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SHEET 1 OF 4 - NOTE: This document replaces all documents before 24/05/2011. All dimensions in mm (unless otherwise stated).
VW Boxer Engine AssemblyEngine No. stamped on cases: 0638205Number cast onto cases: VW 000 101 101 ANumber stamped on Crank: 10 BNumber cast onto Cylinderhead: 311.101.375
Verify all dimensions
SHEET 2 OF 4 - NOTE: This document replaces all documents before 24/05/2011. All dimensions in mm (unless otherwise stated).
VW Boxer Engine CrankshaftEngine No. stamped on cases: 0638205Number cast onto cases: VW 000 101 101 ANumber stamped on Crank: 10 BNumber cast onto Cylinderhead: 311.101.375
Verify all dimensions
111.7641.91
4.400"1.650"
2.165"O
55O
(2.1
65")
O 5
5 (2
.165
")
O 5
5 (2
.165
")
36204.725.5442323
50O
42O
40O
36O
22.9822.9825.9922.9822.98
69
356.2
21.5
26.12
28.3
O
26.1
5O th
read
?
5.75
4
30.7
36
20.4
O
18.4
O thre
ad?
O41
8O12.4
SHEET 3 OF 4 - NOTE: This document replaces all documents before 24/05/2011. All dimensions in mm (unless otherwise stated).
VW Boxer Engine BarrelEngine No. stamped on cases: 0638205Number cast onto cases: VW 000 101 101 ANumber stamped on Crank: 10 BNumber cast onto Cylinderhead: 311.101.375
Verify all dimensions
O 85.5
O12
1.5
O11
.5
136.
5
2415
94O98O
90O
SHEET 4 OF 4 - NOTE: This document replaces all documents before 24/05/2011. All dimensions in mm (unless otherwise stated).
VW Boxer Engine CylinderheadEngine No. stamped on cases: 0638205Number cast onto cases: VW 000 101 101 ANumber stamped on Crank: 10 BNumber cast onto Cylinderhead: 311.101.375
Verify all dimensions
66.4
8
127
5.08
35
111.764.400"
NOTES: The Cylinderhead was the most problematic to draw, mostly because of all thenon-planar faces & features. I have tried to make it as accurate as possible, but there are a fewissues:1. The angle & placement of the intake manifold.2. The placement & offset (from cylinder centerline) of the exhaust port.3. The valve angle.4. The combustion chambers, valve seats, and intake & exhaust ports have not beenre-constructed simply because I do not have the means to accurately measure it. It wouldhowever be VERY informative to obtain the accurate position and placement and face angle ofthe intake port & exhaust port flanges.5. I have not added draft to the cooling ribs since the object is not to reproduce (cast) the part,simply to place it accurate in 3D so that clearances of bodywork & ancillary components can beverified.6. I have not added all the features (bumps, drafts, rounds & chamfers) as cast onto the 3D partas it is not relevant (to the above stated objective).