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We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

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Page 1: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations
Page 2: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

We are specialized in steel processing,

especially for home appliances and the furniture field, from design to manufacturing and installation

Page 3: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

MEP towards INDUSTRY 4.0

We have launched an investment plan aimed to the business development according to

the industry 4.0 principles.

A 3D laser cutting and welding machine TRUMPF TruLaserCell 7040 has been added to

the machine fleet.

In this regard, the CEO Passaretti says:

“We are consolidating the company’s digitization process. We believe that smart manufacturing

and the Internet of Things are the key to meeting today’s flexibility, quality, and productivity needs. We have introduced a new three-dimensional laser cutting and welding machine and

we are investing in a 4.0 perspective. We are purchasing new machinery and new computer

systems to give our customers a high-level service”.

Thanks to the use of Solidworks CAD and Esprit CAM softwares, the company offers services of design and prototyping, creating customized products according to customer

specifications.

A long tradition

Our long tradition began in the company founded in 1984 by Vito Passaretti.

We are proud of a valuable long experience in the assembly in series of electromechanical

components and sheet metal working for leading companies in the home appliances

and furniture industry.

Our flexibility allows us to create unique pieces, prototypes, small and large series.

CertificationsThe company is ISO 9001: 2015 certified and adopts organizational model 231/2001.

COMPANY

Page 4: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

3D laser cutting and welding

Our new 3D laser cutting and welding system TRUMPF TruLaserCell 7040 is an

advanced system for sheet metal processing. We make 3D cutting and 3D welding of

deep-drawn and stamped sheet metal, tubes and profiles.

Thanks to the high versatility of the machine, it is possible to make laser cutting

and welding, with or without deposit material, of two or more different parts. Laser welding is a state-of-the-art method that guarantees quality and accuracy of welds.The laser welding is able to weld very thin sheets, less than 1mm thickness, with

excellent quality and aesthetics. Thanks to the 4000 W fiber laser source, we can process steel, stainless steel, galvanized steel, copper, aluminium and other materials.

MECHANICAL MACHINING

Page 5: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

3D laser cutting and welding - Applications

The laser processing of three-dimensional components, by laser welding, allows us to

design and obtain new geometries that can not be obtained with different machining operations. It allows manufacturing components by saving material and getting weight

reductions.

Laser welding avoids distortion of the component, an important factor in metal welding of solid geometry, and more so in welding sheet metal.

Compared to traditional processes, with laser welding we obtain aesthetically superior

quality, getting obsolete the work of cleaning and finishing of welding.

Cutting deep-drawn components: With the TRUMPF TruLaserCell 7040, we can make the trimming and the openings of deep-drawn components. Often the processing with traditional punching tools is too

expensive. With the TRUMPF TruLaserCell 7040, we can cut all the required contours in a short time, thus reducing production costs.

Automotive industry:The laser cutting and welding 3D with the TRUMPF TruLaserCell 7040 is used in the automotive industry to process deep-drawn components made of steel or galvanized

steel or other metals. With TRUMPF TruLaserCell 7040, we can cut galvanized steel sheets quickly and to the highest quality level. In addition, the machine allows us to respond optimally to changes and to adapt the component accordingly. This increases

flexibility, a particularly important element for prototype production and pre-production.

Precise and fast die cast laser cutting:Compared to traditional processes such as milling, our 3D laser cutting TRUMPF

TruLaserCell 7040 is a valuable cost-effective alternative for these components (for example die-cast aluminium). We perform the laser cutting of all through holes and

external contours.

MECHANICAL MACHINING

Page 6: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

MECHANICAL MACHINING

Page 7: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

We produce in series sheet metal stamped components and objects.

Our stamping lines have a maximum capacity of 320 tons and a maximum working

table of 2130 x 1370 mm.We make the ordinary and extraordinary maintenance of the dies.

We also make the assembly of the metal stamped components inside assemblies with

electrical and electromechanical elements, delivering the complete product to the

customer.

Sheet Metal Stamping

2D Laser Cutting

We have TRUMPF CO2 laser cutting systems to process stainless steel, steel and

aluminium sheet metal, with automatic sheet metal loading system.

Our laser cutting allows us to achieve perfect quality, even with the thinnest contours, getting edges without any burrs.

With the laser cutting, we make contours of any geometry, assisting the customer in

the design of the workpiece. We make unique pieces, small and large production lots.

MECHANICAL MACHINING

Page 8: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

We have TRUMPF CNC bending systems with electronic control of the bend angle.

The flexibility of our systems allows us to bend profiles of varying length or thickness and objects of high complexity.

The versatility of our systems allows the production of small lots with high standards

of accuracy.

Our wide range of tools allows us to obtain different bending radius and seams.We produce components of varying size and thickness, on which we assemble

electrical and or electronic components of different types.

Bending

Punching

We have TRUMPF automatic punching systems for flexible machining of a wide range of sheet metal products.

In addition to punching, our machines offer the possibility of making deformations or threads. We guarantee a flexible production with tools suitable for various applications, for example for making brackets, rectangular or round cups, roller

folding, ribs, threads, countersinks and other types of sheet metal deformation.

We make unique pieces, small and large production lots.

MECHANICAL MACHINING

Page 9: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

We perform the machining of bars and profiles to manufacture furniture structures and carpentries made of bars and bent tube.

Bars and profiles

Welding and finishing steel and stainless steel

We specialized in TIG and MIG welding of all kinds of steels.

We make sheet metal compositions and welded structures.

We perform the finishing, smoothing and polishing of metals, making products of aesthetic value.

Turning process

We have CNC turning systems with on-board CAM.

We make turning operations for third parties and furnishing components.

We program the machines using the CAM Esprit software, guaranteeing flexibility and quality of the product.We perform assembly of the turned components into our products.

Milling process

We have CNC milling machines. We perform the machine programming using the CAM

Esprit software. We fulfil milling operations with maximum flexibility.

MECHANICAL MACHINING

Page 10: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

We deliver our products painted in a wide range of colours, on customer request.

Painting

Cad 3D

Thanks to our 3D design software Solidworks and Teamdesign we develop product

design and implementation.

Cam 3D

The programming of the machines is carried out by the technical department through

software.

For TRUMPF machines we use the dedicated TruTops software.

For milling machines, we rely on Esprit software.

Measurement

With our Mitutoyo Crysta Plus M 7106 3D coordinate measuring machine we certify the dimensional quality of our products.We offer Quality Check services by issuing documentation that certifies the measurement of the product.

MECHANICAL MACHINING

Page 11: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

Electromechanical series assembly

We are a reference for our customers, ensuring the quality of our products.We seek and realize effective product and process solutions, enhancing their competitiveness.

We offer Quality Check and measurement services.We offer solutions for the management of non-conformities, sorting and repairing components.

There are many benefits for our clients:

Internal costs reduction:

We offer high quality assembly services at very competitive prices.We are a company valued for the great collaboration and service we offer to the customers.

Our wide spaces allow us to assemble large components, relieving the customers

from warehouse costs.

Logistics and production methods:

We apply “Just in Time” methods to our productions according to Lean Manufacturing, in order to quickly satisfy customer needs.

Increased flexibilityWe can assemble small and large production batches.

We relieve our customers from managing human resources during changes in

production volumes.

Quality check and management of non-conformities on assembly components.We guarantee to our customers the quality control on the components, relieving them from the managing of non-conformity and, when it is necessary, from the sorting and

the reworking on defective components.

Testing of assembled units:The quality control and testing of finished and assembled products is part of our standard procedures applied to each order before the delivery to the customer,

verifying the mechanical, electrical and dimensional properties of the product.

ASSEMBLY

Page 12: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

Our problem-solving team at your service

We manage and realize the production processes, ensuring our customers product

quality and respect of delivery times.

We design details according to the Co-design approach, comparing and developing

solutions together with our customers and aiming at continuous product

improvement.

We offer services of Quality Check and measurement, suggesting solutions for the management of non-compliances and offering services for selection and recovery of components.

ASSEMBLY

Page 13: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

We produce customized stainless-steel furnishing and custom-made sheet metal

solutions. Our products are suitable in professional and domestic kitchens, in the food

and pharmaceutical industries and for every other need.

Our experience in designing stainless steel furnishing allows us to build the ideal work

environment around the customer’s needs. We share the design with the customer

transparently in all its phases. We make customized professional and domestic

stainless-steel kitchens, including the installation of built-in appliances, incorporating

them into the furnishings.

Due to our experience in the assembling field, we are specialized in the construction and the equipping of steel and stainless-steel workbenches and testing benches, suitable for the food and medical sectors, according to the principles of ergonomics

and Lean Manufacturing.

Customized steel and stainless-steel furnishing

and kitchen

We support your ideas

We design customized household and professional kitchens and objects, according to

the principles of ergonomics, Lean Manufacturing and space optimization.

FURNITURE

Page 14: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

FURNITURE

Page 15: We are specialized in steel processing, especially for home … · 2018-09-25 · aesthetic value. Turning process We have CNC turning systems with on-board CAM. We make turning operations

MEP di Passaretti Vito & C. snc

S. Maria PlantZona Industriale S. Maria a Terme

63087 Comunanza (AP) - ItaliaPhone: +39 0736 845076Fax: +39 0736 843077

Villa Pera Plant

Zona industriale Villa Pera

63087 Comunanza (AP) – ItaliaPhone: +39 0736 845860Phone:+39 329 7830148Phone: +39 348 476 3877

[email protected]