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Wasco Energy Group of Companies
Credit picture: Axel ScmidtNord Stream 2 Pipeline Project
Wasco Subsea and Pipeline Support Unplanned Repair (SPURTM) InitiativeAOG 2019 14th March 2019
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Agenda
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Challenges Faced During Unplanned Repair Scenarios
Subsea & Pipeline Unplanned Repair Initiative (SPURTM)
The Operational Model
Benefits of SPURTM
Typical Pipeline Failure Response
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INSPECTION PLAN
REPAIR EXECUTION
PLAN
MATERIALS / EQUIPMENT PROCUREMENT
OFFSHORE EXECUTION
PIPELINE FAILURE /
SHUTDOWN
INITIAL OFFSHORE
INSPECTION
REPAIR EXECUTION
PIPELINE RE-START
Risk of pipeline failures increasing annually due to:
• Ageing assets;
• Changes to operational conditions;
• Reduced Integrity Management Programs resulting from recent market conditions.
PIPELINE SHUTDOWN PERIOD / LOST PRODUCTION
Existing Risks Factors
PREPARATION
EXECUTION
RESPONSE
IMPACT
• Unknown availability, location, suitability and readiness of in-house spares• Unknown availability, location, suitability and readiness of regional spares• Limited in-house resources to coordinate and manage preparation activities
• Limited availability of in-house engineering resources to coordinate execution• Lengthy procurement process to source, negotiate and obtain necessary equipment
and materials• Schedule constraints often requiring QA and procedural short-cuts/deviations
• Reduced readiness• Prolonged reaction time• Prolonged execution duration
• Increased production downtime• Increased CAPEX / Repair costs• Increased QA / HSE / Environmental Risk
ISOLATED APPROACH
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Wasco SPUR™ Outline Principals
Dedicated Regional Storage Facility
Cross-utilization of Assets Between
Regional Operators
Cost Optimization/Sharing
Between Regional Operators
Dedicated Services/Materials for Fast-Track Execution
Dedicated SPURTM
Response Team
• Region wide collaboration between Pipeline Operators and Service Providers targeted towards:
- Improved preparation and reaction time;
- Improved quality and efficiency of repairs;
- Reduced CAPEX risk;
- Reduced production risk;
- Reduced Quality, HSE and Environmental risk.
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SPUR™ Initiative – Operational Model
DEDICATED REGIONAL SPARES FACILITY
SPARES GAP ANALYSIS
GAPS REVIEWED AGAINST AVAILABLE REGIONAL SPARES
SUPPLIER FRAME AGREEMENTS
SPARES MAINTAINED AT 100% MOBILISATION READY
STATE OF THE ART INVENTORY MANAGEMENT SYSTEM
EQUIPMENT MATERIALS
PREPARATION
SPARES GAP IDENTIFIED?
SPARES GAP REMAINS?
MATERIALS EQUIPMENTSPECIALIST
ENGINEERING
EXECUTION
RESPONSE COORDINATOR WITHIN 24HRS
MATERIALS MOBILISATION
EQUIPMENT MOBILISATION
RESOURCES MOBILISATION
STANDARDIZED PROCEDURES
SUPPORTS DEVELOPMENT OF INITIAL REPAIR STRATEGY
CLOSE-OUT
CLOSE-OUT COORDINATOR DURING CLOSE-OUT
SUPPORTS PROJECT CLOSE-OUT
EQUIPMENT DEMOBILISATION
SPARES REPLENISHMENT
EQUIPMENT REFURBISHMENT
INDIVIDUALLY OR ON COST SHARING BASIS
CRITICAL REGIONAL PIPELINES
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SPURTM
Inventory Management System
• Fast-Response Inventory Management system developed purposely for SPUR™;
• Fast, user friendly navigation via online computer system and/or tablet/smartphone;
• Search by Pipeline or Equipment/Material Type instantly;
• Dedicated 24hr SPUR™ Inventory Management Support Center; 7
Benefits of SPURTM
PREPARATION
EXECUTION
RESPONSE
IMPACT
• Fast and easy access to wider range of critical spares• Spares managed and maintained at 100% readiness for fast execution• Frame agreements in place for expansion of inventory on individual or cost-sharing basis
• Response Coordinator in place for immediate support• Frame agreements in place for fast-track mobilisation of specialist resources• Frame agreements in place for fast-track mobilisation of critical repair equipment• Suite of standardized procedures in place for fast-track execution
• Improved readiness• Improved reaction time• Reduced execution duration
• Reduced Production downtime• Reduced CAPEX• Reduced Environmental Impact
WASCOINTEGRATED APPROACH
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Summary
1. If done correctly, industry collaboration can be a very powerful tool;
2. Current market conditions driving towards industry collaboration;
3. SPURTM model low complexity to implement and execute;
4. SPURTM model easily adaptable to regional requirements;
5. Provides benefit to all parties;
1. Reduced CAPEX risk;
2. Reduced Production Risk;
3. Reduced Quality, HSE and Environmental Risk.
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For more information, visit our website:
www.wascoenergy.com
Alternatively, visit our Drop-in Centre today at Parmelia Hilton Hotel for more information