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Version 2.1 07-09-2000 (Serialnumber) V V Z Z 3 3 - - 1 1 5 5 - - E E V V I I READ THIS MANUAL BEFORE USING THE MACHINERY & STORE THE MANUAL FOR FUTURE REFERENCE

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Page 1: Vz3 Manual

Version 2.1 07-09-2000

(Serialnumber)

VVZZ33--1155--EEVVII

READ THIS MANUAL BEFORE USING THE MACHINERY

&

STORE THE MANUAL FOR FUTURE REFERENCE

Page 2: Vz3 Manual

© 1998

Aartsdijkweg 19

3155 RR Maasland Tel. : +31 174 511333 Fax: +31 174 511368

The contents of this catalogue are the copyright of the publisher and may not be reproduced (even extract) unless permission is granted.

Adamas Sales has composed this manual with accuracy. However, mistakes may accur or articles may be changed. Adamas Sales is not responsible for mistakes or deviations of figures, graphics or any other information found in this instruction manual.

Page 3: Vz3 Manual

VZ3-15-EVI Index

07-09-2000 © Adamas Sales Version 2.1 Page: 1

INDEX

1. INTRODUCTION.........................................................................................................................2

1.1 INTRODUCTION ..............................................................................................................................2

1.2 VALIDITY .......................................................................................................................................2

1.3 STANDARDS ..................................................................................................................................2

2. SAFETY INSTRUCTIONS ..........................................................................................................3

2.1 INTRODUCTION ..............................................................................................................................3

2.2 FUNDAMENTAL SAFETY...................................................................................................................3

2.3 PERSONAL PROTECTION.................................................................................................................3

2.4 MACHINERY...................................................................................................................................3

2.5 WORK AREA ENVIRONMENT ............................................................................................................4

2.6 EXPLANATION OF USED SYMBOLS ...................................................................................................4

3. DESCRIPTION OF THE MACHINE............................................................................................5

3.1 FUNCTION .....................................................................................................................................5

3.2 DESCRIPTION OF THE MACHINE .......................................................................................................5

3.2.1 Sawblade ............................................................................................................................5

3.2.2 Blade cooling ......................................................................................................................5

3.2.3 Drive....................................................................................................................................5

3.2.4 Depthcontrol........................................................................................................................5

3.2.5 Emergencybrake.................................................................................................................5

3.2.6 Pointer.................................................................................................................................5

3.2.7 Footboard............................................................................................................................5

3.2.8 Star/delta with phase recognition........................................................................................5

3.2.9 Thermal overload protection ...............................................................................................6

3.2.10 Loading/unloading the machine..........................................................................................6

3.2.11 Accessoiries........................................................................................................................6

4. USE OF THE MACHINE .............................................................................................................7

4.1 SETTING UP ...................................................................................................................................7

4.2 STARTING THE MACHINE .................................................................................................................8

4.3 STOPPING THE FLOORSAW .............................................................................................................8

5. MAINTENANCE..........................................................................................................................9

6. TROUBLE SHOOTING...............................................................................................................9

7. WARRANTY............................................................................................................................. 10

7.1 PERIOD ...................................................................................................................................... 10

7.2 CONTENTS ................................................................................................................................. 10

7.3 CONDITIONS ............................................................................................................................... 10

8. TECHNICAL SPECIFICATIONS ............................................................................................. 11

9. ACCESSOIRIES ...................................................................................................................... 12

10. PARTS LIST............................................................................................................................. 12

10.1 ORDERING.................................................................................................................................. 12

10.2 EXPLODED VIEW ......................................................................................................................... 12

11. DECLARATION OF CONFORMITY........................................................................................ 28

Page 4: Vz3 Manual

vz3-15-evi Introduction

07-09-2000 © Adamas Sales Version 2.1 Page: 2

1. INTRODUCTION

1.1 Introduction

This manual is written for users of the VZ3-15-EVI. The installing instructions are meant for an experienced operator. This manual consist of the most important information for the installation, use, storage and maintenance of the equipment. For additional information you can always contact the Adamas Aftersales Service in the Netherlands: Tel : ## 31-174-511333 Fax: ## 31-174-511368 This manual must be read attentively by each operator who uses this machine for the first time. This can prevent dangerous situations and down time on the job site.

1.2 Validity

This manual is only valid for the VZ3-15-EVI

1.3 Standards

This manual is written in accordance with the CE regulations and the relevant technical standards. Also see the CE declaration which is supplied with the machinery.

Page 5: Vz3 Manual

VZ3-15-EVI Safety introduction

07-09-2000 © Adamas Sales Version 2.1 Page: 3

2. SAFETY INSTRUCTIONS

2.1 Introduction

When using the machinery the following safety instructions must always be followed in order to reduce the risk of fire, electric shock and physical injury. Before using the machinery read this information and pay attention to the advices given.

2.2 Fundamental safety

Keep water away from electricity Prevent dripping, leaking or unintentional uncoupling of waterhoses. Pay attention to the cooling water during sawing overhead. Remove cooling water in a safe way, for instance with a vacuum-cleaner. Keep electric cables, plugs etc. dry. Consider work area environment Watch what you are doing. Use common sense. Do not operate machinery when you are tired or not concentrated. Make sure that you can always stop the motor (emergency stop). Do not use the machinery of which the ON/OFF switch does not work properly.

2.3 Personal protection

Dress properly Do not wear loose clothing or jewellery. They can be caught in moving parts. When working in open air rubber gloves and non-skid footwear are recommended. Wear protective hair covering to contain long hair. Use personal protection Wear a helmet against falling parts, gloves for protection against sharp items and a safety goggle for protection against sparks/small concrete particles. Use a dustmask covering mouth and nose if necessary. Ear protectors are recommended for soundlevels over 80 dB(A). For soundlevels over 90 dB(A) ear protectors are compulsory.

2.4 Machinery

Use the right machinery and don’t force it Use the machinery only for the purposes where it is meant for. It is better and safer to use only diamond sawblades / drill bit with a diameter of which is recommended for the various RPM’s Avoid unintentional starting Put the switch on the motor in the OFF-position and disconnect the cable from the socket when the machinery is not in use, during maintenance and the changing of accessories. Check if the machinery is turned OFF before putting the cable in the socket. Maintain machinery with care Keep machinery tools sharp and clean for better and safer performance. Follow maintenance instructions. Keep handles dry and free from oil and grease. Check machinery for damage Check for alignment and binding of moving parts. Breakage of parts and any other conditions that may affect the normal use of the machinery. A guard or parts that are damaged should be properly repaired or replaced by an authorised service centre. Use of accessory and attachments The use of accessory and attachment other than recommended in this manual or the catalogue may present a risk of physical injury.

Page 6: Vz3 Manual

VZ3-15-EVI Safety instructions

07-09-2000 © Adamas Sales Version 2.1 Page: 4

Extension cords/cables Only use undamaged extension cable which is meant for outdoor use and has sufficient surface dimensions (mm²). Unwind a cable completely to prevent overheating/melting of the cable. Do not carry the machine by the cable and do not use the cable to remove the plug from the socket. Protect the cable from heat, oil and sharp edges. Machinery repair by expert only Electric machinery must be in accordance with the relevant safety rules. Only experts may carry out repairing of electric machinery, otherwise it may cause considerable risk for the operator.

2.5 Work area environment

Keep work area clean Cluttered areas invite injuries. Do not let uninvited persons or animals contact machinery or enter the work area. Make provisions to catch loose concrete parts/cooling water when drilling/sawing in storey floors or roofs. When not in use, machinery must be stored in a dry, locked-up place, out of the reach of children. Consider work area environment Keep work area clean. Pay attention to all cables (underground!), pipes and steel reinforcement in the work area. Do not use electric power tools in the presence of inflammable liquids/gases or in humid (rain) conditions. Keep work area safe Mount accessories and tools in the right way to prevent them from coming loose. Check if all keys and adjusting wrenches are removed from the machinery before turning it on. Make sure that all the protective guards are in place and keep away from (dangerous) moving parts. Keep proper footing and balance at all times.

2.6 Explanation of used symbols

The following symbols are used throughout the manual as a warning signal.

Ignoring can cause physical injuries.

Ignoring can cause machine damage.

Follow up can lead to more efficiency

Page 7: Vz3 Manual

vz3-15-evi Description of the machine

07-09-2000 © Adamas Sales Version 2.1 Page: 5

3. DESCRIPTION OF THE MACHINE The Adamas VZ3-15-EVI is a mobile floorsaw for sawing with diamond blades with a maximum diameter of 1200mm. The blade is driven by an electric motor. The drive and depthcontrol are electrically operated. The machine can only be operated by qualified personnel.

3.1 Function

The VZ3-15-EVI is designed for heavy floorsawing jobs. The machine can be used to cut all concrete and asphalt-like materials up to a depth of 510mm.

The machine may not be used for other than the mentioned operations.

3.2 Description of the machine

The ADAMAS electric floorsaw consists of a movable frame on which various parts are mounted.

3.2.1 Sawblade The sawblade (arbor hole 60mm) is mounted on the sawshaft between a flange and a detachable flange with inner thread. The axle is driven by means of 4 V-belts by the electric motor. The blade can either be mounted on the left or the right side of the machine. By doing this, it is possible to saw flush to the wall over the full lenght of the wall. Flush bladeguards and flanges are optional. 3.2.2 Blade cooling To avoid dust development and overheating the diamond blade is cooled with water. For this purpose, a hoseconnection is mounted on the bladeguard. The water is spread over the blade by the rotating movement. This results in an equal cooling of the blade.

3.2.3 Drive The machine can easily be moved by the four wheels on the frame. The parkingbrake blocks the two rear wheels by stepping on the brake on the right rear wheel. The machine can be moved back and forth by means of an 24 V DC electric motor mounted in the frame. The speed can be adjusted by turning the potentiometer to a maximum of about 6 km/hour. By un-coupling the drive, the machine can be pushed using the bars.

3.2.4 Depthcontrol The depth can be electrically controlled by either pushing the “lift” button or the “down” button. The the speed can be controlled by potentiometer. To control the depth by means of the hand wheel the securing under the depthcontrol must be removed. By lowering the motor, the spindle is released. The depth is limited.

3.2.5 Emergencybrake The emergencybrake is above right on the control panel. By hitting the emergencybrake the electric motors are stopped. Before the emergencybrake is released, the drive and depthcontrol motors have the be switched off. The motor will only work when it is started again.

3.2.6 Pointer The machine is equipped with a pointer. The marking on the floor can be followed with this.

3.2.7 Footboard A swivel footboard is part of the machine. This is meant for the operator when the auto-drive is switched on. All controls can be reached.

3.2.8 Star/delta with phase recognition The machine comes standard with an automatic star/delta switch with phaserecognition. This enables the same sense of direction each time the machine is used.

Page 8: Vz3 Manual

vz3-15-evi Description of the machine

07-09-2000 © Adamas Sales Version 2.1 Page: 6

3.2.9 Thermal overload protection The machine is protected against overheating by a thermal relay. It swiches off automatically after 25 seconds. The machine can then be started again. 3.2.10 Loading/unloading the machine The machine can be loaded onto a trailer with a winch which has to be connected to the bar above the electric motor.The blade has to be in the highest position for maximum balance. NEVER load the machine using the electric drive! It can be defected easily.

3.2.11 Accessoiries The shipment includes the following tools:

! 1 picklock

! 1 wrench 36

! 1 flange left

! 1 flange right

! 1 divisible bladeguard

! 1 cover sawshaft

Page 9: Vz3 Manual

vz3-15-evi Use of the machine

07-09-2000 © Adamas Sales Version 2.1 Page: 7

4. USE OF THE MACHINE

4.1 Setting up

! Put the machine on the parkingbrake.

! Mount the sawblade by:

! Tiltring the bladeguard

! Release the flange with picklock in the turning direction of the blade. The blade can be blocked by clamping a wrench.

! Put a blade (arborhole 60mm) on the shaft (no swaying). Note that the arrow on the blade must point the same direction as the point on the bladeguard. Use the correct flange and grease it before mounting.

! Place the divisible bladeguard and lock it.

! The side of the shaft which is not in use has to be covered.

The open side of the blade cannot be protected fully. Be careful with loose tools etc. Don not let unauthorised persons enter the work area.

! Adjust the length of the push bars. Then lock the bars again with the starknob.

! Connect the hose to the connection on the bladeguard and the watersupply.

! The sawblade must be clear of the floor. If not, use the depthcontrol.

! Adjust the pointer to the marking.

The machine may not be used without bladeguard or shaft guard!

The machine comes standard with pulleys for an 800mm blade. Thes pulles can also be used in combination with other blade diameters. Only when the saw is used with larger of smaller diameter blades for a long time, it is advised to mount a special pulleyset. The sets are listed in table 4-2. When cutting with a blade of 1200mm, a 100mm pre-cut is needed.

Blade dia. (mm) Max. depth (mm) RPM Speed (m/s)

600 230 1600 51

800 320 1100 46

1200 510 860 54

table 4-1

Blade dia. (mm) Type V-belt Diam. pulley motor (mm) Diam. pulley shaft (mm)

600 XPA-1207 106 95

800 XPA-1307 106 140

1200 XPA-1320 95 160

table 4-2

* standard

Page 10: Vz3 Manual

vz3-15-evi Use of the machine

07-09-2000 © Adamas Sales Version 2.1 Page: 8

4.2 Starting the machine

After the machine has been installed, the motor can be connected to the powersupply with RCD, according to the type plate. After that, the following actions must be taken:

It is dangerous to connect the machine without RCD!

! Direction-switch “drive” in 0-position

! Speed in 0-position

! Handle “drive” fully to the left

! Mark the area

! Check for possible dangerous situations

! Start the electric motor

! Turn the watertap on

! Depthcontrol at zero

! Lower the blade by pushing (red) until the desired depth is reached. Control the speed with [Q].

! Unlock the parkingbrake

! Switch on the drive by moving handle fully to the right.

! Choose direction of movement: 1 = forward 2 = backward

! Adjust drive speed by turning clockwise. Note: First cut 4 cm deep to have a good guidance. When cutting asphalt,the blade may not come in contact with sand: the blade will wear rapidly.

4.3 Stopping the floorsaw

! Move the blade out of the cut by pushing and controling the speed by.

! Switch in 0-position

! Speed control in 0-position

! Switch motor off by pushing

! Put the machine on the parkingbrake

! Disconnect the plug

! Turn off the tap.

! Store the machine safely.

Page 11: Vz3 Manual

vz3-15-evi Maintenance / Trouble shooting

07-09-2000 © Adamas Sales Version 2.1 Page: 9

5. MAINTENANCE In general, maintenance (greasing, cleaning, etc) has a positive effect on the life time of the machine.

Disconnect the plug before maintenance is carried out.

In table 5-1 are the points of maintenance are listed. When ordering spares please state type and serial number of the machine.

Maintenance Frequency

Cleaning (be careful not to spray into bearings with high pressure cleaner)

Check machine for damages

Grease bearings 2x

Grease sawshaft and bearings 4x weekly

Grease spindle

Grease chains and bearings 2x

Check tension of V-belts

table 5-1

Every year the machine has to be checked by a qualified electrician.

6. TROUBLE SHOOTING

Problem Cause Solution

Slipping V-belt Check V-belt

Blade does not turn

Thermal overload switched on Switch electric motor off, switch on again after 5 minutes.

One of the phases is out Check for disconnected wires

Worn segents Change blade

Cutting in armament Lower drive speed

Low cutting performance

Segments covered with steel particles

Lower drive speed, increase water flow and throw some sand in the cut.

Segments covered with burnt stone particles

Increase water flow and throw some sand in the cut.

slipping V-belts Check V-belt

Bearings have room Replace bearings

table 6-1

Page 12: Vz3 Manual

vz3-15-evi Warranty

07-09-2000 © Adamas Sales Version 2.1 Page: 10

7. WARRANTY

7.1 Period

For the VZ3-15-EVI is a warranty period of 6 months applicable from the date of delivery.

7.2 Contents

Warranty claims only apply for material- or manufacturing defects these will be repaired free of charge. Transportcosts for the equipment from and to the client are to be paid by the client. Travel- and housingcosts for repair personnel on site are to be paid by the client Warranty does not apply when:

- machine is overcharged - machine is used for purposes where it is not meant for - normal maintenance has not taken place - operator did not work according to the manual - machine is used by people who where not trained to do so - machine is repaired with other than original ADAMAS parts - normal wear parts (V-belts/slide blocks/etc)

7.3 Conditions

If necessary we will request you to return the machine. The transport costs have to be paid by the sender. A full, written, description of the problem must be sent with the machine and a copy by fax to ## 31-174-511368. Make sure that the machine is packed with sufficient protective materials to prevent transport damage. Warranty repairs will be done without further costs, the original warranty period will not be extended by a warranty repair. Exchanged parts are property of Adamas Sales

Page 13: Vz3 Manual

vz3-15-evi Technical specifications

07-09-2000 © Adamas Sales Version 2.1 Page: 11

8. TECHNICAL SPECIFICATIONS

Type

VZ3-15-EVI

Blade " diameter (variable) 600 – 1200 mm

" RPM see table 1 en 2

" arbor 60 mm

" connection rechts / links

" depth (max.l) 510 mm

Smallest distance blade to wall : ±50 mm (flush cutting optional)

Dimensions " length 1700 mm

" width 800 mm

" height 1100 mm

Weight 370 kg

Motor drive " power 180 W

" tension 24 Volt DC

" protection IP 55

Motor depthcontrol " power 250 W

" tension 24 Volt DC

" protection IP 55

Electric motor " power 15 kW

" tension 380 - 420 V

" frequency 50 Hz

" max. ampèrage 30 A

" standard RPM 1450 RPM

" protection IP 55

Type plate " place Right side on frame

The noise level very much depends on the material that is being cut, blade, speed, etc. The noise level is above 90 dB(A).

W E A R E A R P R O T E C T I O N

Page 14: Vz3 Manual

vz3-15-evi Accessoires / Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 12

9. ACCESSOIRIES Pulleys, V-belts and blade guards:

Blade diam.(mm)

Type V-belt

Diam.pulley Sawshaft (mm)

Diam.pulley (mm)

Divisible bladeguard

600

XPA-1207 (D4028)

106 (D1123)

95 (D1117)

(42S135)

800

XPA-1307 (D4030

106 (D1123)

140 (D1131)

(42S136)

1200

XPA-1320 (D4032)

95 (D1117)

160 (D1134)

(42S137)

! Double flange Flush to the wall :

! Flange flush LEFT (41S38 )

! Flange flush RIGHT (41S381)

! Bladeguard flush 600 mm (42S130)

! Bladeguard flush 800 mm (42S131)

! Bladeguard flush 1200 mm (42S109)

! Diamond blades

10. PARTS LIST Spareparts can be ordered using the exploded views and the spareparts list. Always state number and description of the part. Also mention the serialnumber of the machine.

10.1 Ordering

When ordering we need the following information:

! Typ of the machine

! Article number and description of the part.

10.2 Exploded view

Enclosed you will find exploded views and spare parts list.

Page 15: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 13

Page 16: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 14

ELECTRIC DRIVE VZ2/3-EV(I) No: ADAMASNo: DESCRIPTION: REMARKS: AMOUNT:

01 44S022 Adjusting nut (torque = 40 Nm) 1

02 44S023 Coverring 1

03 44S027 Spring 1

04 44S024 Ring 1

05 44S026 Clutch ring 2

06 44S025 Platewheel 3/8"-7/32" Z=23 1

07 44S021 Spacer bushing 1

08 44S020 Main axle slip 1

09 FBC716 Cil.bolt M5x16 1

10 44S011 Clutchhead complete 1

11 42S57 Frame VZ2-11/VZ3-15-EV 1

12 F6R230 Wedge 5x5x30 1

13 FS06 Ring M6 4

14 FM06B Lock-nut M6 4

15 FBC830 Cil.bolt M6x30 4

16 FS06C2 Ring M6x30 4

17 9W9111 Swivel PG 11 1

18 44S012 Electric motor 180w/34T/IP65/GP30 1

19 EY006C Bearing 2

20 44S010 Gear axle Complete 1

21 44S009 Gearring Complete 1

22 44S019 Gearring complete incl:33/34/35/36/37/38 1

23 Fi0810 Adjusting screw M8x12 (loctite!) 2

24 44S005 Cogwheel 3/8"-7/32" Z=20 1

25 FR025 Seegerring AS 25 2

26 44S031 Copper ring 2

27 44S004 Cogwheel (incl.No 44) bowex x 3/8"-7/32" Z=15 1

28 44S003 Bowex schakelas 1

29 F40141 Kogelknop 40-M10 1

30 44S013 Schakelstang M8-M10 1

31 44S009 Gearring (incl No 32) 1

32 44S0032 Thread M10 L=50 1

33 D4202 Bowex-couppling 1

34 ZIE No:22 Gearring bowex 1

35 ZIE No:22 Adjusting screw M6x10 3

36 ZIE No:22 Ball 9,5 1

37 ZIE No:22 Spring 1

38 ZIE No:22 Adjusting screw 1

39 F45712 Nipple 1/8"-squared 4

40 FB1035 Hex bolt M10x35 6

41 FS10 Ring M10 8

42 FV10 Spring M10 4

43 FM10 Hex nut M10 4

44 F45711 Nipple 1/8"-straight 1

45 FS10C1 Ring M10x30 2

46 41S03 Outerring 2

47 F0003 Wheel 200/50-170 2

48 41S02 Innerring 2

49 FBC016 Cil.bolt M8x16 2

50 EX007A Bearing PASE 30 2

51 42S11 Drive axle 1

52 FB2040 Hex bolt M12x40 4

53 FV12 Spring M12 4

Page 17: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 15

ELECTRIC DRIVE VZ2/3-EV(I) No: ADAMASNo: DESCRIPTION: REMARKS: AMOUNT:

54 FS12 Ring M12 4

55 F42121 Footbrake 1

56 44S014 Pos. 22+28 1

A Chain between electric motor and gear axle

B Chain between gear axle and drive wheel shaft

D4101 Chain 3/8" per meter

D4102 Chainpiece 3/8" per piece

Page 18: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 16

Page 19: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 17

FRAME VZ2/3 No: ADAMASNo: DESCRIPTION: REMARK: AMOUNT:

01 42S57 Frame VZ2/3-EV 1

02 FM05B Lock nut M5 6

03 FS05 Ring M5 10

04 FBC716 Cil.bolt M5x16 6

05 42S126 Front plate Only EV en EVi 1

06 9C1357 box 32A-6h/5P 1

07 9W616 Swivel PG 16 1

08 F6T740 Fork 4x40 2

09 42S61 Axle footboard 1

10 42S62 Footboard 1

11 FM06B Lock nut M6 4

12 FS06 Ring M6 8

13 41S44 Support 2

14 FB8016 Hex bolt M6x16 4

15 44S111 Strip Short 2

16 42S15 Dirt catcher 2

17 44S112 Strip Long 2

18 F41250 Cover Only EV en EVi 2

19 G1001 Wrench 36 1

20 42S53 Picklock 120 1

21 F46510 Bumping rubber U-profile 1

22 FS08 Ring M8 1

23 FF1313 Parker ST 4,2 x13 6

24 FM12V Winged nut M12 1

25 41S05 Bushing M12 1

26 FS12 Ring M12 1

27 FB2060 Hex bolt M12x60 1

28 FB1035 Hex bolt M10x35 4

29 FS10C1 Ring (flat) M10x30 4

30 41S03 Outerring 2

31 F0003 Wheel 200/50-170 2

32 41S02 Innerring 2

33 FBC016 Cil.bolt M8x16 2

34 FB2040 Hex bolt M12x40 4

35 FV12 Spring M12 4

36 F45712 Nipple 1/8"-squared 2

37 EX007A Bearing PASE 30 2

38 42S11 Drive axle 1

39 EA050A Bearing 6005 4

40 FB1025 Hex bolt M10x25 4

41 FV10 Spring M10 4

42 FS10 Ring M10 4

43 42S13 Frontwheel axle 1

44 EX007B Bearing PSHE 30 2

45 F0002 Wheel 200/50-170 2

46 FS12 Ring M12 4

47 F45711 Nipple 1/8" 1

48 F42121 Footbrake 1

49 42S124 Cover 1

Page 20: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 18

Page 21: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 19

CONTROL PANEL VZ2/VZ3-15-EVI No: ADAMASNo: DESCRIPTION: REMARKS: AMOUNT:

01 FV1030 Countersunk screw M10x30 1

02 44S29 Stop 1

03 44S23 Spindle 1

04 -

05 -

06 F6W41 Spring 1

07 44S22 Support 1

08 44S28 Rubber 1

09 D4508 Depth control motor 24V-i=40,5 1

10 FM06B Lock-nut M6 6

11 FS06 Ring M6 12

12 FBC816 Cil.bolt M6x16 6

13 FQ0416 Contersunk screw M4x16 MESS. 2

14 44S25 Wedge 1

15 FBC030 Cil.bolt M8x30 2

16 FV08 Spring M8 2

17 41S96 Spacer bushing 2

18 F45711 Nipple 1/8'RECHT 2

19 44S24 Spindle nut INCL. 2x POSNo: 20 1

20 EN014A Bearing 2

21 FM10 Hex bolt M10 4

22 FV10 Spring M10 8

23 FS10 Ring M10 12

24 FB1035 Hex bolt M10x35 4

25 EY006B Bearing 1

26 F6R330 Wedge 6x6x30 1

27 41S56 Spacer ring 1

28 44S26 Handwheel ALLEEN EVi 1

29 FS10C1 Ring 1

30 FB1020 Hex bolt M10x20 1

31 FB1020 Zesk.bout M10x20 4

32 F40591 Rubber grip 2

33 42S42 Push bar 2

34 F40022 Knob M10x40 2

35 42S37 Bar support 2

36 Fi1010 Adjusting screw M10x10 2

37 42S57 Frame VZ2./3 1

38 FS06 Ring M6 2

39 FZ0312 Cil.screw M6x12 2

40 9X076 Box 1

41 9D6120 Potentiometer 1

42 9D6121 Sealing nut 1

43 9D6010 Knob + plate 1

44 9D1201 Contact 2

45 9D2104 Button green 1

46 9D2105 Button red 1

47 9D6030 Potentiometer 1

48 9D6110 Holder 1

49 9S2101 Switch 1-0-2 1

50 FZ1216 Countersunk screw M4x16 4

51 FS04 Ring M4 4

52 FM04B Lock-nut M4 4

Page 22: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 20

CONTROL PANEL VZ2/VZ3-15-EVI No: ADAMASNo: DESCRIPTION: REMARKS: AMOUNT:

53 9D3101 Button GROEN 1

54 9D3102 Emergency break 1

55 9D4103 Plate "STOP" 1

56 9D4102 Plate "START" 1

57 9D1001 Contact 1

58 9D1002 Contact 1

59 FZ0212 Cil.screw M5x12 2

60 9W511 Swivel PG 11 4

61 9W516 Swivel PG 16 2

62 9S2102 Sealing 1

63 9X104 Box 1

64 9W513 Swivel PG 13,5 2

65 9D1102 Contact 2

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vz3-15-evi Parts list

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vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 22

GUARDS VZ2/VZ3 No: ADAMASNo: DESCRIPTION: REMARKS: AMOUNT:

01 42S89 V-belt guard VZ2-11 before 01-'95 1

43S13 V-belt guard VZ3-15 before 01-'95 1

02 FS12 Ring M12 1

03 FV12 Spring M12 1

04 FM12 Hex nut M12 1

05 FS10 Ring M10 3

06 FV10 Spring M10 1

07 FB1025 Hex bolt M10x25 1

08 42S107 Guard mounting plate VZ2/3 after 01-'95 1

09 42S108 V-belt guard VZ2/3 after 01-'95 1

10 FB1020 Hex bolt M10x20 2

11 -

12 -

13 FBC812 Cil.bolt M6x12 6

14 42S110 Flush blade guard -600- Excl.arm 1

42S111 Flush blade guard -800- Excl.arm 1

42S109 Flush blade guard -1200- 1

15 42S114 Guard arm -600- 1

42S115 Guard arm -800- 1

16 F43314 Tap 1/4"Bi-Bu 1

17 F44920 nipple gardena 1

18 F40021 Starknob M10x25 2

19 42S116 Bladeguard –600- Back-piece 1

42S117 Bladeguard –800- Back-piece 1

42S118 Bladeguard -1200- Back-piece 1

20 42S134 Bladeguard -600- Front 1

42S133 Bladeguard -800- Front 1

42S119 Bladeguard -1200- Front 1

21 F45112 Squared tube 1/4"Bi-Bu 1

22 42S90 Flange cover 1

Bladeguard 600 42S135 complete

Bladeguard 800 42S136 complete

Bladeguard 1200 42S137 complete

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vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 23

Page 26: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 24

SWITCH BOX VZ2/VZ3 No: ADAMAS No. DESCRIPTION REMARKS AMOUNT

01 9W521 Swivel PG 21 6

02 9W513 Swivel PG 13,5 4

03 FBC825 Cil. bolt M6x25 8

04 FS06 Ring M6 16

05 FM06B Lock-nut M6 18

06 9X791 DIN Rail per mtr. 180mm 0,36

07 9X791 DIN Rail per mtr. 50mm 0,10

08 9R131B Magnet switch LC1D-1810 B7 1

09 9R132B Magneet switch LC1D-1801 B7 1

10 9R122B Magneet switch LC1D-1201 B7 1

11 9R7060 Time relay H3DG-AC24V 1

12 9Q3010 Phase recognition MK9056-3x220V 1

13 9Z2010 Fuse holder 3

9Z2011 Cover 1

14 9Z104 Glass fuse 4Amp 3

15 9P1001 Printplate 1

16 9J104A Earth clamp 1

17 FZ0208 Cil.screw M5x8 8

18 FV05 Spring M5 6

19 FM05B Self-locking nut M5 10

20 9R622 Relay base 2

21 9R620D Relay MY4 24DC 2

22 9R512 Thermal protection (11kw) LR2-D1321 12/18Amp 1

9R517 Thermal protection (15kw) LR2-D1322 17/25Amp 1

23 9R141B Magnet switch (11kW)LC1D-2510 B7 2

9R151B Magnet switch (15kW)LC1D-3210 B7 2

24 9X266 Box Sarel 2

25 9W229 nut PG29 4

26 44S110 Thread bushing PG29 L=35 1

27 44S107 Bushing 2

28 44S109 Thread M5 4

29 44S108 Bushing 4

30 9P1102 Printplate 2002 24V 20Amp 1

31 9T236 Transformer 380/220V-500VA-24V 1

32 FZ0230 Cil.screw M5x30 2

33 FS05 Ring M5 6

34 9R631 Relay base LY4-PTF 14Amp 3

35 9R630D Relay LY4-24VDC 2

36 9R630A Relay LY4-24VAC 1

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vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 25

Page 28: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 26

MOTORTABLE VZ2/3 No: ADAMASNo: Description: Remarks: Amount:

01 42S33 Flange 2

02 42S34 Nut W1" left 1

42S27 Nut W1" right 1

03 41S381 Flush cutting flange W1" left 1

41S38 Flush cutting flange W1" right 1

04 42S102 Flange (counter) 1

05 42S103 Spacer ring 5 mm 1

06 42S104 Spacer ring 6 mm 1

07 42S101 Double flange 1

08 FC2100 Hex bolt M12x100 1

09 FV0030 Screw countersunk M8x30 6

10 F0001 Rubber wheel 160/GL/20 soft 1

11 42S40 Spacer bush 1

12 F41130 Cover 1

13 FM12B Securing nut M12 1

14 FP0220 Bolt M8x20 1

15 FB1025 Hex bolt M10x25 2

16 42S49 Pointer pen 1

17 42S18 End piece pointer 1

18 42S48 Pointer arm 1

19 F42302 Fast exchange lock 2

20 F42312 Fork M12 2

21 FS12 Ring M12 16

22 FV12 Spring M12 12

23 FB2050 Hex bolt M12x50 3

24 FB2040 Hex bolt M12x40 6

25 Fi0816 Adjustment screw M8x16 6

26 FB0040 Hex bolt M8x40 2

27 FB0060 Hex bolt M8x60 2

28 FM08 Hex bolt M8 4

29 41S16 Motor adjustment block 2

30 FV06 Spring M6 4

31 FBC830 Cil. bolt M6x30 4

32 FM12 Hex bolt M12 3

33 FB2030 Hex bolt M12x30 4

34 F45712 Grease nipple 1/8" squared 4

35 Fi0810 Adjustment screw M8x10 4

36 42S32 Sawshaft VZ2 before 06/96 1

43S08 Sawshaft VZ3 before 06/96 1

43S28 Sawshaft VZ2/3 after 06/96 1

37 F6R670 Wedge 12x8x70 2

38 F6R330 Wedge 6x6x30 2

39 D1131 Pulley standard 1

D1117 Pulley up to 600(optional) 1

D1134 Pulley up to 1200 (optional) 1

40 D1123 Pulley standaard 1

D1117 Pulley up to 1200 (optional) 1

41 D61307 V-belt standaard 4

D61207 V-belt up to 600(optional) 4

D61320 V-belt up to 1200 (optional) 4

42 EX009A Bearing 2

43 EX007A Bearing 2

44 D2003 Taperlock-bushing standard 1

Page 29: Vz3 Manual

vz3-15-evi Parts list

07-09-2000 © Adamas Sales Version 2.1 Page: 27

MOTORTABLE VZ2/3 No: ADAMASNo: Description: Remarks: Amount:

D2012 Taperlock-bushing up to 1200 (optional) 1

45 D2011 Taperlock-bushing 1

46 42S24 Joint axle VZ2 1

43S09 Joint axle VZ3 - VZ2/3 1

47 42S25 Joint axle blade guards 2

48 42S541 Strip 2

49 42S54 Dirt cover motortable 2

50 43S26 Motortable VZ2/3 after 06/96 1

42S55 Motortable VZ2 before 06/96 1

43S07 Motortable VZ3 before 06/96 1

51 43S29 Bladeguard support VZ2/3 after 06/96 1

42S43 Bladeguard support VZ2 before 01/96 1

42S41 Bladeguard support VZ2 after 01/96 1

43S02 Bladeguard support VZ3 before 01/95 1

43S01 Bladeguard support VZ3 after 01/96 1

52 42S94 Motor protection bar 1

53 41S10 Spindle nut support 1

54 9M1112 Electricmotor 11 kW 1

9M115 Electromotor 15 kW 1

55 41S12 Spindle not on vz2/3-15/11-EVi 1

56 FBC020 Cil.bolt M8x20 1

57 41S45 Depth limiter 1

58 41S11 Spindle nut not on vz2/3-15/11-EVi 1

59 41S96 Spacer bush 2

60 F45711 Grease nipple 1/8" straight 2

61 FV08 Spring M8 2

62 FBC030 Cil.bolt M8x30 2

63 EY006B Bearing 1

64 FB1035 Hex bolt M10X35 4

65 FS10 Ring M10 9

66 FV10 Ring M10 5

67 FM10 Hex nut M10 4

68 FB1020 Hex bolt M10x20 1

69 F6R330 Wedge 6x6x30 1

70 41S06 Handwheel not on vz2/3-15/11-EVi 1

71 F40542 Alu cone grip not on vz2/3-15/11-EVi 1

72 42S57 Frame VZ2/3 1

73 FB2060 Hex bolt M12x60 1

74 41S56 Spacerring handwheel 1

Page 30: Vz3 Manual

vz3-15-evi Declaration of conformity

07-09-2000 © Adamas Sales Version 2.1 Page: 28

11. DECLARATION OF CONFORMITY

Aartsdijkweg 19

3155 RR Maasland Tel.: +31 174 511333 Fax: +31 174 511368

ADAMAS Type : vz3-15-evi

July 2001

Declaration of conformity Adamas Sales declares under our sole responsibility that this product is in conformity with the following standards or standardisation documents: EN 292-1 /2 (0494) / EN 60 204-1 (0193) / prEN 500-1 /5 (0991), according to the provisions of the regulations: 73/23/EEC, 89/392/EEC, 89/336/EEC, 93/68/EEC.

Maasland, 23 July 2001

N.J.M. Knijnenburg