Wallis Earthing

E a r t h i n g & L i g h t n i n g P r o t e c t i o n

P r o d u c t C a t a l o g u e

A. N. WALLIS & Co. Ltd

Greasley Street, Bulwell, Nottingham, East Midlands, NG6 8NG, United Kingdom

Tel +44 (0) 115 927 1721 • Fax +44 (0) 115 875 6630

e-mail [email protected] • Website www.an-wallis.com FM 73972

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J0902003 Cover 2008 10/12/08 10:35 Page 1

A. N. WALLIS & Co. Ltd • Tel +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com

Welcome to our

latest Earthing

& Lightning

Protection catalogue

We hope you will find your

catalogue both informative

and easy to use. We have

included much more

information within the tables

and drawings to help you

select the products you require.

There are both new products and a wider selection of

existing ranges included within this new catalogue.

Many existing Wallis products have undergone design

changes which have improved their mechanical

performance and resistance to corrosion.

Wallis Earthing & Lightning Protection materials supplied

from our manufacturing facilities in Nottingham, UK are

used on projects throughout the world.

Hospitals in Kuwait, telecoms towers in Thailand, schools in

Oman, railways in Hong

Kong, residential towers

in the UAE, petro

chemical facilities in

Malaysia and

substations in Saudi

Arabia all use Wallis

Earthing & Lightning

Protection.

We are constantly working

to improve our literature, so

if you have any suggestions

for us to improve this

catalogue in the future, we

would be pleased to hear

from you.

Wallis Cat 08 Pt1 Singles.qxp 10/12/08 12:42 Page 2

A. N. WALLIS & Co. Ltd • Tel +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com0

CONTENTS

A. N. WALLIS & Co. Ltd • Tel +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com 1

Introduction 2 – 3

Product Locator 4 – 5

Alphabetical Product Index 6 – 8

Earthing 9 – 40

Lightning Protection 41 – 86

Conductors 87 – 104

Fasteners & Fixings 105 – 111

Part Number Index 112 – 115

How to Order 116



A commitment to excellent customer service also drives whatwe do. Part of this is ensuring that we maintain good stocklevels so you can rely on same-day despatch for many of ourproducts.

Welcome to Wallis

INTRODUCTION

Founded over 60 years ago, we have a long tradition ofproviding first class earthing and lightning protectionproducts. What’s more, we believe we have as wide a rangeof products as can be found in the industry.

We also deliver reassuring levels of quality. All of ourequipment is designed, manufactured and tested to meetBritish, European and International standards at our ownfacilities in Nottingham, UK, which include a non-ferrousfoundry and machine shops. We are quality approved andaccredited to BS EN ISO 9001:2000.



Using This CatalogueThis catalogue is designed to be as easy touse as possible. To help find the productyou need, there is an alphabetical productindex, a part number index and a productlocator. Every product featured has its owntechnical and application drawings and adetailed product table. Materialsspecifications are also included.

With extensive experience and technical expertise, we can alsodesign and advise on earthing and structural lightning protectionschemes to suit individual requirements. We have designed andsupplied materials for projects including high-rise commercialand residential buildings, bridges, telecommunicationinstallations, transmission lines and substations.

Such is our reputation for high standards that Wallisequipment is used around the world, including the MiddleEast and Far East, with stocking distributors in key areas.

If you’ve selected Wallis for structural lightning protectionproducts, why not make us your choice for exothermicwelding and surge protection equipment too.

The Wallis Cu-nnect exothermic welding system is a simple,economical method of making permanent, very high qualityelectrical connections mainly between copper to copper orcopper to steel. The system is completely portable andrequires no outside source of power or heat.

We also offer a comprehensive range of surge protectiondevices for mains power, data, signal and telephone lines, toprotect sensitive electronic equipment from damage causedby transient over-voltages.

Please contact our sales office for further details.

Product Name

Dimensions

Part Number -Full Index See Pages 112 to 115.

Material -Specification& Finishes

ApplicationExample

TechnicalDrawing

ProductIllustration

ProductChapter

INTRODUCTION

Product Section


PRODUCT LOCATOR


THIS ILLUSTRATION IS NOT INTENDED TOREPRESENT A LIGHTNING PROTECTION OREARTHING SYSTEM CONFORMING TO ANYRELEVANT SPECIFICATION, STANDARD ORCODE OF PRACTICE


PRODUCT LOCATOR


Item Product Page

1 Bare Copper Tape 90 2 Bare Aluminium Tape 963 PVC Covered Tape 91, 964 Solid Circular Conductor 98, 995 Bare Stranded Copper Conductor 1006 PVC Insulated Stranded

Copper Conductor 1017 Conductor Fixings 48-51, 64-658 Strike Pads / Interceptor Plates 799 Square Tape Clamps 5710 Bi-Metallic Connectors 60, 6811 Test Clamps 58-5912 ‘MV’ Clamps 6613 Bonding Clamps 60-61, 68-71

Item Product Page

14 Air Terminal Fixings 45-47, 62, 72-74

15 Slate Holdfasts 1516 Air Terminals 44, 62, 7217 Earth Rods 12, 14, 16,

18-1918 Earth Rod Clamps 2119 Earth Rod Clamps 2020 Earth Inspection Housings 27-2921 Earth Plates & Lattice Mats 2522 Earth Rod Couplings 13, 15, 1723 Earth Bars & Disconnecting Link 32-3324 Flexible Copper Braid Bonds 3625 Earth Bonding Points 31

KEY


ALPHABETICAL PRODUCT INDEX


‘G’ Type 21‘MV’ Type 66‘U’ Bolt 22Interface Test 67Metalwork Bonding 68Multi-Purpose ‘B’ Bonds 70Oblong Test 58Parallel Groove 35Plate Type Test 59Screw Down TestSplit Connector 23Square Cable 77Square Tape 57‘T’ Connector 66Tower Earth 35, 70, 78

Cleaning Solution 55Clips

Adhesive DC 54Bitumen Felt DC 55Metallic Cable 76Metallic Conductor 64Metallic DC 48Non-Metallic DC 49Non-Metallic DC with Plug 50Non-Metallic Down Conductor 65One Hole 64Push-In Roof Conductor 65Tape 51Weldable DC 53

Compound, Low-Resistance Earthing 26Compression Connectors

‘C’ Crimp 38Terminals 39, 40

ConcreteBases 86Earth Inspection Housings 29

ConductorsSolid Circular 98-99Stranded Copper 100-103

Connectors‘C’ Crimp 38‘T’ Clamp 66Bi-Metallic 60, 68Cable to Tape 78Solid Circular to Tape 67Universal Cable 77

Copperbond Earth Rods 12Copper Bars 94Copper Conductors

Solid Circular 98-99Stranded 100-103

Copper BraidsFlat 95Round 104

Copper Nails, Round Head 111Copper Tapes

Bare 90Green & Yellow PVC Insulated 92Lead Covered 92LSOH Covered 92Perforated Bare 97PVC Covered 91Tinned 93

CouplingsRod to Cable 74Rod to Tape 47Threaded 13

CountersunkMachine Screws 110Wood Screws 109

Coupling Dowels 15, 17Crimp Connectors 38Cross-Profile Galvanised Steel Earth Rod 19

A‘A’ Clamps 20Adhesive DC Clips 54Air Rod Brackets, Side Mounting 47Air Rod Saddles

Cable 74Flat 46Free-Standing 85Light Duty 45Multi-Purpose 62Ridge 46

Air Rods 44, 62, 72, 84Air Terminal Saddles

Cable 74Flat 46Free-Standing 85Light Duty 45Multi-Purpose 62Ridge 46

Air Terminals 44, 62, 72, 84Aluminium Conductors, Solid Circular 98-99Aluminium Tapes 96Anti-Vandal

Cable Guards 103Tape Guards 97

B‘B’ Bonds 60, 69, 70Back Plate Holdfasts 56Bare

Aluminium Tapes 96Copper Flat Braids 95Copper Round Braids 104Copper Tapes 90Hard Drawn Copper Bars 94Perforated Copper Tape 97Solid Circular Conductors 98-99Stranded Copper Conductors 100

Bentonite 26Bi-Metallic Connectors 60, 68Bitumen Felt

DC Clips 55Roll 82

Blocks, Earth 34Bonding Clamps

‘B’ Bonds 60Circular ‘B’ Bonds 69Metalwork Bonding 68Multi-Purpose ‘B’ Bonds 70Parallel Groove 35Rainwater Pipe 61, 69Tower Earth 35, 70, 78Watermain Pipe Bond 61

Bonding Points 31Bosses, Earth 34Brackets, Side Mounting Air Rod 47, 73Braid Bonds 36Braids

Flat 95Round 104

C‘C’ Crimp Connectors 38Cable Guards, Anti-Vandal 103Cable Shoes 74Cable to Tape Connectors 78Circular ‘B’ Bonds 69Circular Conductors 98-99Circular Conductor Shoes 71Clamps

‘A’ Type 20‘B’ Bonds 60




DDC Clips

Adhesive DC 54Bitumen Felt DC 55Metallic 48Non-Metallic DC 49Non-Metallic DC with Plug 50Non-Metallic Down Conductor 65Push-In Roof Conductor 65Weldable DC 53

Disconnecting Link 33Down Conductor Clips, Non-Metallic 65Dowels

for Solid Copper Earth Rods 15for Stainless Steel Earth Rods 17

Driving Headsfor Copperbond Earth Rods 13for Solid Copper Earth Rods 15for Stainless Steel Earth Rods 17

Driving Spikesfor Solid Copper Earth Rods 15for Stainless Steel Earth Rods 17

EEarth Bar Insulators 30Earth Bar Link 33Earth Bars

for Earth Inspection Housings 27, 28, 29Standard Range 32, 33Static 37

Earth Blocks 34Earth Bonding Points 31Earth Bosses 34Earth Clamps

‘A’ Type 20‘G’ Type 21‘U’ Bolt Type 22Split Connector Type 24Parallel Groove Type 35Tower Earth Type 35, 70

Earth Inspection HousingsConcrete 29Heavy Duty Plastic 27Light Duty Plastic 28

Earth Receptacle, Static 37Earth Rod Clamps

‘A’ Type 20‘G’ Type 21‘U’ Bolt Type 22Split Connector Type 24

Earth Rod Seals 30Earth Plates, Solid Copper 25Earth Rods

Copperbond 12Solid Copper 14Stainless Steel 16

Earthing CompoundBentonite 26Low-Resistance 26

Eyebolts 37

FFlat Air Rod Saddles 46Flat

Braids 95Washers 108

Flexible Copper Braid Bonds 36Flux 83Free-Standing Air Terminal Supports 85Free-Standing Air Terminals 84

G‘G’ Clamps 21Galvanised Steel Earth Rods

Cross-Profile 19Galvanised Steel Earth Rod Set 18

Glazing Bar Holdfasts 56Green & Yellow Insulating Tape 82Green & Yellow PVC Insulated

Copper Tapes 92Stranded Copper Conductors 101

Guards, Anti-VandalCable 103Tape 97

HHeavy Duty Earth Inspection Housings 27Hexagon

Head Set Screws 106-107Nuts 107

Hard Drawn Copper Bars 94Holdfasts

Back Plate 56Glazing Bar 56Pyramid 71Slate 52, 63

IInhibiting Compound 80Inspection Housings

Concrete 29Heavy Duty 27Light Duty 28

Inspection Housing Earth BarsConcrete 29Heavy Duty 27Light Duty 28

Insulators 30Insulating Tape Green & Yellow 82Interceptor Plates 79Interface Test Clamps 67

JJunction Clamps 57, 59, 66, 67, 77, 78

LLattice Mats 25Lead Covered

Copper Tapes 92Stranded Copper Conductors 103

Light DutyAir Rod Saddles 45Earth Inspection Housings 28

Link, Disconnecting 33Low-Resistance Earthing Compound 26LSOH Covered Copper Tapes 92

M‘MV’ Clamps 66Mats, Solid Copper Lattice 25Metallic Cable Clips 76Metallic Conductor Clips 64Metallic DC Clips 48Metalwork Bonding Clamps 68Multi-Point 45, 72Multi-Purpose ‘B’ Bonds 70Multi-Purpose Air Rod Saddles 62

NNails, Copper Round Head 111 Non-Metallic DC Clips 49Non-Metallic DC Clips with Plug 50Non-Metallic Down Conductor Clips 65

OOblong Test Clamps 58One Hole Cable Clips 75




One Hole Conductor Clips 64Oxide Inhibiting Compound 80

PParallel Groove Clamps 35Perforated Copper Tape 97Pipe Bonds

Rainwater 61, 69Watermain 61

Plate Type Test Clamps 59Plates

Interceptor 79Solid Copper 25

Plastic Inspection HousingsHeavy Duty 27Light Duty 28Wall Plugs 110

Primer, Surface 55Protective Pad 86Puddle Flanges 80Push-In Roof Conductor Clips 65PVC Covered

Aluminium Tapes 96Copper Tapes 91Solid Circular Conductors 98-99

PVC Insulated Green & YellowCopper Tapes 92Stranded Copper Conductors 101

Pyramid Holdfast 71

RRainwater Pipe Bonds 61, 69Re-bar Clamps 23Receptacle, Static Earth 73Ridge Saddles, Air Rod 46Rivets, Round Head 111Rod to Cable Couplings 74Rod to Tape Couplings 47Rods, Earth

Copperbond 12Solid Copper 14Stainless Steel 16

Roof Conductor Clips, Push-In 65Round Head

Copper Nails 111Rivets 111Wood Screws 109

SSaddles, Air Rod

Cable 74Flat 46Light Duty 45Multi-Purpose 62Ridge 46

Screw Down Test Clamp 59Screws 109-110Sealing Tape 81Seals 30Set Screws, Hexagon Head Set 106-107Side Mounting Air Rod Brackets 47, 73Silfos 81Slate Holdfasts 52, 63Solder Tinmans 83Solid Circular Conductors 98-99Solid Circular to Tape Connectors 67Solid Copper

Earth Plates 25Earth Rods 14Lattice Mats 25

Solution, Cleaning 55Solvent, Universal Welding 55 Spikes

for Solid Copper Earth Rods 15for Stainless Steel Earth Rods 17

Split Bolt Connectors 36Split Connector Clamps 24Spring Washers 108Square Cable Clamps 77Square Junction Clamps 57Square Tape Clamps 57Stainless Steel Earth Rods 16Static

Earth Bar 37Earth Receptacle 37

Stranded Copper Conductors 100-103Strike Pads 79Surface Primer 55

T‘T’ Connector Clamps 66Tape

Bare Aluminium 96Bare Copper 90Bare Perforated Copper 97Green & Yellow PVC Insulated Copper 92Lead Covered Copper 92LSOH Covered Copper 92PVC Covered Aluminium 96PVC Covered Copper 91Tinned Copper 93

Tape Clamps‘A’ Type 20‘U’ Bolt 22Square 57

Tape Clips 51Tape Guards, Anti-Vandal 97Taper Pointed Air Rods 44, 72Terminals, Compression 39, 40Test Clamps

Interface 67Oblong 58Plate Type 59Screw Down 59

ThreadedCopperbond Earth Rods 12Couplings 13Driving Heads 13

Tinmans Solder 83Tinned

Copper Flat Braids 95Copper Tapes 93Hard Drawn Copper Bars 94Stranded Copper Conductors 103

Tower Earth Clamps 35, 70, 78

U‘U’ Bolt Clamps 22Universal Cable Connectors 77Universal Welding Solvent 55Unthreaded Copperbond Earth Rod 12

VVandal Guards

Cable 103Tape 97

WWall Plugs 110Wallis Sealing Tape 81Washers, Flat & Spring 108Watermain Pipe Bond 61Weldable DC Clips 53Welding Solvent 55Wood Screws 109



EARTHING


Earth Rods & Accessories 12 – 19

Earthing Products 20 – 36

Static Earthing Products 37

Compression Connectors 38 – 40

EARTHING

CONTENTS



EARTHING

A well designed earthing system is essential to ensureprotection of personnel and equipment from dangerassociated with fault currents.

Earthing System DesignConsiderations

To achieve an efficient earthingsystem it is essential that a lowelectrical resistance to earth isachieved, using good qualityconductors with sufficient cross

sectional area to carry the expected current flow. Theconductors must also have a high corrosion resistance andmust meet internationally recognised European and Britishearthing standards.

The information contained in this section primarily refers toLightning Protection Earthing Systems (LPS) and does notdetail all earthing requirements for electrical wiring, althoughthere are some similarities. Please refer to the IEE 16thedition wiring regulations for more details.

Other factors to consider when designing an earthingsystem are:

A survey is required todetermine groundresistivity.

Soil moisture content:more moisture alwaysreduces soil resistance.

Chemical composition ofsoil: certain salts andminerals affect soilresistivity.

Temperature: if the groundis frozen its resistancebecomes much higher.

The extent of any buried services which could affectthe earth termination networks.

Details of metallic service pipes, rails, tanks etc. whichmay need bonding into the earth system to prevent thedanger of side flashing.

The area available to place earth electrodes, this maybe limited.

Earth Terminations &Networks

An earth electrode should beconnected to each downconductor of a lightning protectionsystem (LPS). Earth rods need anearth inspection housing forperiodic testing of earthresistance.

Earth rods are used in most applications and are driven intothe ground as close as is practicable to the structure and thedown conductor. They are normally spaced at specifiedintervals corresponding to thespacing on the down conductors.

Resistance to Earth

For an LPS the earth terminationnetwork as a whole should have acombined resistance of not morethan ten ohms, before bonding to building metalwork.However, the maximum resistance value for earthing systemsis application specific.

A single earth rod may not achieve the required resistancefigure and several may be need to be fitted to achieve this;their combined resistance is proportional to the reciprocal ofthe individual rod resistances to earth. This rule holds true aslong as each rod is situated outside the resistance area ofany other. To ensure this is the case, it is generally acceptedthat the minimum spacing between rods should not be lessthan their driven length.

The expected number of rods required to obtain a particularresistance value, e.g. ten ohms, can be roughly calculated.To do this the soil resistivity needs to be taken intoconsideration. A soil resistivity test will need to be performed.

There are several methods used to obtain a lowerresistance value:

More rods can be driven.

Rods can be driven deeper.

Ring conductors connecting rods together underground canbe used.

Rods of a larger diameter canbe used.

INTRODUCTION



EARTHING

Where deep driving is not possible shorter rods with a largerdiameter can be used; copper earth mats and earth platescan be used in place of earth rods.

A “crow’s foot” configuration can be used where parallelconnection is not possible.

Where high resistance soil conditions are a problem soilconditioning agents can be used tobackfill rod holes. Conductive concretecan be used to backfill an earth mat. Botheffectively increase an electrodes crosssectional area and therefore reduce itsresistance to earth.

The international standards also specifythe recommended materials used for allearthing conductors and their dimensions.

Equipotential Bonding

It is common practice to use the buildings natural structuralsteelwork and bonding it to the LPS to further improve itsability to conduct lightning and fault currents to earth; priorpermission may be required.

Joints

Joints should bemechanically effective,all joints other thanwelded ones are apotential discontinuity,and care should betaken to ensurecontact surfaces areclean and that fixing

clamps are tight and well protected from corrosion, whichcan occur if dissimilar metals are joined. Ideally there shouldbe as few joints as possible in an earthing design.

Maintenance & Life of an Earth System

It is important to properly maintain an earth circuit to ensureit retains its ability to conduct the same current carryingcapacity as it did when it was originally installed. Earth rodresistances should be regularly checked. Corrosion and faultcurrents can cause high resistance joints leading tooverheating. However, if an earth system is correctly installedand maintained it should last for many years.

The information contained in thissection is intended as a guide andshould not be used to performdesigns. A.N.Wallis does notaccept responsibility for errors oromissions. Detailed information onearthing design is contained ininternationally recognisedEuropean and British earthingstandards.

INTRODUCTION


L

L1 D L1

Thread Size

EARTHING EARTH RODS & ACCESSORIES


Copperbond Earth RodsWallis copperbond earth rods offer installers the most economicalmethod of achieving a low earth resistance.

Each rod has a high tensile strength, low carbon steel core. 99.95%pure copper is applied electrolytically and forms a metallurgical bondbetween the steel core and the copper. This combination makes the rodideal for deep driving whilst also provides lasting resistance to corrosion.

The threads are formed by a cold rolling process which ensures strengthand maintains the molecularly bonded copper covering along the fulllength of the threads. Cold-rolled threads are stronger than cut-threads.

The standard copper thickness is 0.25mm. Greater copper thicknessesare also available. Please contact our sales office for further information.

Threaded

Nominal L Thread Size Shank L1 Unit Pack PartSize mm (UNC-2A) D mm Weight Quantity Number

mm kg

Material: Pure copper molecularly bonded onto a steel core.

1/2"

5/8"

3/4"

3/8"

1/2”

5/8”

3/4”

12.7

14.2

17.2

30

30

35

5

5

5

9/16”

5/8”

3/4”

1200

1500

1800

2400

1200

1500

1800

2400

3000

1200

1500

1800

2400

3000

ERB 412

ERB 415

ERB 418

ERB 424

ERB 112

ERB 115

ERB 118

ERB 124

ERB 130

ERB 212

ERB 215

ERB 218

ERB 224

ERB 230

1.18

1.55

1.76

2.36

1.53

1.88

2.29

3.00

3.79

2.19

2.73

3.27

4.35

5.44

Nominal L Shank Unit Pack PartSize mm D Weight Quantity Number

mm kg3/8” 9.5 0.62 51200 ERB 012

Unthreaded

Material: Pure copper molecularly bonded onto a steel core.


EARTH RODS & ACCESSORIES


Type L D Unit Pack Partmm mm Weight Quantity Number

kg

1/2” 70 20 0.07 ERBO 125/8” 70 20 0.09 25 ERBO 163/4” 80 24 0.14 ERBO 20

Type L D Unit Pack Partmm mm Weight Quantity Number

kg

1/2” 50 20 0.05 ERBD 125/8” 55 22 0.08 25 ERBD 163/4” 60 25 0.13 ERBD 20

Threaded CouplingsThese Wallis high-strength couplings are used for joining copperbondthreaded earth rods together. They facilitate deep driving and ensurecontinual contact between the rods both during and after installation.

The coupling also protects the earth rod threads during installation with thethreaded driving head. There is a lead-in for ease of assembly and a hex on theoutside for grip and keeping the coupling tight when driving into the ground.

All Wallis couplings are manufactured from a high copper content alloyensuring excellent corrosion resistance.

Threaded Driving HeadsThese Wallis re-usable threaded driving heads are suitable for drivingcopperbond threaded earth rods by hand or with a power hammer.The driving head screws into the threaded coupling to allow deepdriving of the earth rods.

Material: Steel.

L

D

L

D

5/8"

3/4"

5/8"

3/4"

Material: Aluminium Bronze.

EARTHING




Solid Copper Earth RodsThese earth rods are designed for use where extremely high corrosionresistance and exceptionally long life are required. Solid copper earthrods are produced from solid copper bar and are internally threaded for jointing. When deep driving a solid copper earth rod the usualpractice is to insert the rod into a bore hole and backfill with either Low-Resistance Earthing Compound or Bentonite, (see page 26 forfurther details).

Material: Copper to BS EN 13601.

16

20

25

15

L

D

L1 L1

Thread Size

Shank L Thread L1 Unit Pack PartD mm Size mm Weight Quantity Number

mm kg

15

16

20

25

M10

M10

M10

M12

20

20

20

25

5

5

5

1

1200

1500

1800

2400

3000

1200

1500

1800

2400

3000

1200

1500

1800

2400

3000

ERC 112

ERC 115

ERC 118

ERC 124

ERC 130

ERC 212

ERC 215

ERC 218

ERC 224

ERC 230

ERC 312

ERC 315

ERC 318

ERC 324

ERC 330

1.88

2.66

3.20

4.28

5.36

3.34

4.18

5.03

6.71

8.40

5.23

6.54

7.86

10.5

13.1

EARTHING




Driving HeadsThe driving head protects the internal thread and the top of the solidcopper earth rod from damage when being driven into the ground.

Material: Phosphor Bronze.

Coupling DowelsThe phosphor bronze coupling dowel is used for joining solid copperearth rods together.

L

D

L1

Thread Size

L

D

L1

Thread Size

L

Thread Size

D L Thread L1 Unit Pack Partmm mm Size mm Weight Quantity Number

kg

Driving SpikesThese driving spikes enable solid copper earth rods to be driven easilyinto the ground.

Material: Steel.

Thread L Unit Pack PartSize mm Weight Quantity Number

kg

M10 40 0.02 ERD 01

M12 50 0.0425

ERD 02

16 38 M10 20 0.03 ERCD 16

20 41 M10 20 0.06 25 ERCD 20

25 45 M12 25 0.10 ERCD 25


kg

16 42 M10 20 0.03 ERCS 16

20 51 M10 20 0.06 25 ERCS 20

25 60 M12 25 0.10 ERCS 25

EARTHING

Material: Steel.

ERCD 16

ERCS 16

ERD 01




Stainless Steel Earth RodsThese earth rods are designed for use where problems may be causedby galvanic corrosion due to dissimilar metals being buried in closeproximity. They are produced from stainless steel rod and are internallythreaded for jointing. They are highly resistant to corrosion.

Material: Stainless Steel to BS EN 10088.

16

20

25

L

D

L1 L1

Thread Size

Shank L Thread L1 Unit Pack PartD mm Size mm Weight Quantity Number

mm kg

16

20

25

M10

M10

M12

20

20

25

5

5

1

1200

1500

1800

2400

3000

1200

1500

1800

2400

3000

1200

1500

1800

2400

3000

ERZ 112

ERZ 115

ERZ 118

ERZ 124

ERZ 130

ERZ 212

ERZ 215

ERZ 218

ERZ 224

ERZ 230

ERZ 312

ERZ 315

ERZ 318

ERZ 324

ERZ 330

1.87

2.35

2.83

3.79

4.75

2.95

3.71

4.46

5.96

7.46

4.64

5.81

6.99

9.34

11.69

EARTHING





kg

M10 40 0.02 ERD 16

M12 50 0.0425

ERD 25

Driving HeadsThe driving head protects the internal thread and the top of the stainlesssteel earth rod from damage when being driven into the ground.

Material: Stainless Steel.

Coupling DowelsThe stainless steel coupling dowel is used for joining stainless steelearth rods together.

L

D

L1

Thread Size

L

D

L1

Thread Size

L

Thread Size

Driving SpikesThese driving spikes enable stainless steel earth rods to be driven easilyinto the ground.

Material: Steel.


kg

16 38 M10 20 0.03 ERCD 16

20 41 M10 20 0.06 25 ERCD 20

25 45 M12 25 0.10 ERCD 25


kg

16 42 M10 20 0.03 ERCS 16

20 51 M10 20 0.06 25 ERCS 20

25 60 M12 25 0.10 ERCD 25

EARTHING

Material: Steel.

ERCD 16

ERCS 16

ERD 16




Galvanised Steel Earth Rod SetThis galvanised steel earth rod has a male thread at the top and a femalethread at the bottom enabling rods to be joined together.

After machining, the rod is hot-dip galvanised with a coating of zinc notless than 610 g/m2. The rod is supplied as a standard set complete withtoughened steel driving head, hardened steel driving spike andgalvanised steel wire rope grip.

Material: Mild Steel galvanised to BS EN ISO 1461.

Nominal L Thread D L1 L2 Unit Pack PartSize mm Size mm mm mm Weight Quantity Number

(BSF) kg

5/8” 16.5 - 17.0 2530 53/8”1200 ERG 1122.10

Thread Size

L

D

L1

Thread Size

L2

EARTHING




Cross Profile Galvanised Steel Earth RodsWallis cross profile galvanised steel earth rods are ideally suited forinstallation in earth termination systems of temporary structures such asantennas or distribution boards on construction sites.

These x-shaped rods are manufactured in steel with a minimum averagezinc coating of 70μm. Each earth rod has a splice plate with threeconnecting holes.

Material: Carbon steel galvanised to BS EN ISO 1461.

Section L Splice Plate Unit Pack Partmm mm Holes Weight Quantity Number

No. x Ø kgmm

1000 2.34 ERX 310

1500 3.51 ERX 315

50 x 50 x 3 2000 3 x 11 4.61 5 ERX 320

2500 5.85 ERX 325

3000 7.03 ERX 330

1000 3.90 ERX 510

1500 5.85 ERX 515

50 x 50 x 5 2000 3 x 11 7.80 5 ERX 520

2500 9.75 ERX 525

3000 11.75 ERX 530

L

50

50 3 or 5

3 or 5

EARTHING


43

43

44

43

43

44

47

43

43

44

47

43

43

44

47

43

43

44

47

55

43

43

44

47

55

55

37

45

51

37

45

51

64

37

45

51

64

37

45

51

64

37

45

51

64

40

37

45

51

64

40

40

17

18

22

17

18

22

20

17

18

22

20

17

18

22

20

17

18

22

20

25

17

18

22

20

25

25

0.10

0.20

0.25

0.10

0.20

0.25

0.21

0.10

0.20

0.25

0.21

0.10

0.20

0.25

0.21

0.10

0.20

0.25

0.21

0.20

0.10

0.20

0.25

0.21

0.20

0.20

50

25

25

50

25

25

25

50

25

25

25

50

25

25

25

50

25

25

25

10

50

25

25

25

10

10

ERA 1625

ERA 1631

ERA 1638

ERA 1625

ERA 1631

ERA 1638

ERA 1650

ERA 1625

ERA 1631

ERA 1638

ERA 1650

ERA 1625

ERA 1631

ERA 1638

ERA 1650

ERA 1625

ERA 1631

ERA 1638

ERA 1650

ERA 2525

ERA 1625

ERA 1631

ERA 1638

ERA 1650

ERA 2525

ERA 2525

26 x 15

32 x 15

39 x 15

26 x 14

32 x 14

39 x 14

51 x 16

26 x 13

32 x 13

39 x 13

51 x 15

26 x 12

32 x 12

39 x 12

51 x 14

26 x 11

32 x 11

39 x 11

51 x 13

26 x 18

26 x 8

32 x 8

39 x 8

51 x 10

26 x 16

26 x 11

Earth Rod to Tape ‘A’ ClampsThese clamps are used for joining earth rods to different sizes of coppertape. The clamps have a high resistance to corrosion and aremechanically strong to ensure a lasting connection.

Material: Aluminium Bronze with M10 x 25mm Phosphor Bronze Set Screw.

Material: Aluminium with M10 x 25mm Stainless Steel Set Screw.

Earth Rod Maximum L W H Unit Pack PartShank Ø Tape Size mm mm mm Weight Quantity Number

mm mm kg

12.7

14.2

15.0

16.0

17.2

20.0

25.0

Rod Maximum L W H Unit Pack PartShank Ø Tape Size mm mm mm Weight Quantity Number

mm mm kg

16.0 44 40 19 0.60 25 ERA 1625A26 x 12

L

W

H

ERA 1650

ERA 1625A

ERA 1631

ERA 1625

ERA 2525

EARTHING PRODUCTS


The aluminium version is mainly used for connecting aluminium tape toa puddle flange rod as part of a lightning protection system.

EARTHING


EARTHING PRODUCTS


L

H

W

Earth Rod to Cable ‘G’ ClampsThese clamps are used for joining earth rods to different sizes ofstranded copper conductor. The clamps have a high resistance tocorrosion and are mechanically strong to ensure a lasting connection.

Material: Gunmetal with M10 x 25mm Phosphor Bronze Set Screw. (ERR1035 in Naval Brass with M6 x 20mm Stainless Steel Set Screw).

* Suitable for use with 8mm Ø solid circular copper conductor.

ERR 1035

ERR 1635

ERR 1670

ERR 2095

32

34

41

34

41

48

34

41

48

41

48

48

48

20

25

25

25

25

30

25

25

30

25

30

30

30

16

15

17

15

17

19

15

17

19

17

19

19

19

0.04

0.05

0.08

0.05

0.08

0.10

0.05

0.08

0.10

0.08

0.10

0.10

0.10

25

25

50

25

50

50

25

50

50

50

50

50

50

ERR 1035

ERR 1635

ERR 1670*

ERR 1635

ERR 1670*

ERR 2095*

ERR 1635

ERR 1670*

ERR 2095*

ERR 1670*

ERR 2095*

ERR 2095*

ERR 2095*

6 - 35

6 - 35

35 - 70

6 - 16

16 - 70

70 - 185

6 - 16

16 - 70

70 - 150

6 - 70

70 - 120

6 - 95

6 - 70

Earth Rod Conductor L W H Unit Pack PartShank Ø Range mm mm mm Weight Quantity Number

mm mm2 kg

9.5

12.7

14.2

15.0

16.0

17.2

20.0

EARTHING


‘U’ Bolt ClampsThis versatile range of Wallis ‘U’ bolt clamps can be used to connect flat tapesand stranded cables to earth rods, reinforcing bars (re-bar), hand rails etc.

Single Plate Type for Horizontal Flat TapesUsed to connect flat tapes in a horizontal position on the rod.

EARTHING PRODUCTS


16

25

31

38

50

58

70

85

90

100

62

62

68

75

90

33

33

33

33

33

0.15

0.15

0.28

0.28

0.45

20

20

10

10

10

30

37

41

46

63

ERU 016

ERU 025

ERU 031

ERU 038

ERU 050

Maximum Hole L W H Unit Pack PartRod Ø Centres mm mm mm Weight Quantity Numbermm mm kg

Double Plate Type for Vertical Stranded CablesUsed to connect stranded cables in a vertical and horizontal position onthe rod.

16

20

25

57

73

57

73

85

98

51

68

51

68

80

93

40

40

40

0.21

0.34

0.21

0.34

0.45

0.54

20

10

20

10

10

16 - 150

150 - 300

16 - 70

70 - 300

16 - 70

70 - 300

ERU 470

ERU 570

ERU 470

ERU 570

ERU 670

ERU 770

Maximum Conductor L W H Unit Pack PartRod Ø Range mm mm mm Weight Quantity Numbermm mm2 kg

Double Plate Type for Vertical Flat TapesUsed to connect flat tapes in a vertical position on the rod.

16

25

31

38

50

68

70

85

90

100

62

62

68

75

90

33

33

33

33

33

0.21

0.23

0.33

0.38

0.58

20

20

10

10

10

25

ERU 216

ERU 225

ERU 231

ERU 238

ERU 250

Maximum Tape L W H Unit Pack PartRod Ø Width mm mm mm Weight Quantity Numbermm mm kg

W

L

ERU 470

ERU 216

ERU 025

Material: Gunmetal plates with M10 threaded Copper ‘U’ Bolt.

EARTHING

Material: Gunmetal plate with M10 threaded Copper ‘U’ Bolt.

Material: Gunmetal plate with M10 threaded Copper ‘U’ Bolt.

H


EARTHING PRODUCTS


EARTHING

Re-bar ClampsThis versatile range of Wallis Re-bar clamps is used to connect re-bar tore-bar or re-bar to stranded cable. They provide a strong mechanicalconnection along with excellent resistance to corrosion.

Material: Gunmetal plates with Copper ‘U’ Bolt.

Maximum Re-bar Unit Pack PartRe-bar Ø Range Ø Weight Quantity Number

mm mm kg

10 6 - 10 0.21 20 RBC 010

20 12 - 20 0.34 20 RBC 020

25 20 - 25 0.21 10 RBC 025

32 25 - 32 0.34 10 RBC 032

40 32 - 40 0.54 10 RBC 040


EARTHING PRODUCTS


EARTHING

Material: Gunmetal or Naval Brass.

Split Connector ClampsSplit connector clamps are used to connect cable lugs onto earth rods.The clamps are designed to suit our full range of earth rods. All clampsare assembled with an M12 x 50mm set screw and fittings, exceptERS010 which has an M8 x 40mm set screw and fittings. ERC24 alsohas a wing nut.

For use with Copperbond Earth Rods (on rod thread)

W

L

H

5/8”3/4”

5/8”3/4”

42

50

26

29

26

29

0.22

0.3110

ERS 016

ERS 020

Nominal Thread L W H Unit Pack PartRod Size Size mm mm mm Weight Quantity Number

(UNC-2A) kg

27

42

9.5

14.2

18

25

20

25

0.08

0.2710

ERS 010

ERC 24

Rod L W H Unit Pack PartShank Ø mm mm mm Weight Quantity Number

mm kg

For use with Copperbond Earth Rods (on rod shank)

42

42

50

15

16

20

26

26

29

25

25

29

0.22

0.21

0.28

10

ERC 26

ERSS 16

ERSS 20

Rod L W H Unit Pack PartShank Ø mm mm mm Weight Quantity Number

mm kg

For use with Solid Copper & Stainless Steel Earth Rods (on rod shank)

ERSS 20

ERS 016

ERC 24




EARTHING PRODUCTS


Solid Copper Earth PlatesSolid copper plates provide a long lasting earthing solution in placeswhere driving earth rods might be impractical. They are often installed in conjunction with Low-Resistance Earthing Compound or Bentonite.

Solid Copper Lattice MatsSolid copper lattice mats offer a more economical cost option toinstalling solid copper plates.

They are often used for potential grading and are a preferred option oninstallations such as telecommunication towers, where touch and steppotential could cause problems.

W

L

H

W

L

H

Material: Copper to BS EN 12163 (formerly BS 2874).


L x W H Surface Unit Pack Partmm mm Area Weight Quantity Number

m2 kg

600 x 6001.5

0.734.80

1EMP 601

3.0 9.60 EMP 603

900 x 9001.5

1.6310.80

1EMP 901

3.0 21.60 EMP 903

L x W H Surface Grid Unit Pack Partmm mm Area Weight Quantity Number

m2 kg

600 x 600 3.0 0.31 5 Bar 4.0 1 EML 603

900 x 900 3.00.55 6 Bar 7.2

1EML 903

0.46 5 Bar 6.1 EML 903 SPC

EARTHING


EARTHING PRODUCTS


EARTHING

Low-Resistance Earthing CompoundWallis low-resistance earthing compound is an electrically conductiveaggregate. It is a grey, fine granular material used in place of otherconcrete aggregates such as sand. When mixed with cement andwater it forms a permanent electrically conductive concrete.

The conductive concrete is ideal for use in difficult ground conditions.It is a permanent, stable and maintenance free solution to obtaining alow resistivity earth. The typical mixing ratio of low-resistance earthingcompound to cement is 3:1 by weight.

BentoniteBentonite is a moisture retaining clay used as an earth electrode back-fillto help lower soil resistivity. The clay is a sodium activated montmorillonite,which when mixed with water swells to many times its original dry volume.

Bentonite can be supplied in granular or powder form. The granularform is easier to handle as the powder can cause dust in windyconditions. Granular is the preferred option for filling trenches as thesubstance can be mixed in the trench. Powder is the preferred optionfor pouring into bore holes to ensure the mixture is a thin enoughconsistency to reach the bottom of the hole.

The typical expansion ratio when mixed with water is 2:1.

Type Unit Pack PartWeight Quantity Number

kg

Bentonite Granular Form25 1 Bag

EBG 25

Bentonite Powder Form EBG 25P

Bentonite


kg

Low-Resistance Earthing Compound Only EMA 25

Low-Resistance Earthing Compound Pre-Mixed 25 1 Bagwith Cement EMA 26

LowResistanceEarthingCompound


EARTHING PRODUCTS


Heavy Duty Earth Inspection HousingsThe Wallis heavy duty earth housing is designed, shaped and sized to fiteasily into brick paved walkways. The lip of the base makes a flush fit withstandard-sized bricks making the housing blend in without the need for acement surround.

The housing will withstand loads of up to 6,000 kilograms and is suitablefor most commercial and industrial applications. The lid locks into the baseand can be opened with a standard flat screwdriver. The base has threebuilt-in slots for locating earth bars.

Inspection Housing Earth Bars (for Heavy Duty Earth Inspection Housings)These earth bars fit into the slots provided in the heavy duty earthinspection housings and are used when multiple connections to theearth rod are required.


L

H

H1

W

L1

W1

H1

EPP 002 W

EPP 001 W

L

W

H

EBC 37

EBC 35

Material: Polypropylene base with GRP lid.

203115

725 6

0.24

0.221

EBC 35

EBC 37

No. Hole L W H Unit Pack PartHoles Ø mm mm mm Weight Quantity Number

mm kg

Black

Grey216 260 x 260 55 3.0 1306 x 306

EPP 001 W

EPP 002 W

Lid L x W H L1 x W1 H1 Unit Pack PartColour mm mm mm mm Weight Quantity Number

kg

EARTHING


L W

L

H

W1

L1

Light Duty Earth Inspection HousingsThe Wallis light duty earth inspection housing has a maximum safeworking load of 2,000 kilograms. It is UV stabilised against degradationby sunlight and non-brittle to prevent cold weather damage.

The unique, detachable easy-locking lid ensures security of equipmentas the locking mechanism can only be operated by the special keyprovided with the housing. The base has built-in slots for locating earthbars.

Its lightweight feature allows easy handling, storage and transportation.The termination depth is increased 100% by simply locking two unitstogether, allowing deeper earth electrode connections to be made.

Inspection Housing Earth Bars (for Light Duty Earth Inspection Housings)These earth bars fit into the slots provided in the light duty earthinspection housings and are used when multiple connections to theearth rod are required.

Material: Polypropylene.


Black

Grey260 230 200 1.50 1

ERH 20

ERH 21

Lid L x W H L1 x W1 Unit Pack PartColour mm mm mm Weight Quantity Number

kg

L

W

H

EARTHING PRODUCTS


EARTHING

ERH 21

ERH 20

EBC 27

EBC 25

250115

730 6

0.42

0.391

EBC 25

EBC 27


mm kg


EARTHING PRODUCTS


Concrete Earth Inspection HousingThe Wallis concrete earth inspection housing is load rated to 4,000kilograms and is suitable for most industrial applications. The housingcan have an internal earth bar fitted diagonally across in slots providedin the base.

Material: Concrete.

L

W

H

310 310 170 28.00 1 ERH 01W

L W H Unit Pack Partmm mm mm Weight Quantity Number

kg

Inspection Housing Earth Bars (for Concrete Earth Inspection Housings)These earth bars fit into the slots provided in the concrete inspectionhousings and are used when multiple connections to the earth rod arerequired.


L

W

H

EBC 07

EBC 05

EARTHING

285115

730 6

0.49

0.501

EBC 05

EBC 07


mm kg



EARTHING

InsulatorsThese Wallis insulators are supplied with or without studs and lockingnuts.

Material: Reinforced Polyester.

W

H

Thread Size

PES 002

EBI 002

Earth Rod SealsThe earth rod seal is fitted when the earth rod connection is below thewater level and where there is a possibility of water entering theinspection housing from below ground. The seal is particularly usefulwhere internal earths are required such as in a basement building.

Both single and double flange seals can be adapted to suit our fullrange of earth rod diameters by use of special compression rings andseals. The seals are used in conjunction with the Wallis heavy dutyearth inspection housings shown on page 27.

Material: Plastic.

M10

Insulator only

Insulator with 2studs & 3 nuts

40 40

0.08

0.1610

EBI 001

EBI 002

Type Thread W H Unit Pack PartSize mm mm Weight Quantity Number

kg

Earth Rod Flange Pipe Unit Pack PartType Ø Length Weight Quantity Number

mm mm kg

15mm Ø PES 001-15

16mm Ø PES 001-16

20mm Ø 366 300 2.00 1 PES 001-205/8” UNC Threaded PES 001-583/4” UNC Threaded PES 001-34

PES 001

Single Flange

EARTHING PRODUCTS

EBI 001

Material: Plastic.

Double Flange (for deep concrete slab applications)

Earth Rod Flange Pipe Unit Pack PartType Ø Length Weight Quantity Number

mm mm kg

15mm Ø PES 002-15

16mm Ø PES 002-16

20mm Ø 366 1200 3.20 1 PES 002-205/8” UNC Threaded PES 002-583/4” UNC Threaded PES 002-34



EARTHING PRODUCTSEARTHING

Earth Bonding PointsThese Wallis earth bonding points are installed to provide a convenientearth system connection point in concrete structures. When cast intoconcrete they connect the re-bar to the earthing or lightning protectionsystem.

Earth Bonding Points only

Earth Bonding Points with Pre-welded Tails

Material: Gunmetal body with PVC insulated copper cable tail.

EGP 01 500

EGP 04 500

No. Hole Size Plate Size Stem Ø L Unit Pack PartHoles mm mm mm mm Weight Quantity Number

kg

1

2

4

38 x 38

70 x 35

65 x 65

10.7(70mm2)

0.16

0.29

0.54

10M10 x 20

EPG 01

EPG 02

EPG 04

75

EGP 01 with pre-welded 500mm long 0.64 1 EGP 01 500

tail of 70mm2 PVC insulated cable

EGP 02 with pre-welded 500mm long 0.77 EGP 02 500


EGP 02 with pre-welded 1000mm long1.14 1 EGP 02 1000


EGP 02 with pre-welded 1500mm long1.50 EGP 02 1500




EGP 04 with pre-welded 1000mm long1.39 1 EGP 04 1000





kg

No.Holes

1

2

4

EGP 01

EGP 02

EGP 04

Material: Gunmetal.

L


EARTHING PRODUCTS


L

H

W

Earth BarsEarth bars are available in a variety of sizes and specifications. Ourstandard earth bars are shown in the tables below. Special earthbars manufactured to customer requirements are also available.

Recommended fixing by countersunk wood screw 11/2” x No. 12and No. 12 wall plug.

6

8

10

12

14

16

18

20

22

24

26

28

30

90 60

2.00

2.30

3.20

4.00

4.90

5.80

6.70

7.60

8.50

9.40

10.30

11.20

12.10

1

400

500

650

750

850

950

1100

1250

1300

1400

1550

1650

1800

EBC 006

EBC 008

EBC 010

EBC 012

EBC 014

EBC 016

EBC 018

EBC 020

EBC 022

EBC 024

EBC 026

EBC 028

EBC 030

No. L W H Unit Pack PartTerminations mm mm mm Weight Quantity Number

kg

Earth Bars

6

8

10

12

14

16

18

20

22

24

26

28

30

90 60

2.50

3.00

3.90

4.70

5.60

6.50

7.40

8.30

9.20

10.10

11.00

11.90

12.80

1

485

585

735

835

935

1035

1185

1335

1385

1485

1635

1735

1885

EBC 106

EBC 108

EBC 110

EBC 112

EBC 114

EBC 116

EBC 118

EBC 120

EBC 122

EBC 124

EBC 126

EBC 128

EBC 130


kg

Earth Bars with Single Disconnecting Link

EBC 006

EBC 010

EBC 106

EBC 108

EARTHING


EARTHING PRODUCTS


Material: Bar: 50 x 6mm hard drawn copper bar to BS EN 13601.Base: Plastic.Fittings: M10 Hexagon Head Set Screws, Nuts & Washers.

6

8

10

12

14

16

18

20

22

24

26

28

30

90 60

3.10

3.70

4.50

5.30

6.20

7.10

8.00

8.90

9.80

10.70

11.60

12.50

13.40

1

570

670

820

920

1020

1120

1270

1420

1470

1570

1720

1820

1885

EBC 206

EBC 208

EBC 210

EBC 212

EBC 214

EBC 216

EBC 218

EBC 220

EBC 222

EBC 224

EBC 226

EBC 228

EBC 230


kg

Earth Bars (continued)Earth Bars with Double Disconnecting Links.

Disconnecting LinkThe disconnecting link provides a temporary break in the earthconnection to allow inspection and testing of the earth electrode.

L

H

W

Material: Bar: 50 x 6mm hard drawn copper bar to BS EN 13601.Base: Plastic.

120 45 45 0.6 1 EBC 100


kg

EBC 206

EBC 100

EARTHING


Earth BossesThe earth boss is designed to provide an earth connection point on asteel structure. The boss is welded onto steel vessels, tanks and otherstructures

L

D Thread Size

EARTHING PRODUCTS


Material: Mild Steel with Stainless Steel fittings.

Earth BlocksThese Wallis blocks allow earth conductor termination, or live conductortermination with a suitable, fully insulated housing.

H

W

L

Material: Tinned Brass.

EBB 004

EBB 008

EBB 004/1

50

50

50

40

40

50

40

30

40

30

M10

0.77

0.62

0.47

0.47

0.35

1

EPB 5050

EPB 5040

EPB 5030

EPB 4040

EPB 4030

D L Thread Unit Pack Partmm mm Size Weight Quantity Number

kg

54

51

88

4-Way Single

4-Way Double

8-Way Single

9

18

18

12

0.06

0.09

0.15

10

EBB 004/1

EBB 004

EBB 008

Type L W H Unit Pack Partmm mm mm Weight Quantity Number

kg

EARTHING


EARTHING PRODUCTS


EARTHING

Tower Earth ClampsTower earth clamps are used for bonding copper conductors onto steelsurfaces.

The double-plate design provides a robust fixing in areas where claddingmay be installed or where the complete clamp will be covered byconcrete. The clamp is fixed by drilling a hole in the steelwork andsecuring with the set screw provided.

Parallel Groove ClampsWallis Parallel Groove Clamps, for stranded copper cable connections,are manufactured from high-strength, corrosion-resistant copper alloyand assembled with two stainless steel set screws.

Material: Gunmetal.

45

48

55

63

70

30

35

40

45

53

16 - 70

70 - 120

120 - 185

185 - 240

240 - 300

17

22

28

35

42

M10 x 50mm

M12 x 60mm

M12 x 75mm

M12 x 80mm

M12 x 90mm

0.12

0.23

0.30

0.40

0.60

10

BTC 070

BTC 120

BTC 185

BTC 240

BTC 300

Conductor L W H Set Unit Pack PartRange mm mm mm Screw Weight Quantity Numbermm2 kg

Material: Gunmetal.

50

54

65

78

94

40

45

57

71

85

25 - 70

70 - 95

95 - 185

185 - 240

240 - 300

7

8.5

12.5

14

16

M8 x 35mm

M10 x 45mm

M10 x 55mm

M10 x 55mm

M10 x 60mm

0.38

0.46

0.55

0.66

0.78

10

PGC 070

PGC 095

PGC 185

PGC 240

PGC 300

Conductor L W H Set Unit Pack PartRange mm mm mm Screws Weight Quantity Numbermm2 kg

PGC 095

W

H

BTC 120

BTC 070

L

L

WH


EARTHING PRODUCTS


Flexible Copper Braid BondsThese flexible copper braid bonds are used for bonding metal gates,doors, fences etc. Other lengths and sizes are available on request.

Material: Copper.

L

W

H

Split Bolt ConnectorsThe high strength split bolt connectors will accept a wide range of strandedcopper conductors. No specialist tools are required for installation.

W

W

25 x 3.5

200

300

400

11

0.04

0.07

0.15

10

BFE 200

BFE 300

BFE 400

Size Hole Hole Unit Pack PartW x H Centres L Size Weight Quantity Numbermm mm mm kg

10

16

25

35

50

70

95

120

150

185

240

1.5 - 10

2.5 - 16

2.5 - 25

2.5 - 35

2.5 - 50

2.5 - 70

2.5 - 95

10 - 120

10 - 150

50 - 185

95 - 240

20

23

28

29

35

39

45

47

51

57

64

4.1

5.3

6.8

7.9

9.5

10.7

13.5

14.7

16.2

17.8

19

0.02

0.03

0.04

0.05

0.08

0.12

0.15

0.18

0.23

0.35

0.46

200

150

100

80

50

35

20

20

10

10

10

SBC 010

SBC 016

SBC 025

SBC 035

SBC 050

SBC 070

SBC 095

SBC 120

SBC 150

SBC 185

SBC 240

Main Tap H W Unit Pack PartConductor A Conductor B mm mm Weight Quantity Number

mm2 mm2 kg

Material: Gunmetal.

H

EARTHING

BFE 400

BFE 300

BFE 200

A

B

SBC 120 SBC 025


STATIC EARTHING PRODUCTS


EARTHING

Static Earth ReceptacleThis receptacle is used in open areas where a temporary earthing pointmay be required, such as airfields or petrol stations. Provides a staticdischarge point for aircraft, tankers, vehicles and boats.

Material: Gunmetal.

H D Unit Pack Partmm mm Weight Quantity Number

kg

135 125 6.50 1 ERX 05

EyeboltsProvides a static earth point when attached to the top of a threadedcopperbond earth rod.

Material: Gunmetal.

Thread H Unit Pack PartSize mm Weight Quantity Number

(UNC-2A) kg

5/8”135

0.621

EYE 058

3/4” 0.55 EYE 034

Static Earth BarThis wall-mounted bracket provides a temporary earth point.


L H Unit Pack Partmm mm Weight Quantity Number

kg

350 100 1.52 1 ERY 10

H

D

H

Thread Size

L

H


COMPRESSION CONNECTORS


LH

W

Material: Copper.

‘C’ Crimp ConnectorsThese range-taking ‘C’ Crimp Connectors are specifically designed fortap and parallel connections of stranded copper cables in earthingapplications.

10

10 - 16

16

16 - 25

25

25

35

35

50

50

70

50 - 70

50 - 70

70 - 95

95

70 - 95

120

150

150

120 - 185

150 - 185

240

240

12

17

17

12

19

20

20

20

20

20

20

28

28

30

30

30

30

30

30

35

35

37

40

9

12

12

13

12

15

15

15

15

17

17

21

21

26

26

26

28

28

28

33

33

34

34

13

19

19

20

21

24

24

27

27

27

27

33

34

41

41

41

45

45

45

54

54

54

54

0.01

0.01

0.01

0.02

0.02

0.04

0.04

0.05

0.05

0.07

0.07

0.09

0.10

0.10

0.11

0.12

0.12

0.12

0.15

0.20

0.20

0.24

0.24

100

100

100

100

50

50

50

50

50

50

25

25

25

25

25

25

25

25

10

10

10

10

10

4 - 10

10 - 16

4

1.5 - 10

10 - 16

10 - 25

1.5 - 16

25 - 35

4 - 16

16 - 50

1.5 - 25

4 - 35

35 - 70

35 - 70

4 - 35

95

35 - 120

6 - 70

95 - 150

95 - 185

70 - 150

95 - 120

150 - 240

CCC 010

CCC 016

CCC 016

CCC 25-10

CCC 25PM

CCC 025

CCC 025

CCC 035

CCC 035

CCC 050

CCC 050

CCC 70-35

CCC 070

CCC 075

CCC 95-35

CCC 095

CCC 120

CCC 120

CCC 150

CCC 185

CCC 185

CCC 240-120

CCC 240

Main Tap L W H Unit Pack PartConductor A Conductor B mm mm mm Weight Quantity Number

mm2 mm2 kg

CCC 035

CCC 070

CCC 240

A

B

EARTHING



W

L

Compression TerminalsWallis cable terminals are manufactured from high-conductivity seamlesscopper tube and feature bell mouth entry for cables up to 500mm2 andchamfered entry for cables 500m2 to 1000mm2.All terminals are annealed, to avoid cracking and splitting when crimped,and electro-tin plated to combine maximum electrical conductivity withmechanical strength. An inspection hole is provided to check cablelocation prior to crimping.

COMPRESSION CONNECTORSEARTHING

6

10

16

25

35

50

70

95

21

24

24

25

26

26

26

29

39

39

30

30

35

42

32

32

38

38

35

35

40

40

43

37

37

42

42

45

40

40

46

46

50

50

47

49

49

49

56

56

9

10

11

12

12

11

11

13

16

18

11

13

15

18

14

14

16

18

15

15

15

18

20

17

17

17

17

20

21

21

21

21

21

21

25

25

25

25

25

25

0.01

0.01

0.01

0.01

0.01

0.02

0.04

0.06

100

100

100

50

50

50

50

25

4

5

6

8

10

5

6

8

10

12

6

8

10

12

6

8

10

12

6

8

10

12

14

6

8

10

12

14

6

8

10

12

14

16

6

8

10

12

14

16

CLG 64

CLG 65

CLG 66

CLG 68

CLG 610

CLG 105

CLG 106

CLG 108

CLG 1010

CLG 1012

CLG 166

CLG 168

CLG 1610

CLG 1612

CLG 256

CLG 258

CLG 2510

CLG 2512

CLG 356

CLG 358

CLG 3510

CLG 3512

CLG 3514

CLG 506

CLG 508

CLG 5010

CLG 5012

CLG 5014

CLG 706

CLG 708

CLG 7010

CLG 7012

CLG 7014

CLG 7016

CLG 956

CLG 958

CLG 9510

CLG 9512

CLG 9514

CLG 9516

Conductor Palm Hole L W Unit Pack PartSize Size mm mm Weight Quantity Numbermm2 mm kg

CLG 68

CLG 1010

CLG 258

CLG 506

CLG 9510

Table continues on page 40.



COMPRESSION CONNECTORSEARTHING

Compression Terminals (continued)

120

150

185

240

300

400

500

630

800

1000

50

56

56

56

60

66

66

68

68

68

70

75

67

68

68

70

75

88

88

88

88

88

97

97

97

97

97

108

108

108

108

117

117

117

127

127

127

164

164

164

164

164

27

27

27

27

27

27

30

30

30

30

30

30

33

33

33

33

33

38

38

38

38

38

41

41

41

41

41

47

47

47

47

53

53

53

63

63

63

70

70

70

77

77

0.07

0.09

0.10

0.14

0.17

0.20

0.50

0.8

1.00

1.30

25

25

10

10

10

10

5

5

5

5

8

10

12

14

16

20

8

10

12

14

16

20

10

12

14

16

20

10

12

14

16

20

10

12

14

16

20

12

14

16

20

16

18

20

16

18

20

16

18

20

18

20

CLG 1208

CLG 12010

CLG 12012

CLG 12014

CLG 12016

CLG 12020

CLG 1508

CLG 15010

CLG 15012

CLG 15014

CLG 15016

CLG 15020

CLG 18510

CLG 18512

CLG 18514

CLG 18516

CLG 18520

CLG 24010

CLG 24012

CLG 24014

CLG 24016

CLG 24020

CLG 30010

CLG 30012

CLG 30014

CLG 30016

CLG 30020

CLG 40012

CLG 40014

CLG 40016

CLG 40020

CLG 50016

CLG 50018

CLG 50020

CLG 63016

CLG 63018

CLG 63020

CLG 80016

CLG 80018

CLG 80020

CLG 100018

CLG 100020

Conductor Palm Hole W H Unit Pack PartSize Size mm mm Weight Quantity Numbermm2 mm kg

Material: Tin Plated Copper.

W

L

CLG 1208

CLG 15012

CLG 30016

CLG 24014


LIGHTNING PROTECTION



Flat Tape System 44 – 61

Solid Circular System 62 – 71

Cable & Wire System 72 – 78

Miscellaneous Products 79 – 83

Free-Standing Air Terminals 84 – 86


CONTENTS

Wallis Cat 08 pt2 Singles.qxp 10/12/08 13:02 Page 1


Structural Lightning Protection

Introduction

If correctly installed, fitting a lightning protection system(LPS) will minimise the risk of damage to structures andinjury to personnel by conducting high discharge currentssafely to earth. Protection against the secondary effects oflightning to internal electrical equipment, known as transientover voltage protection is achieved by the use of transientover voltage protectors; this is in addition to the LPS.

A LPS cannot protect against over voltage transients. Overvoltage transient protectors cannot protect against directlightning strikes. Both are required for total structural andequipment protection.

Lightning Protection Strategy

The normal strategy inachieving protection is tocapture the lightning at apreferred point by the use ofair terminations andconducting it via lowimpedance down conductorsand earth electrodes to a lowresistance earth of less thanten ohms. Air terminationsand down conductors arespaced at regular intervals toform a mesh of conductors around the perimeter of thebuilding and roof, known as a Faraday cage, and are joinedtogether by specially produced clamps and fixings orwelding.

Lightning Protection System Design Considerations

An LPS is designed according to geographical location, localterrain, soil conditions, size and height of building, type ofmaterial used in construction, type of material stored in thebuilding, use of building and is based on establishedstandards for risk assessment.

Air Termination Networks

The recommended spacing between conductors variesaccording to risk and is detailed in internationally recognisedEuropean and British lightning protection standards. E.g., amesh of conductors of 10 by 20 metres is consideredsufficient for most applications; however, a high risk structuremay require a 10 by 10 mesh.

There are two methods used to calculate the areaimmediately around a building protected by the air

termination; the “zone of protection” is used for buildings upto 20 metres; for buildings above this height the “rollingsphere” method is used.

Down Conductors

The recommended spacing between down conductorsvaries according to risk and is detailed in internationallyrecognised European and British lightning protectionstandards. E.g., conductors may be spaced at 20 metres forsome buildings but this distance could be reduced to 10metres for tall or high risk buildings. Down conductorsshould be positioned as evenly as possible around theoutside walls of the structure, starting from the corners.

Minimum distances must be maintained to prevent sideflashing. Re-entrant loops are also to be avoided.

Earth Terminations & Networks

The information contained in this section primarily refers toLightning Protection Earthing Systems (LPS) and does notdetail all earthing requirements for electrical wiring, althoughthere are some similarities. Please refer to the IEE 16thedition wiring regulations for more details.

An earth electrode should be connected to each downconductor of a lightning protection system (LPS). Earth rodsmay need an earth inspection housing for periodic testing ofearth resistance.

Earth rods are used in most applications and are driven intothe ground as close as is practicable to the structure and thedown conductor. They are normally spaced at specifiedintervals corresponding to the spacing on the downconductors.

Resistance to Earth

For an LPS the earth termination network as a whole shouldhave a combined resistance of not more than ten ohms,before bonding to building metalwork. However, themaximum resistance value for earthing systems isapplication specific.

LIGHTNING PROTECTION INTRODUCTION



A single earth rod may not achieve the required resistancefigure and several may be need to be fitted to achieve this;their combined resistance is proportional to the reciprocal ofthe individual rod resistances to earth. This rule holds true aslong as each rod is situated outside the resistance area ofany other. To ensure this is the case, it is generally acceptedthat the minimum spacing between rods should not be less

than their driven length.

The expected number of rodsrequired to obtain a particularresistance value, e.g. ten ohms, canbe roughly calculated. To do thisthe soil resistivity needs to be takeninto consideration. A soil resistivitytest will need to be performed.

There are several methods used toobtain a lower resistance value:

More rods can be driven.

Rods can be driven deeper.

Rods of a larger diameter can be used.

Ring conductors connecting rods togetherunderground can be used.

Where deep driving is not possible shorter rods with a largerdiameter can be used; copper earth mats and earth platescan be used in place of earth rods.

A “crow’s foot” configuration can be used where parallelconnection is not possible.

Where high resistance soil conditions are a problem soilconditioning agents can be used to backfill rod holes.Conductive concrete can be used to backfill an earth mat.Both effectively increase an electrodes cross sectional areaand therefore reduce its resistance to earth.

The international standards also specify the recommendedmaterials used for all earthing conductors and theirdimensions.

Equipotential Bonding

It is common practice to use the buildings natural structuralsteelwork and bonding it to the LPS to further improve itsability to conduct lightning and fault currents to earth; priorpermission may be required.

Joints

Joints should be mechanically effective, all joints other thanwelded ones are a potential discontinuity, and care shouldbe taken to ensure contact surfaces are clean and that fixing

clamps are tight and wellprotected from corrosion, whichcan occur if dissimilar metals arejoined. Ideally there should be asfew joints as possible in an LPSdesign.

Maintenance & Life of an LPS

It is important to properly maintainan LPS to ensure it retains its

ability to conduct the same current carrying capacity as it didwhen it was originally installed. Earth rod resistances shouldbe regularly checked. Corrosion and fault currents can causehigh resistance joints leading to overheating. However, if anLPS is correctly installed and maintained it should last formany years.

The information contained in this section is intended as aguide and should not be used to perform designs. A.N.Wallisdoes not accept responsibility for errors or omissions.Detailed information on LPS design is contained ininternationally recognised Europeanand British LPS standards.

LIGHTNING PROTECTION INTRODUCTION


LIGHTNING PROTECTION FLAT TAPE SYSTEM


L

L1

Thread Size

Taper Pointed Air RodsAir rods form an important part of the air termination network of alightning protection system. All of our air rods are supplied with alocknut enabling the rod to be locked tight against the conductor.Please see pages 45 - 47 for further information on our range ofsaddles, brackets and couplings.

Copper Air Rods

Material: Copper.

ATC 120M

ATC 220M

ATA 120M

ATA 112M

Thread L L1 Unit Pack PartSize mm mm Weight Quantity Number

kg

300 0.53 ATC 112M

500 0.85 ATC 120M

M16 1000 41 1.70 5 ATC 139M

1500 2.59 ATC 160M

2000 3.47 ATC 179M

300 0.80 ATC 212M

500 1.34 ATC 220M

M20 1000 41 2.68 5 ATC 239M

1500 4.02 ATC 260M

2000 5.36 ATC 279M

Aluminium Air Rods

Material: Aluminium.


kg

300 0.18 ATA 112M

500 0.29 ATA 120M

M16 1000 41 0.57 5 ATA 139M

1500 0.98 ATA 160M

2000 1.09 ATA 179M




W

H

Air H W Unit Pack PartRod Ø mm mm Weight Quantity Numbermm kg

16 & 20 156 72 0.30 5 MPC 16

Multi-PointUsed in conjunction with the taper pointed copper air rods.

Material: Gunmetal base with Copper spikes.

Light Duty Air Rod SaddlesLight duty saddles are used to support air rods on flat roof surfaces.

L

L

H

ThreadSize

Material: Gunmetal.

ASGL 16M

ASAL 16M

Thread L H Unit Pack PartSize mm mm Weight Quantity Number

kg

M16101 37 0.43 5

ASGL 16M

M20 ASGL 20M

For use with Copper Air Rods



kg

M16 101 37 0.15 5 ASAL 16M

For use with Aluminium Air Rods




H

L

ThreadSize

L

H

L

ThreadSize

L

ASGF 16M

ASAF 16M

ASGR 16M

ASAR 16M

Air Rod Ridge SaddlesRidge saddles are used to support air rods on roof ridges.



kg

M16 137 34 0.70 5 ASGR 16M

Material: Gunmetal.



kg

M16 137 34 0.70 5 ASAR 16M


Flat Air Rod SaddlesFlat saddles are used to support air rods on flat roof surfaces.



kg

M16 137 40 0.60 5 ASGF 16M

Material: Gunmetal.



kg

M16 137 40 0.20 5 ASAF 16M





Side Mounting Air Rod BracketsThese brackets provide a 75mm projection from the building face andare used where it is not possible to fit a saddle onto the building roof.The brackets are used in conjunction with the rod to tape couplingused to secure the flat tape to the air rod.

Material: Gunmetal.

Rod Ø L W Unit Pack Partmm mm mm Weight Quantity Number

kg

1697 120

0.395

AMBG 16

20 0.43 AMBG 20




kg

16 97 120 0.12 5 AMBA 16


W

L

W

AMBG 16

AMBA 16


Rod to Tape CouplingsEnables the flat tape to be connected to the air rod. Used in conjunctionwith the side mounting air rod brackets.

Material: Gunmetal.

D

L

AOA 16M

AOG 16M

Thread L D Unit Pack PartSize mm mm Weight Quantity Number

kg

M1680 40 0.22 5

AOG 16M

M20 AOG 20M

Thread L D Unit Pack PartSize mm mm Weight Quantity Number

kg

M16 80 40 0.10 5 AOA 16M




Metallic DC ClipsMetallic DC clips secure the flat tape conductor to the building surface.Fix using countersunk woodscrew 11/2” x No. 10 and No. 10 wall plug.

L

W

L

L

D

W

H



Material: Gunmetal.

Material: Gunmetal.

DCB 253

50

50

50

50

60

60

64

64

64

80

80

80

80

20 x 3

25 x 3

25 x 4

25 x 6

31 x 3

31 x 6

38 x 3

38 x 5

38 x 6

50 x 3

50 x 4

50 x 6

50 x 8

20

10

10

10

12

10

13

10

13

13

10

11

14

14

0.06

0.06

0.06

0.06

0.08

0.09

0.08

0.10

0.10

0.10

0.10

0.14

0.14

50

50

50

50

25

25

25

25

25

25

25

25

25

DCG 203

DCB 253

DCG 254

DCG 256

DCG 313

DCG 316

DCG 383

DCG 385

DCG 386

DCG 503

DCG 504

DCB 506

DCG 508

Conductor L W H Unit Pack PartSize mm mm mm Weight Quantity Numbermm kg

For use with Bare Copper Tapes

55

58

91

25 x 3

25 x 6

50 x 6

20

14

18

19

0.06

0.11

0.20

25

DGP 253

DGP 256

DGP 506


For use with PVC Covered Copper Tapes


55

50

80

25 x 3

25 x 6

50 x 6

20

10

13

16

0.02

0.03

0.04

25

DCA 253

DCA 256

DCA 506


For use with Bare Aluminium Tapes


55

85

25 x 3

50 x 620

20

23

0.03

0.0425

DAP 253

DAP 506


For use with PVC Covered Aluminium Tapes


7725 x 3 27 25 0.34 25 DCL 253


For use with Lead Covered Copper Tape

DCB 506

DGG 383

DCA 253





Non-Metallic DC ClipsThis one-piece clip, with integral hinged lid, means no lost or droppedlids. The clips are UV stabilised to prevent degradation from sunlightand are non-brittle to protect against cold weather.

Fix using countersunk woodscrew 11/2” x No. 10 and No. 10 wall plug.

L W

HW

NP 253 GR

NP 253 G

NP 253 W* NM506B is a two-piece clip

55

50

80

18

18

25

20 x 3

25 x 3

50 x 6

16

16

26

Brown 0.01 100

NM 203 B

NM 253 B

NM 506 B*

Conductor L W H Colour Unit Pack PartSize mm mm mm Weight Quantity Numbermm kg


50 1825 x 3 16

Brown

Black

Grey

Green

Stone

White

0.01 100

NP 253 B

NP 253 BL

NP 253 G

NP 253 GR

NP 253 S

NP 253 W


For use with PVC Covered Copper & Aluminium Tapes

50 1820 x 3

25 x 316 Grey 0.01 100

NM 203 G

NM 253 G



NP 253 BL



NP 253 B

NP 253 S




Non-Metallic DC Clips with PlugThese one-piece clips have an integral fixing plug for ease of installation.The clips are UV stabilised to prevent degradation from sunlight and arenon-brittle to protect against cold weather.

Fix using countersunk woodscrew 11/2” x No. 10.

L W

H W

NPP 253 BL

NPP 253 B

NPP 253 S


50 1825 x 3 16

Brown

Black

Grey

Green

Stone

White

0.01 100

NPP 253 B

NPP 253 BL

NPP 253 G

NPP 253 GR

NPP 253 S

NPP 253 W



50 1820 x 3

25 x 316 Brown 0.01 100

NMP 203 B

NMP 253 B



50 1820 x 3

25 x 316 Grey 0.01 100

NMP 203 G

NMP 253 G



NPP 253 GR



NPP 253 G

NPP 253 W




Tape ClipsWallis tape clips hold the flat tape conductor flush to the building surface.

Fix using countersunk woodscrews 11/2” x No. 10 and No. 10 wall plugs.

L

W

MTA 253

MTB 253

MPB 253

68

70

73

20 x 3

25 x 3

50 x 6

20

7

7

8

0.03

0.03

0.05

50

MTB 203

MTB 253

MTB 506



7025 x 3 20 7 0.03 50 MPB 253


For use with PVC Covered Copper Tapes

Material: Copper.

Material: Copper.

68

70

20 x 3

25 x 320 7 0.01 50

MTA 203

MTA 253



7025 x 3 20 7 0.01 50 MAP 253


For use with PVC Covered Aluminium Tapes



H

MAP 253




Slate Holdfasts Wallis slate holdfasts provide a method for fixing the tape above theroof tiles without any drilling.

The aluminium tail slides underneath the tile and is fixed to the woodenbeam with a nail, the non-metallic DC clip then protrudes from underthe tile and offers a fixing for the tape.

W

HL

Material: Polypropylene clip with Aluminium tail.

300 5025 x 3 16

Brown

Black

Grey

Stone

White

0.04 50

HSAL 253 B

HSAL 253 BL

HSAL 253 G

HSAL 253 S

HSAL 253 W

Conductor L W H Clip Unit Pack PartSize mm mm mm Colour Weight Quantity Numbermm kg


300 5025 x 3 16Brown

Grey0.04 50

HSAL 253 BM

HSAL 253 GM


For use with Bare Copper & Aluminium Tapes


HSAL 253BL

HSAL 253S

HSAL 253B

HSAL 253G

HSAL 253W




Material: PVC base with Polypropylene clip.

Weldable DC ClipsComprises a weldable base assembled with a non-metallic DC clip. Foruse on PVC roofing membranes. See page 55 for details of UniversalWelding Solvent.

For use with Bare Tape

6525 x 3 23 Grey 0.03 50 WDC 080

Conductor D H Clip Unit Pack PartSize mm mm Colour Weight Quantity Numbermm kg

6525 x 3 23Black

Grey0.03 50

WDC 120

WDC 140


For use with PVC Covered Tapes

WDC 120

WDC 080

H D

Material: PVC base with Polypropylene clip.




Material: Polycarbonate base with Polypropylene clip.

Adhesive DC ClipsComprises an adhesive base assembled with a non-metallic DC clip.For use on surfaces other than PVC roofing. See page 55 for details ofSurface Primer.

6525 x 3 23Brown

Grey0.03 50

ADC 060

ADC 080


6525 x 3 23

Brown

Black

Grey

Stone

White

0.03 50

ADC 100

ADC 120

ADC 140

ADC 160

ADC 180



ADC 180

ADC 060

ADC 080

H D


Material: Polycarbonate base with Polypropylene clip.

ADC 120

ADC 160


FLAT TAPE SYSTEMLIGHTNING PROTECTION



kg

Universal Welding Solvent 500ml sprayapplicator for use with weldable DC clips 0.57 UWS 001Sufficient for application of approx. 200 clips

Cleaning Solution (Acetone)500ml spray applicator for cleaning 0.62 1 CSA 001lacquered roofing membranes

Surface Primer 250ml spray applicator for use with adhesive DC clips 0.24 PRIMERSufficient for application of approx. 500 clips

Universal Welding Solvent, Cleaning Solution& Surface Primer

PRIMER

UWS 001

CSA 001

Bitumen Felt DC Clips For use on bitumen felt roofing only.

100 10025 x 3 23

Brown

Black

Grey

Stone

White

Green

0.06 50

BDC 100

BDC 120

BDC 140

BDC 160

BDC 180

BDC 200



100 10025 x 3 23Brown

Grey0.06 50

BDC 060

BDC 080



Material: Bitumen Felt base with Polypropylene clip.Material: Bitumen Felt base with Polypropylene clip.

Material: Bitumen Felt base with Polypropylene clip.

CoSHH datasheets are available on request.

HL

W

BDC 060




Back Plate HoldfastsDesigned to be used where it is necessary to hold the conductor awayfrom the building surface. The holdfast is assembled with a fixing screwfor use with a metallic or non-metallic DC clip.

L

D

Material: Gunmetal.

Glazing Bar HoldfastsOriginally designed to be used on glazing units but can be installedwherever conductor has to be fixed onto a narrow flange. The holdfastis assembled with a fixing screw for use with a metallic or non-metallicDC clip.

L

H W

Material: Gunmetal.

HGG 253

HGA 253

For use with Copper Tapes

35 22 20 0.12 10 HGG 253


kg


For use with Aluminium Tapes

35 22 20 0.04 10 HGA 253


kg

74 63 0.33 5 HBG 001

L D Unit Pack Partmm mm Weight Quantity Number

kgHBG 001



74 63 0.15 5 HBA 001

L D Unit Pack Partmm mm Weight Quantity Number

kg





Square Tape ClampsThese Wallis four-way connectors are suitable for making cross, straightthrough or tee joints in flat tape. The base has a countersunk hole in themiddle for securing the clamp to the building surface and the lid is fixedby means of four screws.


L

H

W

H

W

Material: Gunmetal.

JA 253

JG253

JG 506

JPB 253L





For use with Bare Aluminium Tape


25 x 3 50 50 13 0.15 25 JG 253

25 x 6 50 50 20 0.25 25 JG 256

31 x 3 60 60 14 0.22 25 JG 313

38 x 6 71 71 22 0.59 25 JG 386

50 x 3 80 80 16 0.50 10 JG 503

50 x 6 79 79 22 0.52 10 JG 506


25 x 3 70 70 25 0.86 25 JPB 253 L


25 x 3 50 50 13 0.07 25 JA 253




Oblong Junction ClampsDesigned to join a range of tape sizes in a straight through position. Inmany applications the clamp enables tapes to be overlapped andsecured by the two set screws.

W

H

L

Material: Gunmetal.

JGO 253 W

JGO 506 W





For use with Bare Aluminium Tape

JPBO 253 L

JAO 253

68

90

26 x 8

51 x 10

40

63

23

26

0.34

0.5810

JGO 253 W

JGO 506 W

Maximum L W H Unit Pack PartConductor Size mm mm mm Weight Quantity Number

mm kg

9026 x 8 45 24 0.34 10 JPBO 253 L


mm kg

6826 x 8 40 23 0.11 10 JAO 253


mm kg




Plate Type Test ClampsThis Wallis clamp is used to form a disconnecting joint between thedown conductor and earthing system.

There are two wall fixing holes on the bottom plate. Fix usingcountersunk woodscrews 11/2” x No. 10 and No. 10 wall plugs.

Material: Gunmetal.

Screw Down Test ClampThe screw down test clamp allows easy access to copper conductorswhere frequent inspection and testing may be necessary.

D

D

Material: Gunmetal.

JPA 253

JPG 253



26 x 8 61 0.72 5 JSG 253

Maximum D Unit Pack PartConductor Size mm Weight Quantity Number

mm kg


7026 x 15 38 0.40 5 JPG 253

Maximum D H Unit Pack PartConductor mm mm Weight Quantity Number

Size kgmm

7026 x 15 38 0.10 5 JPA 253

Maximum D H Unit Pack PartConductor mm mm Weight Quantity Number

Size kgmm





Bimetallic ConnectorsThese connectors are used to join aluminium and copper tapestogether. They are a neat and practical jointing method without theneed for tinning, riveting or wrapping the joint.

Fix using countersunk woodscrew 11/2” x No. 10 wall plug.

‘B’ BondsThis Wallis ‘B’ bond is used for bonding aluminium and copper tapes toflat metal surfaces.

L

H

W

L

L

H

W

Material: Gunmetal with M10 x 35mm Stainless Steel Set Screw.

BSS 253

BIM 253

BBA 253

Conductor Material L W H Unit Pack PartSize Type mm mm mm Weight Quantity Numbermm kg

25 x 398

76

29

21

25

20

0.20

0.1610

BIM 253

BSS 253

Aluminium &Copper

Stainless Steel




BBG 253 SS


25 x 3 1035 35 0.03 10 BBG 253 SS


25 x 3 1035 35 0.01 10 BBA 253




Rainwater Pipe BondThis pipe bond can be used on any application where tape can bewrapped around circular objects such as pipes or rails.

Watermain Pipe BondDesigned to bond large diameter metallic pipes into the earthing andlightning protection systems.

H

L

W

W L

Material: Gunmetal with M10 x 40mm Stainless Steel Set Screw.


Material: Gunmetal with M10 x 35mm Phosphor Bronze Set Screw.

BRG 253

BRA 253



4526 36 0.21 10 BWG 253

Maximum L W Unit Pack PartConductor mm mm Weight Quantity Number

Width kgmm

Maximum L W H Unit Pack PartConductor mm mm mm Weight Quantity Number

Width kgmm

26 1632 32 0.20 10 BRG 253

Maximum L W H Unit Pack PartConductor mm mm mm Weight Quantity Number

Width kgmm

26 1632 32 0.10 10 BRA 253



LIGHTNING PROTECTION SOLID CIRCULAR SYSTEM


Air RodsThese air rods are used as part of the lightning protection system. Theyare manufactured from 10mm diameter rod and are supplied with alocknut.

Material: Copper.

L

Thread Size

ARC 102

ARA 102

Copper Air Rods

M10500

1000

0.35

0.705

ARC 102

ARC 105


kg


Aluminium Air Rods

M10500

1000

0.11

0.225

ARA 102

ARA 105


kg

W

L

HH

L

UAG 253

Multi-Purpose Air Rod SaddlesThese saddles can be installed horizontally on roofs or vertically onwalls or parapets and are used in conjunction with the air rods shownabove. The saddles are suitable for use with 8mm diameter solid circularconductor as well as 25 x 3mm flat tape.

54M10 54 38 0.30 5 UAG 253

Thread L W H Unit Pack PartSize mm mm mm Weight Quantity Number

kg


Material: Gunmetal.



UAA 253

54M10 54 38 0.10 5 UAA 253

Thread L W H Unit Pack PartSize mm mm mm Weight Quantity Number

kg




Slate Holdfasts Wallis slate holdfasts provide a method of fixing solid circular conductorabove roof tiles without any drilling.

The aluminium tail slides underneath the tile and is fixed to the woodenbeam with a nail, the push-in roof clip then protrudes from under thetile and offers a fixing for the conductor.

320 188 14

Brown

Black

Grey

Stone

White

0.04 50

HA 10 B

HA 10 BL

HA 10 G

HA 10 S

HA 10 W


For use with PVC Covered Solid Circular Conductors

320 188 14Brown

Grey0.04 50

HA 08 B

HA 08 G


For use with Bare Solid Circular Conductors


HA 08 B


L

HW

HA 10 BL

HA 10 G

HA 10 S

HA 10 W




One Hole Conductor ClipsOne hole conductor clips provide an easy method of fixing copper andaluminium conductors to surfaces.

Fix using round head woodscrew 11/2” x No. 10 and No. 10 wall plug

Material: Copper.

L

H

W

Metallic Conductor ClipsMetallic conductor clips secure the solid circular conductor to thebuilding surface. The larger sizes can also be used to support the10mm air rods shown on page 62. Fix using countersunkwoodscrew 11/2” x No. 10 and No. 10 wall plug.

L

H

L

W

L

DCG 810

31

41

8mm Bare

8mm PVC

12

20

12

150.01 50

PCC 001

PCC 002

Conductor L W H Unit Pack PartSize & mm mm mm Weight Quantity NumberType kg

For use with Solid Circular Copper Conductors


31

41

8mm Bare

8mm PVC

12

20

12

150.01 50

PCA 001

PCA 002


For use with Solid Circular Aluminium Conductors

Material: Gunmetal.

488mm Bare

8mm PVC17 20 0.06 25

DCG 810

DCG 815


For use with Solid Circular Copper Conductors


488mm Bare

8mm PVC17 20 0.03 25

DCA 810

DCA 815

ConductorL W H

UnitPack PartSize &

mm mm mmWeight

Quantity NumberType kg

For use with Solid Circular Aluminium Conductors

PCA 001

PCC 001

DCA 810


SOLID CIRCULAR SYSTEMLIGHTNING PROTECTION


Non-Metallic Down Conductor ClipsA one-piece fold over clip designed for easy installation of solid circularconductor. The clips are UV stabilised to prevent degradation fromsunlight and are non-brittle to protect against cold weather.

Push-in Roof Conductor ClipsA one-piece single screw fixing clip designed for easy installation of solidcircular conductors. The clips are UV stabilised to prevent degradationfrom sunlight and are non-brittle to protect against cold weather.

L

H

W

L

HW

CP 08 BL CM 08 B

CP 08 S

RM 08 B

RP 08 W

RP 08 G


34 238 33

Brown

Black

Grey

Stone

White

0.01 100

CP 08 B

CP 08 BL

CP 08 G

CP 08 S

CP 08 W



34 238 33Brown

Grey0.01 100

CM 08 B

CM 08 G




29 188 14

Brown

Black

Grey

Stone

White

0.01 100

RP 08 B

RP 08 BL

RP 08 G

RP 08 S

RP 08 W



29 188 14Brown

Grey0.01 100

RM 08 B

RM 08 G








‘MV’ ClampsThese Wallis four-way connectors are suitable for crossing over, makingstraight joints and tee connections in solid circular conductor.

‘T’ Connector ClampsThis purpose-designed ‘T’ connector clamp is ideal for connecting theroof network to the down conductors of an 8mm solid circular lightningprotection system.

L

W

H

H

L

W

W

Material: Copper.MVA 08

MVG 08

TCG 08

TCA 08


8 40 40 18 0.05 10 MVG 08

For use with Bare Solid Circular Copper Conductor



8 40 40 18 0.01 10 MVA 08

For use with Bare Solid Circular Aluminium Conductor

Material: Gunmetal.


8 45 45 19 0.11 10 TCG 08




8 44 25 20 0.06 10 TCA 08





Interface Test ClampsThis Wallis clamp is used for connecting flat tape to solid circularconductor, for example where the lightning protection system has beendesigned in 8mm copper conductor but the connection to the earth rodis made using 25 x 3mm copper tape.

It will also serve for making through joints and tee connections in 8mmsolid circular conductor.

L

H

W

JYA 08

JYG 08

Material: Gunmetal.


8 & 25 x 3 70 34 15 0.25 25 JYG 08

For use with Bare Copper Conductors



8 & 25 x 3 70 34 15 0.09 25 JYA 08

For use with Bare Aluminium Conductors

Solid Circular to Tape ConnectorsThis Wallis four-way connector is suitable for crossing over flat tape andsolid circular conductor. It will also serve for making straight throughjoints and tee connections.

W

H

L

JOM 253

JOA 253

Material: Gunmetal.

Conductor L W H Unit Pack PartSizes mm mm mm Weight Quantity Numbermm kg

8 & 25 x 3 52 52 14 0.28 25 JOM 253




Conductor L W H Unit Pack PartSizes mm mm mm Weight Quantity Numbermm kg

8 & 25 x 3 52 52 14 0.09 25 JOA 253




Bimetallic ConnectorsThese connectors are used to join 8mm aluminium and copper solidcircular conductors together. They are a neat and practical jointingmethod without the need for tinning, riveting or wrapping the joint.

H

H

L W

L

BIM 25308

BIM 08

Metalwork Bonding ClampsThese clamps are designed for bonding 8mm solid circular conductorsonto metal surfaces.

L

W

H

MBG 08

MBA 08

Material: Copper.


8 82 40 25 0.14 10 MBG 08




8 82 40 25 0.09 10 MBA 08


Conductor Type L W H Unit Pack PartSize mm mm mm Weight Quantity Numbermm kg

878

71

28

22

28

19

0.25

0.0910

BIM 08

BSS 08

Aluminium &Copper

Stainless Steel

Conductor Type L W H Unit Pack PartSizes mm mm mm Weight Quantity Numbermm kg

8 to 25 x 3 78 28 29 0.20 10 BIM 25308

Aluminium &Copper

We also offer a connector suitable for joining 8mm aluminium solidcircular conductor to 25 x 3mm copper tape.




Circular ‘B’ BondsThis Wallis bond is used for bonding 8mm solid circular conductors toflat metal surfaces.

W

H

L

BBG 08

BBA 08

Material: Gunmetal with Perforated Copper Tail.


8 55 32 17 0.37 5 BRG 08


Material: Aluminium with Perforated Steel Tail.


8 51 31 16 0.09 5 BRA 08


Material: Gunmetal.


8 52 33 18 0.14 10 BBG 08




8 52 33 18 0.09 10 BBA 08


H

L

W

Rainwater Pipe BondsThis pipe bond can be used on any application where the perforatedtape can be wrapped around circular objects such as pipes or rails etc.

BRG 08




Tower Earth ClampsThese single-plate tower earth clamps are used for bonding copper andaluminium conductors onto steel surfaces. The clamp is fixed by drillinga hole in the steelwork and securing with the set screw provided.

Material: Gunmetal.

W

H

L

BTC 008For use with Bare Solid Circular Copper Conductor

34 238 33 M10 x 50mm 0.09 10 BTC 008

Conductor L W H Set Unit Pack PartSize mm mm mm Screw Weight Quantity Numbermm kg



40 228 12 M10 x 50mm 0.05 10 BTA 008

Conductor L W H Set Unit Pack PartSize mm mm mm Screw Weight Quantity Numbermm kg

Multi-Purpose ‘B’ BondsThis Wallis Multi-Purpose ‘B’ Bond can be used for bonding both 25 x 3mmflat tape and 8mm diameter solid circular conductor to flat metal surfaces.

Material: Gunmetal.


34 348 & 25 x 3 13 M8 x 25mm 0.09 25 BBG 25308

Conductor L W H Set Unit Pack PartSizes mm mm mm Screw Weight Quantity Numbermm kg



34 348 & 25 x 3 13 M8 x 25mm 0.04 25 BBA 25308

Conductor L W H Set Unit Pack PartSizes mm mm mm Screw Weight Quantity Numbermm kg

BBG 25308

L

HW

L

BBA 25308




Pyramid HoldfastThe Pyramid Holdfast is designed to support 8mm diameter bare solidcircular conductors on flat roofs.

Manufactured from black weather-resistant plastic and filled with frost-proof concrete. The lip around the base enables the holdfast to beinstalled onto bitumen type roofs.

Material: Plastic filled with Concrete.

180 1308 70 1.00 12 HPY 008


Circular Conductor ShoesUsed to bond 8mm bare solid circular conductors to metal surfaces.

Material: Gunmetal.


12 618 23 25 M6 x 12mm 0.10 25 GCS 008

Conductor Palm L W H Set Unit Pack PartSize Hole Ø mm mm mm Screws Weight Quantity Numbermm mm kg



12 618 23 25 M6 x 12mm 0.04 25 ACS 008

Conductor Palm L W H Set Unit Pack PartSize Hole Ø mm mm mm Screws Weight Quantity Numbermm mm kg

H

L

L

W

H

LW

L

W

ACS 008

GCS 008




L

L1

Thread Size

Taper Pointed Air RodsAir rods form an important part of the air termination network of alightning protection system. All of our copper air rods are supplied witha brass locknut enabling the rod to be locked tight against theconductor. Please see pages 73 - 74 for further information on our rangeof saddles, brackets and couplings.

Material: Copper.

ATC 120M


kg

300 0.53 ATC 112M

500 0.85 ATC 120M

M16 1000 41 1.70 5 ATC 139M

1500 2.59 ATC 160M

2000 3.47 ATC 179M

W

H

Air H W Unit Pack PartRod Ø mm mm Weight Quantity Numbermm kg

16 156 72 0.30 5 MPC 16

Multi-PointUsed in conjunction with the taper pointed copper air rods.

Material: Gunmetal base with Copper spikes.


ATC 220M

CABLE & WIRE SYSTEM



LIGHTNING PROTECTION CABLE & WIRE SYSTEM

Rod to Cable CouplingsEnables the stranded cable to be connected to the air rod. Used inconjunction with the side mounting air rod brackets.

Material: Gunmetal.

D

L

Side Mounting Air Rod BracketsThese brackets provide a 75mm projection from the building face andare used where it is not possible to fit a saddle onto the building roof.The brackets are used in conjunction with the rod to cable couplingused to secure the cable to the air rod.

Material: Gunmetal.


kg

16 97 120 0.39 5 AMBG 16


W

L

W

AMBG 16

Conductor Thread L D Unit Pack PartSize Size mm mm Weight Quantity Numbermm2 kg

50 0.25 AOG 050

70 M16 80 40 0.25 5 AOG 070

95 0.22 AOG 070

AOG 070



CABLE & WIRE SYSTEMLIGHTNING PROTECTION

H

W

L

Air Rod Cable SaddlesThese saddles are used to support the copper taper pointed air rods onflat roof surfaces.

Conductor Thread L W H Unit Pack PartSize Size mm mm mm Weight Quantity Numbermm2 kg

50

70

95

85 85 65

1.10

1.00

0.905

ASGF 050

ASGF 070

ASGF 095

M16

Material: Gunmetal.

ASGF 050

Cable ShoesUsed to bond stranded copper conductors to metal surfaces.

Material: Gunmetal.

12 61

50

70

95

23

25

27

25

27

29

M6 x 12mm

0.10

0.12

0.14

25

GCS 050

GCS 070

GCS 095

Conductor Palm L W H Set Unit Pack PartSize Hole Ø mm mm mm Screws Weight Quantity Numbermm2 mm kg

H

L

L

W



One Hole Cable ClipsWallis one hole cable clips provide an easy method of fixing strandedcopper conductors to surfaces.

L

H

W

LIGHTNING PROTECTION CABLE & WIRE SYSTEM

Material: Copper.

For use with Bare Stranded Copper Conductors

10

10

15

15

18

18

22

22

25

25

30

30

35

10

10

10

10

10

10

10

10

15

15

15

20

20

5

5

5

8

8

10

10

13

15

15

20

20

25

0.01

0.01

0.01

0.01

0.01

0.01

0.01

0.01

0.01

0.02

0.02

0.02

0.02

50

Conductor L W H Unit Pack PartSize mm mm mm Weight Quantity Numbermm2 kg

Material: Copper.

For use with PVC Insulated Stranded Copper Conductors

PCC 010

PCC 050

PCP 300

6

10

16

25

35

50

70

95

120

150

185

240

300

PCC 006

PCC 010

PCC 016

PCC 025

PCC 035

PCC 050

PCC 070

PCC 095

PCC 120

PCC 150

PCC 185

PCC 240

PCC 300

10

10

15

15

18

18

22

22

25

25

30

30

35

10

10

10

10

10

10

10

10

15

15

15

20

20

5

7

7

10

10

15

15

15

20

20

25

25

30

0.01

0.01

0.01

0.01

0.01

0.01

0.01

0.01

0.01

0.02

0.02

0.02

0.02

50


6

10

16

25

35

50

70

95

120

150

185

240

300

PCP 006

PCP 010

PCP 016

PCP 025

PCP 035

PCP 050

PCP 070

PCP 095

PCP 120

PCP 150

PCP 185

PCP 240

PCP 300




Metallic Cable ClipsMetallic cable clips secure the stranded copper conductor to thebuilding surface.


L

H

L

W

L

Material: Gunmetal.

For use with Bare Stranded Copper Conductors

Material: Gunmetal.

For use with PVC Insulated Stranded Copper Conductors

CABLE & WIRE SYSTEM

35

35

35

35

46

46

46

46

60

60

60

60

60

15

15

15

15

17

17

17

17

20

20

20

20

20

12

12

15

15

17

17

19

21

23

24

26

29

31

0.03

0.03

0.04

0.04

0.05

0.05

0.06

0.06

0.07

0.07

0.08

0.09

0.09

50

50

50

50

50

50

25

25

25

25

25

25

25


6

10

16

25

35

50

70

95

120

150

185

240

300

DCG 006

DCG 010

DCG 016

DCG 025

DCG 035

DCG 050

DCG 070

DCG 095

DCG 120

DCG 150

DCG 185

DCG 240

DCG 300

35

35

35

35

46

46

46

46

60

60

60

60

60

15

15

15

15

17

17

17

17

20

20

20

20

20

14

14

17

17

19

19

21

23

25

26

28

31

33

0.03

0.03

0.04

0.04

0.05

0.05

0.06

0.06

0.07

0.07

0.08

0.09

0.09

50

50

50

50

50

50

25

25

25

25

25

25

25


6

10

16

25

35

50

70

95

120

150

185

240

300

DGP 006

DGP 010

DGP 016

DGP 025

DGP 035

DGP 050

DGP 070

DGP 095

DGP 120

DGP 150

DGP 185

DGP 240

DGP 300

DCG 006

DCG 025

DCG 150




Square Cable ClampsThese Wallis four-way connectors are suitable for making cross, straightthrough or tee joints in stranded copper conductor.

W

LH

Universal Cable ConnectorsThis connector is suitable for joining cables in a test point as part of thelightning protection system.

The base has a countersunk hole in the middle for securing theconnector to the building surface. Fix using countersunk woodscrew11/2” x No. 10 and No. 10 wall plug.

L

H

W


50

70

95

1971 21

0.15

0.17

0.19

25

UCC 050

UCC 070

UCC 095

Material: Naval Brass.

CABLE & WIRE SYSTEM

Material: Gunmetal.

50

53

55

50

70

95

50

53

55

30

33

35

0.30

0.27

0.22

25

JGC 050

JGC 070

JGC 095


JGC 070

UCC 070




Tower Earth ClampsThese double-plate tower earth clamps are used for bonding strandedcopper conductors onto steel surfaces. The clamp is fixed by drilling ahole in the steelwork and securing with the set screw provided.

Material: Gunmetal.

Conductor Range L W H Set Unit Pack Part mm2 mm mm mm Screw Weight Qty Number

16 - 70 45 30 17 M10 x 50mm 0.1210

BTC 070

70 - 120 48 35 22 M12 x 60mm 0.23 BTC 120

BTC 120

BTC 070

Cable to Tape ConnectorsThis Wallis four-way connector is suitable for crossing over flat coppertape and bare stranded copper cable. It will also serve for makingstraight through joints and tee connections.

Material: Gunmetal.

W

H

L

H

Cable Tape L W H Unit Pack Part Size Size mm mm mm Weight Qty Numbermm2 mm

50 52 52 14 0.28 JOM 050

70 25 x 3 54 54 16 0.33 25 JOM 070

95 56 56 18 0.39 JOM 095

JOM 050

CABLE & WIRE SYSTEM

W

H

L




Interceptor PlatesThese Wallis interceptor plates fit under the roof tile and are connectedinto the lightning protection system. The square plate protrudes from thetile and provides the interception point.

L

L1

W

SPC

SPA

Strike PadsThis Wallis strike pad is used where it is not possible to install conductoron the roof or side of a building. A typical application would be on theroof of a car park where the conductor is laid underneath the tarmacand the strike pads fitted on top. Supplied with a 40mm dowel and nut.

D

H

Material: Gunmetal.

SC 01

SA 01

122 40 0.60 5 SC 01

D H Unit Pack Partmm mm Weight Quantity Number

kg

For use with Copper Conductor


122 40 0.20 5 SA 01

D H Unit Pack Partmm mm Weight Quantity Number

kg

For use with Aluminium Conductor

L L1 W Unit Pack Partmm mm mm Weight Quantity Number

kg

500 50 50 0.40 5 SPC

Material: Gunmetal.


L L1 W Unit Pack Partmm mm mm Weight Quantity Number

kg

500 50 50 0.11 5 SPA



MISCELLANEOUS PRODUCTS




Puddle FlangesThe puddle flange is used where the down conductor must passthrough a roof or waterproof membrane. The flats of the flange aremade waterproof by fixing with glue, concrete or specialist roofingmaterials. See page 20 for our range of clamps suitable for use withpuddle flanges.

LW

W

Material: Copper.

Oxide Inhibiting CompoundWe recommend the use of an oxide inhibitor whenever aluminiumfittings are installed on a lightning protection system.

Penetrox electrical joint compound is a natural-petroleum based greasethat seals out oxygen and moisture on aluminium to aluminium andaluminium to copper connections. It is not recommended for use withrubber or polyethylene materials.

Description Unit Pack PartWeight Quantity Number

kg

8oz plastic squeeze bottle 0.23 1 IC 08


600 150 x 150 1.68 1 PFC 01

L W Unit Pack Partmm mm Weight Quantity Number

kg



600 150 x 150 0.54 1 PFA 01

L W Unit Pack Partmm mm Weight Quantity Number

kg


CoSHH datasheet available on request.

PFC 01




Wallis Sealing TapeA waterproof tape for wrapping joints to provide protectionagainst corrosion.

SilfosSilfos is an alloy of silver, phosphorous and copper. It is used to brazecopper to copper in air without the use of flux.


kg

50mm wide x 10m length roll 0.75 1 DT 510


kg

50mm x 0.12 x 8m length roll 0.50 1 SILFOS


CoSHH datasheet available on request.




Bitumen Felt RollSupplied in rolls for use on asphalt roofs.


kg

100mm wide x 10m length roll 2.64 1 BFR 001

Green & Yellow PVC Insulating TapeGeneral-purpose insulating tape for electrical applications.


kg

25mm wide x 33m length roll 0.14 1 GYT 2533





Tinmans SolderTinmans commercial grade solder supplied by the kilogram (4 sticks).

FluxA well-established and reliable multi-purpose flux paste. It is designedfor engineering and sheet metal work, and is equally as effective forsoldering of copper products. Use with Tinmans Solder.


kg

Tinmans Solder (4 sticks) 1.00 1 TMS 004


kg

Fluxite soldering paste 100g tin 0.10 1 FLX 100

Material: 60% Tin, 40% Lead.





Free-Standing Air TerminalsA range of free-standing lightning interception terminals for theprotection of roof-mounted equipment on surfaces where no penetrationof the roof structure for anchoring is allowed.

A multi-component, stackable system with screw retention to achieveprotection heights of up to 12m.

The Free-Standing Air Terminal system is designed to withstand windspeeds of up to 190kmh (118mph). The table on page 86 details therequired components for installation in different wind speed zones. Werecommend that all concrete bases are installed using the ProtectiveRoof Pads (Wallis part number PRP 001).

Terminal Components Unit Pack Part Height m Weight Qty Number

m kg

3.0 Two-piece: 1.5 + 1.5 5.0 ATF 030

3.5 Two-piece: 2.0 + 1.5 5.5 ATF 035

4.0 Two-piece: 2.5 + 1.5 7.0 ATF 040

4.5 Two-piece: 3.5 + 1.0 9.2 ATF 045

5.0 Two-piece: 3.5 + 1.5 10.0 ATF 050

5.5 Two-piece: 4.0 + 1.5 10.6 ATF 055

6.0 Three-piece: 2.0 + 2.0 + 2.0 18.0 ATF 060

6.5 Three-piece: 2.5 + 2.0 + 2.0 21.2 1 ATF 065

7.0 Three-piece: 3.0 + 2.0 + 2.0 23.5 ATF 070

7.5 Three-piece: 3.5 + 2.0 + 2.0 26.0 ATF 075

8.0 Three-piece: 4.0 + 2.0 + 2.0 28.7 ATF 080

9.0 Three-piece: 4.0 + 2.5 + 2.5 30.5 ATF 090

10.0 Three-piece: 5.0 + 2.5 + 2.5 35.5 ATF 010

11.0 Three-piece: 5.0 + 3.5 + 2.5 37.8 ATF 011

12.0 Three-piece: 6.0 + 3.5 + 2.5 42.9 ATF 012

Material: Stainless Steel with Aluminium tip.

FREE-STANDING AIR TERMINALS




Free-Standing Air Terminal SupportsA range of supports to suit the free-standing air terminals shown onpage 84. See table on page 86 for recommended componentconfiguration.

Square Plate Support

For use with air terminals up to 4m. Used in conjunction with squareconcrete bases.



Terminal Terminal Required No. of Unit Pack PartHeight Barrel Ø Mounting Concrete Weight Quantity Number

m mm Space Supports kgmm

up to 4.0m 42 650 x 650 4 or 8 7 1 ATS 001

Tripod Supports

For use with air terminals between 4.5m and 10m. Used in conjunctionwith round concrete bases.



4.5 - 5.5 42 1350 x 1350 3 8 ATT 001

6.0 - 8.0 60 1850 x 1850 6 25 1 ATT 002

9.0 - 10.0 60 1850 x 1850 10 40 ATT 003


Quad Support

For use with air-terminals between 11m and 12m. Used in conjunction withround concrete bases.



11.0 - 12.0 60 3400 x 3400 17 159 1 ATQ 001


ATS 001

ATT 001

ATT 002

ATT 003

ATQ 001





Base Size Height Pack PartWeight mm mm Quantity Number

kg

12300 x 300

601

SCB 012

16 80 SCB 016

Concrete Bases

Square

Used in conjunction with the Square Plate Support.

Material: Concrete.

Material: Concrete.

12

16

20

25

380

380

380

420

75

93

105

105

1

RCB 012

RCB 016

RCB 020

RCB 025

Base Ø Height Pack PartWeight mm mm Quantity Number

kg

Round

Used in conjunction with the Tripod and Quad Supports. Integral M16Thread.

Size Pack Partmm Quantity Number

Ø 445 / 300 x 300 1 PRP 001

Protective Roof Pad

Suit all sizes of round and square concrete bases. Protects waterproofroofing membrane from damage.

Material: Rubber.

Free-Standing Air Terminal System

Terminal TerminalHeight Part

m Number

Wind Speeds

Up to 130 kmh (81 mph)

Support Concrete Bases




Up to 150 kmh (93 mph) Up to 170 kmh (106 mph) Up to 190 kmh (118 mph)

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

8.0

9.0

10.0

11.0

12.0

ATF 030

ATF 035

ATF 040

ATF 045

ATF 050

ATF 055

ATF 060

ATF 065

ATF 070

ATF 075

ATF 080

ATF 090

ATF 010

ATF 011

ATF 012

ATS 001

ATS 001

ATS 001

ATT 001

ATT 001

ATT 001

ATT 002

ATT 002

ATT 002

ATT 002

ATT 002

ATT 003

ATT 002

ATQ 001

ATQ 001

SCB 012 x 4

SCB 012 x 4

SCB 012 x 4

SCB 016 x 3

SCB 016 x 3

SCB 020 x 3

RCB 012 x 6

RCB 012 x 6

RCB 012 x 6

RCB 016 x 6

RCB 020 x 6

RCB 025 x 10

RCB 025 x 10

RCB 025 x 17

RCB 025 x 17

ATS 001

ATS 001

ATS 001

ATT 001

ATT 001

ATT 001

ATT 002

ATT 002

ATT 002

ATT 002

ATT 002

ATT 003

ATT 002

ATQ 001

ATQ 001

SCB 012 x 4

SCB 012 x 4

SCB 016 x 4

RCB 020 x 3

RCB 020 x 3

RCB 025 x 3

RCB 012 x 6

RCB 012 x 6

RCB 016 x 6

RCB 020 x 6

RCB 025 x 6

RCB 025 x 10

RCB 025 x 10

RCB 025 x 17

RCB 025 x 17

ATS 001

ATS 001

ATS 001

ATT 001

ATT 001

ATT 002

ATT 002

ATT 002

ATT 002

ATT 002

ATT 003

ATT 003

***

SCB 012 x 4

SCB 016 x 4

SCB 012 x 8

RCB 025 x 3

RCB 025 x 3

RCB 012 x 6

RCB 012 x 6

RCB 016 x 6

RCB 020 x 6

RCB 025 x 6

RCB 025 x 10

RCB 025 x 10

***

ATS 001

ATS 001

ATS 001

ATT 002

ATT 002

ATT 002

ATT 002

ATT 002

*******

SCB 012 x 4

SCB 016 x 4

SCB 016 x 8

RCB 012 x 6

RCB 012 x 6

RCB 012 x 6

RCB 016 x 6

RCB 025 x 6

*******

SCB 012

SCB 016

PRP 001

*Please contact our sales office for information and advice.


CONDUCTORS



Flat Tape System 90 – 97

Solid Circular System 98 – 99

Cable & Wire System 100 – 104

CONDUCTORS

CONTENTS


CONDUCTORS

88

INTRODUCTION

Introduction

The conductor is a vital component of any earthing and

lightning protection system.

Wallis offers an extensive range of different types of

conductors manufactured in both copper and aluminium

which conform to the main British, European and world

earthing and lightning protection standards.

There are several important

criteria to consider

when selecting a

conductor:

The conductor must

be resilient to the environmental

conditions in which it is installed. In particular it should be

capable of withstanding mechanical damage and

corrosion. It should also be compatible with

the material of other connected

components.

Secondly, the conductor

should have sufficient

cross-sectional area to be

capable of carrying,

without sustaining damage

or deterioration, any

currents that may

reasonably be expected.

Copper Conductor Ratings

Fault current capacities, for one and three second durations,for a wide selection of standard sizes of copper tapes areshown in the table below. These conductor ratings are basedupon the recommendations of BS 7430 with an initialconductor temperature of 30°C and a maximum temperatureof 250°C.

A. N. WALLIS & Co. Ltd • Tel +44 (0)115 927 1721 • Fax +44 (0)115 875 6630 • E-mail [email protected] • Website www.an-wallis.com

Conductor C.S.A. kA for kA forSize mm2 1 second 3 secondsmm

12.5 x 1.5 18.75 3.3 1.9

12.5 x 3 37.5 6.6 3.8

20 x 1.5 30 5.3 3.0

20 x 3 60 10.6 6.1

25 x 1.5 37.5 6.6 3.8

25 x 3 75 13.2 7.6

25 x 4 100 17.6 10.2

25 x 6 150 26.4 15.2

30 x 2 60 10.6 6.1

30 x 3 90 15.8 9.1

30 x 4 120 21.1 12.2

30 x 5 150 26.4 15.2

31 x 3 93 16.4 9.5

31.5 x 4 126 22.2 12.8

31 x 6 186 32.7 18.9

38 x 3 114 20.1 11.6

38 x 5 190 33.4 19.3

38 x 6 228 40.1 23.2

40 x 3 120 21.1 12.2

40 x 4 160 28.2 16.3

40 x 5 200 35.2 20.3

40 x 6 240 42.2 24.4

40 x 6.3 252 44.4 25.6

50 x 3 150 26.4 15.2

50 x 4 200 35.2 20.3

50 x 5 250 44.0 25.4

50 x 6 300 52.8 30.5

50 x 6.3 315 55.4 32.0


CONDUCTORS


INTRODUCTION

PVC Covered Conductors

Wallis offers a range of UV-stabilised PVC covered tapesand solid circular conductors in a range of different

colours. These colours have been chosen tomatch the most common structural

materials and will reduce the visualimpact of a lightning

protection conductor.

BLACK

GREEN

GREY

STONE

WHITE

BROWN

18B29*

06C39*

00A07*

08B23*

10B15*

BS 6746C

*PVC colours to BS 5252



FLAT TAPE SYSTEMCONDUCTORS

W

H

W

H

Bare Copper TapesWallis high conductivity bare copper tape is used on both lightningprotection and earthing applications. It is annealed for ease of use andhas radiused edges.

All our standard bare copper tapes are marked ‘Wallis U.K. - BS EN 13601’.


TC 506

TC 406

TC 303

TC 256

TC 253

TC 203

Size C.S.A. Weight per Standard PartW x H mm2 Metre Coil Size Numbermm kg m

12.5 x 1.5 18.75 0.17 100 TC 121

12.5 x 3 37.5 0.33 100 TC 123

20 x 1.5 30 0.27 100 TC 201

20 x 3 60 0.53 100 TC 203

25 x 1.5 37.5 0.33 100 TC 251

25 x 3 75 0.67 25 & 50 TC 253

25 x 4 100 0.89 50 TC 254

25 x 6 150 1.33 40 TC 256

30 x 2 60 0.53 50 TC 302

30 x 3 90 0.80 50 TC 303

30 x 4 120 1.07 40 TC 304

30 x 5 150 1.33 40 TC 305

31 x 3 93 0.83 50 TC 313

31.5 x 4 126 1.13 40 TC 3154

31 x 6 186 1.65 30 TC 316

38 x 3 114 1.01 50 TC 383

38 x 5 190 1.69 30 TC 385

38 x 6 228 2.02 25 TC 386

40 x 3 120 1.06 40 TC 403

40 x 4 160 1.42 30 TC 404

40 x 5 200 1.78 25 TC 405

40 x 6 240 2.16 25 TC 406

40 x 6.3 252 2.24 25 TC 4063

50 x 3 150 1.33 40 TC 503

50 x 4 200 1.78 30 TC 504

50 x 5 250 2.22 20 TC 505

50 x 6 300 2.68 20 TC 506

50 x 6.3 315 2.80 20 TC 5063

50 x 8 400 3.60 15 TC 508



CONDUCTORS FLAT TAPE SYSTEM

PVC Covered Copper TapesWallis PVC covered copper tapes are mainly used as down conductorson a building’s structural lightning protection system.

The copper is manufactured to BS EN 13601 and is annealed for easeof use.

There is a choice of six standard PVC colours to match the mostcommon building materials and provide an aesthetic finish to theexternal lightning protection system. All PVC coverings are UV stabilisedalthough some discolouration may occur over time.

Other PVC colours are also available to order. These may be subject tominimum order quantities and lead times. Please contact our salesoffice for further information.

TP 253 BL

TP 253 B

TP 253 G

TP 253 W

TP 253 GR

TP 506 GR

12.5 x 1.5

25 x 3

25 x 6

50 x 3

50 x 6

Black

Brown

Black

Grey

Green

Stone

White

Green

Green

Green

18.75

75

150

150

300

0.21

0.77

1.33

1.33

2.68

100

25

&

50

40

40

20

TP 121 BL

TP 253 B

TP 253 BL

TP 253 G

TP 253 GR

TP 253 S

TP 253 W

TP 256 GR

TP 503 GR

TP 506 GR

Size Colour C.S.A. Weight Standard PartW x H mm2 per Metre Coil Sizes Numbermm kg m

Material: Copper to BS EN 13601 (formerly BS 1432).PVC colours to BS 5252 except green to BS 6746C.

W

H

W

H




Green & Yellow PVC Insulated Copper Tape

25 x 3 75 0.79 25 & 50 TP 253 GY

Size C.S.A. Weight Standard PartW x H mm2 per Metre Coil Size Numbermm kg m

Material: Copper to BS EN 13601 (formerly BS 1432).PVC colour to BS 6746C.

Lead Covered Copper Tape

25 x 3 75 2.56 25 TL 253



LSOH Covered Copper Tapes

25 x 3

25 x 6

50 x 6

Green

75

150

300

0.77

1.53

2.95

25 & 50

40

20

TP 253 GRLSF

TP 256 GRLSF

TP 506 GRLSF

Size Colour C.S.A. Weight Standard PartW x H mm2 per Metre Coil Size Numbermm kg m

Material: Copper to BS EN 13601 (formerly BS 1432).PVC colours to BS 6746C.

W

H

W

H

W

H

W

H

W

H

W

H

TP 253 GRLSF




TT 506

TT 406

TT 313

TT 256

TT 253

TT 203

Tinned Copper Tapes

12.5 x 1.5

12.5 x 3

20 x 1.5

20 x 3

25 x 1.5

25 x 3

25 x 4

25 x 6

30 x 2

30 x 3

30 x 4

30 x 5

31 x 3

31.5 x 4

31 x 6

38 x 3

38 x 5

38 x 6

40 x 3

40 x 4

40 x 5

40 x 6

40 x 6.3

50 x 3

50 x 4

50 x 5

50 x 6

50 x 6.3

50 x 8

18.75

37.5

30

60

37.5

75

100

150

60

90

120

150

93

126

186

114

190

228

120

160

200

240

252

150

200

250

300

315

400

0.17

0.33

0.27

0.53

0.33

0.67

0.89

1.33

0.53

0.80

1.07

1.33

0.83

1.13

1.65

1.01

1.69

2.02

1.06

1.42

1.78

2.16

2.24

1.33

1.78

2.22

2.68

2.80

3.60

100

100

100

100

100

50

50

40

50

50

40

40

50

40

30

50

30

25

40

30

25

25

25

40

30

20

20

20

15

TT 121

TT 123

TT 201

TT 203

TT 251

TT 253

TT 254

TT 256

TT 302

TT 303

TT 304

TT 305

TT 313

TT 3154

TT 316

TT 383

TT 385

TT 386

TT 403

TT 404

TT 405

TT 406

TT 4063

TT 503

TT 504

TT 505

TT 506

TT 5063

TT 508



W

H

W

H




Bare Hard Drawn Copper Bars

20 x 3

25 x 3

25 x 4

25 x 6

38 x 6

50 x 6

75 x 6

100 x 5

100 x 6

60

75

100

150

228

300

450

500

600

0.53

0.67

0.89

1.33

2.03

2.68

4.02

4.48

5.38

4

HD 2003

HD 2503

HD 2504

HD 2506

HD 3806

HD 5006

HD 7506

HD 10005

HD 10006

Size C.S.A. Weight Standard PartW x H mm2 per Metre Length Numbermm kg m


Tinned Hard Drawn Copper Bars

25 x 3

25 x 6

50 x 6

75

150

300

0.67

1.33

2.68

4

HDT 2503

HDT 2506

HDT 5006

Size C.S.A. Weight Standard PartW x H mm2 per Metre Length Numbermm kg m


HDT 2503

HDT 2506

HDT 5006

HD 2503

HD 5006

HD 2506

W

H

W

H

W

H

W

H




Bare Copper Flat BraidsWallis copper braids are utilised as flexible earth bonding leads.

Other sizes and constructions are available on request. Please contactour sales office for further information.

W

H

Material: Copper wire to BS EN 13602 (formerly BS 4109).

Nominal Nominal Size Braid Current Weight Standard PartC.S.A. W x H Construction Rating per Metre Coil Size Numbermm2 mm Amps kg m

6 12 x 1.0 24/8/0.2mm 66 0.06 100 FB 121

10 15 x 1.5 48/7/0.2mm 90 0.10 50 FB 151

16 19 x 2.5 48/11/0.2mm 120 0.16 50 FB 192

25 23 x 2.0 48/17/0.2mm 160 0.25 50 FB 232

35 25 x 3.5 48/23/0.2mm 200 0.34 50 FB 253

50 30 x 5.0 48/33/0.2mm 250 0.48 50 FB 305

70 32 x 6.0 48/46/0.2mm 300 0.63 50 FB 326

FB 192

Tinned Copper Flat BraidsWallis tinned copper braids are utilised as flexible earth bonding leadswith additional corrosion protection

Other sizes, materials and constructions are available on request. Pleasecontact our sales office for further information.


Nominal Nominal Size Braid Current Weight Standard PartC.S.A. W x H Construction Rating per Metre Coil Size Numbermm2 mm Amps kg m

6 12 x 1.0 24/8/0.2mm 66 0.06 100 FBT 121

10 15 x 1.5 48/ 7/0.2mm 90 0.10 50 FBT 151

16 19 x 2.5 48/11/0.2mm 120 0.16 50 FBT 192

25 23 x 2.0 48/17/0.2mm 160 0.25 50 FBT 232

35 25 x 3.5 48/23/0.2mm 200 0.34 50 FBT 253

50 30 x 5.0 48/33/0.2mm 250 0.48 50 FBT 305

70 32 x 6.0 48/46/0.2mm 300 0.63 50 FBT 326

W

H

FB 253

FB 326

FBT 253

FBT 192

FBT 326




Bare Aluminium TapesWallis bare aluminium tapes are used on lightning protection systemapplications. The aluminium is annealed for ease of use and has radiusededges.

Material: Aluminium to BS2898.

PVC Covered Aluminium TapesWallis PVC covered aluminium tapes are available in a choice of six standardcolours to match the most common building materials and provide anaesthetic finish to the external lightning protection system. All PVC coveringsare UV stabilised although some discolouration may occur over time.

Other PVC colours are also available to order. These may be subject tominimum order quantities and lead times. Please contact our sales office forfurther information.

12.5 x 1.5

20 x 3

25 x 3

30 x 3

25 x 6

40 x 6

50 x 6

18.75

60

75

90

150

240

300

0.05

0.15

0.21

0.25

0.42

0.67

0.85

50

TA 121

TA 203

TA 253

TA 303

TA 256

TA 406

TA 506


12.5 x 1.5

20 x 3

25 x 3

Black

Black

Brown

Black

Grey

Green

Stone

White

18.75

60

75

0.09

0.25

0.30

50

50

50

TAP 121 BL

TAP 203 BL

TAP 253 B

TAP 253 BL

TAP 253 G

TAP 253 GR

TAP 253 S

TAP 253 W

Size Colour C.S.A. Weight Standard PartW x H mm2 per Metre Coil Size Numbermm kg m

Material: Aluminium to BS 2898.PVC colours to BS 5252 except green to BS 6746C.

TA 253

TA 203

TAP 253 B

TAP 253 GR

TAP 253 BL

TA 506

W

H

W

H

W

H

W

H




Anti-Vandal Tape GuardsWallis anti-vandal tape guards provide protection from accidentaldamage, vandalism and theft for flat tapes up to 40mm wide.

Easy to secure, the guard has a low profile and the galvanised finishoffers long lasting resistance to corrosion.

L

W

H

W1

722000

300040 17

1.98

2.721

AVG

AVG 3

L W W1 H Unit Pack Partmm mm mm mm Weight Quantity Number

kg

Material: Galvanised Steel.

722000

300040 17

1.98

2.721

AVP

AVP 3

L W W1 H Unit Pack Partmm mm mm mm Weight Quantity Number

kg

Material: Galvanised Steel with black powder coating.

Bare Perforated Copper TapeWallis perforated copper tape is used for bonding of lightning protectionsystems. It is annealed for ease of use and has radiused edges.


25 x 1.5 37.5 0.33 100 PCT 251


AVG

AVP

W

H

W

H



SOLID CIRCULAR SYSTEMCONDUCTORS

Bare Solid Circular Copper ConductorWallis bare 8mm diameter solid circular copper conductor is used onlightning protection systems. It is annealed for ease of use.

CPC 08G

CPC 08W

CPC 08S


PVC Covered Solid Circular Copper ConductorsWallis PVC covered 8mm diameter copper conductors are mainly used asdown conductors on a building’s structural lightning protection system.

There is a choice of five standard PVC colours to match the mostcommon building materials and provide an aesthetic finish to the externallightning protection system. All the PVC coverings are UV stabilisedalthough some discolouration may occur over time.

Other PVC colours are available to order but may be subject to minimumorder quantities and lead-times. Please contact our sales office for furtherinformation.

8 50.27 0.44 50 CSC 08

D C.S.A. Weight Standard Partmm mm2 per Metre Coil Size Number

kg m

8

Brown

Black

Grey

Stone

White

50.27 10 0.49 50

CPC 08 B

CPC 08 BL

CPC 08 G

CPC 08 S

CPC 08 W

D Colour C.S.A. D1 Weight Standard Partmm mm2 mm per Metre Coil Size Number

kg m

Material: Copper to BS EN 13601 (formerly BS 1433). PVC colours to BS 5252.

D

D

DD D1



CONDUCTORS SOLID CIRCULAR SYSTEM

CPA 08B

CPA 08BL

Bare Solid Circular Aluminium ConductorWallis bare 8mm diameter solid circular aluminium conductor is used onlightning protection systems. It is annealed for ease of use.

Material: Aluminium to BS 2898.

8 50.27 0.12 50 CSA 08

D C.S.A. Weight Standard Partmm mm2 per Metre Coil Size Number

kg m

PVC Covered Solid Circular AluminiumConductorsWallis PVC covered 8mm diameter aluminium conductors are used asdown conductors on a building’s structural lightning protection system.

There is a choice of five standard PVC colours to match the mostcommon building materials and provide an aesthetic finish to the externallightning protection system. All the PVC coverings are UV stabilisedalthough some discolouration may occur over time.

Other PVC colours are available to order but may be subject to minimumorder quantities and lead-times. Please contact our sales office for furtherinformation.

8

Brown

Black

Grey

Stone

White

50.27 10 0.18 50

CPA 08 B

CPA 08 BL

CPA 08 G

CPA 08 S

CPA 08 W

D Colour C.S.A. D1 Weight Standard Partmm mm2 mm per Metre Coil Size Number

kg m

CPA 08BW

D

D

DD D1

Material: Aluminium to BS 2898. PVC colours to BS 5252.



CABLE & WIRE SYSTEMCONDUCTORS

Bare Stranded Copper ConductorsWallis bare stranded copper conductor is used on both lightningprotection and earthing systems.Available as soft drawn (copper wire that has been heat treated) andhard drawn (copper wire that has not been annealed after drawing).

Material: Copper to BS 6360.

CBS 016

CBS 025

CBS 050

CBS 150

6

10

16

25

35

50

70

95

120

150

185

240

300

400

7 x 1.04

7 x 1.35

7 x 1.70

7 x 2.14

19 x 1.53

19 x 1.78

19 x 2.14

19 x 2.52

37 x 2.03

37 x 2.25

37 x 2.52

61 x 2.25

61 x 2.52

61 x 2.85

3.12

4.05

5.10

6.42

7.65

8.90

10.70

12.60

14.21

15.75

17.64

20.25

22.68

25.65

3.080

1.830

1.150

0.727

0.524

0.387

0.268

0.193

0.153

0.124

0.099

0.075

0.060

0.047

0.05

0.09

0.15

0.23

0.32

0.43

0.62

0.86

1.09

1.33

1.67

2.20

2.76

3.53

CBS 006

CBS 010

CBS 016

CBS 025

CBS 035

CBS 050

CBS 070

CBS 095

CBS 120

CBS 150

CBS 185

CBS 240

CBS 300

CBS 400

C.S.A. Stranding Nominal Maximum Weight Partmm2 No. x Ø Ø Resistance per Metre Number

mm mm @ 20oC Ω/km kg

Soft Drawn

35

50

70

95

7 x 2.52

7 x 3.00

7 x 3.55

37 x 1.78

7.65

8.90

10.72

12.60

0.540

0.399

0.276

0.199

0.32

0.43

0.62

0.86

CHS 035

CHS 050

CHS 070

CHS 095



Hard Drawn




CONDUCTORS CABLE & WIRE SYSTEM

CPS 016

CPS 035

Green & Yellow PVC Insulated Stranded Copper ConductorsA range of single core stranded class 2 plain annealed copperconductors with a heat resistant polyvinyl chloride (PVC) outer sheath.These non-armoured single insulation cables are often referred to as6491X and are manufactured in accordance with specification BS 6004.Harmonised code H07V-R. Voltage rating 450/750V (designatedsuitable 600/1000V systems). Heat resistant PVC insulation complyingwith BS 7655 Type TI 1. Operating temperatures 0oC to +70oC.Installation is not recommended for PVC below 0oC as the compoundmay become brittle.

CPS 095

CPS 240

Material: Copper to BS 6360. PVC Colour to BS 6746C.

6

10

16

25

35

50

70

95

120

150

185

240

300

400

7 x 1.04

7 x 1.35

7 x 1.70

7 x 2.14

19 x 1.53

19 x 1.78

19 x 2.14

19 x 2.52

37 x 2.03

37 x 2.25

37 x 2.52

61 x 2.25

61 x 2.52

61 x 2.85

4.8

6.1

7.1

8.9

10.1

11.8

13.6

15.9

17.5

19.4

21.7

24.5

27.5

30.9

3.800

1.830

1.150

0.727

0.524

0.387

0.268

0.193

0.153

0.124

0.099

0.075

0.060

0.047

0.07

0.12

0.19

0.29

0.41

0.53

0.73

1.00

1.16

1.54

2.01

2.49

3.05

3.90

CBS 006

CBS 010

CBS 016

CBS 025

CBS 035

CBS 050

CBS 070

CBS 095

CBS 120

CBS 150

CBS 185

CBS 240

CBS 300

CBS 400





CABLE & WIRE SYSTEMCONDUCTORS

Tinned Stranded Copper Conductors

CTS 006

CTS 025

CTS 070

CTS 185

6

10

16

25

35

50

70

95

120

150

185

240

300

400

7 x 1.04

7 x 1.35

7 x 1.70

7 x 2.14

19 x 1.53

19 x 1.78

19 x 2.14

19 x 2.52

37 x 2.03

37 x 2.25

37 x 2.52

61 x 2.25

61 x 2.52

61 x 2.85

3.12

4.05

5.10

6.42

7.65

8.90

10.70

12.60

14.21

15.75

17.64

20.25

22.68

25.65

3.110

1.840

1.160

0.734

0.529

0.391

0.270

0.195

0.154

0.126

0.100

0.076

0.061

0.048

0.05

0.09

0.15

0.23

0.32

0.43

0.62

0.86

1.09

1.33

1.67

2.20

2.76

3.53

CTS 006

CTS 010

CTS 016

CTS 025

CTS 035

CTS 050

CTS 070

CTS 095

CTS 120

CTS 150

CTS 185

CTS 240

CTS 300

CTS 400





CONDUCTORS


Lead Covered Stranded Copper Conductors


185

240

300

400

37 x 2.52

61 x 2.25

61 x 2.52

61 x 2.85

21.64

24.25

26.68

29.65

2.71

3.58

4.49

5.74

CLS 185

CLS 240

CLS 300

CLS 400

C.S.A. Stranding Nominal Weight Partmm2 No. x Ø Diameter per Metre Number

mm mm kg

Anti-Vandal Cable GuardsWallis anti-vandal cable guards provide protection from accidentaldamage, vandalism and theft for cables up to 50mm diameter.

For installation on walls etc.These guards have flat flanges and are supplied with screw fixing holesfor ease of installation.

1053000 50 Grey 2.40 1 AVC 001

L W D Colour Unit Pack Partmm mm mm Weight Quantity Number

kg

Material: Plastic.

Material: Plastic.

953000 50 Black 2.40 1 AVC 002

L W D Colour Unit Pack Partmm mm mm Weight Quantity Number

kg

For installation on wooden telegraph polesThese guards have angled flanges and are supplied with screw fixingholes for ease of installation.

CABLE & WIRE SYSTEM

CLS 240

CLS 185

D L

W

W


CONDUCTORS


CABLE & WIRE SYSTEM

Bare Copper Round BraidsWallis copper round braids are utilised as flexible earth bonding leads.

Other sizes and constructions are available on request. Please contactour sales office for further information


Nominal Nominal Wire Strand Current Weight Standard PartC.S.A. Ø Ø Rating per Metre Coil Size Numbermm2 mm mm Amps kg m

6 5.0 69 0.05 100 RBB 006

10 7.0 97 0.08 50 RBB 010

16 8.00.15

132 0.13 50 RBB 016

25 10.0 178 0.22 50 RBB 025

35 12.0 223 0.30 50 RBB 035

50 15.0 282 0.44 50 RBB 050

Tinned Copper Round BraidsWallis tinned copper round braids are utilised as flexible earth bondingleads with additional corrosion protection.

Other sizes and constructions are available on request. Please contactour sales office for further information.


Nominal Nominal Wire Strand Current Weight Standard PartC.S.A. Ø Ø Rating per Metre Coil Size Numbermm2 mm mm Amps kg m

6 5.0 69 0.05 100 RBT 006

10 7.0 97 0.08 50 RBT 010

16 8.00.15

132 0.13 50 RBT 016

25 10.0 178 0.22 50 RBT 025

35 12.0 223 0.30 50 RBT 035

50 15.0 282 0.44 50 RBT 050

RBB 006

RBB 016

RBB 035

RBB 050

RBT 006

RBT 016

RBT 035

RBT 050


FASTENERS & FIXINGS


Hexagon Head Set Screws 106 - 107

Hexagon Nuts 107

Flat Washers 108

Spring Washers 108

Countersunk Wood Screws 109

Round Head Wood Screws 109

Countersunk Machine Screws 110

Plastic Wall Plugs 110

Round Head Copper Nails 111

Round Head Rivets 111

FASTENERS & FIXINGS

CONTENTS



Hexagon Head Set Screws

Thread Length Weight Pack Part Size mm per 100 Quantity Number

kg

10 1.20 OSP 0610

M612 1.30

100OSP 0612

16 1.50 OSP 0616

20 1.90 OSP 0620

16 1.75 OSP 0816

M820 2.00

100OSP 0820

25 2.30 OSP 0825

30 2.90 OSP 0830

16 1.95 OSP 1016

20 2.20 OSP 1020

M10 25 2.75 100 OSP 1025

30 3.10 OSP 1030

35 3.40 OSP 1035

25 4.50 OSP 1225

30 4.75 OSP 1230

M12 35 5.00 100 OSP 1235

40 5.70 OSP 1240

50 6.30 OSP 1250

Phosphor Bronze


FASTENERS & FIXINGS

Thread Length Weight Pack PartSize mm per 100 Quantity Number

kg

10 1.20 OSB 0610

M612 1.30

100OSB 0612

16 1.50 OSB 0616

20 1.90 OSB 0620

16 1.75 OSB 0816

M820 2.00

100OSB 0820

25 2.30 OSB 0825

30 2.90 OSB 0830

16 1.95 OSB 1016

20 2.20 OSB 1020

M10 25 2.75 100 OSB 1025

30 3.10 OSB 1030

35 3.40 OSB 1035

25 4.50 OSB 1225

30 4.75 OSB 1230

M12 35 5.00 100 OSB 1235

40 5.70 OSB 1240

50 6.30 OSB 1250

Brass

Material: Brass.


FASTENERS & FIXINGS


Thread Length Weight Pack Part Size mm per 100 Quantity Number

kg

10 1.20 OSS 0610

M612 1.30

100OSS 0612

16 1.50 OSS 0616

20 1.90 OSS 0620

16 1.75 OSS 0816

M820 2.00

100OSS 0820

25 2.30 OSS 0825

30 2.90 OSS 0830

16 1.95 OSS 1016

20 2.20 OSS 1020

M10 25 2.75 100 OSS 1025

30 3.10 OSS 1030

35 3.40 OSS 1035

25 4.50 OSS 1225

30 4.75 OSS 1230

M12 35 5.00 100 OSS 1235

40 5.70 OSS 1240

50 6.30 OSS 1250

Stainless Steel


Hexagon Head Set Screws (continued)

Hexagon Nuts

Thread Weight Pack PartSize per 100 Quantity Number

kg

M6 0.35 ONP 06

M8 0.90100

ONP 08

M10 1.15 ONP 10

M12 1.65 ONP 12

Phosphor Bronze


Brass

Material: Brass.


kg

M6 0.25 ONB 06

M8 0.80100

ONB 08

M10 1.15 ONB 10

M12 1.65 ONB 12


kg

M6 0.25 ONS 06

M8 0.80100

ONS 08

M10 1.15 ONS 10

M12 1.65 ONS 12

Stainless Steel



FASTENERS & FIXINGS


Phosphor Bronze



kg

M6 0.05 OWP 06

M8 0.15100

OWP 08

M10 0.25 OWP 10

M12 0.50 OWP 12

Flat Washers

Brass

Material: Brass.


kg

M6 0.05 OWB 06

M8 0.15100

OWB 08

M10 0.25 OWB 10

M12 0.50 OWB 12

Stainless Steel



kg

M6 0.05 OWS 06

M8 0.15100

OWS 08

M10 0.25 OWS 10

M12 0.50 OWS 12

Phosphor Bronze



kg

M6 0.04 OTP 06

M8 0.10100

OTP 08

M10 0.20 OTP 10

M12 0.20 OTP 12

Spring Washers

Stainless Steel



kg

M6 0.04 OTS 06

M8 0.10100

OTS 08

M10 0.20 OTS 10

M12 0.20 OTS 12


FASTENERS & FIXINGS


Brass

Material: Brass.

Size Weight Pack Partper 100 Quantity Number

kg

11/4” x No. 10 0.20 ORB 132

11/4” x No. 12 0.30 ORB 133

11/2” x No. 10 0.50100

ORB 138

11/2” x No. 12 0.60 ORB 139

2” x No. 10 0.80 ORB 151

2” x No. 12 1.00 ORB 152

Round Head Wood Screws

Stainless Steel



kg

11/4” x No. 10 0.20 ORS 132

11/4” x No. 12 0.30 ORS 133

11/2” x No. 10 0.50100

ORS 138

11/2” x No. 12 0.60 ORS 139

2” x No. 10 0.80 ORS 151

2” x No. 12 1.00 ORS 152

Countersunk Wood ScrewsBrass

Material: Brass.


kg

11/4” x No. 10 0.20 OAB 132

11/4” x No. 12 0.30 OAB 133

11/2” x No. 10 0.50100

OAB 138

11/2” x No. 12 0.60 OAB 139

2” x No. 10 0.80 OAB 151

2” x No. 12 1.00 OAB 152

Stainless Steel



kg

11/4” x No. 10 0.20 OAS 132

11/4” x No. 12 0.30 OAS 133

11/2” x No. 10 0.50100

OAS 138

11/2” x No. 12 0.60 OAS 139

2” x No. 10 0.80 OAS 151

2” x No. 12 1.00 OAS 152

FASTENERS & FIXINGS


Countersunk Machine Screws

Material: Brass.

12

16

20

16

20

25

25

30

35

0.30

0.40

0.50

0.45

0.55

0.65

0.75

0.85

0.95

100

100

100

OMB 0612

OMB 0616

OMB 0620

OMB 0816

OMB 0820

OMB 0825

OMB 1025

OMB 1030

OMB 1035


kg

Brass

M6

M8

M10


12

16

20

16

20

25

25

30

35

0.30

0.40

0.50

0.45

0.55

0.65

0.75

0.85

0.95

100

100

100

OMS 0612

OMS 0616

OMS 0620

OMS 0816

OMS 0820

OMS 0825

OMS 1025

OMS 1030

OMS 1035


kg

Stainless Steel

M6

M8

M10

Plastic Wall Plugs

Material: Plastic.

Black

Blue

Brown

Red

0.15 100

OP10 BLA

OP10 BLU

OP10 BRO

OP10 RED

Screw Colour Weight Pack PartSize per 100 Quantity Number

kg

No. 10 – 14


FASTENERS & FIXINGS


Material: Copper.

Length Weight Pack Partmm per 100 Quantity Number

kg

50 0.70 100 OCN 050

Round Head Copper Nails

Copper

Material: Copper.

Size Weight Pack Partmm per 100 Quantity Number

kg

5 x 12 0.35100

ORC 512

5 x 20 0.45 ORC 520

Round Head Rivets

Aluminium


Size Weight Pack Partmm per 100 Quantity Number

kg

5 x 12 0.12100

ORA 512

5 x 20 0.15 ORA 520



PART NUMBER INDEX

A

ACS 008 . . . . . . 71ADC 060. . . . . . 54ADC 080. . . . . . 54ADC 100. . . . . . 54ADC 120 . . . . . . 54

ADC 140 . . . . . . 54ADC 160 . . . . . . 54ADC 180 . . . . . . 54AMBA 16 . . . . . 47AMBG 16 . . 47, 73

AMBG 20 . . . . . 47AOA 16M . . . . . 47AOG 050 . . . . . 73AOG 070. . . . . . 73AOG 070. . . . . . 73

AOG 16M . . . . . 47AOG 20M . . . . . 47ARA 102 . . . . . . 62ARA 105 . . . . . . 62ARC 102 . . . . . . 62

ARC 105 . . . . . . 62ASAF 16M . . . . 46ASAL 16M . . . . 45ASAR 16M . . . . 46ASGF 050 . . . . . 74

ASGF 070 . . . . . 74ASGF 095 . . . . . 74ASGF 16M . . . . 46ASGL 16M . . . . 45ASGL 20M . . . . 45

ASGR 16M . . . . 46ATA 112M . . . . . 44ATA 120M. . . . . 44ATA 139M. . . . . 44ATA 160M. . . . . 44

ATA 179M . . . . . 44ATC 112M . 44, 72ATC 120M . 44, 72ATC 139M . 44, 72ATC 160M . 44, 72

ATC 179M . 44, 72ATC 212M . . . . 44ATC 220M . . . . 44ATC 239M . . . . 44ATC 260M . . . . 44

ATC 279M . . . . 44ATF 010. . . . . . . 84ATF 011. . . . . . . 84ATF 012. . . . . . . 84ATF 030 . . . . . . 84

ATF 035 . . . . . . 84ATF 040 . . . . . . 84ATF 045 . . . . . . 84ATF 050 . . . . . . 84ATF 055 . . . . . . 84

ATF 060 . . . . . . 84ATF 065 . . . . . . 84ATF 070 . . . . . . 84ATF 075 . . . . . . 84ATF 080 . . . . . . 84

ATF 090 . . . . . . 84ATQ 001 . . . . . . 85ATS 001 . . . . . . 85ATT 001 . . . . . . 85ATT 002 . . . . . . 85

ATT 003 . . . . . . 85AVC 001 . . . . . 103AVC 002 . . . . . 103AVG . . . . . . . . . . 97AVG 3 . . . . . . . . 97

AVP . . . . . . . . . . 97AVP 3 . . . . . . . . 97

B

BBA 08 . . . . . . . 69BBA 253 . . . . . . 60BBA 25308 . . . 70BBG 08. . . . . . . 69BBG 253 SS . . 60

BBG 25308 . . . 70BDC 060. . . . . . 55BDC 080. . . . . . 55BDC 100. . . . . . 55BDC 120. . . . . . 55

BDC 140 . . . . . . 55BDC 160. . . . . . 55BDC 180. . . . . . 55BDC 200. . . . . . 55BFE 200 . . . . . . 36

BFE 300 . . . . . . 36BFE 400 . . . . . . 36BFR 001 . . . . . . 82BIM 08 . . . . . . . 68BIM 253 . . . . . . 60

BIM 25308 . . . . 68BRA 08 . . . . . . . 69BRA 253 . . . . . . 61BRG 08. . . . . . . 69BRG 253. . . . . . 61

BSS 08 . . . . . . . 68BSS 253 . . . . . . 60

BTA 008 . . . . . . 70BTC 008 . . . . . . 70BTC 070. . . 35, 78BTC 120. . . 35, 78BTC 185 . . . . . . 35BTC 240 . . . . . . 35BTC 300 . . . . . . 35

BWG 253 . . . . . 61

C

CBS 006. . . . . 100CBS 010 . . . . . 100CBS 016 . . . . . 100CBS 025. . . . . 100CBS 035. . . . . 100

CBS 050. . . . . 100CBS 070 . . . . . 100CBS 095. . . . . 100CBS 120 . . . . . 100CBS 150 . . . . . 100

CBS 185 . . . . . 100CBS 240 . . . . . 100CBS 300. . . . . 100CBS 400. . . . . 100CCC 010. . . . . . 38

CCC 016. . . . . . 38CCC 016. . . . . . 38CCC 025. . . . . . 38CCC 025. . . . . . 38CCC 035. . . . . . 38



CCC 185. . . . . . 38CCC 240. . . . . . 38CCC 240-120 . . 38CCC 25-10 . . . . 38CCC 25PM. . . . 38

CCC 70-35 . . . . 38CCC 95-35 . . . . 38CHS 035. . . . . 100CHS 050. . . . . 100CHS 070. . . . . 100

CHS 095. . . . . 100

CLG 100018. . . 40CLG 100020 . . 40CLG 1010 . . . . . 39CLG 1012 . . . . . 39CLG 105 . . . . . . 39CLG 106 . . . . . . 39CLG 108 . . . . . . 39

CLG 12010 . . . . 40CLG 12012 . . . . 40CLG 12014 . . . . 40CLG 12016 . . . . 40CLG 12020. . . . 40

CLG 1208 . . . . . 40CLG 15010 . . . . 40CLG 15012 . . . . 40CLG 15014 . . . . 40CLG 15016 . . . . 40

CLG 15020. . . . 40CLG 1508 . . . . . 40CLG 1610 . . . . . 39CLG 1612 . . . . . 39CLG 166 . . . . . . 39

CLG 168 . . . . . . 39CLG 18510 . . . . 40CLG 18512 . . . . 40CLG 18514 . . . . 40CLG 18516 . . . . 40

CLG 18520. . . . 40CLG 24010 . . . . 40CLG 24012 . . . . 40CLG 24014 . . . . 40CLG 24016 . . . . 40

CLG 24020. . . . 40CLG 2510 . . . . . 39CLG 2512 . . . . . 39CLG 256 . . . . . . 39CLG 258 . . . . . . 39

CLG 30010. . . . 40CLG 30012. . . . 40CLG 30014. . . . 40CLG 30020 . . . 40CLG 30061. . . . 40

CLG 3510 . . . . . 39CLG 3512 . . . . . 39CLG 3514 . . . . . 39CLG 356 . . . . . . 39CLG 358 . . . . . . 39

CLG 40012. . . . 40CLG 40014. . . . 40CLG 40016. . . . 40CLG 40020 . . . 40CLG 50016. . . . 40

CLG 50018. . . . 40CLG 50020 . . . 40CLG 5010 . . . . . 39CLG 5012 . . . . . 39CLG 5014 . . . . . 39CLG 506 . . . . . . 39

CLG 508 . . . . . . 39CLG 610 . . . . . . 39CLG 63016. . . . 40CLG 63018. . . . 40CLG 63020 . . . 40

CLG 64 . . . . . . . 39CLG 65 . . . . . . . 39CLG 66 . . . . . . . 39CLG 68 . . . . . . . 39CLG 7010 . . . . . 39

CLG 7012 . . . . . 39CLG 7014 . . . . . 39CLG 7016 . . . . . 39CLG 706 . . . . . . 39CLG 708 . . . . . . 39

CLG 80016. . . . 40CLG 80018. . . . 40CLG 80020 . . . 40CLG 9510 . . . . . 39CLG 9512 . . . . . 39

CLG 9514 . . . . . 39CLG 9516 . . . . . 39CLG 956 . . . . . . 39CLG 958 . . . . . . 39CLS 185 . . . . . 103

CLS 240 . . . . . 103CLS 300 . . . . . 103CLS 400 . . . . . 103CM 08 B . . . . . . 65CM 08 G. . . . . . 65

CP 08 B . . . . . . 65CP 08 BL . . . . . 65CP 08 G . . . . . . 65CP 08 S . . . . . . 65CP 08 W . . . . . . 65

CPA 08 B . . . . . 99CPA 08 BL . . . . 99CPA 08 G . . . . . 99CPA 08 S . . . . . 99CPA 08 W. . . . . 99

CPC 08 B . . . . . 98CPC 08 BL. . . . 98CPC 08 G. . . . . 98CPC 08 S . . . . . 98CPC 08 W . . . . 98CPS 006 . . . . . 101



PART NUMBER INDEX

CPS 010 . . . . . 101CPS 016 . . . . . 101CPS 025 . . . . . 101CPS 035 . . . . . 101CPS 050 . . . . . 101

CPS 070 . . . . . 101CPS 095 . . . . . 101CPS 120 . . . . . 101CPS 150 . . . . . 101CPS 185 . . . . . 101

CPS 240 . . . . . 101CPS 300 . . . . . 101CPS 400 . . . . . 101CSA 001 . . . . . . 55CSA 08 . . . . . . . 99

CSC 08 . . . . . . . 98CTS 006 . . . . . 102CTS 010 . . . . . 102CTS 016 . . . . . 102CTS 025 . . . . . 102

CTS 035 . . . . . 102CTS 050 . . . . . 102CTS 070 . . . . . 102CTS 095 . . . . . 102CTS 120 . . . . . 102

CTS 150 . . . . . 102CTS 185 . . . . . 102CTS 240 . . . . . 102CTS 300 . . . . . 102CTS 400 . . . . . 102

D

DAP 253 . . . . . . 48DAP 506 . . . . . . 48DCA 253. . . . . . 48DCA 256. . . . . . 48DCA 506. . . . . . 48

DCA 810 . . . . . . 64DCA 815 . . . . . . 64DCB 253. . . . . . 48DCB 506. . . . . . 48DCG 006. . . . . . 76

DCG 010. . . . . . 76DCG 016. . . . . . 76DCG 025. . . . . . 76DCG 035. . . . . . 76DCG 050. . . . . . 76

DCG 070. . . . . . 76DCG 095. . . . . . 76DCG 120. . . . . . 76DCG 185. . . . . . 76DCG 203 . . . . . 48

DCG 240. . . . . . 76DCG 254 . . . . . 48DCG 256 . . . . . 48DCG 300. . . . . . 76DCG 313. . . . . . 48

DCG 316. . . . . . 48DCG 383 . . . . . 48DCG 385 . . . . . 48DCG 386 . . . . . 48DCG 503 . . . . . 48

DCG 504 . . . . . 48DCG 508 . . . . . 48DCG 810. . . . . . 64DCG 815. . . . . . 64DCL 253 . . . . . . 48

DGP 006. . . . . . 76DGP 010 . . . . . . 76DGP 016 . . . . . . 76DGP 025. . . . . . 76DGP 035. . . . . . 76

DGP 050. . . . . . 76DGP 070 . . . . . . 76DGP 095. . . . . . 76DGP 120 . . . . . . 76DGP 185 . . . . . . 76

DGP 240 . . . . . . 76DGP 253. . . . . . 48DGP 256. . . . . . 48DGP 300. . . . . . 76DGP 506. . . . . . 48

DT 510. . . . . . . . 81

E

EBB 004 . . . . . . 34EBB 004/1 . . . . 34EBB 008 . . . . . . 34EBC 006 . . . . . . 32EBC 008 . . . . . . 32

EBC 010 . . . . . . 32EBC 012 . . . . . . 32EBC 014 . . . . . . 32EBC 016 . . . . . . 32EBC 018 . . . . . . 32


EBC 030 . . . . . . 32EBC 05 . . . . . . . 29EBC 07 . . . . . . . 29






EBC 228 . . . . . . 33EBC 230 . . . . . . 33EBC 25 . . . . . . . 28EBC 27 . . . . . . . 28EBC 35 . . . . . . . 27

EBC 37 . . . . . . . 27EBG 25 . . . . . . . 26EBG 25P. . . . . . 26EBI 001 . . . . . . . 30EBI 002. . . . . . . 30

EGP 01 . . . . . . . 31EGP 01 500 . . . 31EGP 02 . . . . . . . 31EGP 02 1000 . . 31EGP 02 1500 . . 31

EGP 02 500 . . . 31EGP 04 . . . . . . . 31EGP 04 1000 . . 31EGP 04 1500 . . 31EGP 04 500 . . . 31

EMA 25. . . . . . . 26EMA 26. . . . . . . 26EML 603. . . . . . 25EML 903. . . . . . 25EML 903 SPC . 25

EMP 601. . . . . . 25

EMP 603. . . . . . 25EMP 901. . . . . . 25EMP 903. . . . . . 25EPB 4030 . . . . . 34EPB 4040 . . . . . 34

EPB 5030 . . . . . 34EPB 5040 . . . . . 34EPB 5050 . . . . . 34EPP 001 W. . . . 27EPP 002 W. . . . 27

ERA 1625 . . . . . 20ERA 1625A . . . 20ERA 1631 . . . . . 20ERA 1638 . . . . . 20ERA 1650 . . . . . 20

ERA 2525. . . . . 20ERB 012 . . . . . . 12ERB 112 . . . . . . 12ERB 115 . . . . . . 12ERB 118 . . . . . . 12

ERB 124 . . . . . . 12ERB 130 . . . . . . 12ERB 212 . . . . . . 12ERB 215 . . . . . . 12ERB 218 . . . . . . 12

ERB 224 . . . . . . 12ERB 230 . . . . . . 12ERB 412 . . . . . . 12ERB 415 . . . . . . 12ERB 418 . . . . . . 12

ERB 424 . . . . . . 12ERBD 12 . . . . . . 13ERBD 16 . . . . . . 13ERBD 20. . . . . . 13ERBO 12. . . . . . 13

ERBO 16. . . . . . 13ERBO 20. . . . . . 13ERC 112 . . . . . . 14ERC 115 . . . . . . 14ERC 118 . . . . . . 14

ERC 124 . . . . . . 14ERC 130 . . . . . . 14ERC 212 . . . . . . 14ERC 215 . . . . . . 14ERC 218 . . . . . . 14

ERC 224 . . . . . . 14ERC 230 . . . . . . 14ERC 24 . . . . . . . 24ERC 26 . . . . . . . 24ERC 312 . . . . . . 14

ERC 315 . . . . . . 14

ERC 318 . . . . . . 14ERC 324 . . . . . . 14ERC 330 . . . . . . 14ERCD 16. . . 15, 17ERCD 20 . . 15, 17

ERCD 25 . . 15, 17ERCS 16. . . 15, 17ERCS 20. . . 15, 17ERCS 25. . . 15, 17ERD 01 . . . . . . . 15

ERD 02 . . . . . . . 15ERD 16 . . . . . . . 17ERD 25 . . . . . . . 17ERG 112 . . . . . . 18ERH 01W . . . . . 29

ERH 20 . . . . . . . 28ERH 21 . . . . . . . 28ERR 1035 . . . . . 21ERR 1635 . . . . . 21ERR 1670 . . . . . 21

ERR 2095. . . . . 21ERS 010 . . . . . . 24ERS 016 . . . . . . 24ERS 020 . . . . . . 24ERSS 16 . . . . . . 24

ERSS 20 . . . . . . 24ERU 016 . . . . . . 22ERU 025 . . . . . . 22ERU 031 . . . . . . 22ERU 038 . . . . . . 22

ERU 050 . . . . . . 22ERU 216 . . . . . . 22ERU 225 . . . . . . 22ERU 231 . . . . . . 22ERU 238 . . . . . . 22

ERU 250 . . . . . . 22ERU 470 . . . . . . 22ERU 470 . . . . . . 22ERU 570 . . . . . . 22ERU 570 . . . . . . 22

ERU 670 . . . . . . 22ERU 770 . . . . . . 22ERX 05 . . . . . . . 37ERX 310 . . . . . . 19ERX 315 . . . . . . 19

ERX 320 . . . . . . 19ERX 325 . . . . . . 19ERX 330 . . . . . . 19ERX 510 . . . . . . 19ERX 515 . . . . . . 19

ERX 520 . . . . . . 19



PART NUMBER INDEX

ERX 525 . . . . . . 19ERX 530 . . . . . . 19ERY 10 . . . . . . . 37ERZ 112 . . . . . . 16ERZ 115 . . . . . . 16

ERZ 118 . . . . . . 16ERZ 124 . . . . . . 16ERZ 130 . . . . . . 16ERZ 212 . . . . . . 16ERZ 215 . . . . . . 16

ERZ 218 . . . . . . 16ERZ 224 . . . . . . 16ERZ 230 . . . . . . 16ERZ 312 . . . . . . 16ERZ 315 . . . . . . 16

ERZ 318 . . . . . . 16ERZ 324 . . . . . . 16ERZ 330 . . . . . . 16EYE 034 . . . . . . 37EYE 058 . . . . . . 37

F

FB 121. . . . . . . . 95FB 151. . . . . . . . 95FB 192 . . . . . . . 95FB 232 . . . . . . . 95FB 253 . . . . . . . 95

FB 305 . . . . . . . 95FB 326 . . . . . . . 95FBT 121 . . . . . . 95FBT 151 . . . . . . 95FBT 192 . . . . . . 95

FBT 232 . . . . . . 95FBT 253 . . . . . . 95FBT 305 . . . . . . 95FBT 326 . . . . . . 95FLX100 . . . . . . . 83

G

GCS 008. . . . . . 71GCS 050 . . . . . . 74GCS 070 . . . . . . 74GCS 095 . . . . . . 74GYT 2533. . . . . 82

H

HA 08 B . . . . . . 63HA 08 G . . . . . . 63HA 10 B . . . . . . 63HA 10 BL . . . . . 63HA 10 G . . . . . . 63

HA 10 S . . . . . . 63

HA 10 W . . . . . . 63HBA 001 . . . . . . 56HBG 001. . . . . . 56HD 10005. . . . . 94HD 10006. . . . . 94

HD 2003 . . . . . . 94HD 2503 . . . . . . 94HD 2504 . . . . . . 94HD 2506 . . . . . . 94HD 3806 . . . . . . 94

HD 5006 . . . . . . 94HD 7506 . . . . . . 94HDT 2503. . . . . 94HDT 2506. . . . . 94HDT 5006. . . . . 94

HGA 253 . . . . . 56HGG 253 . . . . . 56HPY 008 . . . . . . 71HSAL 253 B. . . 52HSAL 253 BL. . 52

HSAL 253 BM . 52HSAL 253 G. . . 52HSAL 253 GM . 52HSAL 253 S . . . 52

I

IC 08 . . . . . . . . . 80

J

JA 253. . . . . . . . 57JAO 253 . . . . . . 58JG 253 . . . . . . . 57JG 256 . . . . . . . 57JG 313. . . . . . . . 57

JG 386 . . . . . . . 57JG 503 . . . . . . . 57JG 506 . . . . . . . 57JGC 050 . . . . . . 77JGC 070 . . . . . . 77

JGC 095 . . . . . . 77JGO 253W . . . . 58JGO 506W . . . . 58JOA 253 . . . . . . 67JOM 050. . . . . . 78

JOM 070. . . . . . 78JOM 095. . . . . . 78JOM 253. . . . . . 67JPA 253 . . . . . . 59JPB 253 L. . . . . 57

JPBO 253 L . . . 58JPG 253 . . . . . . 59

JSG 253 . . . . . . 59JYA 08. . . . . . . . 67JYG 08 . . . . . . . 67

M

MAP 253. . . . . . 51MBA 08. . . . . . . 68MBG 08 . . . . . . 68MPB 253. . . . . . 51MPC 16 . . . 45, 72

MTA 203 . . . . . . 51MTA 253 . . . . . . 51MTB 203. . . . . . 51MTB 253. . . . . . 51MTB 506. . . . . . 51

MVA 08 . . . . . . . 66MVG 08. . . . . . . 66

N

NM 203 B. . . . . 49NM 203 G. . . . . 49NM 253 B. . . . . 49NM 253 G. . . . . 49NM 506 B. . . . . 49

NMP 203 B . . . 50NMP 203 G . . . 50NMP 253 B . . . 50NMP 253 G . . . 50NP 253 B . . . . . 49

NP 253 BL . . . . 49NP 253 G . . . . . 49NP 253 GR. . . . 49NP 253 S . . . . . 49NP 253 W. . . . . 49

NPP 253 B . . . . 50NPP 253 BL. . . 50NPP 253 G. . . . 50NPP 253 GR . . 50NPP 253 S . . . . 50

NPP 253 W . . . 50

O

OAB 132. . . . . 109OAB 133. . . . . 109OAB 138. . . . . 109OAB 139. . . . . 109OAB 151 . . . . . 109

OAB 152. . . . . 109OAS 132 . . . . . 109OAS 133 . . . . . 109OAS 138 . . . . . 109

OAS 139 . . . . . 109OAS 151 . . . . . 109OAS 152 . . . . . 109OCN 050. . . . . 111OMB 0612 . . . 110

OMB 0616 . . . 110OMB 0620 . . . 110OMB 0816 . . . 110OMB 0820 . . . 110OMB 0825 . . . 110

OMB 1025 . . . 110OMB 1030 . . . 110OMB 1035 . . . 110OMS 0612. . . . 110OMS 0616. . . . 110

OMS 0620 . . . 110OMS 0816. . . . 110OMS 0820 . . . 110OMS 0825 . . . 110OMS 1025 . . . 110

OMS 1030 . . . 110OMS 1035 . . . 110ONB 06. . . . . . 107ONB 08. . . . . . 107ONB 10 . . . . . . 107

ONB 12 . . . . . . 107ONP 06. . . . . . 107ONP 08. . . . . . 107ONP 10 . . . . . . 107ONP 12 . . . . . . 107

ONS 06 . . . . . . 107ONS 08 . . . . . . 107ONS 10 . . . . . . 107ONS 12 . . . . . . 107OP10 BLU. . . . 110

OP10 BRO . . . 110OP10 RED . . . 110ORA 512 . . . . . 111ORA 520 . . . . . 111ORB 132. . . . . 109

ORB 133. . . . . 109ORB 138. . . . . 109ORB 139. . . . . 109ORB 151 . . . . . 109ORB 152. . . . . 109

ORC 512 . . . . . 111ORC 520 . . . . . 111ORS 132. . . . . 109ORS 133. . . . . 109ORS 138. . . . . 109

ORS 139. . . . . 109

ORS 151 . . . . . 109ORS 152. . . . . 109OSB 0610. . . . 106OSB 0612. . . . 106OSB 0616. . . . 106

OSB 0620 . . . 106OSB 0625 . . . 106OSB 0812. . . . 106OSB 0816. . . . 106OSB 0820 . . . 106

OSB 0825 . . . 106OSB 0830 . . . 106OSB 1016 . . . . 106OSB 1020. . . . 106OSB 1025. . . . 106

OSB 1030. . . . 106OSB 1035. . . . 106OSB 1225. . . . 106OSB 1230. . . . 106OSB 1235. . . . 106

OSB 1240. . . . 106OSB 1250. . . . 106OSP 0610. . . . 106OSP 0612 . . . . 106OSP 0616. . . . 106

OSP 0620. . . . 106OSP 0625. . . . 106OSP 0812 . . . . 106OSP 0816 . . . . 106OSP 0820. . . . 106

OSP 0825. . . . 106OSP 0830. . . . 106OSP 1016 . . . . 106OSP 1020. . . . 106OSP 1025. . . . 106

OSP 1030. . . . 106OSP 1035. . . . 106OSP 1225. . . . 106OSP 1230. . . . 106OSP 1235. . . . 106

OSP 1240 . . . . 106OSP 1250. . . . 106OSS 0610 . . . . 107OSS 0612 . . . . 107OSS 0616 . . . . 107

OSS 0620. . . . 107OSS 0625. . . . 107OSS 0812 . . . . 107OSS 0816 . . . . 107OSS 0820. . . . 107

OSS 0825. . . . 107


PART NUMBER INDEX


OSS 0830. . . . 107OSS 1016 . . . . 107OSS 1020 . . . . 107OSS 1025 . . . . 107OSS 1030 . . . . 107

OSS 1035 . . . . 107OSS 1225 . . . . 107OSS 1230 . . . . 107OSS 1235 . . . . 107OSS 1240 . . . . 107

OSS 1250 . . . . 107OTP 06 . . . . . . 108OTP 08 . . . . . . 108OTP 10 . . . . . . 108OTP 12 . . . . . . 108

OTS 06 . . . . . . 108OTS 08 . . . . . . 108OTS 10 . . . . . . 108OTS 12 . . . . . . 108OWB 06 . . . . . 108

OWB 08 . . . . . 108OWB 10 . . . . . 108OWB 12 . . . . . 108OWP 06 . . . . . 108OWP 08 . . . . . 108

OWP 10 . . . . . 108OWP 12 . . . . . 108OWS 06 . . . . . 108OWS 08 . . . . . 108OWS 10 . . . . . 108

OWS 12 . . . . . 108

P

PCA 001 . . . . . . 64PCA 002 . . . . . . 64PCC 001. . . . . . 64PCC 002. . . . . . 64PCC 006. . . . . . 75

PCC 010 . . . . . . 75PCC 016 . . . . . . 75PCC 025. . . . . . 75PCC 035. . . . . . 75PCC 050. . . . . . 75

PCC 070 . . . . . . 75PCC 095. . . . . . 75PCC 120 . . . . . . 75PCC 150 . . . . . . 75PCC 185 . . . . . . 75

PCC 240 . . . . . . 75PCC 300. . . . . . 75PCP 006 . . . . . . 75

PCP 010 . . . . . . 75PCP 016 . . . . . . 75PCP 025 . . . . . . 75PCP 035 . . . . . . 75PCP 050 . . . . . . 75

PCP 070 . . . . . . 75PCP 095 . . . . . . 75PCP 120 . . . . . . 75PCP 150 . . . . . . 75PCP 185 . . . . . . 75

PCP 240 . . . . . . 75PCP 300 . . . . . . 75PCT 251 . . . . . . 97PES 001-15 . . . 30PES 001-16 . . . 30

PES 001-20 . . . 30PES 001-34 . . . 30PES 001-58 . . . 30PES 002-15 . . . 30PES 002-16 . . . 30

PES 002-20 . . . 30PES 002-34 . . . 30PES 002-58 . . . 30PFA 01 . . . . . . . 80PFC 01 . . . . . . . 80

PGC 070. . . . . . 35PGC 095. . . . . . 35PGC 185. . . . . . 35PGC 240. . . . . . 35PGC 300. . . . . . 35

PRIMER . . . . . . 55PRP 001 . . . . . . 86

R

RBB 006. . . . . 104RBB 010 . . . . . 104RBB 016 . . . . . 104RBB 025. . . . . 104RBB 035. . . . . 104

RBB 050. . . . . 104RBC 010 . . . . . . 23RBC 020. . . . . . 23RBC 025. . . . . . 23RBC 032. . . . . . 23

RBC 040. . . . . . 23RBT 006 . . . . . 104RBT 010 . . . . . 104RBT 016 . . . . . 104RBT 025 . . . . . 104

RBT 035 . . . . . 104RBT 050 . . . . . 104

RCB 012 . . . . . . 86RCB 016 . . . . . . 86RCB 020. . . . . . 86RCB 025. . . . . . 86RM 08 B . . . . . . 65

RM 08 G. . . . . . 65RP 08 B . . . . . . 65RP 08 BL . . . . . 65RP 08 G . . . . . . 65RP 08 S . . . . . . 65

RP 08 W . . . . . . 65

S

SA 01 . . . . . . . . 79SBC 010 . . . . . . 36SBC 016 . . . . . . 36SBC 025 . . . . . . 36SBC 035 . . . . . . 36

SBC 050 . . . . . . 36SBC 070 . . . . . . 36SBC 095 . . . . . . 36SBC 120 . . . . . . 36SBC 150 . . . . . . 36

SBC 185 . . . . . . 36SBC 240 . . . . . . 36SC 01 . . . . . . . . 79SCB 012 . . . . . . 86SCB 016 . . . . . . 86

SILFOS . . . . . . . 81SPA . . . . . . . . . . 79SPC . . . . . . . . . . 79

T

TA 121. . . . . . . . 96TA 203 . . . . . . . 96TA 253 . . . . . . . 96TA 256 . . . . . . . 96TA 303 . . . . . . . 96

TA 406 . . . . . . . 96TA 506 . . . . . . . 96TAP 121 BL . . . 96TAP 203 BL . . . 96TAP 253 B . . . . 96

TAP 253 BL . . . 96TAP 253 G . . . . 96TAP 253 GR. . . 96TAP 253 S . . . . 96TAP 253 W. . . . 96

TC 121 . . . . . . . 90TC 123 . . . . . . . 90TC 201 . . . . . . . 90

TC 203 . . . . . . . 90TC 251 . . . . . . . 90TC 253 . . . . . . . 90TC 254 . . . . . . . 90TC 256 . . . . . . . 90

TC 302 . . . . . . . 90TC 303 . . . . . . . 90TC 304 . . . . . . . 90TC 305 . . . . . . . 90TC 313 . . . . . . . 90

TC 3154 . . . . . . 90TC 316 . . . . . . . 90TC 383 . . . . . . . 90TC 385 . . . . . . . 90TC 386 . . . . . . . 90

TC 403 . . . . . . . 90TC 404 . . . . . . . 90TC 405 . . . . . . . 90TC 406 . . . . . . . 90TC 4063 . . . . . . 90

TC 503 . . . . . . . 90TC 504 . . . . . . . 90TC 505 . . . . . . . 90TC 506 . . . . . . . 90TC 5063 . . . . . . 90

TC 508 . . . . . . . 90TCA 08 . . . . . . . 66TCG 08 . . . . . . . 66TL 253 . . . . . . . 92TMS 004. . . . . . 83

TP 121 BL. . . . . 91TP 253 B . . . . . 91TP 253 BL . . . . 91TP 253 G . . . . . 91TP 253 GR . . . . 91

TP 253 GRLSF 92TP 253 GY . . . . 92TP 253 S. . . . . . 91TP 253 W . . . . . 91TP 256 GR . . . . 91

TP 256 GRLSF 92TP 503 GR . . . . 91TP 506 GR . . . . 91TP 506 GRLSF 92TT 121. . . . . . . . 93

TT 123. . . . . . . . 93TT 201. . . . . . . . 93TT 203 . . . . . . . 93TT 251. . . . . . . . 93TT 253 . . . . . . . 93

TT 254 . . . . . . . 93

TT 256 . . . . . . . 93TT 302 . . . . . . . 93TT 303 . . . . . . . 93TT 304 . . . . . . . 93TT 305 . . . . . . . 93

TT 313. . . . . . . . 93TT 3154 . . . . . . 93TT 316. . . . . . . . 93TT 383 . . . . . . . 93TT 385 . . . . . . . 93

TT 386 . . . . . . . 93TT 403 . . . . . . . 93TT 404 . . . . . . . 93TT 405 . . . . . . . 93TT 406 . . . . . . . 93

TT 4063 . . . . . . 93TT 503 . . . . . . . 93TT 504 . . . . . . . 93TT 505 . . . . . . . 93TT 506 . . . . . . . 93

TT 5063 . . . . . . 93TT 508 . . . . . . . 93

U

UAA 253 . . . . . . 62UAG 253. . . . . . 62UCC 050. . . . . . 77UCC 070. . . . . . 77UCC 095. . . . . . 77

UWS 001 . . . . . 55

W

WDC 080 . . . . . 53WDC 120 . . . . . 53WDC 140 . . . . . 53


HOW TO ORDER


SALES:A. N. Wallis prides itself on its ability to respond to customer needs. Whether at the design stage ofa lightning protection system, the ordering of existing products or at the point of despatch, oursales office staff will always provide the highest level of service.

For all orders, quotations and technical enquiries please contact:

Tel: +44 (0)115 927 1721 Fax: +44 (0)115 875 6630E-mail: [email protected]

Cu-nnectExothermicWeldingCatalogue.

Website: www.an-wallis.com

We offer credit accounts as well as payment by Visa and Mastercard.

Visit www.an-wallis.com for the latest productand technical information as well as worldwidedistributor details and downloads.

A simple andeconomicalmethod of makingpermanent, highquality electricalconnections.

SurgeProtectionCatalogue.A range of productsdesigned to protectsensitive electronicequipment fromdamage caused bytransient over-voltages.

Other Literature


NOTES


Copyright: This brochure is Copyrighted to A. N. Wallis & Co. Ltd.Unauthorised reproduction or storage without permission is aninfringement of that Copyright. Infringement of Copyright will resultin legal actions. September 2008.

Product Development: It is A. N. Wallis’s policy to continuouslyimprove its products. Accordingly, A. N. Wallis reserves the right toamend product descriptions, specifications and performancewithout prior notice.

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E a r t h i n g & L i g h t n i n g P r o t e c t i o n

P r o d u c t C a t a l o g u e

A. N. WALLIS & Co. Ltd

Greasley Street, Bulwell, Nottingham, East Midlands, NG6 8NG, United Kingdom

Tel +44 (0) 115 927 1721 • Fax +44 (0) 115 875 6630

e-mail [email protected] • Website www.an-wallis.com FM 73972

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