel LED slowly flashes at a Blue Color rate.

10. Confirm that the Front Panel LED is slowly flash-ing at a Blue Color rate, remove the White Refer-ence Paper from the Transport Section.

11. Set the Black Reference Paper in place (See “Upper Transport Unit Close” on page 6-5).

12. Set DIP Switch DS2 Switch #3 to ON to begin the Validation Sensor Calibration with the Black Ref-erence Paper. During the adjustment process, the Blue LED will momentarily flash at high rate of speed.

13. Once the Validation Sensor Calibration with the Black Reference Paper is complete, the Front Panel LED slowly flashes at a Purple Color rate.

14. Confirm that the Front Panel LED is slowly flash-ing at a Purple Color rate, remove the Black Ref-erence Paper from the Transport Section.

15. Set DIP Switch DS2 Switch #4 to ON to begin the Validation Sensor Calibration without the Refer-ence Paper. During the adjustment process, the Purple LED will momentarily flash at high rate of speed.


a) VEGA Unitb) Power Supplyc) Harnessd) White Reference Paper KS-325e) Black Reference Paper KS-326

Interface Connector

To AC Power

d e ac

b

Receptacle


WARNING: Ensure that the VEGA Unit’s power is OFF before connecting harnesses. Connecting harnesses while the power is ON may damage the VEGA or cause electrical shock.

NOTE: DIP Switch Block 3 settings are not required to perform this Calibration Procedure.

Figure 6-88 DIP Switch Settings

DIP Switch Block No.1

DIP Switch Block No.2

Figure 6-88 DIP Switch Settings

NOTE: Do not touch the VEGA Unit while performing calibration, otherwise, the adjustment changes will not accurately calibrate the Unit.

NOTE: Keep DIP Switch Block 2 Switch #1 ON until instructed to turn the switch to OFF.

NOTE: Keep DIP Switch Block 2 Switch #1 and #2 ON until instructed to turn the switches to OFF.

NOTE: Keep DIP Switch Block 2 Switch #1, #2 and #3 ON until instructed to turn the switches to OFF.

NOTE: Keep DIP Switch Block 2 Switch #1, #2, #3 and #4 ON until instructed to turn the switches to OFF.



16. Once the Validation Sensor Calibration without the Reference Paper is complete, the Front Panel LED slowly flashes at a Green Color rate.

17. Set DIP Switch DS2 Switch #5 to ON to begin the Side Sensor Calibration without the Reference Paper. During the adjustment process, the Green LED will momentarily flash at high rate of speed.

18. Once the Side Sensor Calibration without the Reference Paper is complete, the Front Panel LED slowly flashes at a Yellow Color rate.

19. Set DIP Switch DS2 Switches #1, #2, #3, #4 and #5 to OFF in order to write these adjustment results into the VEGA Unit EEPROM Memory. While writing the data to EEPROM, the Front Panel LED will flash a Yellow Color at a high rate of speed.

20. Once the data writing procedure is complete, the Front Panel LED flashes at a Green Color rate.

21. Turn the VEGA Unit power switch OFF.

This completes the Reference Paper Calibration procedures.

Performance TestsThe VEGA Unit provides Self-diagnostic Perfor-mance Tests that can be performed by the User. The following content information provides a summary of the VEGA Performance Tests available for use.Performance Test ActivationPerform the following steps to activate the VEGA Unit’s self contained Performance Tests:

1. Confirm that the interconnection for performing the VEGA Performance Tests referring illustra-tion shown in Figure 6-89.

2. Set DIP Switch Block 1 Switch #1 to ON.3. Turn the VEGA Unit Power ON, and the Perfor-

mance Test Mode will activate.

Table 6-1 Red LED Flash Rate Errors

LEDColor

Flash Sequence

Description

Red

1 time The Entrance Sensor adjustment has failed.

2 times The Entrance Sensor adjustment using White Reference paper has failed.

3 times The Validation Sensor adjustment using Black Reference paper has failed.

4 times The Validation Sensor Calibration without Reference Paper has failed.

5 times The Edge Sensor adjustment has failed.

6 times The EEPROM data writing process has failed.

NOTE: Keep DIP Switch Block 2 Switch #1, #2, #3, #4 and #5 ON until instructed to turn the switches to OFF.

NOTE: If EEPROM data writing fails, all previous adjustment data will be lost which may disable VEGA Unit performance.

NOTE: If the adjustment of ANY Sensor fails, the Front Panel LED will flash RED. If this error condition occurs, ensure that the procedures were correctly performed, and then perform them again. Refer to Table 6-1 for a detailed explanation of each RED Color flash sequence.


a) VEGA Unitb) Power Supplyc) Harness

Interface Connector

Power Supply

To AC Power

ca

b

Receptacle


NOTE: When the VEGA Performance Test Mode begins, the Front Panel LED slowly flashes at a Green Color rate.


P


DIP Switch Configuration Settings

Performance Test Initiation

DIP SWITCH TEST

Perform the following steps to test the functionality of each DIP Switch Block:

1. Ensure that the VEGA Unit power is OFF.2. Set all Switches on DIP Switch DS1 and DS2 to

ON as indicated in Table 6-2 for this Test.3. Turn the VEGA Unit power ON.4. Set DIP Switch DS1 #1 to ON to begin the test.

Confirm that the Front Panel LED will extin-guish.

5. Set the ODD numbered DIP Switches (i.e., DIP Switch DS1 and DS2 Switches #1, #3, #5 and #7) to OFF. The Front Panel LED flashes at a Yellow Color rate.

6. Set the EVEN numbered DIP Switches (i.e., DIP Switch DS1 and DS2 Switches #2, #4, #6 and #8) to OFF. The Front Panel LED flashes at a Blue Color rate if all of the DIP Switches function cor-rectly.

FEED MOTOR FORWARD ROTATION TEST

Perform the following steps to test the normal for-ward rotation functionality of the Feed Motor:

1. Ensure that the VEGA Unit power is OFF.2. Set DIP Switch DS1 Switch #1 to ON as indicated

in Table 6-2 for this Test.3. Turn the VEGA Unit power ON.4. Set DIP Switch DS1 Switch #1 to OFF. When the

Feed Motor Forward Rotation Test begins, the Front Panel LED will extinguish. If the Feed Motor correctly rotates in a forward direction, the Front Panel LED will be extin-guished and forward rotation will continue.

5. To end the forward Feed Motor Test, turn the VEGA Unit power OFF, or set DIP Switch DS1 Switch #1 to ON.

Table 6-2 Performance Test DIP Switch Configuration Settings

Test TypeDIP Switch Block 1 Switch# DIP Switch Block 2 Switch#

1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8

DIP Switch Test ON ON ON ON ON ON ON ON ON ON ON ON ON ON ON ONFeed Motor Normal Rotation Test ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFFFeed Motor Reverse Rotation Test ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Stacker Motor Test ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFFAging Test ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

RFID Aging Test ON ON ON ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFFOff-line Banknote Acceptance Test ON OFF ON OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Sensor Test ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

Standby Color Indication (Rainbow Gradient)* ON ON OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF

Standby Color Indication (Green)† ON OFF ON OFF OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF

Standby Color Indication (Blue)‡ ON OFF OFF ON OFF OFF ON OFF OFF OFF OFF OFF OFF OFF OFF OFF

ccTalk Encryption Code Initialization** ON ON ON ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF

*. See “LED Pattern Setting Mode” on page 2-3 for making “Rainbow” setting (Gradation).

†. See “LED Pattern Setting Mode” on page 2-3 for making GREEN setting (Green).

‡. See “LED Pattern Setting Mode” on page 2-3 for making BLUE setting (Blue).

**. See “Rewriting ccTalk Encryption Code (Initialize)” on page 2-3 for making the communication Protocol setting.

Table 6-2 lists the various Performance Test DIP Switch Setting configurations for each test type.

Set the various DIP Switches listed in Table 6-2 for each test AFTER the Performance Test Mode is acti-vated. Once the DIP Switches on both DS1 and DS2 have been set for the desired Test; set DIP Switch DS1, Switch #1 to OFF to begin the test. To stop the current Test and return to the Standby Mode, reset DIP Switch DS1 #1 to ON.

NOTE: After performing an “Off-line” Banknote Acceptance Test, cycle the VEGA Unit’s power OFF/ON to return to the Standby Mode. Unless the power is turned OFF/ON, the next test WILL NOT run.

The following information describes each test in detail.

NOTE: If the DIP Switches were set incorrectly during the test, the Front Panel LED flashes Red, indicating a Test failure. However, if the DIP Switches were set correctly, and the LED still flashes Red, then a DIP Switch failure is indicated.

Table 6-3 Feed Motor Abnormal Error Codes

Flash Sequence Error Description

3 times Feed Motor Low Speed Problem5 times Feed Motor High Speed Problem7 times Feed Motor Lock-up Problem

NOTE: If the Front Panel LED flashes any White Error sequence indicated in Table 6-3, the Feed Motor forward rotation is abnormal.



FEED MOTOR REVERSE ROTATION TEST

Perform the following steps to test the normal reverse rotation functionality of the Feed Motor:

1. Ensure that the VEGA Unit power is OFF.2. Set DIP Switch DS1 Switch #1 and #2 to ON as

indicated in Table 6-2 for this Test.3. Turn the VEGA Unit power ON.4. Set DIP Switch DS1 Switch #1 to OFF. When the

Feed Motor reverse rotation test begins, the Front Panel LED will extinguish. If the Feed Motor rotates in reverse correctly, the Front Panel LED will be extinguished and reverse rotation will continue.

5. To end the reverse Feed Motor Test, turn the VEGA Unit power OFF, or set DIP Switch DS1 Switch #1 to ON.

STACKER MOTOR TEST

Perform the following steps to test the Stacker Motor rotation functionality:

1. Ensure that the VEGA Unit power is OFF.2. Set DIP Switch DS1 Switch #1 and #3 to ON as

indicated in Table 6-2 for this Test.3. Turn the VEGA Unit power ON.4. Set DIP Switch DS1 Switch #1 OFF. When the

Stacker Motor Test begins, the Front Panel LED will extinguish.

5. If the Stacker Motor rotates forward/reverse cor-rectly, the Front Panel LED will be extinguished, and the Motor will continue operating in a for-ward/reverse direction.

6. To end the Stacker Motor Test, turn the VEGA Unit power OFF, or Set DIP Switch DS1 Switch #1 to ON.

AGING TEST

The Aging Test repeatedly performs basic Validator functions such as feeding, transporting and stacking operations. Perform the following steps to repeatedly test the VEGA Unit’s basic feeding, transporting and stack-ing functional performance:

1. Ensure that the VEGA Unit power is OFF.2. Set DIP Switch DS1 Switch #1, #2 and #4 to ON

as indicated in Table 6-2 for this Test.3. Turn the VEGA Unit power ON.4. Set DIP Switch DS1 Switch #1 to OFF. When the

Aging Test begins, the Front Panel LED will extinguish. If operation is normal, the Unit will perform the following five (5) functions repeti-tively until the test is stopped:a) Feed Motor Reverse Rotation Testb) Interval Test (20sec, LED lights White)c) Feed Motor Forward Rotation Testd) Stacking Teste) Interval Test (20sec, LED lights White)

5. To end the Aging Test, turn the VEGA Unit power OFF, or set DIP Switch DS1 Switch #1 ON.

Table 6-4 Stacker Motor Abnormal Error Codes

LEDColor

Flash Sequence

Error Description

Red 5 times Cash Box Seating Problem

Purple5 times Stacker Motor Lock-up

7 times Stacker Motor Gear Problem

Orange 3 times Stacker Full

NOTE: If the Front Panel LED flashes any error sequence indicated in Table 6-3, the Feed Motor’s reverse rotation is abnormal.

NOTE: If the Front Panel LED flashes any error sequence indicated in Table 6-4, the Stacker Motor’s reverse rotation is abnormal.

Table 6-5 Feeding/Stacking Abnormal Error Codes

LEDColor

Flash Sequence

Error Description

White

3 times Feed Motor Low Speed Problem

5 times Feed Motor High Speed Problem

7 times Feed Motor Lock-up

Red 5 times Cash Box Seating Problem

Purple5 times Stacker Motor Lock-up

7 times Stacker Motor Gear Problem

Orange 3 times Stacker Full

NOTE: If the Front Panel LED flashes any error sequence indicated in Table 6-5, the Feeding and/or Stacking function is abnormal.


P


RFID AGING TEST

Perform the following steps to verify if the RFID Module and RFID Tag are functional:

1. Ensure that the VEGA Unit power is OFF.2. Set DIP Switch DS1 Switch #1, #2,#3, #4 and #7

to ON as indicated in Table 6-2 for this Test.3. Turn the VEGA Unit power ON.4. Set DIP Switch DS1 Switch #1 to OFF. The Front

Panel LED lights an Orange and then Yellow Color. The Front Panel LED will light a Green and then White Color rate if the RFID Module and RFID Tag function correctly.

5. To end the RFID Aging Test, turn the VEGA Unit power OFF, or set DIP Switch DS1 Switch #1 ON.

OFF-LINE BANKNOTE ACCEPTANCE TEST

Perform the following steps to perform the VEGA Unit’s Off-line Banknote Acceptance Test:

1. Ensure that the VEGA Unit power is OFF.2. Set DIP Switch DS1 Switch #1, #3 and #5 to ON

as indicated in Table 6-2 for this Test.3. Turn the VEGA Unit power ON.4. Set DIP Switch DS1 Switch #1 to OFF. When the

Off-line Banknote Acceptance Test begins, the Front Panel LED will extinguish. Wait for the Front Panel LED to indicate a Standby Mode initialization flashing sequence, and then insert Banknotes. When the VEGA receives the Banknotes, the Front Panel LED will flash an Emerald Green Color.

READING NUMBER OF FLASHES

The acceptable denominations are identified by the following Front Panel LED flash sequence periods. To check each country’s Denomination Value flash set, confirm ID-003 Data Setting Specification Escrow Data listed on the Software Information Sheet and refer to following formula:

“Escrow Code” - “60” = Number of FlashesIf the Escrow Code of the Target Denomination is 63, the number of flashes for the Denomination is 3 (63-60=3).

SENSOR TEST

Perform the following steps to verify if the eight (8) Sensors within the VEGA Unit are functional (i.e., the Entrance/Validation/Side Escrow/RC Flap/Stacker and Box Sensors).

1. Ensure that the VEGA Unit power is OFF.2. Set DIP Switch DS1 Switch #1. #2. #3, #4 and #5

to ON as indicated in Table 6-2 for this Test.3. Turn the VEGA Unit power ON.4. Set DIP Switch DS1 Switch #1 to OFF. The Front

Panel LED will extinguish. Sensor Confirmation will be Standby Mode.

5. Table 6-6 lists the DIP Switch DS2 settings for the Sensor Test Configurations. Select the intended Sensor from the Table, and set DIP Switch DS2 Switches according to the Sensor Configuration Table.

6. When the selected Sensor detects an object such as a Banknote or a Test Paper, the Front Panel LED flashes at a Yellow Color rate. When there is no object detected, the Front Panel LED will be extinguished.

NOTE: If the Front Panel LED shows any error sequence indicated in Table A-2 on page A-3, the RFID Module and/or RFID Tag are abnormal.

NOTE: Between sequential Banknote insertions, the Color of the Front Panel LED will be determined by the Standby Mode selections set by the user.

NOTE: If an error or a reject occurs, refer to the Error and Reject Codes listed in Appendix A of this Manual to identify the cause of the malfunction.



Table 6-6 Sensor Test DIP Switch 2 Configuration Settings

SensorDIP Switch DS2 Yellow LED Status

1 2 3 4 5 6 7 8 Lit Extinguished

Entrance Sensor ON OFF OFF OFF OFF OFF OFF OFF With Paper(Light Interception)

No Paper(Transmissive)

Validation Sensor OFF ON OFF OFF OFF OFF OFF OFF With Paper(Light Interception)


Side Sensor OFF OFF ON OFF OFF OFF OFF OFF With Paper(Light Interception)


Escrow Sensor OFF OFF OFF ON OFF OFF OFF OFF With Paper(Light Interception)


RC Flap Sensor OFF OFF OFF OFF ON OFF OFF OFF With Paper(Transmissive)

No Paper(Light Interception)

Stacker Flap Sensor OFF OFF OFF OFF OFF ON OFF OFF With Paper (Transmissive)

No Paper(Light Interception)

Stack-In Sensor OFF OFF OFF OFF OFF OFF ON OFF With Paper(Light Interception)


Box Sensor OFF OFF OFF OFF OFF OFF OFF ON With Paper(Light Interception)



P


S e c t i o n 7

This section provides product Exploded Views and Parts Lists for the VEGA Banknote Validator. This section contains the following information.

• VEGA Entire Unit View and Parts• Upper/Lower Transport Unit View and Parts• Course Path Turning Unit View and Parts• Cash Box Unit View and Parts• SH Bezel Unit View and Parts• SD/SU Bezel Unit View and Parts• Option Unit View and Parts

7 EXPLODED VIEWS AND PARTS LISTS

NOTE: Parts may be changed for improvement without notice.NOTE: If a JAC number is not listed, use the EDP part number.

Figure 7-1 VEGA Entire Unit Exploded View

VEGA Entire Exploded View (SH)

Figure 7-1 VEGA Entire Unit Exploded View (SH)

5

6

7

3

33

4

2

1

8

33

3

3

16

15

11

12

(16)

(16)

15

10

9

24

3

1

For Front Access

For Rear Access


Section 7 VEGA™ Series Banknote Validator Exploded Views and Parts Lists

VEGA Entire Exploded View (SU/SD, LD and RFID)Figure 7-2 VEGA Entire Unit Exploded View (SU/SD, LD and RFID)

Figure 7-2 VEGA Entire Unit Exploded View (SU/SD, LD and RFID)

8

7

6

3

3

1

5

13

14

9

5

6

7

12

18

18 17

17

LD Type

SU/SD Type

22

1920

21

RFID Type(VEGA-RC Twin In-Vehicle Unit)


P

Exploded Views and Parts Lists VEGA™ Series Banknote Validator Section 7

VEGA Entire Unit Parts ListTable 7-1 VEGA Entire Unit Parts List

Ref No. EDP No. JAC No. Description Qty Remark

1

144563 200-200720R Cash Box Guide (Standard) 1 For SH

149628 200-101159R Cash Box Guide 1000 (Large) 1 For SH

191056 - Box Guide SD B 1 For SD

191055 - Box Guide SU B 1 For SU

2 144564 200-200721R Cash Box Stopper 1 For SH For VEGA only

3 104081 186-266000R 2.6x6 Phillips Self-Tapping, Binding, Head Screw (Black) 4

4 023755 186-260004R M2.6x4 Pan Head Screw with W Washer 3M (Small) 1 For SH

5

195734 - Upper VEGA Transport Unit without Magnetic Sensor 1 SUB Board Type: 0

SUB Board Type: 2

148779 - Upper VEGA Transport Unit with Magnetic Sensor 1

SUB Board Type: 1 SUB Board Type: 3 SUB Board Type: 4 SUB Board Type: 5

239954 - Upper VEGA Transport Unit BK with Magnetic Sensor 1 SUB Board Type: 3

Option: 04

6

195733 - Lower VEGA Transport Unit 12V without Magnetic Sensor 1 SUB Board Type: 0

187520 - Lower VEGA Transport Unit 12V with Magnetic Sensor SUB Board Type: 1

237566 - Lower VEGA Transport Unit 24V without Magnetic Sensor SUB Board Type: 2

148780 - Lower VEGA Transport Unit 24V with Magnetic Sensor (JPN) SUB Board Type: 3

260811 - Lower VEGA Transport Unit 24V with Magnetic Sensor (JPN, OEM) SUB Board Type: 3

205607 - Lower VEGA Transport Unit 24V with Magnetic Sensor SUB Board Type: 4

216976 - Lower VEGA Transport Unit 12V with Magnetic Sensor (JPN) SUB Board Type: 5

236824 - Lower VEGA Transport Unit 12V without Magnetic Sensor for LD 1 For LD

7 148789 - VEGA Course Path Turning Unit 1

8

193993 - VEGA-SH Cash Box Unit 300 1 Cash Box Type: 3

197687 - VEGA Cash Box Unit 300 With Set Pin Cash Box Type: 3

204634 - VEGA Key Box Unit 300 *Without Thumb Turn Accessories 1 Cash Box Type: 3

194992 - VEGA SD/SU Cash Box Unit 300 With Set Pin Cash Box Type: 3 Stacker Type; SU and SD

9

195542 - VEGA-SH Cash Box Unit 1000 1 Cash Box Type: A

197688 VEGA Cash Box Unit 1000 With Set Pin Cash Box Type: A

206294 808-101089R VEGA Key Box Unit 1000 *Without Thumb Turn Accessories 1 Cash Box Type: A

194991 - VEGA SD/SU Cash Box Unit 1000 With Set Pin 1 Cash Box Type: A Stacker Type; SU and SD

10 216980 - VEGA Cash Box (F-S) Unit 300 *Without Thumb Turn Accessories Cash Box Type: B

11 151424 - VEGA 1K Box Handle Set 1



12

149443 902-100494R VEGA Bezel Unit A (EUR) 1 Bezel Type 01: 68mm For SH

245344 - VEGA Bezel Unit A (EUR) BK 1Optional (SH, 68mm)Color: Black

149442 - VEGA Bezel Unit B (EUR) * Without Face SH2 #144621 1 Bezel Type 01: 68mm

For SH

149441 902-100495R VEGA Bezel Unit A (GBR) 1 Bezel Type 02: 76mm For SH and LD

149445 - VEGA Bezel Unit B (GBR) * Without Face SH2 #144621 1 Bezel Type 02: 76mm

For SH

149648 902-100496R VEGA Bezel Unit A (RUS) 1 Bezel Type 03: 71mm For SH

149649 - VEGA Bezel Unit B (RUS) * Without Face SH2 #144621 1 Bezel Type 03: 71mm

For SH

151423 902-100497R VEGA Bezel Unit A (JPN) 1 Bezel Type 04: 77mm For SH

151422 - VEGA Bezel Unit B (JPN) * Without Face SH2 #144621 1 Bezel Type 04: 77mm

For SH

151421 902-100498R VEGA Bezel Unit A (USD) 1 Bezel Type 05: 67mm For SH

151420 - VEGA Bezel Unit B (USD) * Without Face SH2 #144621 1 Bezel Type 05: 67mm

For SH

228090 - VEGA Bezel Unit A(JPN) Black 1 Bezel Type 07: 77mm For SH

227559 - VEGA Metal Bezel Unit A 1 Bezel Type 11: 68mm For SH

248692 - VEGA Long Bezel Type3 Unit A 71 1Bezel Type 21: 71mm Longer version of Bezel Type 03

248693 - VEGA Long Bezel Type4 Unit A 77 1Bezel Type 22: 77mm Longer version of Bezel Type 04

13

150131 902-100502R VEGA SD/SU Bracket Set (GBR-N) 1 Bezel Type N2: 76mm For SU/SD

151698 902-100499R VEGA SD/SU Bracket Set (USD-D) 1 Bezel Type D1: 67mm For SU/SD

150129 902-100500R VEGA SD/SU Bracket Set (RUS-D) 1 Bezel Type D2: 71mm For SU/SD

150125 902-100501R VEGA SD/SU Bracket Set (EUR-D) 1 Bezel Type D3: 68mm For SU/SD

13 206154 - VEGA SD/SU Bracket Set (RUS-R) 1 Bezel Type R1: 71mm For SU/SD

14 010374 177-000003R M4x8 Pan Head W Washer Small 2

15 149986 200-101164R VEGA Lock Unit 1 Option: 01

16 216978 - Bezel Protector Unit BK 1 Option: 02

17 236822 - LD Frame 2 For LD

18 055413 - 2.6x6 Phillips Self-Tapping, Binding, Head Screw (Black) 4 For LD

19 003611 - 3x8 Pan Head W Washer (Large) 1 For VEGA-RFID

20 050419 - Nylon Clamp 1 For VEGA-RFID

21 023755 186-260004R M2.6x4 Pan Head Screw with W Washer 3M (Small) 1 For VEGA-RFID

22 - - RFID Board Assy. 1 For VEGA-RFID

Table 7-1 VEGA Entire Unit Parts List



P


Upper Transport Unit Entire View

Figure 7-3 Upper Transport Unit Exploded View

Figure 7-3 Upper Transport Unit Exploded View

Turn Back

101

102

103

104

105

105

106

107

108

109

110

110

110

111

112

113

113

114

125

116

118

120115

115

120

114118

117

119

119

121

121

122123

112

124



Upper Transport Unit Parts ListTable 7-2 Upper Transport Unit Parts List


101 144565 900-200300R Upper Transport Frame Top 1

102144566 900-200301R Upper Transport Frame Bottom 1 without Magnetic

Sensor

148822 900-101166R Upper Transport Frame Bottom Mag 1 with Magnetic Sensor

103 144571 200-200722R Flap 1 1

104 144572 200-200723R Flap 2 1

105 144574 200-200724R Spring Position Setting Plate 3

106 144582 200-200725R Flap Lever (Left) 1

107 144583 200-200726R Flap Lever (Right) 1

108 144585 900-200302R USB Cover 1

109 145238 900-200303R Harness Cover 2

110 144607 900-200304R Pinch Roller 6

111 144608 200-200729R Flap Axis 1

112 144610 200-200730R Pinch Roller Shaft 3

113 144611 200-200731R Set Pin 11 2

114 144556 200-200732R Pinch Roller Coil Spring 4

115 144622 200-200733R Flap Tension Spring 2

116 188481 300-200153R CPU Board 1

117 140511 300-200154R Sensor Board 1

118 144445 400-100633R Upper Relay Harness Connector 1

119 144447 400-100634R Signal Power Harness R 2

120 091517 100-100060R Ф2 E-Ring 2

121 104081 186-266000R 2.6x6 Phillips, Self-Tapping, Binding Head Screw (Black) 6

122 148823 900-101167R TMF Roller 1 with Magnetic Sensor

123 148864 250-1100686R TMF Compression Spring 2 with Magnetic Sensor

124 236444 - FG-Film 1



P


Lower Transport Unit Exploded View

Figure 7-4 Lower Transport Unit Exploded View

Figure 7-4 Lower Transport Unit Exploded View

231

SUB Board

Turn Back

209

220

211

211

203

235211

235

228

224

222201223222224

244

212

205

212228209220

204

215

219

218

236

233

240

237

217

237

214

213

221

230

227

232

216

216

214

215

218

238 208 225 206

238

202

225

208

234

233

232

229

217

236

204

237

240

213

221

226

207207243

235

210

235

231

119

119

231

234241

239

238 242242

238 238

242

242

242

246

245

247

247

242

CN1

CN5

CN8

CN3

CN6

CN4

CN2

CN1



Lower Transport Unit Parts ListTable 7-3 Lower Transport Unit Parts List


201144567 900-200305R Carrier Base 1 without Magnetic Sensor

148821 900-101168R Carrier Base MAG 1 with Magnetic Sensor

202 144568 200-200734R Base Frame 1

203 257195 900-200306R Belt Cover 1

204 144576 200-200735R Gear Box2

1 For LD only

205 144577 200-200736R Tightening Bracket 1

206 144578 200-200737R Snug Fit Latch Plate 1

207 144579 900-200307R Light Prism 1

208 144580 200-200738R Self/Release Latch 2

209 144596 900-200308R Course Path Turning Drive Pulley 2

210 144598 900-200309R Idle Pulley 2

211 144600 900-200310R Support Pulley 6

212 144675 900-200311R Tension Pulley 2

213 144625 200-200740R Motor Pinion2

1 For LD only

214 144627 900-200312R B Idle Gear 12

1 For LD only

215 144631 900-200313R B Idle Gear 22

1 For LD only

216 144633 900-200314R B Idle Gear 32

1 For LD only

217 144636 900-200315R Idle Gear 32

1 For LD only

218 144639 900-200316R U Stand Gear2

1 For LD only

219 144647 900-200317R Idle Gear 4 1

220 144650 900-200318R Flange Gear 2

221 144562 200-200741R Thermal Radiator Plate2

1 For LD only

222 144584 200-200742R Bearing 2

223 144609 200-200743R Course Path Turning Drive Axis 1

224 144612 200-200788R Set Pin 8 2

225 144558 200-200793R Latch Compression Spring 1 2

226 145452 200-200746R Feed Motor 1 Not for LD

227 145455 200-200747R Stacker Motor 1

228 144809 900-200319R Transport Belt 2


P


229

140509 - Sub Circuit Board (12V) 1 For Lower VEGA Transport Unit 12V

148644 300-100635R Sub Circuit Board (24V) 1 For Lower VEGA Transport Unit 24V

260807 - Sub Circuit Board (24V) for JPN OEM

For Lower VEGA Transport Unit 24V with Magnetic Sensor (JPN, OEM)

230 140513 300-200156R Sub Sensor Board 1

231 144446 400-100635R Relay Harness Connector R 1

232 144444 400-100636R Position Sensor Harness R 1

233 144443 400-100637R Stacker Motor Harness R 1 Not for LD

234 144442 400-100638R Feed Motor Harness R 1

235 144844 200-200748 Ф4x12 Parallel Pin Sustainer (B Type/Hard) 8

236 095878 200-200749R Ф3x15 Parallel Pin Sustainer (Hard)3

2 For LD only

237 113898 200-200750R Ф3x18 Parallel Pin Sustainer (Hard)4

2 For LD only


239 147148 900-200431R TMF Spacer 1 without Magnetic Sensor

240 003598 181-260006R M2.6x6 Pan Head Screw with Washer 3M4

2 For LD only

241 061070 186-260005R 2.6x5 Phillips, Self-Tapping, Binding Head Screw (Black) 2 without Magnetic Sensor

242 104081 186-266000RA 2.6x6 Phillips, Self-Tapping, Binding Head Screw (Black)

9 without Magnetic Sensor

11 with Magnetic Sensor

243 140511 300-200154R Sensor Board 1

244 146118 186-266000R 2.6x6 Phillips, Self-Tapping, Flat Head Screw (Black) 3

245187322 300-000021R MAG Circuit Board (W) 1 with Magnetic Sensor

Global Specification

148625 300-100636R MAG Circuit Board (J) 1 with Magnetic Sensor For Japan Specification

246 148827 900-101169R TMR Rubber 1 with Magnetic Sensor

247

187813 - MAG Imaginary Harness (12V) 1 without Magnetic Sensor

187519 400-100668R MAG Harness (12V) 1 with Magnetic Sensor

187814 - MAG Imaginary Harness (MDB) 1 without Magnetic Sensor

148868 400-100667R MAG Harness (24V) 1 with Magnetic Sensor

Table 7-3 Lower Transport Unit Parts List (Continued)




Course Path Turning Unit Exploded View

Course Path Turning Unit Parts ListTable 7-4 Course Path Turning Parts List


301 144569 900-200320R Course Path Turning Guide 1

302 219639 900-200321R Course Path Turning Guide Cover 1

303 144581 900-200322R Course Path Turning Guide Cover Latch 2

304 144559 200-200793R Latch Compression Spring 2 2

305 275844 - Prism C 1

306 144607 900-200304R Pinch Roller 4

307 144610 200-200730R Pinch Roller Shaft 2


Figure 7-5 Course Turning Unit Exploded View

Figure 7-5 Course Turning Unit Exploded View

301

306

307308

303302

304

308

306307305

303


P


Cash Box Unit Exploded View

Figure 7-6 Cash Box Unit Exploded View

Figure 7-6 Cash Box Unit Exploded View

413

444

423422420421444415405

435430439

443

410

409

410

430 439

449 408

440

440

439

430

415

406

415

419

444

418

417

416

444

425 444 426 439

441

444

444433

434444

428

424

441431

442

407444

439

430

436437415

429

401

425

439427

444

441

403

402

403

404

451

450

450

452

452

453

453

453

453453

453

453

453

414446445

447 448

453

432

444

438

411

456457

456

456

457

432

445

446

447448

453

414

455412

412

455454

411438

444

456

457

456

432

445

414448

411

438

444

458

460

(445)

459

459

456

457

456

456

457

459

459

414

447 448

453

432

444

438 411

456

457

456

457

446445

461

462

463

464465

466

468469

467

468

470



Cash Box Unit Parts LitTable 7-5 Cash Box Unit Parts List


401 144587 300-200157R Ceiling Board 1

402 144586 900-200323R Parallel Crank 1 1

403 144588 900-200324R Parallel Crank 2 2

404 239374 - Pusher Plate 1

405 144595 900-200326R Pusher Prism 2

406 144597 200-200751R Cash Box Link Frame (Left) 1

407 144599 200-200752R Cash Box Link Frame (Right) 1

408 144601 900-200327R Cash Box Turn Guide 1

409 144603 900-200328R Cash Box Turn Course 1

410 144604 900-200329R Tightening Plate 2

411

144605 900-200330R Cash Box 300 (Standard) 1

149629 808-000003R Cash Box 1000 (Optional) 1

216967 808-101091R Cash Box FM 1 For Front Door Specification

412 107111 149-000008R 3x10 Phillips, Self-Tapping, Binding Head Screw 4 For Large Cash Box

413 144618 200-200754R Dress Plate 1

414

219640 900-200331R Safe Cover [Cash Box Door] (Standard) 1 Cash Box Type: 3

219642 900-101179R Safe Cover 1000 [Cash Box Door] (Large) 1 Cash Box Type: A

216968 - Safe Cover Frame 300 [Front Door] 1 Cash Box Type: B

415 144584 200-200755R Bearing 6

416 144652 900-200332R Cash Box Drive Standard Gear 1

417 144657 900-200333R Cash Box Drive Idle Gear 1 1

418 144659 900-200334R Cash Box Drive Idler Gear 2 1

419 144662 900-200335R Box Drive Gear 1

420 144664 900-200336R B Pulley Stand Gear 1

421 144667 900-200337R B Pulley Idler Gear 1 1

422 144671 900-200338R B Pulley Reduction Gear 1

423 144590 900-200339R B Pulley Idler Gear 2 1

424 144591 900-200340R Clutch Gear 1

425 144593 200-200756R Pinion Pantograph 2

426 144594 200-200757R Pinion Drive Gear 1

427 144674 900-200341R Rack Pantograph 1

428 144623 100-381611R D Washer 1

429 144624 900-200342R Slide Collar 1

430 144602 900-200343R Drive Pulley 25 4

431 144557 900-200344R Limiter Compression Spring 1

432144560 250-100687R Conical Spring (Standard Box) 1

149631 250-100688R Conical Spring 1000 (Large Box) 1

433 144561 200-200758R Crank Kick Spring 1

434 144613 200-200759R Crank Shaft 1

435 144614 200-200760R Box Drive Shaft 1

436 144615 200-200761R Crank Drive Shaft 1

437 144616 200-200762R Pinion Drive Shaft 1

438 144617 200-200763R Cash Box Cover Hinge Axis 1

439 144612 200-200788R Set Pin 8 6

440 144810 900-200346R Stacker Belt 2


P


441 144841 900-200347R 5xФ9x0.4 Poly Vinyl Slider 3

442 000900 192-051008R 5xФ10x0.8 Plain Washer 1

443 275844 900-101014RA Prism C 1

444 091516 200-100984R Ф3 E-Ring 14

445

219641 200-200818R Thumb Turn A DB 1

032057 200-200400RA C-88-1 Undesignated Key Lock R 1

081786 200-200819R C-88-1 Key Lock L 1

080522 200-200352RA C-89-1 Key Lock FM 1 For Front Door Specification

446 135328 900-200424R Thumb Turn B 1

Set for Ref No. 445447 135329 900-200425R Thumb Turn Nut 1

448

135330 900-200426R Thumb Turn CAM (Plastic Tang) 1

144606 900-200443R Cylinder Tang 1 For C-88-1 Undesignated Key Lock R

218670 900-200444R Key Tang FM 1 For C-89-1 Key Lock FM

449 144607 900-200304R Pinch Roller 2

450 055413 - 2.6x6 Phillips, Self-Tapping, Binding Head Screw (Black) 2

451 148186 - 2.6x6 Phillips, Self-Tapping Flat Head Screw 1

452 095878 200-200749R Ф3x15 Parallel Pin Sustainer (Hard) 2

453 144840 171-268000R 2.6x8 Phillips, Self-Tapping, Binding Head Screw (Black)

12

10 For Front Door Specification

454 127711 900-101180R IQ P-Box Handle (Large) 1

455 127712 900-101181R IQ P-Box Handle Bracket (Large) 2

456189772 200-000350R Set Pin 300 (Standard Box) 4 For SD, SU

189774 200-000347R Set Pin 1000 (Large Box) 4 For SD, SU

457 189773 177-000004R M3x10 Washer Head with F-Lock 3M Screw (Black) 4 For SD, SU

458 216970 900-200445R Key Link FM 1 For Front Door Specification

459 197914 - 2.6x12 Phillips, Self-Tapping, Binding Head Screw 4 For Front Door

Specification

460 142673 - 2.3x6 Pan Head W Washer Small 2 For Front Door Specification

461 276564 - Device Cover 1 For VEGA-RFID

462 146783 - RFID Module 1 For VEGA-RFID

463 276566 - Device Protector 1 For VEGA-RFID

464 276565 - Device Retainer 1 For VEGA-RFID

465 272590 - RFID Tag 1 For VEGA-RFID

466 276567 - RFID Tag Sheet 1 For VEGA-RFID

467 003598 - M2.6x6 Washer 3 For VEGA-RFID

468 082027 - M2x8 W Washer (Small) 3 For VEGA-RFID

469 275338 - RFID Harness 1 For VEGA-RFID

470 276568 - RFID Tag Sheet Cover 1 For VEGA-RFID

- 275339 - Cable Tie 2For VEGA-RFID(Tie the RFID Harness to the Device Retainer)_

Table 7-5 Cash Box Unit Parts List (Continued)




SH Unit Bezel Exploded View

Figure 7-7 SH Unit Bezel Exploded View

Figure 7-7 SH Unit Bezel Exploded View

502

501

503

505

505

506

505

502

501

503

505

505

504


P


SH Unit Bezel Parts ListTable 7-6 SH Unit Bezel Parts List


501144621 900-101196R Bezel Frame SH 2 1

239417 900-101182R Bezel Frame JP (OEM) 1 Without JCM Logo

502

144620 900-101183R Face SH 1 1 Bezel Type: 01

245340 - Face SH 68 Black 1Optional (SH, 68mm)Color: Black

147868 900-101184R Face SH GBR/SCO 1 Bezel Type: 02

149612 900-101185R Face SH 71 1 Bezel Type: 03 Bezel Type: 21

148824 900-101186R Face SH JP 1 Bezel Type: 04 Bezel Type: 22

149615 900-101187R Face SH 67 1 Bezel Type: 05

195054 - Face SH77 JP Black 1 Bezel Type: 07

503

147146 900-101197R Face SH Front 1Bezel Type: 01 (68mm) Bezel Type: 02 (76mm)Bezel Type: 11

245341 - Face SH Front 68 Black 1Optional (SH, 68mm)Color: Black

149613 900-101188R Face SH 71 Front 1 Bezel Type: 03

148825 900-101189R Face SH Front JP 1 Bezel Type: 04

149616 900-101190R Face SH 67 Front 1 Bezel Type: 05

195053 - Face SH77 Front 1 Bezel Type: 07

504248690 - Long Bezel Type3 1 Bezel Type: 21

248691 - Long Bezel Type4 1 Bezel Type: 22

505 148186 149-000009R 2.6x6 Phillips, Self-Tapping, Flat Head Screw (Black)

2

4 Bezel Type: 11 Only

506 254351 - Metal Bezel 1 Bezel Type: 11



SD/SU Unit Bezel Type D Exploded View

SD/SU Unit Bezel Type D Parts ListTable 7-7 VEGA SD/SU Unit Bezel Type D Parts List


601 148623 902-100505R Bezel SD/SU Type D75 1Bezel Type D1 Bezel Type D2 Bezel Type D3

602

149622 900-101191R Face Upper SD/SU Type D67 1 Bezel Type D1

149624 900-101192R Face Upper SD/SU Type D71 1 Bezel Type D2

149626 900-101193R Face Upper SD/SU Type D68 (EUR) 1 Bezel Type D3

603

149623 900-101200R Face Lower SD 1 Bezel Type D1

149625 900-101194R Face Lower SD/SU Type D71 1 Bezel Type D2

149627 900-101195R Face Lower SD/SU Type D68 (EUR) 1 Bezel Type D3


605 149640 200-101162R SD SU Plate 1

606 149639 200-101163R SD SU Bracket 1

607 149621 902-100504R Bezel 2 SD/SU Type D 1



Figure 7-8 SD/SU Unit Bezel Type D Exploded View

Figure 7-8 SD/SU Unit Bezel Type D Exploded View

601

602

603

604

604

605

606607

608

609


P


SD/SU Unit Bezel Type N Exploded View

SD/SU Unit Bezel Type N Parts ListTable 7-8 VEGA SD/SU Unit Bezel Type N Parts List


701 149617 902-100506R Bezel SD/SU Type N 1 Bezel Type: N2

702 149619 900-101198R Face Upper SD/SU Guide Type N2 (76mm) 1 Bezel Type: N2

703 149620 900-101199R Face Lower SD/SU Guide Type N2 (76mm) 1 Bezel Type: N2

704 110949 149-000010R 2.6x8 Phillips, Self-Tapping, Flat Head Screw (Black) 2 Bezel Type: N2

705 149640 200-101162R SD SU Plate 1 Bezel Type: N2

706 149639 200-101163R SD SU Bracket 1 Bezel Type: N2

707 149618 902-100503R Bezel 2 SD/SU Type N 1 Bezel Type: N2

708 150124 149-000006R 2.6x5 Phillips, Self-Tapping, Flat Head Screw (Black) 2 Bezel Type: N2

709 055413 149-000007R 2.6x6 Phillips, Self-Tapping, Binding Head Screw (Black) 3 Bezel Type: N2

Figure 7-9 SD/SU Unit Bezel Type N Exploded View

Figure 7-9 SD/SU Unit Bezel Type N Exploded View

701

702

703

704

704

708

706707

709

705



SD/SU Unit Bezel Type R Exploded View

SD/SU Unit Bezel Type R Parts ListTable 7-9 VEGA SD/SU Unit Bezel Type R Parts List


801 206149 - Bezel SD/SU Type R 1 Bezel Type: R1

802 206150 - Bezel 2 SD/SU Type R 1 Bezel Type: R1

803 206151 - Face Upper SD/SU Guide Type 71 RUS 1 Bezel Type: R1

804 206152 - Face Lower SD/SU Guide Type 71 RUS 1 Bezel Type: R1

805 149639 - SD SU Bracket 1 Bezel Type: R1

806 194640 - SD SU Plate 1 Bezel Type: R1

807 055413 - 2.6x6 Phillips, Self-Tapping, Binding Head Screw (Black) 3 Bezel Type: R1

808 110949 - 2.6x8 Phillips, Self-Tapping, Flat Head Screw (Black) 2 Bezel Type: R1

809 150124 - 2.6x5 Phillips, Self-Tapping, Flat Head Screw (Black) 2 Bezel Type: R1

Figure 7-10 SD/SU Unit Bezel Type R Exploded View

Figure 7-10 SD/SU Unit Bezel Type R Exploded View

802

804 808

806

807

803

808

809805

801


P


Option Unit Exploded View

Figure 7-11 Option Unit Exploded View

Figure 7-11 Option Unit Exploded View

OP1OP3

OP4OP5

OP5

OP2

OP8OP11

OP15

OP14

OP12

OP13

OP9

OP16

OP10

OP7

OP6

Lock Unit

Bezel Protector Assy.



Option Unit Parts ListTable 7-10 Option Unit Parts List


OP1 216973 - Face Cover 1

OP2 216972 - Face Cover Bracket Right 1

OP3 216971 - Face Cover Bracket Left 1

OP4 216974 - M3x4 Phillips, Flat Head Screw with F-Lock Black 4

OP5 097410 - 3x6 Phillips, Self-Tapping, Binding Head Screw 2

OP6 149643 200-101168R Key Cover 1

OP7 149644 200-101169R Key Lever 1

OP8 149645 200-101170R Key Bracket 1

OP9 144606 900-200443R Key Tang 1

OP10 149984 200-101172R Key Shaft 1

OP11 149985 149-000012R M2.6x6 Phillips, Flat Head Screw (Small) 1

OP12 117252 149-000013R M2.6x3 Phillips, Flat Head Screw 2

OP13 003595 177-000003R M2.6x4 Pan Head Screw with Washer (Small) 1

OP14 003668 140-000633R M2.6 Hex Nut 1

OP15 006098 142-000010R Ф2.6 Spring Washer 1

OP16 003707 100-100043 Ф3 E-Ring 2



S e c t i o n 8

P

B

Banknote Validatorgeneral information describing a ...1-1

C

Calibrationprocedures for ...6-4timing of ...6-4tool requirements for ...6-4

Calibration FailureTypes of ...6-10

Cautionspecial boxed areas providing important safety infor-mation ...1-4

Cleaningprocedure for ...2-5

Communicationscriteria regarding receipt of ...3-1

Contact InformationAddress and Telephone Numbers for ...1-20, 3-1

D

Dimensionsentire unit

clearance drawing of ...1-10entire unit clearance drawing of ...1-9, 1-11

Disassembly/Reassemblyinstruction for ...4-1

E

Error Codetable listings of ...A-3

Exploded Viewillustrations of ...7-1

F

Flowchartoperation of ...2-9

I

IndicationLED

color patterns for ...2-3

Installationprocedure for ...2-1

procedures for ...6-1

J

JamBanknote

clearing a ...2-5

N

Navigationwithin manual

procedure for ...1-1

P

Performance Testsinstructions for ...6-16

Pin AssignmentsInterface Connector

pin identifications for ...2-4

Precautionary Symbolstypes of ...1-3

Preventive Maintenancecleaning materials required for ...2-5

Primary FeaturesVGEA

VEGA Product Series of ...1-4

Product Descriptionmodel number ...1-2

S

Safetypictographs indicating

1 to 3 symbols inside boxed area ...1-1

Schematiccircuit flow

diagrams of ...2-7, 2-8

Settingsbasic

of DIP Switches ...2-2special

of DIP Switches ...2-3

Softwaredownload procedure for ...6-2

Special Notesitalic text highlights

finger points to ...1-1

Stepssequential numbering of ...1-1


Section 8 VEGA™ Series Banknote Validator

T

Technical Contact Informationlocation listing of ...1-20, 3-1

W

Wiring Diagramwith Magnetic Sensor ...5-1without Magnetic Sensor ...5-2


P


A p p e n d i x A

This section provides troubleshooting instructions for the VEGA Banknote Validator including the following information:

• Introduction

• Troubleshooting Overview

• Fault Table Listings

• LED Indication Conditions

IntroductionMost Validator failures result from minor causes. Before replacing any parts, be sure that all assem-bly and circuit board connectors are properly fitted, with relative harnesses properly connected.Poor performance by the Validator is often caused when dust or foreign objects adhere to the sensors, rollers and belts. With power OFF, clean the Banknote insertion section first, then carefully observe the operating state of the Validator when re-initializing power. This observation is important in locating any causes of failure and the possible fault location.

Perform all repairs by referring to Calibration and Testing in Section 6 and Disassembly/Reassembly instructions in Section 4 of this Manual.

Troubleshooting OverviewThis product allows the operator to perform fault diagnosis by checking various Fault Table Listings against the symptoms. Survey the cause(s) of any failure occurrences during the process.After determining the cause of a failure, repair the Unit by replacing any parts that may be necessary. Conduct the Performance Tests, and then perform a Sensor re-adjustment to complete the repair.

Fault Table ListingsTable A-1 through Table A-3 list the various possi-ble fault conditions that can occur, and the neces-sary actions required to correct them.Malfunction LED Error CodesThe VEGA Unit’s Front Panel Bezel LEDs will be flashing when errors or Banknote rejects occur. Table A-1, Table A-2 and Table A-3 list the possi-ble Malfunction LED Error Codes that are identi-fied by various LED flash counts and Colors.

A TROUBLESHOOTING

Table A-1 Fault Table Listings

LED Symptoms Causes Solutions

VEGA is not working- VEGA’s Bezel LED is

not lighting

The power is not supplied.

Check that the Interface Connectors are prop-erly fitted. Verify the Power Supply meets the specifica-tion required to drive a VEGA Unit.

Program is not activated. (The Software download was not completed correctly.)

Re-download the correct Software. (See Software Download for procedures.)

CPU Circuit Board or SUB-Cir-cuit Board is malfunctioning. Replace the Circuit Board.

Not communicating with the Host Machine. Different Interfaces DIP Switches are set on the VEGA Unit and the Host Machine. Interface DIP Switches settings are not correct.

Check that the Interface settings and the DIP Switch settings meet design specifications. (See DIP Switch Configuration on page 2-2)

VEGA is not working- VEGA’s Bezel is Flashing Yellow

ROM or RAM malfunctioning.

Identify the flashing Error Code Color Pattern and locate the error by referring to the Error Codes Table; then perform the necessary action required. (See “LED Indication Conditions” on page A-3 in this section)

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Section A VEGA™ Series Banknote Validator Troubleshooting

VEGA is not working - VEGA’s Bezel LED is

Flashing Red

A Unit setting is malfunctioning. Improper assembly and/or Har-ness connection. Banknote Jam or poor condition occurred by interference of a for-eign object.

Check that the Unit, Assembly, and Connec-tions are properly seated in place. Check that there is not a Banknote Jam or interference from a foreign object inside the VEGA Unit. Check that the LED Flashing Pat-tern is correct, and identify the indicated error by referring to the Error Codes Table; then per-form the necessary action required. (See “LED Indication Conditions” on page A-3 in this section)

Most Banknotes are rejected

- VEGA’s Bezel LED is Flashing Yellow

Software not designed to accept current Country’s Banknotes.

Confirm that the acceptable denomination is correct by referring to the related Country’s Software Information Sheet. Download the correct Software. (See Software Download Procedure on page 6-3)

DIP Switch settings are incorrect.Check that the DIP Switch settings are prop-erly set. (See DIP Switch Configurations on page 2-2)

Banknote accept/inhibit setting is by command from the Host Machine.

Check that the command from the Host Machine is correct, and change the setting to be acceptable for use with the VEGA Unit.

Dirt or foreign objects adhering to the Sensors.

Clean the Sensors. (See Cleaning Procedure on page 2-5)

Improper validation process per-formance. Improper assembly and/or the Sensors are malfunctioning.

Check that all Assembly and Cable Connec-tions are properly set. Identify the Error Code flashing pattern and locate the error by referring to the Error Codes Table; then perform the necessary action required. (See Table A-3)

Validation rate is degraded

Some Banknotes are rejected

- VEGA’s Bezel LED is Flashing Yellow

Software version is old. Proper denomination Banknotes are required in the desired Coun-try’s Software.

Confirm that the required denomination and/or desired Country’s Issued year is correct by referring to the Software Information Sheet. (See Clearing Banknote Jam on page 2-5)

Dirt or foreign objects adhering to the Sensors.

Clean the Sensors. (See Cleaning Procedure on page 2-5)

Sensor Calibration Tests need to be performed. (Did not perform Calibration Tests following a disassembly or repair.)

Identify the Error Code flashing pattern and locate the error by referring to the Error Codes Table; then perform the necessary action required. Perform Calibration Tests as necessary. (See Calibration Procedures on page 6-4)

Table A-1 Fault Table Listings

LED Symptoms Causes Solutions

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Troubleshooting VEGA™ Series Banknote Validator Section A

LED Indication ConditionsThe flash rate is different between Error Codes and Reject Codes. Long term blink rates (300msec) indi-cate an Error Code situation occurrence, and a short term flashing (120msec) condition indicates a Reject Code situation occurrence. These Error and Reject Code patterns also indicate differently when On-line (e.g., communicating with the Host Machine) versus Off-line (e.g., when performing an Off-line Banknote Acceptance Test during a Per-formance Test operation). However, Off-line Patterns can indicate more complicated situations in order to identify the detailed cause of a specific error condition.

LED Error Flashing PatternsTable A-2 lists the LED Error Flashing Patterns.

Table A-2 LED Error Flashing Patterns

On-line Off-line

Error Causes and SolutionsColorFlashes(Interval[msec])

Color Flashes (Interval[msec])

Yellow1

(300)

Yellow1

(300)ROM Error

ROM (Software) is malfunctioning.[Solution] Re-download the current Software. If the error is not corrected by this operation, change the CPU Circuit Board.

Yellow2

(300)

Yellow2

(300)RAM Error

RAM is malfunctioning.[Solution] Change the CPU Board.

Red3

(300)

White3

(300)

Feed Motor Low Speed Problem

While operating the Feed Motor, no pulse inputs exist greater than the rated value.[Solution] Check that the following parts are properly assembled and/or Harness connected.[Relative Parts] Feed Motor If the error is not resolved, change the above related part.

Red3

(300)

White5

(300)

Feed Motor High Speed Problem

While operating the Feed Motor, no pulse inputs exist greater than the rated value.[Solution] Check that the following parts are properly assembled and/or Harness connected.[Relative Parts] Feed Motor If the error is not resolved, change the above related part.

Red3

(300)

White7

(300)

Feed Motor Lock-up Problem

While operating the Feed Motor, no pulse inputs exist greater than the rated value. (This error occurs while initializing, or when a Banknote is at a transport position where it can not be returned).[Solution] Check that the following parts are properly assembled and/or Harness connected.[Relative Parts] Feed Motor If the error is not resolved, change the above relative part or parts

Red3

(300)

Purple5

(300)

Stacker Motor Lock-up Problem

While operating the Stacker Motor, no pulse inputs exist greater than the rated value.[Solution] Check that the following parts are properly assembled and/or Harness connected.[Relative Parts] Stacker Motor If the error is not resolved, change the above related part or parts.

Red3

(300)

Purple7

(300)

Stacker Motor Gear Problem

The Pusher Mechanism stays in its Home Position while the Stacker Motor is operating.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Stacker Motor, Pusher Mechanism and Home Position Sensor If the error is not resolved, change the above related part or parts.

NOTE: The user may become confused if the flashing Color Patterns are complicated while On-line; so On-line Patterns are made simpler than Off-line Patterns when performing any Test functions.



Red3

(300)

Blue2

(300)

Banknote Transportation Slips

An abnormal Banknote transportation error is detected when transporting or rejecting Banknotes. The Transportation Slip Sensors do not detect continuous Banknotes being transported according to the rated value.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Feed Motor, Stack-in Sensor, Cash Box Sensor, Storage Flap Sensor, Escrow Sensor, Validation Sensor If the error is not resolved, change the above related part or parts.

Red3

(300)

Blue3

(300)

Transportation Times Out

An abnormal Banknote transportation error is detected when transporting or rejecting Banknotes. The Transportation Locks-up or runs too slow. Sensors detect continuous Banknotes being transported according to the rated value.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Feed Motor, Stack-in Sensor, Storage Flap Sensor, Escrow Sensor, Validation Sensor If the error is not resolved, change the above related part or parts.

Red3

(300)

Red3

(300)

Abnormal Timing Response (Transport,

Reject, other)

Sensors detect Banknotes remain in path or none exist during abnormal timing.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of Sensors.[Relative Parts] Stack-in Sensor, Box Sensor, Store Flap Sensor, Escrow Sensor, RC Flap Sensor, Side Sensor, Pusher Mechanism Home Position Sensor, Validation Sensor If the error is not resolved, change the above relative part or parts.

Red3

(300)

Red5

(300)

Cash Box Seating Problem

Cash Box Sensors detect a Banknotes remaining in path or a Cash Box not properly seated.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Cash Box Sensor If the error is not resolved, change the above related part.

Red3

(300)

Purple3

(300)

Pusher Mechanism Position Problem

Pusher Mechanism Home Sensor detects that the Pusher Mechanism is not presently seated at the Home end position.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Pusher Mechanism Home Position Sensor If the error is not resolved, change the above related part.

Red3

(300)

Orange3

(300)Stacker Full

When the Pusher Mechanism movement proceeds toward stacking, the Stacker-full Sensor determined that the time taken is longer than specified value for the function.[Solution] Check that the following parts are properly assembled and/or Harness connected. and clean all of the Sensors.[Relative Parts] Pusher Mechanism Assembly and inspect movement path If the error is not resolved, change the above related part.

Red3

(100)

Cyan3

(100)Pause*

Intake Sensor detects Banknote at a position where it can be returned while in the transportation process.[Solutions] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Intake Sensor If error is not resolved, change the above relative part.

Red3

Blue1

Cannot detect RFID Tag

– A RFID Tag cannot be detected. [Solutions] Firmly re-seat the Cash Box.

If the error is not resolved, try the following solutions: Test mode (On-Line): Remove and then apply the electrical power to reset. I/F mode (Off-Line): Remove and then apply the electrical power to reset and/or send a reset command from a host machine.

Red1


On-line Off-line




P


LED Reject Flashing PatternsTable A-3 lists the LED Reject Flashing Patterns.

Red3

Blue1

RFIDCommunication Error

A RFID Module cannot communicate with a RFID Tag. (i.e. wrong CRC) [Solutions] Firmly re-seat the Cash Box.If the error is not resolved, try the following solutions: Test mode VEGA Unit(On-Line): Remove and then apply the electrical power to reset. I/F mode (Off-Line): Remove and then apply the electrical power to reset and/or send a reset command from a host machine.

Orange1

Red3

Purple1

RFIDModule Problem

A RFID Module is not responding. [Solutions] Firmly re-seat the Cash Box and/or connect each Harness in place.If the error is not resolved, try the following solutions: Test mode (On-Line): Remove and then apply the electrical power to reset. I/F mode (Off-Line): Remove and then apply the electrical power to reset and/or send a reset command from a host machine.

Red1

--

Orange1

Other RFID Errors

Detected an abnormal operating condition. [Solutions] Firmly re-seat the Cash Box.If the error is not resolved, remove and then apply the electrical power to reset.Purple

1

*. The Flash error pause time between blinks is a 100msec duration.

Table A-3 LED Reject Flashing Patterns

On-line Off-line



Yellow1

(120)

Yellow1

(120)Transport Slips

Detect abnormal Banknotes transportation while the transport is processing (Transport Slippage). Sensor does not detect a Banknote even though the number of Banknotes transported is more than the accepted value.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Feed Motor, Escrow Sensor, Store Flap Sensor, Validation Sensor If the error is not resolved, change the above relative part or parts.

Yellow3

(120)

Red

Transport Time Out

Detect an abnormal Banknotes transportation error when transporting or rejecting Banknotes (e.g., Transportation Locks-up or its operation is too slow). Sensors do not detect movement even though Banknote transportation time is longer than the accepted value.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Feed Motor, Escrow Sensor, Validation Sensor If the error is not resolved, change the above related part or parts.

Yellow

Red3

(120)


On-line Off-line





Yellow3

(120)

Blue

Transport Motor Lock-up

While operating the Feed Motor, no pulse inputs exist greater than the rated value (when a Banknote is in transport position where it can be returned, reject the Banknote).[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Feed Motor If the error is not resolved, change the above related part.

Yellow

Blue3

(120)

Yellow3

(120)

Green

Transport Speed High

While performing a transportation process, the pulse interaction was shorter than the accepted value.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Feed Motor If the error is not resolved, change the above related part.

Purple

Green3

(120)

Yellow3

(120)

Red3

(120)

Abnormal Timing Response

Sensor detected a Banknote remaining in path or none present during an abnormal timing interval.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Intake Sensor, Stack-in Sensor, Store Flap Sensor, Escrow Sensor, RC Flap Sensor, Validation Sensor If the error is not resolved, change the above related part or parts.

Yellow3

(120)

Blue

Side Sensor Problem

The Side Sensor detected a level in-between limits before it passed in the Banknote through the Guide Sensor, and after it passed the Banknote through the Side Sensor, and the value was greater than an acceptable value.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors[Relative Parts] Side Sensor If the error is not resolved, change the above related part.

White

Yellow3

(120)

Yellow3

(120)

Purple3

(120)

Validation Problem

Software version is old, or a disabled denomination Banknote was inserted.[Solution] Confirm that the denomination set is the same as the Software Information Sheet specified, and re-download the correct Software if different.

Validation Problem (Most Banknotes are

rejected)

Wrong DIP Switch settings.[Solution] Confirm that the denomination set is the same as the Software Information Sheet specifies, and re-download the correct Software if different (See “Software Download Procedure” on page 6-2).

Inhibit validation due to conflicting Host Command settings.[Solution] Confirm the Host Command setting and reset the command to prohibit.

Adhering foreign object or dirt on the Sensors.[Solution] Clean the Sensors (See “Sensor and Roller Cleaning Procedure” on page 2-5)

Validation Problem (Only specific Banknotes are rejected or the

validation rate is degraded)

Software version is old, or a disabled denomination Banknote was inserted.[Solution] Confirm that the denomination set is the same as the Software Information Sheet specifies, and re-download the correct Software if different.


On-line Off-line




P


Yellow3

(120)

Purple3

(120)

Validation Problem (Only specific Banknotes are rejected or the

validation rate is degraded)

Adhering foreign object or dirt on the Sensors.[Solution] Clean the Sensors (See “Sensor and Roller Cleaning Procedure” on page 2-5).

Needs Sensor calibration (after disassembly/reassembly or parts repair/replacement, perform the necessary Calibration Procedure(s). (See “Calibration” on page 6-4)

Yellow3

(120)

Green3

(120)

Banknote Length Problem

Short Banknote length problem: While waiting for Validation Sensor detection, the Intake Sensor detected “no-bill” present. Or, while transporting Banknotes, the Escrow Sensor waited for Banknote insertion detection and the Intake Sensor detected a “no-bill” present condition. Long Banknote length problem: Inserted a Banknote having a length greater than 165mm.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors[Relative Parts] Intake Sensor If the error is not resolved, change the above related part.

Blue3

(120)Double Banknotes

The Validation Sensor’s transitional level is less than the accepted value. Dirt, Sticker, or Foreign Object may be on the Banknote.[Solution] Confirm the Banknote’s condition If the error is not resolved, perform a Sensor Calibration.

Yellow3

(120)

Red

Cash Box Seating Problem

Cash Box Sensors detect a banknote remaining in path.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Cash Box Sensor If the error is not resolved, change the above related part.

Blue

Red3

(120)

Yellow3

(120)

White

Pusher Mechanism Problem

Pusher Mechanism Home Sensor detects that the Pusher Mechanism is not presently at Home end position.[Solution] Check that the following parts are properly assembled and/or Harness connected, and clean all of the Sensors.[Relative Parts] Pusher Mechanism Home Position Sensor If the error is not resolved, change the above related part.

Purple

White3

(120)


On-line Off-line





Maintenance EquipmentThis portion provides product information for the VEGA Maintenance Equipment.

Figure A-1 Additional Maintenance Equipment Requirements

VEGA Maintenance Equipment

c

e f g

h i

d

j

k

a

b

Figure A-1 Additional Maintenance Equipment Requirements


P


Table A-4 Additional Maintenance Equipment Parts Lists*

*. The product that includes a “G” in it’s EDP Number is a JCM-E product.

EDP No. JAC No. Description Qty. Remark

a 190876 ← Use EDP# Reference Paper (White: KS-325) 1

b 190875 ← Use EDP# Reference Paper (Black: KS-326) 1

c G00205 501-100218R UAC 1

dG00241 400-100669R UAC Adaptor Harness (ID-003) 1

For UACG00249 ← Use G# UAC Adaptor Harness (ccTalk) 1

e G00213 302-100007RA Power Cord (Euro or USA) 1

f G00286 ← Use G# AC Power Adaptor 1

g G00230 400-100249R UAC USB Cable 1

h192470 550-100734R VM-VEGA (12V) 1

192469 550-100735R VM-VEGA (24V) 1

i192467 ← Use EDP# AC Adaptor (12V) 1

For VM-VEGA192468 ← Use EDP# AC Adaptor (24V) 1

j 192460 ← Use EDP# Power Harness 1

k 049171 ← Use EDP# RS232C I/F Cable 1




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A p p e n d i x B

B GLOSSARY

A

1 Anti-stringing Mechanism a mechanism (optical, mechanical, or a combintion of both) designed to prevent the un-authorized retrieving of Banknotes from a Cash Box ... 1-6

B

2 Bezel a removable Plastic Assembly attached to the front of the Banknote Insertion Slot on a VEGA Unit. It features a rectangular shaped access opening (slot) for easy insertion and retrieval of Banknotes. Bezels are available in different shapes and sizes in order to ac-commodate Banknotes of different widths and different stacking configurations ... 1-2, 1-3

C

3 Calibration a process performed on electronic equipment which ensures that all circuits are proper-ly aligned and operating at optimum levels. For VEGA, calibration is accomplished us-ing a software based program which checks and sets the operational reference levels for Intake Sensors, Validation Sensors, and Edge Sensors. This helps to ensure that the Unit operates with the highest Banknote acceptance rate possible. Calibration is recom-mended whenever the CPU Board or one of the Sensor Boards is replaced ... 6-4

4 ccTalk a Serial based Communications Protocol commonly used in control, electronic pay-ment, and vending systems. Developed by Money Controls Ltd., the format enjoys widespread use throughout Europe. ccTalk is a supported communications format in the VEGA Unit ... 1-6

5 Course Path Reversing Guide a movable guide located at the rear Section of the Banknote Transport Path in a VE-GA™ Unit which allows Banknotes to be directed down to the VEGA™ Cash Box, up to the optional VEGA-RC™ Recycler, or back to the customer as part of change-return-ing or recycling operations. The removable Course Path Reversing Guide Cover con-tains optical Lenses which help the VEGA™ Unit determine if any Banknotes or debris are stuck in the transport area path ... 1-5

6 CRC Checksum a numerical value assigned to a data file or block of data (usually expressed in hexadec-imal notation). Check sum values are used to verify that the contents of a data file are not corrupted in any way during transmission or encryption. The Checksum values of both the original and duplicate files are compared to each other. If the values match, then the duplicate file is considered to be acceptable. In instances where the Checksum

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Appendix B VEGA™ Series Banknote Validator

values DO NOT match, it is recommended that file be copied or encrypted again until the Checksums do agree. CRC Checksum algorithms use a mathematical polynomial division technique, which is highly accurate and can detect data errors down to a bit ... 6-3

E

7 EEPROM an acronym for Electronically Erasable Programmable Read Only Memory. A form of non-volatile Read Only Memory (ROM) which can be both written to, and erased via electronic signals without the need to physically remove the IC from the Circuit Board on which it is installed. EEPROM are often used to store system command instructions and reference data sets that are succeeded on a frequent basis or when the equipment is first initialized ... 6-5

8 Encryption Code with respect to the VEGA Banknote Validator, encryption coding is used with the ccTalk Communications Protocol to enhance security of its transmitted data. The de-fault encryption code value used is the Serial Number of the VEGA Unit itself. The user has the option to specify another encryption code value if desired ... 6-13

H

9 Hydrothermal with respect to weather, it is a measurement of both the amount of hear (temperature) and the amount of moisture (humidity) present in an equipment operating environment. This may effect the operating temperature range of the VEGA™ Banknote Validator ... 1-7

L

10 LED an acronym for Light Emitting Diode. An LED is a Semiconductor Device which when turned on, emits a signal output in the visible light range. Available in a variety of col-ors, LEDs are cost effective and are commonly used as Indicator Lights in a variety of equipment devices. LEDs are also available in the invisible light range (i.e., ultraviolet, near-infrared etc.) making them useful as operational indicators for a variety of elec-tronic equipment and applications, such as Banknote Validation Circuits in the VEGA Unit ... 1-6

11 Limited Power Source an electronic circuit designed to prevent damage to a Power Supply in the event a short circuit occurs ... 1-4

M

12 Magnetic Sensor a Sensor located in the Banknote Validator’s Transport Path used to detect the presence of Magnetic Ink found on Banknote denominations created by certain Countries ... 1-6

13 Magnetic-ink special ink used by certain Country’s in the production and printing of their Banknotes

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VEGA™ Series Banknote Validator Appendix B

as a deterrent to counterfeiting. In United States Currency, the Black Ink used on the front side of the Banknote is Magnetically Metal impregnated. Banknote Validators (like the VEGA) utilize Magnetic Sensors in their Transport Path in order to detect and read the Magnetic Ink Pattern density level ... 1-6

P

14 Photo-coupler a method of increasing safety to both the equipment and personnel by isolating and routing transmitted data signals vie a Light Emitting Diode (LED) and a Photosensitive Transistor combination circuit in various electronic equipment devices ... 1-6

15 Pictograph small, internationally-recognized safety and attention symbols placed to the left of Notes, Cautions and Warnings throughout a JCM Maintenance Manual ... 1-1

16 Precautions special instructions warnings that appear in JCM Maintenance Manuals. They are in-tended to promote personal safety and prevent damage to equipment when working with the applicable JCM Product ... 1-3

R

17 Radio Button a term used as reference to an On-Screen selection Button (usually circular in shape) which can be selected or de-select by clicking on it with a Computer Mouse. Radio But-tons are frequently used in desktop based applications to allow the user to enable or se-lect specific program functions or features ... 6-1

18 Recycler The VEGA-RC Twin, an optional add-on device for the VEGA Banknote Validator. The Recycler adds additional capability and functionality to the VEGA Unit by stack-ing, storing, and recycling Banknotes back to the customer on demand. These features are particularly useful during cash transactions and vending operations ... 1-2

19 Reference Paper specially coated/colored paper strips which are inserted into a Banknote Validator when performing VEGA Unit Calibration. Reference Paper is used to help set minimum and maximum threshold detection levels when adjusting the Photo-optical Sensors in the unit for optimum performance. The paper is usually available in two shades ... 6-4

20 RFID an acronym for Radio Frequency IDentification ... 1-2

S

21 Sensor a Photo sensitive device and LED combination designed to detect timing and move-ment events within a Validation Device ... 2-5

22 Special Notes notation within JCM Maintenance Manuals that alert the reader to specific information that can affect operation of the Unit. Notations often appear throughout the manual, and are identified by the pictograph icon. Special Notes are always written in italic text ... 1-1

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Appendix B VEGA™ Series Banknote Validator

V

23 VEGA A new state-of-the-art Banknote Validator offered by JCM Global. The combination Banknote Acceptor and optional VEGA-RC and VEGA-RC Twin Recycler Unit makes VEGA an attractive choice for AWP (Amusement with Prize), Vending, and Payment Terminal Markets ... 1-1

24 VEGA-RC Twin a Banknote Recycler Unit option used in conjunction with the VEGA Unit. The VEGA-RC Twin can be programmed to accept and recycle any Banknote denomination within a defined set of country currency values, and works with payment processing and vend-ing systems to pay out Banknotes to a customer as a result of cash transactions initiated by a Host System ... 1-2

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P/N
960-100189R_Rev. 5 {EDP #148850} © 2019, JAPAN CASH MACHINE CO., LTD.
Issue #4064-SME-01-05

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