Ward Product Selector

January 2005 P273

Cl/SfB (23) Rh2

ProductSelectorI N S U L AT E D R O O F & WA L L PA N E L S

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Hills Electrical, Edinburgh (IP1000 Trapezoidal – Slate Grey)

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Contents

Product Range 4

Product Application

Insulated Roof & Wall Panels

Ward Roof Panels

Trapezoidal IP1000 8

Low Pitched or Curved DR1000 10

Topdek 12

TopCurve 14

TopSeam 16

Ward Wall Panels

Flat Stucco, T&G Rib,

Shadow Rib & Mini Rib 18

Trapezoidal IP1000 26

Profile Rib DR1000W 28

Architectural Features 30

Rainwater Systems

Flashings

Louvres

Ancillary Components

Ward Engineered Solutions

Ward RoofLow Pitched or Curved DR1000LPCB Approved

Ward RoofTrapezoidal IP1000LPCB Approved

Ward WallTrapezoidal IP1000LPCB Approved

Ward WallProfile Rib DR1000WLPCB Approved

The Ward Firesafe™ product range provides

exceptional performance in fire situations.

Ward Firesafe™ products are approved by the Loss

Prevention Certification Board (LPCB) to LPS 1181.

The Ward Firesafe™ product range complies

with the requirements of Building Regulations Part L2

(England & Wales) and Building Standards Part J (Scotland).

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Ward Insulated Panels for Roofs & WallsProduct Range

Ward RoofTopSeamLPCB Approved

Ward RoofTopdek/TopCurveLPCB Approved

Ward WallFlat StuccoDW600/900/1000ALPCB Approved

Ward WallMini RibDW600/900/1000DLPCB Approved

Ward WallShadow RibDW1000CLPCB Approved

Ward WallT&G RibDW600/900/1000BLPCB Approved

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Ward LPCB Approved Product RangeInsulated Roof Panels

PRODUCT APPLICATION CORE LPS 1181†

Trapezoidal IP1000

Nilflam™

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Nilflam™

Nilflam™

Low Pitch/Curved DR1000

Topdek/TopCurve/TopSeam

Ward Roof – Trapezoidal PanelIP1000 is a through fixed roofpanel, which can be used for allbuilding applications where theroof slope is 4° or more. Alsosuitable to support roof tileconstruction.

Ward Roof – Low Pitch DR1000Panel is a secret fixed roof panel,which is suitable for all buildingapplications where the finishedroof slope is 1° or more. May alsobe used in curved roofedapplications.

Ward Topdek is a Pre-engineeredInsulated Membrane RoofdeckSystem designed for flat or pitchedroof applications above 0.7°roofslope. Ward TopCurve issuitable for curved roofs with aradius greater than 70 metres.Ward TopSeam provides aaesthetic standing seam option.

† See Ward technical data sheets for construction details relevant to each fire application.

What is LPS 1181?

LPS 1181 is a large scale fire test used aspart of LPCB approval to show thatcombustible linings and composite panelswill not make a significant contribution tofire growth. This represents the earlieststage of a fire before the room orcompartment is fully involved in the fire.Composite panels that have passed thistest are currently given the Grade Bdesignation in the LPCB list of approvedfire and security products and services.

The test comprises building an openended enclosure (approximately the sizeof a domestic garage) from the compositepanels with a timber crib located in onecorner. It tests not only the panels, butalso the jointing methods and supportingsystem as well. This gives a more preciseevaluation of true fire performance thanthe small scale reaction to fire tests usedby regulators, such as the surface spreadof flame and fire propagation tests.

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Ward LPCB Approved Product RangeInsulated Wall Panels

Trapezoidal IP1000

Profile Rib DR1000W

Flat Stucco DW600/900/1000A

T&G Rib DW600/900/1000B

Shadow Rib DW1000C

Mini Rib DW600/900/1000D

Ward Wall – Trapezoidal PanelIP1000 is a through fixed panelwhich can be laid horizontally orvertically and is suitable for allbuilding applications.

Ward Wall – Profile Rib DR1000WPanel is a through fixed wall panel,which can be used vertically inapplications where a secret fixpanel is desirable.

Ward Wall panels are secret fixedwhich can be laid horizontally orvertically and are suitable for wallsfor all building applications exceptwhere there are low temperatureinternal conditions.

Nilflam™

Nilflam™

Nilflam™

PRODUCT APPLICATION CORE LPS 1181†

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Nilflam™ Core

The Ward Firesafe™ range is approved bythe Loss Prevention Certification Board(LPCB) to LPS 1181. Firesafe™ panelshave a Nilflam™ core which has beenspecially formulated to provide thefollowing benefits:

• Stable protective char

• No flash over

• No flame spread

• No fire propagation

In addition Ward roof and wall systemsare mechanically fixed to themain/secondary frame of the building tomitigate the possibility of prematurecollapse.

Dimensions & Weight

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Ward Roof – Trapezoidal IP1000

Ward Roof - Trapezoidal

Panel Side Lap

Panel End Lap

Ward Rooflight – Trapezoidal

150 mm

1000 mm cover width333 mm 333 mm 333 mm

AB

Application

The Ward Roof - Trapezoidal Panel IP1000is a through fixed roof panel, which canbe used for all building applications wherethe roof slope is 4° or more. Also suitableto support roof tile construction.

A - core thickness (mm) 80 100

B - overall dimension (mm) 115 135

Weight kg/m2 0.5/0.4 steel 11.5 12.30.7/0.4 steel 13.4 14.20.7/0.5 alum. 7.2 8.0

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Available Lengths

Standard lengths 1.8 to 12 metres. 12 to29 metres can be supplied but are subjectto a transport surcharge. Panels less than1.8m long can be supplied but are subjectto extra charge.

Materials – Steel

Coatings – External Weather Sheet

• HPS200: A combination of an advanced200 micron thick coatingsystem with the exclusive Scintilla finishapplied to the weatherside of the panel,on Galvalloy hot-dip alloy-coated steelsubstrate (–~95% Zn/5% Al). Designed toprovide superior durability, colour stabilityand enhanced corrosion resistance.

• PVDF: 27 micron thick stovedfluorocarbon coating on Galvatite hot-dipped steel substrate which hasexcellent colour stability even attemperatures as high as 120°C.

Coatings – Internal Liner Sheet

• Standard internal facing is whitepolyester coated.

This product is also available in aluminium,please contact Ward for further details.

Performance

Thermal Insulation

Acoustics

All Ward Roof - Trapezoidal panels IP1000 have a single figure weighted sound reduction Rw = 25dB.

Sound Reduction Index (SRI)

Frequency Hz 125 250 500 1k 2k 4k

SRI dB 17.2 20.0 23.2 23.4 23.2 40.5

PanelU value W/m2K

Thickness CFC Freemm l = 0.020

80 0.25100 0.21

U - Thermal transmittance W/m2Kl - Long-term Thermal conductivity W/mK

Carland, Darlaston, West Midlands

Panel Length

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Ward Roof – Low Pitch or Curved DR1000

Dimensions & Weight

Application

Ward Roof - Low Pitch or Curved PanelDR1000 is a secret fixed roof panel,which is suitable for all buildingapplications where the finished roof slopeis 1° or more, it can also be used incurved roofed applications. to supportroof tile construction.

Ward Roof - Low Pitch or Curved


A

Panel End Lap

85 mm

25

75

B

Panel Side Joint

A - core thickness (mm) 80 100


Weight kg/m2 11.8 12.7

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Materials – Steel


• HPS200: A combination of an advanced200 micron thick coating system with theexclusive Scintilla finish applied to theweatherside of the panel, on Galvalloyhot-dip alloy-coated steel substrate(–~95% Zn/5% Al). Designed to providesuperior durability, colour stability andenhanced corrosion resistance.





Performance

Thermal Insulation

Acoustics

All Ward Roof - Low Pitch or Curved DR1000 panels have a single figure weighted soundreduction Rw = 25dB.

PanelU value W/m2K


80 0.25105 0.20


Available Lengths

Standard lengths 1.8 to 18 metres.18 to 29 metres can be supplied but aresubject to special transport arrangementsand surcharge. Panels less than 1.8m longcan be supplied but are subject to extracharge. Snap caps are included in the panelprice, extras can be supplied at extra cost.

Panel Length

Dome Rooflights Interlay Rooflights



SRI dB 17.2 20.0 23.2 23.4 23.2 40.5

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Ward Roof – Topdek

Dimensions & Weight

Big Yellow, London Bow

Application

Ward Topdek Insulated Single-Ply RoofdeckSystem can be used on flat, pitched orcurved roofs with a minimum roof pitch of1:80 (0.72°) or minimum radius of 70metres.

1000mm cover width

200mm 200mm 200mm 200mm 200mm

60mm

38mm

A - core thickness nominal (mm) 80 100


Weight kg/m2 1.2mm single ply membraneStandard 0.7mm steel deck

12.55 13.39

End Lap Detail

Side Lap Detail

Site weldedmembrane strip

Fastener

2 x Ø 4mmButyl sealant ref:

SX0400BG

A B

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Materials

External and Internal Facings

• External high performance single ply1.2mm thick PVC membrane.

• Internal deck sheet thickness 0.7mm.Other thicknesses are available forspecific project specification(s).

Internal Deck Substrate Specifications

• Galvatite, hot-dipped zinc coated steel toGrade Fe E220G to BS EN 10147with a Z275 zinc coating.

Internal Coating Specifications

• Lining Enamel: 22 micron thick coatingdeveloped for use for the internal facingof insulated panels.Standard colour is bright white with aneasily cleaned surface. Other coatingsare available on request subject to aminimum quantity.

Performance

Thermal Insulation

Acoustics

All Ward Topdek panels have a single figure weighted sound reduction Rw = 25dB.

PanelU value W/m2K


80 0.25105 0.19


National Railway Museum, York

Available Lengths

Standard lengths 1.5 to 16 metres. Panelsto 8 metres may be man handled, abovethis length consideration must be given tolifting methods. Panels less than 1.5m longcan be supplied but are subject toadditional charge.



SRI dB 17.9 18.1 17.4 23.2 30.4 40.3

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Ward Roof – TopCurve

Dimensions & Weight

TopCurve is particularly suitable for the retail sector

Application

Curved Roofs – Ward TopCurve RoofdeckSystem can be used on all buildingapplications featuring a curved roof with aradius greater than 70 metres.




12.55 13.39

1000mm cover width

200mm 200mm 200mm 200mm 200mm

60mm

38mm

End Lap Detail

Side Lap Detail


Fastener


SX0400BG

A B

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Materials


• External high performance single ply1.2mm thick PVC membrane.






Performance

Thermal Insulation

Acoustics

All Ward TopCurve panels have a single figure weighted sound reduction Rw = 25dB.

PanelU value W/m2K


80 0.25105 0.19


TopCurve is suitable for curved roofs with radii greater than 70m

Available Lengths




SRI dB 17.9 18.1 17.4 23.2 30.4 40.3

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Ward Roof – TopSeam

Dimensions & Weight

Application

Ward TopSeam is a site-applied PVCstanding seam which enhances the visualappearance of the roof. TopSeam can beapplied to any Topdek or TopCurveapplication.

Hove Technology Park. Architect: The Miller Bourne Partnership

1000mm cover width

200mm 200mm 200mm 200mm 200mm

60mm

38mm




12.55 13.39

End Lap Detail

Side Lap Detail


Fastener


SX0400BG

A B

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Materials


• External high performance single ply1.2mm thick membrane.

• Site applied PVC standing seam.






Performance

Thermal Insulation

Acoustics

All Ward TopSeam panels have a single figure weighted sound reduction Rw = 25dB.

PanelU value W/m2K


80 0.25105 0.19


TopSeam standing seam

Available Lengths




SRI dB 17.9 18.1 17.4 23.2 30.4 40.3

Ward Wall - Flat Stucco Ward Wall - T&G Rib Ward Wall - Shadow Rib Ward Wall - Mini Rib

Fort Kinnaird Retail Park (Ward Wall Flat Stucco)18

Application

Ward Wall panels are secret fixed panelswhich can be laid horizontally or verticallyand are suitable for walls for all buildingapplications.

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600/900/1000mm cover width

Ward Wall - Flat Stucco (DW600/900/1000A)


1000mm cover width


Ward Wall - Mini Rib (DW600/900/1000D)

Ward Wall - T&G Rib (DW600/900/1000B)

Ward Wall - Shadow Rib (DW1000C)

Vertical Panel Joint

Horizontal Panel Joint

Thickness (mm) 70 80 100

Weight kg/m2 0.7/0.4 steel 12.5 12.9 13.7

0.7/0.4 alum. 6.4 6.8 7.6

Dimensions & Weight

Wilstead Business Park, Bedford (Ward Wall DW1000D in Celestia Aurora and Delphi)

Plan View

Side Elevation

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Ward Wall – Flat Stucco, T&G Rib, Shadow Rib, Mini Rib

Performance

Thermal Insulation

Available Lengths

Standard lengths 1.8 to 12 metres. Panelsless than 1.8m long can be supplied and aresubject to an extra charge.

These panels cannot be end lapped.

PanelU value W/m2K


70 0.3480 0.2790 0.23

U- Thermal transmittance W/m2Kl- Long-term Thermal conductivity W/mK

Kirkleatham Innovation Centre, Teeside (Ward Wall DW1000D Mini Rib)

Dixons Motors, Thorne, South Yorkshire(Ward Wall DW1000D Mini Rib – MetallicSilver) Architect: Bond Bryan Partnership

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Daewoo, Stockport (Ward Wall DW1000C Shadow Rib)Architect: Austin-Smith: Lord

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Tipton Sports Centre, West Midlands (Ward Wall DW1000A Flat Stucco – Metallic Silver)

Materials – Steel


• HPS200: A combination of an advanced200 micron thick coating system with theexclusive Scintilla finish applied to theweatherside of the panel, on Galvalloyhot-dip alloy-coated steel substrate (–~95%Zn/5% Al). Designed to provide superiordurability, colour stability and enhancedcorrosion resistance.





Acoustics

All Ward Wall panels have a single figure weighted sound reduction Rw = 25dB.

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Tesco Distribution Centre, Milton Keynes(Ward Wall DW1000C Shadow Rib)



SRI dB 20.1 21.1 24.6 24.9 29.6 38.0

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Ward Wall – Flat Stucco, T&G Rib, Shadow Rib, Mini Rib

Prolog 2, Annesley, Nr. Nottingham (Ward Wall DW1000D Mini Rib)

Fort Kinnaird Retail Park (Walls: Ward Wall DW1000A Flat Stucco)

Appleyard Motors, Bradford, West Yorkshire(Ward Wall DW1000D Mini Rib) 25

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Ward Wall – Trapezoidal IP1000

Dimensions & Weight

Application

Ward Wall - Trapezoidal IP1000 Panel is athrough fixed panel which can be laidhorizontally or vertically and is suitable forall building applications.

Ibrox Business Park, Glasgow (Celestia Finish) Architect: Clyde Design Partnership

Ward Wall - Trapezoidal


AB

Panel End Lap

Panel Side Lap

A - core thickness (mm) 60 70 80 100

B - overall dimension (mm) 95 105 115 135

Weight kg/m2 0.5/0.4 steel 10.7 11.1 11.5 12.30.7/0.4 steel 12.6 13.0 13.4 14.20.7/0.5 alum. 6.4 6.8 7.2 8.0

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Available Lengths

Standard lengths 1.8 to 12 metres. 12 to 29 metres can be supplied but aresubject a transport surcharge. Panels lessthan 1.8m long can be supplied but aresubject to extra charge.

Materials – Steel


• HPS200: A combination of an advanced200 micron thick coating system with theexclusive Scintilla finish applied to theweatherside of the panel, on Galvalloyhot-dipalloy-coated steel substrate (–~95%Zn/5% Al). Designed to provide superiordurability, colour stability and enhancedcorrosion resistance.





Performance

Thermal Insulation

Acoustics

All Ward Wall - Trapezoidal IP1000 panels have a single figure weighted sound reductionRw = 25dB.

Panel Length

PanelU value W/m2K


60 0.3370 0.2880 0.25100 0.21




SRI dB 17.2 20.0 23.2 23.4 23.2 40.5

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Ward Wall – Profile Rib DR1000W

Dimensions & Weight

Application

Ward Wall - Profile Rib DR1000W WallPanel is a secret fixed wall panel, whichcan be used in vertical applications.

Ibrox Business Park, Glasgow (Celestia Finish) Architect: Clyde Design Partnership

Ward Wall - Profile Rib

Side Joint

End Lap


AB

A - core thickness (mm) 60 70 80 100

B - overall dimension (mm) 95 105 115 135

Weight kg/m2 0.5/0.4 steel 10.9 11.4 11.8 12.7

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Available Lengths

Standard lengths 1.8 to 18 metres.18 to 29 metres can be supplied but aresubject to special transport arrangementsand surcharge. Panels less than 1.8m longcan be supplied but are subject to extracharge. Snap caps are included in the panelprice, extras can be supplied at extra cost.

Panels may be produced with a 65mm cutback or with a flush end to suit cill details.Where panel laps are required, 100mm cutback is supplied.

Materials – Steel


• HPS200: A combination of an advanced200 micron thick coating system with theexclusive Scintilla finish applied to theweatherside of the panel, on Galvalloyhot-dip alloy-coated steel substrate (–~95%Zn/5% Al). Designed to provide superiordurability, colour stability and enhancedcorrosion resistance.





Performance

Thermal Insulation

Acoustics

All Ward Wall - Profile Rib DR1000W panels have a single figure weighted sound reductionRw = 25dB.


Frequency Hz 63 125 250 500 1k 2k 4k 8k

SRI dB 14 14 19 24 27 34 43 52PanelU value W/m2K


60 0.3370 0.2980 0.25100 0.21


Panel Length

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Architectural Features & Ancillaries Components

ApertureUnits

Insulated Valley Gutters(membrane lined)

RainwaterPipes

Rain ScreenPanels

Flashings

ColumnCasings

Bonded Facia Panels

Complimentary architectural features & ancillary components to integrate with the Ward rangeof insulated roof and wall panels are available from specialist suppliers. Please contact Wardfor further details.

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LouvredDoor

Pre-formedInsulatedPanels

Facia Gutters

Insulated Boundary WallGutter (membrane lined)

Ridge VentilatorsBullnoses

Louvres

Ward Insulated Panels Limited

Sherburn, MaltonNorth Yorkshire YO17 8PQ United Kingdom

Tel: 01944 710591Fax: 01944 710777Email: [email protected]

wards.co.uk

Due to our continuing policy of development and improvement we reservethe right to alter and amend the specification as shown on this literature.

Ward Roof & WallTrapezoidal

Trapezoidal roof and wall panels provideeconomy and fast build. Can be laidhorizontally or vertically in wallapplications.

Ward RoofLow Pitch or Curved

Insulated panels designed specifically for commercial and industrial buildings. The concealed fixing method provideshigh weather performance reliability.

Ward TopdekInsulated Roofdeck System

Factory pre-engineered single fixmembrane deck system for applicationson flat, pitched or curved roofs.

Ward WallA distinctive range of insulated wallpanels available in four external designs– Flat Stucco, T&G Rib, Shadow Rib andMini Rib.

Documents

Ward Product Selector