Warehousing / pergudangan

7/21/2019 Warehousing / pergudangan

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WAREHOUSING

Firman Ramdhana 1102110007

Dimas Tedjo Prabu 1102110035M Febreyhan 1102100169

Inton imarmata 1102110001


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3/33

The

wareho$se iswhere thes$pply chain

hol!s or storesgoo!s#

($nctions o

wareho$singincl$!e) Transportation

consoli!ation *ro!$ct mi+ing

Cross'!oc,ing

Ser"ice

*rotection againstcontingencies

Smoothing


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ECONO-IC .ENE(ITS

Economic bene&ts o wareho$singocc$r when o"erall logistics costsare re!$ce!#

(o$r basic economic bene&ts)/# Consoli!ation an! brea, b$l,

0# Sorting

1# Seasonal storage

2# Re"erse logistics


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/# CONSO3I4ATION 5

.REA6 .U36 In consoli!ation% the wareho$se recei"es

materials% rom a n$mber o so$rces% that arecombine! in e+act 7$antities into a large single

shipment to a speci&c !estination#

A brea,'b$l, operation recei"es a single largeshipment an! arranges or !eli"ery to m$ltiple!estinations#


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.REA6'.U36

*3ANT A .REA6'.U36WAREHOUSE

CUSTO-ER C

CUSTO-ER .

CUSTO-ER A


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0# SORTING

The basic bene&t sorting is to recon&g$rereight as it 8ows rom origin to !estination#

Three types o assortment)

Cross'!oc,ing

-i+ing

Assembly


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The ob9ecti"e o cross !oc,ing) tocombine in"entory rom m$ltiple originsinto a prespeci&e! assortment or aspeci&c c$stomer#

Wareho$se that perorm in'transitmi+ing ha"e the net e:ect o re!$cingo"erall pro!$ct storage an! minimi;ingtransportation cost#


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The ob9ecti"e o assembly is to s$pportman$act$ring operations#

*ro!$cts an! components areassemble! rom a "ariety o secon!'tier

s$ppliers by a wareho$se% oten reerre!to as lead supplier% locate! in close toman$act$ring plant#


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CROSS'4OC6ING

Company AOr

*lant A

Company COr

*lant C

Company .Or

*lant .

4istrib$tioncenter

C$stomer A

C$stomer .

C$stomer C


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C$stomer W

C$stomer

A . C 4

A . C 4

A . C

A .

Transit mi+ingpoint

*ro!$ct 4

*lant A

*lant .

*lant C

-I


13/33

OR4ER ASSE-.3=

Vendor A

Vendor C

Vendor B

?en!or A

?en!or C

?en!or .

Leadsupplier

distribution

center

Assemblyplant

Retaildistribution

center

Retail store


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1# SEASONA3 STORAGE

The !irect economic bene&t o storageis to accommo!ate seasonal pro!$ctionor !eman!#


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2# RE?ERSE 3OGISTICS

*ROCESSING Re"erse logistics incl$!es the

acti"ities to s$pport)

Ret$rns managementReman$act$ring an! repair

Remar,eting

Recycling

4isposal


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Ret$rns management is !esigne! to acilitatethe re"erse 8ow o pro!$ct that !i! not sell#

Reman$act$ring an! repair acilitate there"erse 8ow o pro!$ct ollowing its $se$l

lie# Remar,eters $se coor!ination an! re"erse

8ow to resell pro!$ct#

Recycling ret$rns pro!$ct ollowing its $se$llie so that they can be e:ecti"ely re$se!#

When material cannot be e:ecti"ely re$se!% itstill may re7$ire re"erse logistics to !isposeo it in the appropriate lan!&ll#


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SER?ICE .ENE(ITS

/# Spot'stoc,ing

0# ($ll line stoc,ing

1# ?al$e a!!e! ser"ices


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/# S*OT STOC6ING

Spot stoc,ing is typically $se! to s$pportc$stomer accommo!ation#

-an$act$rers o highly seasonal pro!$cts oten

spot'stoc,#

Un!er this concept% select in"entory is spot-stocked in a local market warehouse inanticipation o respon!ing to c$stomer nee!!$ring the critical sales perio!#


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0# (U33 3INE STOC6ING

The !i:erence between spot'stoc,ing an! $llline stoc,ing is the !egree an! !$ration owareho$se $tili;ation#

A spot stoc,ing strategy wo$l! temporarilywareho$se a narrow pro!$ct assortment in alarge n$mber o wareho$se or a limite! timeperio!#

The $ll line stoc,ing wareho$se impro"eser"ice by re!$cing the n$mber o s$ppliers#


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1# ?A3UE A44E4

SER?ICES @?AS Cross !oc, C$stomer ret$rns Home !eli"ery In transit merge 6an .an 6itting 3abeling 3ot control -ass

c$stomi;ationBpostponement

Or!er $l&llment *ic, *ool !istrib$tion Repair Ret$rnable container Re"erse logistics Specialty pac,aging Store s$pport


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WAREHOUSE O*ERATIONS

Han!ling

Han!ling e7$ipment

Han!ling acti"ities)

Recei"ing

In'Storage han!ling) Transer an! selection

Shipping


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Storage

Stoc, location

Wareho$se management system @W-S

Type)

Acti"e storage) 7$ic, mo"ement 5 8e+ibility@maintain minimal in"entory in storage

E+ten!e! storage @ma+im$m space $tili;ation


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Storage *lan .ase! on *ro!$ct-o"ement

Re!ei"in# do!$s

hi in do!$s

tora#e s%a!e &or 'o()

"o'ume %rodu!t

tora#e s%a!e &or 'o()

"o'ume %rodu!t

ta#in#

and !ross

do!$ area

tora#e s%a!e &or hi#h)

"o'ume %rodu!t


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WAREHOUSE

OWNERSHI*ARRANGE-ENTS (actors to consi!er Thro$ghp$t "ol$me

Stability o !eman!

4ensity o mar,et area to be ser"e!

Sec$rity an! control nee!s

C$stomer ser"ice nee!s

-$ltiple $se nee!s o the &rm


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/# *RI?ATE WAREHOUSE

Typically operate! by the &rm owning thepro!$ct#

-ore 8e+ibility since operating policies% ho$rs%

an! proce!$res#

3ess costly

The $se o pri"ate wareho$sing is !ecline#


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0# *U.3IC WAREHOUSE

Rationale or *$blic Wareho$sing

3imite! capital in"estment

(le+ibility

Economic o scale

*$blic wareho$sing)

General merchan!ise @electronics% paper% oo!

Rerigerate! @chemical pro!$ct% me!ical Special commo!ity @b$l, material

.on!e! @license! by go"ernment

Ho$sehol! goo!s an! $rnit$re


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1# CONTRACT

Combine characteristics o pri"ate an!p$blic#

Compensation or seasonality inpro!$cts#

Increase! geographical co"erage#

Ability to test new mar,ets#

-anagerial e+pertise an! !e!icate!reso$rces#

3ess strain on the balance sheet#

*ossible re!$ction o transportation costs


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WAREHOUSE 4ECISIONS

Site selection @wareho$se location)

Ser"ice a"ailability

Cost @lan! cost

E+pansion

Utilities

4esign)

The n$mber o 8oors

C$bic capacity

$tili;ation

*rotection

Eciency


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.asic wareho$se !esign

Produ!t &'o(

Recei"ing area

Recei"ing area

Recei"ing area

Recei"ing area

.$l,storage

area

Rac,storage

area


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WAREHOUSE 4ECISIONS

*ro!$ct'mi+ analysis

E+pansion

-aterial han!ling 3ayo$t)

Si;ing

Wareho$se management systems @W-S)

4iscrete selection) a speci&c c$stomeror!er @critical content or!er

Wa"e selectionB batch selection) allc$stomer or!er#


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3ayo$ts

Tru!$ Re!ei"in#

tora#e areae'e!tion area

Tru!$ hi%%in#

Tru!$ Re!ei"in#

Tru!$ hi%%in#

Remote

stora#e

e'e!tion &rom stora#e

a'on# 'ine


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Core functionality:

Re!ei"in#

Put)a(ay

*y!'e)!ount

Pi!$

Tas$ mana#ement

+ua'ity ana'ysis

Re%'enishment

Pa!$,%%ortunisti! !ross)do!$

In"entory !ontro'

-or$ order mana#ement

shi%

Advanced functionality:

.ard mana#ement

/abor mana#ement

-arehouse o%timiation

a'ue)added ser"i!e

P'anned !ross)do!$

Returns mana#ement

-M

Interace systems @mi!!leware

ER*DT-SD-aterial han!lingDS$pply chain planningsystems


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WAREHOUSE 4ECISIONS

Acc$racy an! a$!its) cycle co$nting

Sec$rity

*ilerage

4amage

Saety an! maintenance

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Warehousing / pergudangan