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Water Treatment Process Technology and Plant Engineering Wasseraufbereitungstechnik GmbH

Water Treatment Process Technology and Plant …...Water, malt and hops The quality of brewing water is crucial for the taste and quality of a good beer. If the malt represents the

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Page 1: Water Treatment Process Technology and Plant …...Water, malt and hops The quality of brewing water is crucial for the taste and quality of a good beer. If the malt represents the

Water Treatment Process Technology and Plant Engineering

Wasseraufbereitungstechnik GmbH

Page 2: Water Treatment Process Technology and Plant …...Water, malt and hops The quality of brewing water is crucial for the taste and quality of a good beer. If the malt represents the

„Water is the principle of all things; all things are created from water and all things return to water.“

(Thales of Miletus)

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Editorial

Dear Customers and Business Partners,

Welcome to our new Chriwa brochure with which we would like to show you our

philosophy and passion for water. I founded Chriwa Wasseraufbereitung as a

young graduate engineer back in 1973 and started selling water treatment plants.

From the very beginning we applied all our expertise to the design of our plants.

The individual requirements of our customers have always been and continue to

be the focus of all activities. Today, I can proudly say that my colleagues, the

entire team and I have established a group of companies that is synonymous with

the special expertise in all areas of water and waste water treatment plant tech-

nology. The centrepiece is Chriwa Wasseraufbereitungstechnik GmbH in Ham-

bühren, located between Celle and Hannover in Germany. We supply water treat-

ment plants to over 90 countries around the world from this location and our

branch offices, distribution and service partners ensure the smooth operation of

all plants supplied by us. Our proximity to Hannover International Airport means

that we are always quickly on site when required. In addition, we support our

customers with software remote maintenance services.

What sets us apart is the fact that we produce our own plants. Filter vessels are

moulded and welded in our production facility, the surfaces are finished and all

components are pre-assembled to form complete treatment plants. Stainless

steel, mild steel and plastics are processed in our production department accor-

ding to international requirements. We can produce vessels to the maximum

transport size and maximum permissible pressure rating.

Today, I am very pleased and grateful to see that together we have gained access

to a global customer base - including well-known companies from the internatio-

nal beverage and food industry. The trustworthy collaboration that we have with

our customers unites us in a strong and enduring partnership.

Peter Christiansen

Peter Christiansen

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What Guides UsCustomer satisfaction with the highest level of quality

Chriwa's philosophy is to combine optimum customer satisfaction with the highest level of quality. We are consistently

developing our process technologies and optimizing plant concepts.

We supply our customers with reliable, sophisticated and robust plants that comply with all international design and

safety standards. These high standards in terms of plant safety prompted us to expand our manufacturing base around

40 years ago to include (pressure) vessel production.

IT technology found its way into our company as early as 1987. Chriwa operates its own powerful data processing system.

In addition to designing and constructing our plants with 3D CAD software, we have developed our own process visuali-

sation and process control programmes that give our customers an overview of the plant operation at all times and

enable online maintenance using special remote programmes.

The continuous modernisation process across all divisions of the company guarantees our customers plant solutions

using state-of-the-art research and development. Our certified quality management as well as the on-going training of

all of our employees contribute to this.

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Know-howTailor-made solutions from a single source

Chriwa is a specialist in water treatment technology for a wide variety of uses and applications.

Business areas:

• Drinkingwater • Freshwater/Brackishwater

• Beverages • Seawater

• Breweries • Industrialwater

• Mineralwater • Processwater

• Food • Powerstations

• Industry • Specialisedplants

With decades of know-how we develop, design and implement tailor-made water treatment plants based on the raw water

quality available in each case and in line with the specific requirements of customers. These plant concepts are designed

to be sustainable. The modular construction of our plants enables them to be adapted to new requirements at any time.

This is efficient and cost-effective.

Innovative strength

Since 2000, successive strategic partnerships have been formed or companies integrated into the

Chriwa Group in order to enhance innovative strength, safeguard know-how and expand busi-

ness areas. For example, this relates to the areas of standard applications in waste water

technology, membrane process technology or the core business of pool water treatment. All

company divisions have been operating independently since 2010 under the umbrella of a

holding company.

The latest developments and research findings are promptly implemented for the benefit of

users. At the same time, this helps conserve resources and benefits us all as well as the envi-

ronment.

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Designing–Developing–ImplementingTailor-made plant design

The design of a plant begins at the source, so to speak, with the analysis of the raw water, an assessment of the requi-

rements at the customer’s premises, an inspection of the surroundings and clarification of the task.

The project planning of a plant is closely linked to the specific demands of our customers based on their production-

specific requirements. Our extensive engineering expertise and our leading edge in process technologies provide solu-

tions that are always finely tuned to industrial applications. Many years of experience in the calculation, design and

planning of plant systems always provide the optimum cost-effective solutions in all process and treatment technolo-

gies.

The structural design is carried out using the latest 3D design software. This ensures optimum utilisation of space

and hygienic plant designs with the minimum amount of dead space, amongst other things. Clear identification of pipe

systems, assemblies or other plant parts after commissioning is also of benefit during maintenance and servicing work.

Made in Germany: We design and produce vessels and equipment ourselves. The individual components of our Chriwa

water treatment plants are fully pre-assembled and tested at our company headquarters in Hambühren. Final installa-

tion is completed on site by our own specialist personnel, to turn-key standard if required.

A clear delivery and service description provides cost transparency and assurance. We organise global shipments

from Germany, prepare the required documentation and are AEO-certified.

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TotalWaterManagementIntegral Solutions

Waste

Wate

r Tre

atm

ent +

Recy

cling

Water Conditioning

Water + Energy Saving + Recycling

Water Treatment

Based on the objective of managing the resource „water” sustainably and economically, the focus at the Chriwa Group is

on an integral solution spectrum.

This technical expertise is consolidated by many years of experience gathered across a wide range of industrial sectors

worldwide. All to our customers’ benefit.

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Multi-layer Filtration

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BeveragesandFoodPure and delicious

In the food and beverage industry, strict regulations govern the purity and safety of food for human consump-

tion. Water is an essential element in their production. Different processes are used that substantially enhance

the product quality depending on the water quality available at the start of the production process.

In the beverage industry, for example, the key factor in the production of soft drinks, lemonades or juices is

excellent and consistent water quality and the product water standards that ensure that the finished product

always has the same taste. Different water treatment processes are used depending on the type of raw water

and hydro-chemical conditions.

Of course, Chriwa's scope of services also encompasses all aspects of industrial and process water technology

in these industries.

Chriwa is a long-standing partner to major international beverage companies.

Frequentlyusedprocesses:

• Disinfection

• Multi-layerfiltration

• Activatedcarbonfiltration

• Membranefiltration

BeveragesandFood

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River Water Filtration 20.000 m3/d

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MineralandTableWaterRecognised quality

Mineral and table water is generally obtained from underground springs. It is bottled at the site of the spring.

The purity must be safeguarded and deviations in mineral content must be minimised. Mineral and table water

in Germany requires official recognition and is defined by the Mineral and Table Water Ordinance.

The water must be treated with different processes depen-

ding on the source so that it always has the desired

quality. For example, elements like iron and manganese

are filtered out or the water is refined using special degas-

sing plants.

Chriwa water treatment plants guarantee to maintain the original purity and composition in compliance with the

Mineral and Table Water Ordinance.

Frequentlyusedprocesses:

• Deferrisation/demanganisation

• Aeration

• Multi-layer&particlefiltration

• Waterdegassing(e.g.CO2, H2S)

• Membranefiltrationandremineralisation(onlyfortablewater)

MineralandTableWaterTreatment

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BreweriesWater, malt and hops

The quality of brewing water is crucial for the taste and quality of a good beer. If the malt represents the soul of

the beer, then the water is its body.

Accounting for over 90 %, water is not just the key ingredient of a beer but is also needed in different qualities

in countless other production and ancillary processes in the brewery.

Chriwa water treatment technologies enable the specific and reliable treatment of different raw water qualities

to achieve optimum brewing and industrial water tailored to the respective process - and with consistent quality

of course. Intelligent processes for water reclamation improve operating efficiency.

Frequentlyusedprocesses:

• Deferrisation/demanganisation • Multi-layerfiltration

• Activatedcarbonfiltration • Ionexchangeprocess

• Ultrafiltration • Nanofiltration

• Reverseosmosis • Disinfection

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Breweries

Reverse Osmosis Filtration and Purified Water Storage

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Desalination Plant for Drinking Water 60.000 m³/d

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SeawaterDesalinationandDrinkingWaterEffective treatment and process technology

Drinking water is the most strictly regulated foodstuff in Europe. The WHO has established a standard that is

based on the EU directives and Drinking Water Ordinances. Chriwa has supplied a variety of drinking water treat-

ment plants to municipal and private waterworks in Germany and abroad according to these and other internati-

onally applicable standards.

The process of seawater desalination has established itself globally as one of the most important technologies

for producing drinking water. Chriwa has been very familiar with this technology for decades and has consistently

developed its plants.

Chriwa offers the perfect solution for any application

specifically tailored to the customer's requirement, such

as containerised plants for mobile use.

Frequentlyusedprocesses:

• DissolvedAirFlotation

• Multi-layerfiltration

• Membranefiltration(e.g.ultrafiltration,reverseosmosis)

• Energyrecovery(e.g.pressureexchangers)

• Remineralisation(e.g.limestonecontactors,calcitefilters)

SeawaterDesalinationandDrinkingWater

3D-based CAD Plant Design

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IndustrialandProcessWater,SpecialisedPlantsSolutions for industry

Industry is reliant on a smooth and uninterrupted water supply. Chriwa produces water treatment plants tailor-

made to the needs of its customers. Examples of the wide variety of applications include process water in the

chemical industry, cooling water in the steel industry, boiler feed water and condensate reclamation in power

stations.

Customer-specific plants ensure the sustainable use of water and energy resources to optimise processes,

reduce costs and protect the environment.

Frequentlyusedprocesses:

• Flocculationandprecipitation

• Multi-layerfiltration

• Fulldesalination

• Electrodeionisation(EDI)

3D CAD Plant Design

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IndustrialandProcessWater

Process Water

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AerobicWasteWaterTreatmentTailor - made Waste Water Treatment Plants

CUSS GmbH (Chriwa Umwelt-Systemtechnik und Service-GmbH) develops solutions with excellent price-perfor-

mance ratios which are specially tailored to the individual situation at hand. For this reason, we have estab-

lished an outstanding reputation and realise a wide range of successful projects over the last 20 years. Whether

it’s for aerobic or anaerobic waste water treatment, with a high degree of automation or simple manual opera-

tion, biogas use and sludge treatment, basic training and intensive courses for operating personnel, we offer an

optimum solution for every demand – one that goes far beyond the particular requirements in this area and

guarantees customer satisfaction.

Aerobic biological complete cleaning in Mozambique, performed in enamelled steel tanks

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AerobicWasteWaterTreatment

Fieldsofapplicationforwastewatertreatment

• Softdrinkindustry

• Breweries

• Dairyindustry

• Distilleries

• Fruitjuiceindustry

• Municipalities

Flexibilityinplantdesign

• Aerobicoranaerobicinwiderangeofdesigns

• Concrete,steelorfilmtanks

• Attentiontoon-siteconditionsandrequirements

• Auditpossibletodeterminequantityandqualityofincomingwastewaterexactly

• Useofstate-of-theart,innovativecomponents

Optionsavailableonrequest

• Increased operating reliability with emergency tanks and integration of intelligent control systems to

minimise human error

• Automatic protection against waste water outside normal limits, such as excessive organic content,

pH values, temperature and chlorine

• Modularexpandableunitsformaintainingthestrictestprocesscriteria

• Sludgetreatmentandbiogasuse

• Intensivecoursesonoperationandplantsupportheldbyourprocessspecialists

• SCADAvisualisation

• Realisationasturn-keyproject

Thebenefits:

• Robustandprovenplanttechnologyforexcellentoperationalreliability

• Lowoperatingcostsduetooptionalenergyrecoveryandreuseoftreatedwastewater

for internal tasks

• Customer-orientedbusinessmodelbuiltonclosecooperationfrominitialenquiry

right up to successful handover and beyond

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UASB Reactor in Croatia

AnaerobicWasteWaterTreatmentEnergy efficiency and biogas production with challenging waste

Anaerobic waste water treatment has become increasingly important in recent years. CUSS has also realised

projects successfully in this field and made a name for itself on the market with its sophisticated concepts and

customer-friendly project process. Especially in industrial sectors with heavily soiled waste water, anaerobic

treatment offers an excellent solution with particular benefits.

Biogas produced by the fermentation of organic materials represents a considerable energy potential for the

generation of electricity and heat. From an environmental and resource-saving perspective, tapping this poten-

tial is of considerable importance.

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AerobeAbwasseraufbereitung

The release of unburned biogas into the atmosphere is prevented, which in turn protects the environment. The

use of biogas replaces fossil fuels and operating costs are reduced significantly.

The use of combined heat and power plants (CHP) in combination with waste water treatment plants is a core

component of our product portfolio and will become even more important in the future. In cooperation with the

customer, we develop a tailored treatment concept embodying our extensive expertise and experience.

AnaerobicWasteWaterTreatment

Benefitsforthecustomer

• Significantreductionofenergycostswhenoperatingwastewatertreatmentplant

• Quickeramortisationtimethankstouseofsecondaryenergysources

• Theanaerobicsludgeproducedcanbesoldasfertiliserorseedingsludgeforotherplants

• Methaneemissionsareminimised,whichcontributestoenvironmentalprotection

• Theanaerobiccleaningreduceswaterpollution,airpollutionandunpleasantodourswhile

minimisingpathogenicgerms

• ThesubstitutionoffossilfuelsreducesCO2emissions

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TreatmentProcessesA wide range with intelligent technologies

The extensive range of Chriwa water treatment technologies enables the individual and reliable treatment of

different raw water qualities. The result is product water perfectly tailored to the respective process. In addi-

tion, intelligent water reclamation processes and well-engineered visualisation and data acquisition systems

provide all the capabilities of modern and economic water management.

Ourexpertiseencompassesallknownmechanical,physical,chemicalandbiologicaltreatmentprocesses,suchasthefollowing:

• Flocculation

• Purification/sedimentation

• Milkoflimetreatment

• Filtration

• Deacidification

• Oxidation

• Deferrisation

• Demanganisation

• Denitrification

• Ammoniaremoval/nitrification

(oxidation/biological)

• Removalofarsenic,fluoride,radon,

radiumanduranium

• Detoxification/decontamination

• Adsorption/desorption

• Ionexchange(softening,decarboni-

sation,fulldesalination),

specialionexchangeprocess

technologies

• Highcapacityspraytower/gas

strippers

• Micro-/ultra-andnanofiltration

• Reverseosmosis

• Degassingsystems(H2S,CH4,etc.)

• Gasimpregnation

• Disinfection(ozone,chlorine,

chlorinedioxide,etc.)

• Biologicalcleaning

• Neutralisation

• Chlorineelectrolysis(tubularcelland

membranetechnology,robust

compactsystem)

• ECA(electro-chemicalactivation)

• Dryfiltration

• Bottlewashwaterrecycling

• Specialwastewaterrecycling/

recovery

• Otherspecialprocesses

TreatmentProcesses

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23

Weofferacomprehensiveandsustainablesystemdesigntakinginto accountalleconomicandecologicalaspects:

• Tailor-madeplantdesignalongwithadurableplantconstruction

• Needsassessmentonsite

• Consultingfordrillingwells

• HygienicplantdesignincompliancewithEHEDG

• Constructionplanningwithstate-of-the-art3D-basedsoftware

• Completepre-assemblyandtestingofthesinglecomponentsinourGermanworkshop

• Focusonwatersavingandenergyrecovery

• Excellentoperationalreliabilityandminimummaintenanceduetoperfectly

coordinatedtailor-madetreatmentprocesses

• Lowoperatingcostsduetoefficientenergyandresourcemanagement

• Focusonthesustainableandenvironmentallycompatibleproductionofdrinkingwater

forapositiveCO2balance

• Aftersalesserviceandmaintenanceforthelifeoftheplantthankstolongstanding

servicepartnersaroundtheworld

• Organisationofglobalshipmentsandpreparationoftherequireddocuments,

AEO-certified

• Financialstrengthtosecurelyhandleandexecuteturnkeyprojects

• Worldwideplantassemblyandcommissioning,bothsupervisionandturnkey

PlantDesignStrong arguments

ChriwaPlantDesign

Chriwa Reverse Osmosis System - Hygienic Design

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ProcessVisualisationUser-friendlylayout

Chriwa and Cuss water treatment plants are put into

operation on site by our technicians and engineers. The

Chriwa process visualisation system ensures transpa-

rency with all processes and operational data acquisi-

tion during normal operation. All relevant processes are

illustrated, logged and evaluated in a variety of statis-

tics. The sophisticated SCADA system (e.g. IGSS or

WinCC) is the basis for our well-engineered visualisa-

tion and operational data acquisition systems.

The user-friendly plant controls are generally operated

via touch panels or centrally via the visualisation on the

control computer. We supply manual to fully automated

plant controls. The constantly controlled processes

always ensure the highest possible product water quality

and plant availability. Internet technology, remote diag-

nostic tools and flexible alarm systems help to ensure

the smooth operation of the plant. Long-term archiving

and a modern reporting system provide an evaluation of

historical data at any time.

ProcessVisualisation

Chriwa SCADA System - Well monitoring

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ServiceandMaintenance

ServiceandMaintenanceFor a lasting partnership

The partnership with our customers lies at the heart of our company philosophy.

With our global After Sales Service we provide all relevant spare and wear parts and take care of the servicing

and maintenance work that is required, also based on a maintenance contract if requested.

Modern process visualisation enables online maintenance using remote diagnosis with the shortest possible

response times. It guarantees the quick resolution of a problem in the event of a breakdown.

Our customers' operating personnel are of course trained on site in accordance with bespoke agreements if

requested.

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QualityManagementEffective and efficient

OurqualitymanagementiscertifiedinaccordancewithDINENISO9001

Excerpt from certificates and memberships:

• ManufacturerqualificationforsteelconstructionDIN18800-7(DINENISO1090)

• CertifiedweldingcompanyTÜV,GSI,SLV,DINISOEN3834-2,13480,

(DINEN729-2)DINEN102043.1+3.2

• VesselandpipelinespecialistPED97/23/EG,DINENISO13480

• Certifiedcompanyinaccordancewith§19lWHG(FederalWaterAct)

• CertificateofsuitabilityforplasticsprocessingDVS

• QualitymanagementDINENISO9001:2008,DetNorskeVeritas

• Certifiedelectricalengineeringandcontroltechnologycompany

• FederalAssociationofGasandWaterCompanies(FIGAWA)

• GermanTechnicalandScientificAssociationforGasandWater(DVGW)

• TÜVNorthSystemsTechnicalInspectionCentre

• AEO(AuthorisedEconomicOperator)forcustomssimplification/safety

• LicenseRussiaSROforprojectengineeringandcivilconstruction

• LicenseUkraineforprojectengineeringandcivilconstruction

QualityManagement

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GlobalPartnersforWaterandWasteWaterTreatmentIn over 90 countries

Our global activities with distribution and service partners in Europe, Central and South America,

Russia and Asia guarantee rapid availability and support at the plant location.

Germany-HeadOffice/FactoryChriwa Wasseraufbereitungstechnik GmbHBruchweg 30 · 29313Hambühren/GermanyPhone: +49 5084 404-0Fax: +49 5084 404-31E-Mail:[email protected] CUSSHeadOfficeChriwaUmwelt-SystemtechnikundServiceGmbHBruchweg 30 · 29313Hambühren/GermanyPhone: +49 5084 9872-900Fax: +49 5084 9872-929E-Mail: [email protected]

ChriwaRussiaChriwa Wasseraufbereitungstechnik GmbHMolodezhnajaUliza13B Büro 1-1404110Volzhsky,VolgogradskayaOblastMobile: +79616658982E-Mail: [email protected]

ChriwaSerbiaChriwa d.o.o.KnezaMihaila611500Obrenovac/SerbiaPhone: +381 118-723324E-Mail: [email protected]

ChriwaIbérica,S.LJesús Castellano GallegosC/Almuñécar,ParcelaR-39POL.IND.JUNCARIL18220ALBOLOTE(GRANADA)/SpainPhone: +34 958491194 Fax: +34 958468877Mobile: +34 615070729E-Mail: [email protected] [email protected]

ChriwaColombiaHéctorSantodomingoVillegasCarrera 13A # 101-74 Apto 202Bogotá - ColombiaMobile: +573134058907E-Mail: [email protected]

ChriwaPeruJorge Abanto BenavidesCalleLosOlivos248Lima27/PeruPhoneandFax:+511 4224848Mobile: +51 994004869 E-Mail: [email protected]

ChriwaBrazilWilian Carlos CecíliaAvenidaJundiaí,417/CentroJundiaí-SP/BrazilPhone: +55114521-8089Mobile: +551198279-0954Skype: wilian.ceciliaE-Mail: [email protected]

ChriwaCaribbeanIslandsRafael S. ScatliffeMabon9vBrazilArubaMobile: +297-5940448E-Mail: [email protected]

SalesandServicePartners

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ChriwaWasseraufbereitungstechnikGmbHBruchweg 3029313Hambühren/Germany

Phone +49 5084 404-0Fax +49 5084 404-31E-Mail [email protected]

www.chriwa.de

Chriwa InternationalSatisfied customers all around the world

Our global sites:

Germany Colombia

Spain Brazil

Serbia Peru

Russia Caribbean Islands

Vietnam

ScanthecodebelowwithyoursmartphoneandlearnmoreaboutChriwa

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