2jcp.com

we turn concepts into reality

we are

2 JCP IS A KNOWLEDGE BASED COMPANY EMPLOYING PROFESSIONAL ENGINEERS AND PROJECT MANAGERS WHO HAVE GAINED MANY YEARS OF TECHNICAL AND OPERATIONAL EXPERIENCE IN THE SECTORS WE SERVE.OUR COMPAMY IS FOUNDED ON QUALITY, PROCESS, KNOWLEDGE, MA-NUFACTURING, AND ENGINEERING TECHNOLOGY, WHICH ARE USED TO PROVIDE CLIENTS WITH A  FULL TURNKEY SOLUTION, FROM CONCEPT DESIGN THROUGH TO INSTALLATION, COMMISSIONING AND AFTER SA-LES SUPPORT.

who we are

our engineering

Our highly skilled team of acoustic engi-neers have over 150 years of industry ex-perience. Utilising cutting-edge acoustics software, we are able to perform complex simulations for a wide range of silencer types and acoustical problems.

Using both experience and simulation soft-ware, we can easily tune our products to achieve maximum performance at the lo-west cost to our clients. Our noise mapping software helps us to provide accurate near and far field noise predictions for the most complex sites.

We offer attenuation solutions to a wide range of industry applications, including the following

• GasTurbines

• MechanicallyDrivenEquipment

• Fans,Blowers,Compressors

• DieselEngines

• SoundBarriers

• AcousticDoors

• Aero/IndustrialTestFacilities

Our capabilities extend to site acoustic sur-veying and reporting to the latest globally recognised standards.

Wherelownoiseisachallenge,2JCPisthesolution.

With a dedicated team of structural engi-neers boasting over 200 years of experien-ce, there is no structure too complex and no environment too extreme for 2JCP‘sstructuralengineers. Invaluableexperien-ce is complimented by the latest advanced structural design suites, including

• AutodeskInventor

• Advancesteel

• TeclaStructures

• SCIA

• FEAT

• SCAD

• Ansys

OfferingfullFEAcapability,realitytrulyisatour fingertips; we ensure a seamless tran-sition from the bid-support phase through to contract execution and delivery to meet our clients varying site design conditions.

ACOUSTIC ENGINEERING

MECHANICAL ENGINEERING

STRUCTURAL ENGINEERING

Detail anD Manufacturing engineeringBOASTING A HIGHLY PROFICIENT AND DYNAMIC IN-HOUSE TEAM OF MECHANICAL AND ELECTRICAL DRAUGHTSMAN, 2 JCP IS ACCOMPLISHED IN PRESENTING DETAILED 2D AND 3D DRAWINGS AND MODELS TO ANY GLOBAL STANDARD OR CUSTOMER FORMAT.

AT THE TOP OF OUR AGENDA IS LISTENING TO OUR CUSTOMER‘S NEEDS SO THAT CONTRACT DRAWINGS ARE DELIVERED RIGHT, FIRST-TIME AND ON-TIME.

THROUGHOUT THE CONTRACT EXECUTION PROCESS, OUR DESIGNS EVOLVE FROM 3D PARASOLID MODELS AND 2D SYSTEM LAYOUT DRAWINGS TO FULLY DETAILED MANUFACTURING DRAWINGS. THESE CAN BE CONVERTED AT OUR STATE-OF-THE-ART MANUFACTURING FACILITY INTO HIGH-QUALITY PRODUCT, IF HARDWARE IS WITHIN OUR SCOPE OF SUPPLY.

Our organisation benefits from a global team of 28 degree qualified mechani-cal engineers. With access to the latest cutting-edge software suites, we are agile in respondingquickly tomarket lead-timedemands.MechanicalandThermodynamicengineering, whether calculated from first principles or in-house software, is backed upbyhigh-qualitytechnicalreporting.

We offer in-house mechanical engineering across a wide range of disciplines, inclu-ding the following

• Structuralanalysis andSteelworkdesign

• ComputationalFluidDynamics(CFD)

• HeatTransferStudies

• Liftingcalculations

• Pipingdesignforhigh and low pressure

• Civilfoundation load calculations

• Designforwind/ seismic/blast/ extreme environments

our gt filtration anD inlet conDitioning

„2 JCP DESIGNED AND MANUFACTURED INNOVATIVE AND HIGH QUALITY FIL-TER HOUSE RETROFIT SYSTEMS FOR TWO OF OUR GAS TURBINE UPGRADE PROJECTS. ALL ASPECTS OF THE PROJECT WERE DELIVERED AS PROMISED AND 2 JCP WERE RESPONSIVE THROUGHOUT.“

STELLAR ENERGY (AMERICAS)

2JCP provides an array of air inlet solutions tailored to meetthe needs of each gas turbine. We have designed inlet filter houses for some of the world’s toughest operating environments. Our solutions improve the filtration system to combat fouling, erosion, corrosion and degradation of gas turbine performance

new air inlet filter houses

• Self-Cleaning(Pulse)FilterHouse

• Barrier(Static)FilterHouse

• HybridFilterHouse

filter house options & retrofits

• HEPAFilters

• Multi-StageSolutions(onlinechange-out)

• MoistureManagement

• EvaporativeCoolers

• ChillingCoils

• Anti-IceRakes

• InfraredLamps

• SteamorHotWaterCoils

filter elements

2JCPFilterHouseUpgradesareoftendevelopedtoimprovethe airfiltration system. Our filter elements provide protection against fouling, water and salt. 2JCP supplies GT OEM compliant HEPAor non-HEPA filter elements. Our filtration experts will provideobjective filtration analysis and choose the best value filter on the market for your project without bias for a particular vendor.

GAS TURBINE AIR INLET SYSTEMS

our gaS turBine acouSticS

GAS TURBINE ACOUSTICS

2JCP  supplyawiderangeofnoisecontrolproductsfortheEnergy,OilandGas,RenewableEnergyandIndustrialsectors.Whethertheproject is Onshore or Offshore, we are able to provide the optimum acoustic product.

• GasTurbineEnclosures

• CombustionIntakeSilencers

• Ducting

• VentilationFans,SilencersandDucting

• Dampers

• CombustionSilencersandStacks

• DrivenEnclosures

• PipingSystems

• SystemsSupportSteelwork

gas turbine & Driven enclosures

OurhighperformanceEnclosuresprotectyourpersonnelfromthehighlevelsofnoiseandheatassociatedwithGasTurbines,whilstalso protecting the sensitive equipment contained within fromthe outside environment. We are able to provide enclosures with pre-installed electrical and fire and gas components in order to minimize assembly time at our customer’s facility. Our capabilities extend to fire rated and blast resistant enclosures.

combustion Silencers and Stacks

We have vast experience in dealing with the challenge of low noise,

hotExhaustSystems inchallengingenvironments. InconjunctionwiththeCombustionIntake,weareabletofinelytuneourdesignsto ensure optimum acoustic and dynamic performance is achieved. We are able to provide Combustion Exhaust Stacks in excess of100  ft (30m) for high wind and seismic environments. We havesolutionsfor„hot-case“and„cold-casedesigns“,includingATEX.

combustion intake Silencers and Ducting

WeareabletofinelytuneourCombustionIntakeSystemdesignstoensure optimum acoustic and dynamic performance is achieved in allenvironments.CleanlinessandPoweroutputisatheforefrontofour minds when designing and building our systems.

Ventilation fans, Silencers & Dampers

Theinherentchallengesassociatedwithcontainingequipmentwithinan enclosure include high levels of heat and risk of gas cloud formation.

Our ventilation systems are designed to ensure optimum acoustic performance is achieved whist providing effective cooling and gas dispersion. We are also able to provide extinguishant and fire rated dampers, axial and centrifugal flow fans and all other equipmentassociatedwithVentilationSystems.

expansion Joints

We are able to provide expansion and flexible joints for a range of systems, including; Combustion Intake, Combustion Exhaust,VentilationandGeneralductingsystems.Designedtoaccommodatehigh levels of expansion due to extreme operating temperatures and facilitate fast assembly on site.

our Manufacture

of SuBSea SYSteMS

Oursubseasystemcustomerscontinuetogrow.We‘reyourfirstchoi-ceforthehighestqualityfabricationofsubseasystemswithon-timedelivery and capacity to execute major international projects.

Our subsea products include

• SubseaDistributionUnit(SDU)Mudmat

• UmbilicalTerminationAssembly(UTA)Frames

• PortableCommunicationsInter-faceUnit(PCIU) MountingBase

• HydraulicChemicalDistributionModule(HCDM)

• MEGDistributionManifold(MDM)

• ParkingFrames

• RotorRingsforTidalTurbines

Quality approvals in place

• 2JCP‘sweldingprocessqualificationisapproved tolatestGEO&GVGSstandardsforcarbonsteelstructures

• 2JCP‘spaintingprocessqualificationisapprovedtolatest GEO&GVGSstandards

Ideal logistics location

• 2JCPislocatedjust10kmsfromthelargestriverport intheCzechRepublic,Mělník,whichisconnectedtoall NorthernEuropeandeepseaports

• Thisallowstoperformmostofworktobedoneatshop at shop rates which brings large cost savings

OUR MANUFACTURE OF SUBSEA SYSTEMS

• InthecaseoftheENIGhanaproject,100%ofthework was completed within our own facility

• 2JCPhasafacilityinAntwerpwherelargeexceeding 7,000 mm in width can be fully fabrications assembled

Engineering support

• 2JCPproposefreeengineeringsupportinFlorence, Italyduringdesigntooptimizedesignforcosts

• Freeparalleldetailengineeringin2JCPinCZ

Proposed project execution

• 2JCPtofabricatebufferstockofUTAframesincludingpainting toallowGEO&Gtodointernalfitupattheirconvenience

• UTAframewithoutmudmatcanbetransportedbytruckatlow costs(approx£600perframe)toNailseaforinternalfitup

• AfterfitupcompletedUTAwillbeshippedbackto2JCP (againlowcosts)toweldonsubstructureandmudmat

• 2JCPwillcompleteassembly,performFATtest and store units

• Completedunitscanbeshippedusingriverbargetoany NorthEuropeandeepseaport(ourpreferenceAntwerpen)

• Thiswilleliminatelergelogisticscostsaswellaspremium rates for working at external sites

Large available capacity

• 2JCPhaslargeavailablecapacityof10,000manhours per month

• ThiswillallowtofabricatebufferstocksofMudmats, UTAframesandUTAmountingbases.

our Manufacture of PiPing, PreSSure VeSSelS anD PiPeS

non-Pressure Piping

Stainless Steel Pipe Size & type

• Pipediameterfrom1“to12“(25to305mm)

• Wallthicknessfromsh5toch80(1.65tom12.7mm)

• TypicalalloysareausteniticstainlesssteelasAISI304 or316type

• Alsoqualifiedforaferriticorduplexsteelsandnickel alloys and theirs combinations

Man Power

• 48xcertifiedTIGwelders

• 17xcertifiedVT/DPTinspectors

• 5xcertifiedUT/X-RAY/LTinspectors

Main manufacturing standards

• Fornon-pressurepiping

• ISO15614-1

• ASMEIXcode

• AWSD1.6

Standard for Pressure Piping

• PED97/23/CEdirective

• ASMEB31.1code

• ASMEB31.3code

Manufacturing Process

• AllpipingisareweldedbyTIGweldingprocess

• Smallborepipingupto2“(50mm)byorbitalhead

• Biggersizesbymanualwelding

• Theinternalcorrosionresistancecanbesuitedbychoice ofpurginggastype.Wearequalifiedforfollowingtypes:

• 100%Argon

• 98%Argon+2%Hydrogen

• 10%Nitrogen+90%Hydrogen

Allexternalsurfacesandweldscanbecleanedbyawetpassivati-onofnitricacid,wecanoffer:

• Localweldpastepassivationor

• Completesurfacepassivationappliedbyspraying at2JCPinCZ

leak test Processing Process

• Basedoncustomerorindustrystandards(PED/ASME)we perform the following leak tests, typically up to 150 bar

• Smoketesting

• Bubbletesting

• Pneumaticpressuretesting–bycompressedair

• Hydrostaticpressuretesting–bypressurizedwater

inspection Process

Allpipingisvisuallyinspected:

• Externalsurfaceandwelding(e.g.weldsize,surface smoothnessandlackofcontamination)

• Internalrootqualitybyvideo-scopeormirrors (e.g.penetration,oxidecoloring,residualdust)

• Customerscommonlyorderadyepenetrationtesting on butt welds

Fordemandingapplicationswecanofferextendedtestingby:

• Ultrasonictesting,forthickwallpiping‘s

• X-Raytesting,forthinwallpiping‘s

Pressure equipment fabrication

2JCPprovidesfabricationanddeliveryofpressurevessels andpressurepipingtofollowingstandards:

• PED97/23/CEdirective

• ASMEVIII(withoutU-stamp)

• ASMEB31.1code

• ASMEB31.3code

• PED97/23/EC-Overview

• Lloyd‘sRegisterEMEA–DesignAppraisal accordingtoPED

• ModuleB1+F(CategoryIII)DeacidificationColumn 64600L,1Barg

• ModuleB1+FDischargeVessel535L,2.5Barg

• ModuleB1+FDistillateReceiverVessel2010L,2.5Barg

OUR MANUFACTURE OF PIPING, PRESSURE VESSELS AND PIPES

our Manufacture of inDuStrial anD fooD ProceSSing eQuiPMent

industrial Processing fabrication

2JCP provides fabrication and delivery of industrial processing productsincludinginternalweldandsurfacepolishingto0.8Ra.

Wesupplyfollowingequipment:

• Industrialdryers

• Calciners

• Coatingdrums

• Rotarydryers

• Ringdryers

food Processing fabrication

2JCPprovidesfabricationanddeliveryoffoodprocessingproductsincludinginternalweldandsurfacepolishingto0.8Ra.

2JCPsuppliesthefollowingequipment:

• SCFdryers

• Jetzonedryers

• Nutroasters

• Cereallines

• Canwashersanddryers

• Canpaintbakingovens

• Spraychambers

INDUSTRIAL AND FOOD PROCESSING EQUIPMENT

our faBricationfacilitieS

STORAGERoofedstoragearea–3,000sqm

CARBON STEEL SHOPShopsize–3,200squaremetersDoorsize–5,500x5,700mmNumberofcranes–4Max.liftingcapacity–10,000KgMax.liftheight–7,750mm

FINAL ASSEMBLY SHOPShopsize–3,200squaremetersDoorsize–6,500x6,000mmNumberofcranes–4Max.liftingcapacity–25,000KgMax.liftheight–9,000mm

PREPARATION SHOPShopsize–3,300squaremetersDoorsize–6,000x6,000mmNumberofcranes–4Max.liftingcapacity–10,000KgMax.liftheight–9,000mm

TWO STAINLESS STEEL SHOPS1stShopsize–3,300squaremeters2ndShopsize–1,860squaremetersDoorsize–6,000x6,000mmNumberofcranes–9Max.liftingcapacity–10,000KgMax.liftheight–9,000mm

PAINTING SHOPShopsize–3,200squaremetersDoorsize–6,500x6,000mmNumberofcranes–2Max.liftingcapacity–25,000KgMax.liftheight–9.000mm

Our core fabrication services are:

• Sheetandplatemetalmanufacturing,welding, laser cutting

• Weldingandinternalsurfacepolishingto0.8Ra

• Pipingfabrication

• Picklingandpassivation

• Blastingandpainting

• Siteinstallationandcommissioning

We process these materials in fully segregated modern workshops:

• Carbonsteel

• Austenticstainlesssteel

• Ferriticstainlesssteel

• AluminiumandAluminiumalloys

• Duplexsteel

• Nickelalloys

Welding standards for non-pressure equipment

• ISO15614-1

• ASMEIXcode

• AWSD1.1,AWSD1.6

Welding standards for pressure equipment

• PED97/23/CEdirective

• ASMEB31.1code

• ASMEB31.3code

OurstateoftheartproductionsiteinRacicewasbuiltin1997as agreenfieldinvestment.Itshowcasestheourfabricationfacilitiesavailable worldwide.

Main production sites:

• Preparationshop(3,300sqm)

• Twostainlesssteelshops(3,300sqmand1,860sqm) (secondfromMarch2011)

• Carbonsteelshop(3,200sqm)

• Finalassemblyshop(3,200sqm)

• Stainlesssteelstorage(1,500sqm)

• Carbonsteelstorage(1,500sqm)

• Paintingshop(3,000sqm)

Other facilities:

• Officespace(1,600sqm)

• Outsideconcretestoragesufaces(15,000sqm)

OUR FABRICATION

FABRICATION FACILITIES

our faBricationeQuiPMent

• Modernlatesttechnologyequipmentmade inWesternEurope

• AllequipmentisCNCenabledtoensurebestproductivity and accuracy

• Allmachinescompatiblewith3Dengineeringonline connected to our company engineering office.

List of main equipment

• 2No.CNCLasercuttingmachines

• 1No.CNCPlasmacuttingmachine

• 3No.CNCPressbrakes

• 3No.CNCRollerssheetsandsections

• 1No.CNCSpinningmachine

• 2No.CNCRoboticwelders

• 2No.CNCShears

• 100+No.Synergicweldingsets

Other facilities:

• Blastingwithnon-ferrousandferrousmedia

• Airlesswetpaintsprayingbooths

OUR FABRICATION EQUIPMENT

LASER CUTTING MACHINES TRUMPFTruLaserTruFlow5,000WMaxsheetsize–6,000x2,000mmMaxcutthicknessinmm–Stainlesssteel20mm,Carbonsteel25,Aluminium10TruLaserTruFlow6,000WMaxsheetsize–6,000x2,000mmMaxcutthicknessinmm–Stainlesssteel25mm,Carbonsteel25,Aluminium15

ROBOTIC WELDER1OFF-FroniusFCP2100/2SUse–LongitudialbutweldingofroundedsectionsMaxsectiondiameter–2,200mmMaxsectionlenght–2,100mmWeldingmethodes–Mig,Mag,Tig

BLAST ROOMc/wabrasiverecyclingsystemwithdustcollectorsSizes(l,w,h):18x6x6,5mAbrasive:Steelgrit,Corrundum

PRESS BRAKES1 OFF - Trubend 5320Bendlenght–4mPerformance–320tons1 OFF – Trubend 8500Bendlengh–5mPerformance–450tons1 OFF – Trubend S400Bendlengh–6mPerformance–500tons

ROLLING MACHINE1 OFF Roundo AB PASS – 360Manufacturer–ROUNDOItalyWidthofrolls–3,000mmNumberofrolls–4OFFMaxthkofrolledplate–34mmradius>3,000mm on 1.000 mm wide sheetEnsuredparallelismofrollsevenwithmaximumloadHydraulicallyoperateddropend

SPINNING MACHINE1 OFF - Nodi Horizontal Universal Spinning MachineUse–AxialFans,InletSectionsandrolledflanges of round sectionsMaxsectiondiameter–5,600mmMaxsectionlenght–2,000mmRangeofuse–3to12mmsheetthkMaterialtypes–carbonsteel,stainlesssteel and aluminium alloysRollingmaterialyieldstrength–upto600N/mm²

2 JCPRačice126,41108ŠtetíCzechRepublic

2 JCP 1108A1ANorth,STE101-102PonteVedraBeach,Florida32082USA

2 JCPHeageRoad,RipleyDerbyshire,DE53GHGreatBritain

2JCPa.s.wasfoundedin1992asa manu-facturingfamilybussines.The companyhasthree shareholders, all engaged in the ma-nagementof2JCP.Wearesignificatsupp-lierofhighqualityproductsandservicesforInternationalOil&GasandPowerGenera-tioncompaniesaswellasPressurevesselsor Food Processing Equipment. Offeringdesign, complete project management, in house manufacture including shop electri-cal and mechanical assebly, deliveries, site installations and commissioning.

2JCPLLCwas foundedasGT ICE in2012intheUSAdesigningbestvalueandperfor-manceGTair intakesystems. Customersachieved more reliability and improved performance from their gas turbines with innovative filtration, temperature and noise control solutions. We offer both standard designs and wide flexibility to customize new systems or upgrades worldwide. Our goal is to work with customers as valued partners and collaborators in developing greater energy efficiency around the globe.

2JCP Ltd., founded in 2017 in the UnitedKingdom,wasalogicalstepinourcompanystructure development. The creation of a strong, experienced en-gineering and operational team in theUKunderthe2JCPbrandname,continuesonfromthesuccessesofourGTFiltrationandConditioningEquipmentwith2JCPLLC inthe United States. This allows us to offerthecomplete rangeofGasTurbineAuxili-ary Systemswith our own noise enginee-red, in-house developed and manufactured products.

2 JCP, CZ 2 JCP, USA 2 JCP, UK

25 3

10 500Years in Business Engineering Offices

Worldwide

ManufacturingPlants Employees