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Klass.-Nr. 50 20 0; 02 64 2 February 2005 Surface Protection of Metal Parts Surface Protection Types, Codes VW 137 50 Konzernnorm Descriptors: corrosion, rust protection, surface protection, metal, protection type, code, corrosion protection Page 1 of 23 Fachverantwortung/Responsibility Normung/Standards (EZTD, 1733) K-QS-32/2 Koeppen Tel:-25803 Laudien Dr. Eisenberg Wiesner Tel: +49-5361-9-29064 Sobanski Confidential. All rights reserved. No part of this document may be transmitted or reproduced without permission of a Standards Department of the Volkswagen Group. Parties to a contract can only obtain this standard via the B2B supplier platform “www.vwgroupsuppy.com”. © VOLKSWAGEN AG    N   o   r   m    v   o   r    A   n   w   e   n    d   u   n   g   a   u    f    A    k    t   u   a    l    i    t    ä    t   p   r    ü    f   e   n    /    C    h   e   c    k   s    t   a   n    d   a   r    d    f   o   r   c   u   r   r   e   n    t    i   s   s   u   e   p   r    i   o   r    t   o   u   s   a   g   e  .    F   o   r   m     F    E    4    1   -    0    1  .    0    5 Contents Page 1 Scope .................................................................................................................................. 2 2 Description .......................................................................................................................... 3 2.1 Code structure..................................................................................................................... 3 2.2 Example of description........................................................................................................ 3 3 Requirements...................................................................................................................... 3 3.1 General requirements ......................................................................................................... 3 3.2 Drawing specifications ........................................................................................................ 4 3.3 Weldability........................................................................................................................... 4 3.4 Agents impairing wetting ability ........................................................................................... 4 3.5 Friction behavior.................................................................................................................. 5 3.6 Zinc coatings ....................................................................................................................... 5 3.7 Screws, nuts, threaded parts and shaped parts.................................................................. 5 3.8 Commercial surface protection types .................................................................................. 5 3.9 Parts without surface protection.......................................................................................... 6 3.9.1 Joining elements ................................................................................................................. 6 3.9.2 Other parts (e.g. sheets) ..................................................................................................... 6 3.10 Assignment of surface protection types and codes............................................................. 6 4 Referenced standards....................................................................................................... 12 A.1  Comparison of “not for new design”/“for new design” ....................................................... 14  A.2 Surface protection types without code .............................................................................. 15 A.3 Surface protection types according to VDA test sheet 235-104 and VW 137 50 .............. 15 A.4 Invalid Ofl descriptions ...................................................................................................... 16 Changes The following changes have been made as compared to Volkswagen standard VW 137 50, 1999-04:    Surface protection type “phosphated, passivated” (code b101) stipulated.    Surface protection type “phosphated, silver gray (for internal applications)” (code b111) stipulated.    Surface protection type “phosphated, yellow glazing, for internal applications (water-based paint)” (code b112) stipulated.    Surface protection type “manganese phosphated” (code b130) restricted in terms of the possible applications (no longer permitted for new design of joining elements, replacement is b140).    Cr(VI)-free surface protection types “electrolytically zinc-coated” (codes c341, c641, c342, c642, c343, c643, c347, c647, c696 and c697) added.    Cr(VI)-containing surface protection types “electrolytically zinc-coated” (codes c350, c650, c351, c651, c355, c360, c660, c683, c385, c685) restricted in terms of the possible applications (no longer permitted for new designs, for replacement see Table A.1).    T    h   e    E   n   g    l    i   s    h    t   r   a   n   s    l   a    t    i   o   n    i   s    b   e    l    i   e   v   e    d    t   o    b   e   a   c   c   u   r   a    t   e  .    I   n   c   a   s   e   o    f    d    i   s   c   r   e   p   a   n   c    i   e   s    t    h   e    G   e   r   m   a   n   v   e   r   s    i   o   n   s    h   a    l    l   g   o   v   e   r   n  .    Q    U    E    L    L    E   :    N    O    L    I    S

VW 137 50 Standard

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Klass.-Nr. 50 20 0; 02 64 2 February 2005

Surface Protection of Metal Parts

Surface Protection Types, Codes 

VW137 50

Konzernnorm

Descriptors: corrosion, rust protection, surface protection, metal, protection type,code, corrosion protection

Page 1 of 23Fachverantwortung/Responsibility Normung/Standards (EZTD, 1733)

K-QS-32/2 Koeppen Tel:-25803 Laudien Dr. Eisenberg Wiesner Tel: +49-5361-9-29064 Sobanski

Confidential. All rights reserved. No part of this document may be transmitted or reproduced without permission of a Standards Department of the Volkswagen Group.Parties to a contract can only obtain this standard via the B2B supplier platform “www.vwgroupsuppy.com”. 

©©©© VOLKSWAGEN AG

   N  o  r  m   v

  o  r   A  n  w  e  n   d  u  n  g  a  u   f   A   k   t  u  a   l   i   t   ä   t  p  r   ü   f  e  n   /   C   h  e  c   k  s   t  a  n   d  a  r   d   f  o  r  c  u  r  r  e  n   t   i  s  s  u  e  p  r   i  o  r   t  o  u  s  a  g  e .

   F  o  r  m

    F   E   4   1  -

   0   1 .   0

   5

Contents

Page

1  Scope.................................................................................................................................. 2 2  Description .......................................................................................................................... 3 2.1  Code structure..................................................................................................................... 3 2.2  Example of description........................................................................................................ 3 3  Requirements...................................................................................................................... 3 3.1  General requirements ......................................................................................................... 3 3.2  Drawing specifications ........................................................................................................ 4 3.3  Weldability........................................................................................................................... 4 3.4  Agents impairing wetting ability........................................................................................... 4 3.5  Friction behavior.................................................................................................................. 5 3.6  Zinc coatings....................................................................................................................... 5 3.7  Screws, nuts, threaded parts and shaped parts.................................................................. 5 3.8  Commercial surface protection types.................................................................................. 5 3.9  Parts without surface protection.......................................................................................... 6 3.9.1  Joining elements ................................................................................................................. 6 3.9.2  Other parts (e.g. sheets) ..................................................................................................... 6 3.10  Assignment of surface protection types and codes............................................................. 6 4  Referenced standards....................................................................................................... 12 A.1  Comparison of “not for new design”/“for new design” ....................................................... 14 A.2  Surface protection types without code .............................................................................. 15 A.3  Surface protection types according to VDA test sheet 235-104 and VW 137 50.............. 15 A.4  Invalid Ofl descriptions...................................................................................................... 16 ChangesThe following changes have been made as compared to Volkswagen standardVW 137 50, 1999-04:

    Surface protection type “phosphated, passivated” (code b101) stipulated.

    Surface protection type “phosphated, silver gray (for internal applications)” (code b111)

stipulated.    Surface protection type “phosphated, yellow glazing, for internal applications (water-based

paint)” (code b112) stipulated.

    Surface protection type “manganese phosphated” (code b130) restricted in terms of thepossible applications (no longer permitted for new design of joining elements, replacement isb140).

    Cr(VI)-free surface protection types “electrolytically zinc-coated” (codes c341, c641, c342,c642, c343, c643, c347, c647, c696 and c697) added.

    Cr(VI)-containing surface protection types “electrolytically zinc-coated” (codes c350, c650,c351, c651, c355, c360, c660, c683, c385, c685) restricted in terms of the possibleapplications (no longer permitted for new designs, for replacement see Table A.1).

   T   h  e   E  n  g   l   i  s   h   t  r  a  n  s   l  a   t   i  o  n   i  s   b  e   l   i  e  v  e   d   t  o

   b  e  a  c  c  u  r  a   t  e .

   I  n  c  a  s  e  o   f   d   i  s  c  r  e  p  a  n  c   i  e  s   t   h  e   G  e  r  m  a  n

  v  e  r  s   i  o  n  s   h  a   l   l  g  o  v  e  r  n .

   Q   U   E   L   L   E  :   N   O   L   I   S

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    Surface protection type “bright chrome-plated, with microcracks” (code f320) removed(replaced by Ofl-f350).

    Layer thicknesses for surface protection types “tin-coated” (code g...) stipulated.

    Surface protection types for electrolytically deposited Al and Al/Mg alloy coatings (codes q600,q605, q610, q615) added.

    Cr(VI)-containing surface protection types “Zn/Fe alloy coated” (codes r600, r605, r610, r620

and r630) restricted in terms of the possible applications (no longer permitted for new designs,for replacement see Table A.1).

    Cr(VI)-free surface protection types “Zn/Fe alloy coated” (codes r301 and r302) added.

    Surface protection types “Zn/Ni alloy coated” (codes r640, r650, r660, r665, r670, r675)restricted in terms of the possible applications (no longer permitted for new designs, forreplacement see Table A.1).

    Cr(VI)-free surface protection types “Zn/Ni alloy coated” (codes r642, r643, r649, r672, r673and r677) added.

    Cr(VI)-free surface protection types “duplex coated” (codes s611, s617, s621 and s627)added.

    Cr(VI)-containing surface protection types “duplex coated” (codes s610, s615, s620 and s625)

restricted in terms of the possible applications (no longer permitted for new designs, forreplacement see Table A.1).

    Surface protection types “zinc flake coatings” (codes t300, t310, t320, t345, t600, t620 andt645) restricted in terms of the possible applications (no longer permitted for new designs, forreplacement see Table A.1).

    Cr(VI)-free surface protection types “zinc flake coatings” (codes t602, t611, t615 and t647)added.

    Surface protection type “black finished” (code u110) re-included.

    Cr(VI)-containing surface protection type “chromated” (code v110) restricted in terms of thepossible applications (no longer permitted for new designs, replaced by Ofl-v111).

    Cr(VI)-free surface protection type “Cr(VI)-free passivated” (code v111) added.

    Surface protection type “anodized” (code w650) removed.

    Surface protection types “coil-anodized” (codes w660 and w670) restricted in terms of thepossible applications (no longer permitted for new designs).

    Surface protection types “anodized” (codes w180, w680, w690, w695) added.

    Surface protection type “multi-layer coated, medium protection” (code x310) removed.

    Surface protection types “multi-layer coated, heavy protection” (codes x611, x612 and x613)added.

    Surface protection types “zinc-dust paint coating” (codes y600 and y650) re-included.

    Specifications for parts without surface protection (Section 3.9) formulated in more detail.

    Comparison list of VDA/Volkswagen descriptions (Table A.3) included.

Previous issues

1953-06; 1954-07; 1956-10; 1958-04; 1959-03; 1959-06; 1963-03; 1963-05; 1966-06; 1966-10;1967-05; 1967-11; 1969-10; 1970-11; 1971-12; 1972-02; 1974-08; 1975-06; 1976-07; 1980-09;1983-10; 1986-10; 1989-12; 1991-11; 1994-10; 1999-04

1 Scope

This standard applies to the identification of general surface protection types of vehicle parts andunits in drawings and technical documentation. Separate technical supply specifications

(TL standards) apply to special surface protection types without identification by surface code (seeAppendix A.1).

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Page 3VW 137 50: 2005-02

2 Description

2.1 Code structure

The abbreviation for surface protection ('Ofl-' from the German word for 'surface') is followed by acode with four characters, taken from Table 2.

2.2 Example of description

Surface protection: electrolytic zinc alloy coating, transparent Cr(VI)-free passivated, with lubricanttreatment, heavy protection, according to TL 244.

VW 137 50 – Ofl-r645

3 Requirements

3.1 General requirements

The vehicle parts and units are categorized according to their corrosion load and assigned toa protection class with grade (according to Table 1) by the responsible Engineering Department

upon agreement with the Volkswagen AG Central Laboratory (K-QS-32) and/or the AUDI AGTest Laboratory (I/GQ-322).

Table 1 – Classification of vehicle parts

Vehicle part categories  Corrosion load  Protection class 

Parts with the following features:(a) non-visible in installed condition,(b) corrosion protection serves onlyas protection for transportation,(c) corrosion protection is not neededfor proper performance.

Minor load. Light protectiongrade 1

Interior and exterior componentsin a protected installation position.

Not for joining elements (for exceptionssee VW 011 10).

Medium load. Medium protectiongrade 3

Parts that are subjected to direct open-airweathering (e.g. chassis, engine,transmission).

Parts that are visible in installed condition(also seen from the vehicle underside).Parts with the following features:(a) corrosion protection is required

to ensure proper performance and(b) use in the interior and exterior dueto reduction of material types policy,e.g. joining elements.

Heavy load. Heavy protectiongrade 6

 

Finish, appearance and post-treatment

Protection class

Type of method

Abbreviation for surface protection

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Page 4VW 137 50: 2005-02

The restrictions stipulated in VW 603 61 must be observed for mechanical joining elements.

The following standards apply to thread dimensions prior to surface treatment: VW 116 10,VW 116 14, VW 116 24, VW 116 25 and VW 116 27. For thread dimensions after surfacetreatment, VW 116 11 and VW 116 15 apply.

All-metal clamping nuts must always be treated with additional or integrated lubricants.Avoidance of hazardous substances according to VW 911 01. The coatings used must be free ofcompounds containing Cr(VI) or lead.

3.2 Drawing specifications

If a certain surface protection is required for the entire part or for several parts in an ASSY, thecode shall be entered in the surface protection title block; e.g. Ofl-t650 (see also VW 010 58). Ifseveral surface protection types can be applied optionally, the codes for all permissible treatmentsshall be given,

e.g. Ofl-r673/x630.

If only partial protection is applied to a part, “see drawing” shall be entered in the surface protectiontitle block; a wide dash-dot line with a datum line (see Figure 1) marks the given area on the part.

If there is only a small area on the part that is without surface protection, the unprotected area shallbe marked (Figure 2). In this case “see drawing” shall be entered in the surface protectiontitle block.

Figure 1 Figure 2

If different surface treatments are required for a part, “see drawing” shall be entered in the surfaceprotection title block. The given areas on the part shall be clearly indicated.

If parts from one ASSY are separately coated (one or more different surface treatments), “seedrawing” shall be entered in the surface protection title block of the assembly drawing. The surfacetreatments shall be referred to separately in the part-related drawings.

3.3 Weldability

If parts with surface protection are to be welded to each other or to other metal parts, the partsshall be tested for weldability. Ofl-c340 shall be provided as the standard surface protection.

3.4 Agents impairing wetting ability

Lubricants and slushing oils shall be free of silicone oils and other agents that significantly impairwetting ability.

without surface protection

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Page 5VW 137 50: 2005-02

3.5 Friction behavior

The influence of the surface protection on the friction behavior, particularly for parts with metricISO thread, shall be determined by testing and matched to the performance characteristics.

The total coefficient of friction of a test batch with surface protection type b140 and with allsurface protection types with additional or integrated lubricant treatment shall be in the rangefrom 0.09 to 0.15 (except for joining elements with adhesive or locking coating as well as tappingscrews, Powerlock ® screws and clamping nuts [all-metal and PA ring]).

3.6 Zinc coatings

Electrolytically deposited or electroplated coatings are not permissible for high-strength steel and/orstandard parts with a tensile strength of Rm > 1,000 MPA and threaded parts with a propertyclass of 10.9.

Exceptions are possible for components that are only subjected to pressure.

Zinc flake coatings according to code letter t shall preferably be used.

Only in exceptional cases when electrolytically deposited zinc coating or zinc alloy coating isabsolutely necessary for functional reasons can these coatings be applied with integrated heattreatment according to DIN 50969. The use of such coatings is limited to tensile strength values of1,200 MPa for standard parts (see VW 602 50).

Electrolytically zinc-coated parts or zinc alloy coated parts shall be post-treated in passivationsolutions in order to improve corrosion resistance.

Cr(VI)-free passivated zinc coating systems without additional coatings (paint coats) are, apart fromthe joining elements, only permissible for use in the passenger compartment.

The appearance of zinc/nickel alloy coatings shall be matched to their immediate environment.Only transparent passivation treatment is permissible for electrically conducting connections.

Additional sealing of the coating is a further improvement of the corrosion protection of zinc-coatedparts and zinc alloy coated parts respectively.

3.7 Screws, bolts, nuts, threaded parts and shaped parts

The test specifications according to Table 2 apply to the thread-free areas of screws, bolts, nutsand similar threaded or shaped parts; the next protection class down is applied to the thread andshank.

The application of the protective layers must not result in the h-position being exceeded in the case

of external threads or the H-position being fallen below in the case of internal threads.

3.8 Commercial surface protection types

Commercial surface protection types can be used for less important applications (e.g. steel wire).They are not tested for corrosion resistance however. If this kind of protection is sufficient for apart, the code letter of the method and the digits 010 shall be stated. The description forcommercial coating for example would look like the following: Ofl-x010. Distinction can also bemade between method and finish; e.g. for commercial hot-dip tin coating: Ofl-g020.

The commercial surface protection types, e.g. Ofl-c010 “commercial zinc coating” and Ofl-r010“commercial electrolytical zinc-alloy coating” must not contain any Cr(VI) compounds.

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3.9 Parts without surface protection

3.9.1 Joining elements

Parts with the description “bright”, surface protection type “without”, “-” or without any descriptionshall, as indicated in DIN ISO 8992, be supplied in lightly oiled condition. If in exceptional casesunoiled parts must be supplied, this must be indicated in the drawing by means of the entry“not oiled”.

3.9.2 Other parts (e.g. sheets)

QP-A001 applies to parts without surface protection with the description surface protection type“without” or “bright, oiled”. If in exceptional cases unoiled parts must be supplied, this mustbe indicated in the drawing by means of the entry “not oiled”.

3.10 Assignment of surface protection types and codes

The specifications of Table 2 shall apply. Surface protection types represented in bold italics shallpreferably be used for joining elements; surface protection types with a frame are standard surfaceprotection for components without threads.

Surface protection types in brackets contain Cr(VI) and are not available for new designs.

Table A.3 presents the surface protection types according to VW 137 50 that correspond to theprotection types of VDA1 test sheet 235-104. Table A.4 lists all the invalid protection types thatwere included in earlier issues of VW 137 50.

Table 2 – Surface protection type codes

Protection type Codes for protection classes

Codeletter  Coating process 

Finish/system;requirements 

Post-treatment andappearance 

1light 

3medium 

6heavy 

not oiled  b100  - -

passivated  b101  - -

oiled, greased,wax coated  b110

2)  - -

silver gray(for internal applications) 

b111  - -

yellow glazing, for internalapplications (water-basedpaint) 

b112  - -

see Footnote 1 

manganese phosphatedand oiled  b130

10), 22)  - -

b  phosphated 1) 

thin layer zincphosphated;TL 240 

oiled  b140   - -

Footnotes: see Page 11 

1 VDA = German Association of the Automotive Industry

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Table 2 (continued)

Protection type Codes for protection classes

Codeletter  Coating process 

Finish/bath type;requirements 

Post-treatment andappearance 

1light 

3medium 

6heavy 

hot-dip

zinc coatedTL 217  without post-treatment  - c330  c630 

without post-treatment3)  - c310  c610 

passivated  - c340  c640 

passivated and sealed  - c341  c641 

thick-layer passivated  - c342  c642 

thick-layer passivated andsealed 

- c343  c643 

thick-layer passivated, with

lubricant treatment24)

 - c347  c647 

yellow chromated  - (c350)10)

  (c650)10)

 

yellow chromated and

sealed  - (c351)

10)

  (c651)

10)

 yellow chromated, withlubricant treatment 

- (c355)5),10)

  -

Method optionalfor high-strengthparts, howeverrestricted acc.to Section 3.6;TL 217 

olive chromated6)  - (c360)

10)  (c660)

10) 

olive chromated6)  - - (c683)

10) 

acid bright zinccoated; TL 217  olive chromated, with

lubricant treatment7), 24)

 - (c385)

10)  (c685)

5),10) 

light yellow chromated,sealed 

- - (c686)10)

 

light yellow chromated,sealed, with lubricant

treatment 7), 24) - - (c687)

10) 

passivated and sealed7)  - - c696 

c electrolytically

zinc coated4) 

weakly acidic, for

contact with Mg;TL 194 

passivated and sealed, with

lubricant treatment7), 24)

 - - c697 

semi-bright nickelplated 

without post-treatment - e310

8)  e610

9) 

e electrolyticallynickel plated 

bright nickel plated  without post-treatment  - e3208)  e620

9) 

mirror-bright, withmicrocracks 

- - f620 f 

electrolyticallychrome-plated 

bright chrome-plated; TL 203 

mirror-bright  - f350  f650 

electrolyticallytin coated  bright tin coated  without post-treatment  g100  g300 g600g11)

 hot-dip tin coated  without post-treatment  g120  g320  g620 

k electrolyticallycopper-plated 

without post-treatment  k11012)

  k31010),12)

  -

silvery matte without post-treatment 

- - q600 

Al coating, TL 243 silvery matte, with lubricant

treatment24)

 - - q605 

silvery gloss without post-treatment 

- - q610 q 

electrolyticallyaluminum-alloycoated 

Al/Mg coating,TL 243  silvery gloss, with lubricant

treatment 24)  - - q615 Footnotes: see Page 11 

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Page 8VW 137 50: 2005-02

Table 2 (continued)

Protection type Codes for protection classes

Codeletter  Coating process 

Finish/bath type;requirements 

Post-treatment andappearance 

1light 

3medium

6heavy

alloy and/or

electrolyte typeoptional; TL 153 

black chromated6)

  - - (r600)10)

 

silver passivated  - r301  -Fe-alloyed; TL 153 

black passivated, sealed  - r302  -

alloy and/orelectrolyte typeoptional; TL 153 

black chromated, with

lubricant treatment24)

 - - (r605)

10) 

low-alloy with Feand Co; TL 153  black chromated

6)  - - (r610)

10) 

low-alloy with Fe,alkaline, cyanide-free; TL 153 

black chromated6)  - - (r620)

10) 

low-alloy with Co,alkaline or acidic;TL 153 

black chromated6)  - - (r630)

10) 

transparent passivated,sealed 

- - r64010)

 

transparent passivated  - - r642  

transparent passivated,sealed 

r643 Ni alloy, alkalineTL 244 

transparent passivated,sealed, with lubricant

treatment24)

 - - r645  

transparent passivated,only for castings 

- - r649 Ni alloy, weaklyacidic; TL 244 

yellow chromated5), 6), 10)

  - - (r650)10)

 

yellow chromated5), 6)

  - - (r660)10)

 

yellow chromated, with

lubricant treatment24)

 - - (r665)

10) 

black chromated5), 6)

  - - (r670)10)

 

black passivated  - - r672  

black passivated, sealed  - - r673 

black chromated, with

lubricant treatment24)

 - - (r675)

10)

 

r

electrolyticallyzinc alloy

coated4)

 

Ni alloy, alkaline;TL 244 

black passivated, with

lubricant treatment24)

 - - r677  

Footnotes: see Page 11 

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Page 9VW 137 50: 2005-02

Table 2 (continued)

Protection type Codes for protection classes

Codeletter  Coating process 

Finish/bath type;requirements 

Post-treatment andappearance 

1light 

3medium 

6heavy 

yellow chromated acc.

to TL 217 plus cathodicdip-coating 

- - (s610)10)

 

passivated acc. to TL 217plus cathodic dip-coating,black 

- - s611 

yellow chromated acc.to TL 217 plus cathodicdip-coating, with lubricant

treatment24)

 

- - (s615)10)

 

passivated acc. to TL 217plus cathodic dip-coating,black, with lubricant

treatment24)

 

- - s617 

yellow chromated acc.to TL 244 plus cathodicdip-coating 

- - (s620)10)

 

thick-layer passivated acc.to TL 244 plus cathodicdip-coating, black 

- - s621 

yellow chromated acc.to TL 244 plus cathodicdip-coating, with lubricant

treatment24)

 

- - (s625)10)

 

duplex coating

(zinc or zinc/nickel pluscathodicdip-coating) 

Zn/Ni;TL 196 

thick-layer passivated acc.to TL 244 plus cathodicdip-coating, black, with

lubricant treatment24)

 

- - s627 

TL 245  - (t300)10)

  (t600)10)

 

silver gray; use in exposed installation positions(engine, chassis), however not for threadedparts with metric ISO thread; TL 245 

- - t602 

silver gray; for components that are used in thebody-in-white before painting or for which aspecial adhesive compatibility is required(microencapsulation); TL 245 

- t31010)

  t610 

silver gray; for components which can beexposed to high temperatures (2000 h/200 °C),not for threaded parts with metric ISO thread;TL 245 

- - t611 

silver gray; standard surface protection for nutswith non-metallic locking element; TL 245

- - t615 

TL 245  - (t320)10)

  (t620)10)

 

with organic coating, containing PTFE;preferably black, otherwise acc. to color

chart;15)

 TL 233 - t330  t630 

TL 245  - (t345)10),14)

(t645)10),23)

 

silver gray, standard surface protection forthreaded parts with metric ISO thread; TL 245  - - t647  

t  zinc flake coating 

with organic coating, preferably black; TL 233  - t350  t650 Footnotes: see Page 11 

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Page 10VW 137 50: 2005-02

Table 2 (continued)

Protection type Codes for protection class

Codeletter  Coating process 

Finish/electrolytetype; requirements 

Post-treatment andappearance 

1light 

3medium 

6heavy 

black finish  DIN 50938  oiled  u110  - -

u  Zn-ThD layer 22)  silver gray, passivated; TL 184  - - u610 

chromated  (v110)10),13)

  - -v 

passivated  v11119)

  - -

transparent, matte  - - w610 

transparent, bright  - - w620 

dyed, matte  - - w630 

dyed, bright  - - w640 

transparent, matte  - - w66010)

 

decorativeapplication; TL 212 

dyed, bright  - - w67010)

 

transparent anodized; TL 212  w180  - w680 hard anodized; TL 212  - - w690 

w  anodized 

hard anodized and impregnated; TL 212  - - w695 

pretreatment not specified16)

, single-layer liquidpaint or cathodic-dip coating; TL 260 

x100  x300  x600 

multi-layer structure;TL 218 

- - x610 zinc phosphatedand painted  piano lacquer structure;

TL 218 - - x611 

multi-layer structure;TL 218 

- - x612 electrolytically zinccoated and painted  piano lacquer structure;

TL 218  - - x613 

Zn, Fe or Mn phosphated, single-layer liquid

paint or cathodic-dip coating16)

; TL 260 x130  x330  -

zinc phosphated, single-layer liquid paint or

cathodic-dip coating16)

; TL 260 - - x630

17) 

zinc phosphated; dual layer paint;16)

 TL 260  - - x631 

zinc phosphated; electrolytically zinc coated

(individual parts) and painted;16), 20)

 TL 227 - - x632 

zinc phosphated (passivated in exceptionalcases); hot dipped zinc coated (semi-finished

product) and painted;16), 20)

 TL 227 - - x633 

x  painted 

zinc phosphated, thick layer cathodic-dipcoating or cathodic-dip coating + dip paint;TL 260 

- - x634 

layer forming;16) 

TL 256  - - x650 x 

powder paint-coated  layer forming and primed;

16) TL 256  - x651 

base layer, e.g. for leaf springs; TL 214  - - y600 y 

paint-coated withzinc dust  heat-resistant zinc dust; TL 214  - - y650 

z electroplatedtin/zinc coating 

passivated  - z30018)

  -

Footnotes: see Page 11 

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Page 11VW 137 50: 2005-02

Table 2 (continued)

Protection type Codes for protection class

Codeletter Coating process 

Finish/bathtype;requirements 

Post-treatment andappearance 

1light 

3medium 

6heavy 

1) After phosphating, steel parts with tensile strength values above 1,200 MPa may be subjected to appropriate heat treatment up to amax. of 200 °C to avoid brittle fracture induced by hydrogen (DIN EN 12476).In addition to the specifications made in Table 3, the following periods of time shall be taken into account for the given protection classwhen performing the salt spray fog test according to DIN 50021-SS:for b100, b101, b130 2 hours without base metal corrosion,for b140 4 hours without base metal corrosion,for b110 6 hours without base metal corrosion,for b111 48 hours without base metal corrosion,for b112 20 hours without base metal corrosion 

2) Only oil or oil emulsions permissible for threaded parts.

3) For parts that are paint-coated in-house.

4) Immediately after surface treatment, steel parts with tensile strength values above 1,200 MPa that are subjected to tensile stress shallbe subjected to appropriate heat treatment to avoid brittle fracture induced by hydrogen. Verification by tension testing according toDIN 50969.

5) Metric ISO threaded parts shall be treated with lubricant according to TL 521 32.6) Mainly for vehicles of the German Federal Armed Forces.

7) Preferably for steel parts in ASSY with magnesium to avoid galvanic corrosion.

8) Coating thickness > 10 µm.

9) Coating thickness > 20 µm.

10) Not for new design.

11) Requirements in protection class 1 = DIN 50965-Fe//Sn4, coating thickness > 4 µm;protection class 3 = DIN 50965-Fe//Sn12, coating thickness > 12 µm;in protection class 6 = DIN 50965-Fe//Sn20, coating thickness > 20 µm.

12) k110 coating thickness (3 +2) µm,k310 coating thickness (12 +3) µm. 

13) No change of surface after 240 h of salt spray fog test according to DIN 50021 (e.g. no zinc corrosion of zinc die-castings).

14) Treated with blue lubricant, only for LT 2 joining elements.

15) Containing PTFE, not suitable for bonding.

16) Color specification according to drawing, otherwise black.17) Requirements also apply to dip-primed car body components.

18) Sn: 70 ± 10%, balance: Zn. Coating thickness 5 µm. No base metal corrosion after 360 hours of a salt spray fog test (SS) accordingto DIN 50021. 

19) No change of surface after 120 h of salt spray fog test according to DIN 50021 (e.g. no zinc corrosion of zinc die-castings).

20) Instead of single-layer liquid paint, cathodic dip paint can be demanded; if this is the case, the addendum “KTL” must be added to thecode.

21) The use of Zn-ThD layers is currently only possible with the agreement of K-QS-32.

22) For characterization of the layer see TL 235. No longer permitted for new joining element designs, replaced by Ofl-b140.

23) Metric ISO threaded parts shall be treated with lubricant according to TL 521 65.

24) Treated with lubricant according to TL 521 32. 

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Page 12VW 137 50: 2005-02

4 Referenced standards2 

QP A001 Prelubes, Slushing Oils (General), Blank Washing Oils, Drawing Oils andDrawing Agents; Quality Requirements

TL 153 Zinc-Iron Coatings; Requirements for Surface Protection

TL 184 Zinc Thermal Diffusion Layers (Zn-ThD Layers); Requirements for SurfaceProtection

TL 194 Coating for Joining Elements in Contact with Magnesium; Requirements

TL 196 Duplex Coating Systems for Small Parts and Bulk Parts; Requirements forSurface Protection

TL 203 Electroplated Nickel/Chromium Coatings; Requirements for Surface Protection

TL 212 Anodized Coatings on Aluminum Parts; Requirements for Surface Protection

TL 214 Zinc-Dust Paint Coating; Requirements for Surface Protection

TL 217 Zinc Coatings; Requirements for Surface Protection

TL 218 Multicoat Painting in Body Color on Metallic Exterior Body Components;Requirements

TL 227 Paint Coating of Zinc-Coated Metal Surfaces; Requirements for SurfaceProtection

TL 233 Non-Electrolytically Applied Zinc Flake Coatings with Top Coating;Requirements for Surface Protection

TL 235 Manganese Phosphated Surfaces; Requirements

TL 240 Thin-Layer Zinc Phosphating; Requirements for Surface Protection

TL 243 Electrolytically Deposited Al Coatings and Al/Mg Alloy Coatings; SurfaceProtection Requirements

TL 244 Zinc/Nickel Alloy Coatings; Requirements for Surface Protection

TL 245 Non-Electrolytically Applied Zinc Flake Coatings; Surface ProtectionRequirements

TL 256 Powder Paint on Metal Surfaces; Requirements for Surface Protection

TL 260 Paint Coating of Metal Surfaces; Requirements for Surface Protection

TL 521 32 Lubricant for Threaded Fastening Elements with Electrolytically AppliedCoatings or Those of Stainless Steel; Requirements

TL 521 65 Lubricant (Greenish) for Threaded Fasteners; Material Requirements

VW 010 58 Technical Drawings; Lettering

VW 011 10 Threaded Joints; Design, Assembly and Process Assurance

VW 116 10 Metric ISO Threads; Limit Dimensions for Medium Tolerance Class; ExternalThread 6g, Internal Thread 6H

VW 116 11 Metric ISO Threads; Limit Dimensions with Surface Protection Layer forMedium Tolerance Class 6g/6H

VW 116 14 Metric ISO Threads; Limit Dimensions for Coarse Tolerance Class;External 8g, Internal 7H

2 In this Section, terminological inconsistencies may occur as the original titles are used.

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VW 116 15 Metric ISO Threads; Limit Dimensions with Protection Coating for CoarseTolerance Class (8g/7H)

VW 116 24 Metric ISO Threads; Limit Dimensions for 6G/6f Tolerance Zone, Male 6f,Female 6G

VW 116 25 Metric ISO Threads; Limit Dimensions for Tolerance Class 8f/7G; External

Thread 8f, Internal Thread 7G

VW 116 27 Thread Limit Dimensions for External Threads of Tolerance Class 6e; MetricISO Threads

VW 602 50 High-Strength Screws and Similar Threaded Parts; Technical SupplySpecifications

VW 603 61 Mechanical Joining Elements; Parts Reduction; General Guidelines

VW 911 01 Environmental Standard for Vehicles; Vehicle Parts, Materials, OperatingFluids; Avoidance of Hazardous Substances

VDA 235-104 Cr(VI)-freie Oberflächenschutzarten für Verbindungselemente mit metrischem

Gewinde (Cr(VI)-Free Surface Protection Types for Joining Elements withMetric Thread – only available in German)

DIN 50021 Spray Tests with Different Sodium Chloride Solutions

DIN 50938 Black Oxide Coatings on Iron or Steel – Requirements and Test Methods

DIN 50965 Electroplated Coatings; Tin-Coatings on Iron Steel and on Copper andCopper Alloys

DIN 50969 Testing of High-Strength Steel Building Elements for Resistance to Hydrogen-Induced Brittle Fracture and Advice on the Prevention of Such Fracture

DIN ISO 8992 Fasteners; General Requirements for Bolts, Screws, Studs and Nuts

DIN EN 12476 Phosphate Conversion Coatings of Metals – Method of SpecifyingRequirements

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Page 14VW 137 50: 2005-02

Appendix A (informative)

A.1 Comparison of “not for new design”/“for new design”

See Table A.1

Table A.1

Surface protection type notpermitted for new designs 

Replacement surface protection type for new designs 

Ofl-c350  Ofl-c342 (for weld nuts and welded bolts Ofl-c340) 

Ofl-c650  Ofl-c642 (for weld nuts and welded bolts Ofl-c340) 

Ofl-c351  Ofl-c343 

Ofl-c651  Ofl-c643 

Ofl-c355  Ofl-c347 (for weld nuts and welded bolts Ofl-c340) 

Ofl-c360 and Ofl-c660  Ofl-t630, olive-green 

Ofl-c683  Ofl-c696 (for components in contact with Mg) 

Ofl-c385  Ofl-c697 (for joining elements in contact with Mg) 

Ofl-c685  Ofl-c697 (for joining elements in contact with Mg) 

Ofl-r600  Ofl-r672 

Ofl-r605  Ofl-r677 

Ofl-r610  Ofl-r301 (or Ofl-r302, if the part must be black in appearance),for joining elements Ofl-r672 

Ofl-r620  Ofl-r301 (or Ofl-r302, if the part must be black in appearance),for joining elements Ofl-r672 

Ofl-r630  Ofl-r301 (or Ofl-r302, if the part must be black in appearance),for joining elements Ofl-r672 

Ofl-r640  Ofl-r643 

Ofl-r650  Ofl-r642 

Ofl-r660  Ofl-r642 

Ofl-r665  Ofl-r645 

Ofl-r670  Ofl-r672 

Ofl-r675  Ofl-r677 

Ofl-s610  Ofl-s611 

Ofl-s615  Ofl-s617 

Ofl-s620  Ofl-s621 

Ofl-s625  Ofl-s627 

Ofl-t300  Ofl-t610, for threaded parts with metric ISO thread Ofl-t647 1) Ofl-t310  Ofl-t610, for threaded parts with metric ISO thread Ofl-t647 1)

(temperature range restricted) 

Ofl-t320  Ofl-t611 (temperature range restricted),

for threaded parts with metric ISO thread Ofl-t647 1) 

Ofl-t345  Ofl-t647 2) 

Ofl-t600  Ofl-t610, for threaded parts with non-metric thread Ofl-r642,

for threaded parts with metric ISO thread Ofl-t647 1) Footnotes: see Page 15 

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Page 15VW 137 50: 2005-02

Table A.1 (continued)

Surface protection type notpermitted for new designs 

Replacement surface protection type for new designs 

Ofl-t620  Ofl-t611 (temperature range restricted),

for threaded parts with metric ISO thread Ofl-t647 1)

(temperature range restricted) 

Ofl-t645  Ofl-t647 2) 

Ofl-v110  Ofl-v111 1) or Ofl-t610, if threaded parts are used in the body-in-white before painting or for threaded parts with microencapsulation.

2) or Ofl-t615 for nuts with non-metallic locking element. 

A.2 Surface protection types without code

Apart from the surface protection types specified in VW 137 50, there are further surface protectiontypes that do not have a code. The technical supply specifications listed in Table A.2 shall applyto these.

Table A.2 – Surface protection types without a code

TL Heading

152 Powder coating for cylinder block and crankcase

155 Ternary composite layer for high-strength joining elements

187 Ball pins, nitrocarburated

193 Flake metal coatings for brake disks

215 Electroplated chromium and nickel/chromium coatings for piston rods

216 Corrosion protection for drive shafts

221 Electroplated chromium and nickel/chromium coatings for brake pistons

222 Corrosion protection coatings for brake lines

235 Manganese phosphated surfaces

236 Nickel/phosphorus coatings

238 Surface protection of steel disk wheels

239 Surface protection of alloy wheels

241 Heavy-coat phosphating

242 Organic coatings containing fluorine

243 Electrolytically deposited Al-coatings

247 Paint coating of cylinder head covers261 Painting on coil springs

262 Cavity-forming chassis parts; corrosion protection

265 Duplex coating for pipes

524 83 AI and Zn-AI hot dip coatings for power steering tubes

A.3 Surface protection types according to VDA test sheet 235-104 and VW 137 50

Table A.3 compares the Cr(VI)-free surface protection types for joining elements with metricISO thread described in VDA test sheet 235-104; 2003-09 with counterpart surface protection typesfrom VW 137 50. 

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Table A.3

Description Type of surfaceprotection layer  according to VDA 235-104  according to VW 137 50 

Thin-layer phosphating VDA 235-104.10 Ofl-b140Electroplated zinc coating,transparent passivated

VDA 235-104.20 Ofl-c347

Electroplated zinc alloycoating, transparentpassivated

VDA 235-104.25 Ofl-r645

Electroplated zinc alloycoating, black passivated

VDA 235-104.30 Ofl-r677

Zink flake coating, silver VDA 235-104.40 Ofl-t610

Zinc flake coating withtop coat, silver VDA 235-104.42 Ofl-t647

Zinc flake coating withtop coat, black

VDA 235-104.50 Ofl-t630

A.4 Invalid Ofl descriptions

The following Table A.4 lists all surface protection types that have been part of previous issuesof VW 137 50 and have been revoked. The date of the last issue that the surface protectionwas mentioned in is stated together with the surface protection type to be used instead.

Table A.4 – Invalid Ofl descriptions

Ofl- replaced for 

Ofl-  Designation  Date 

joiningelements

with metricISO thread 

general use 

a110  quenched and tempered black, oiled, light protection  11.91 b140  b110 b10  phosphated, non-oiled, light protection  10.83 b100  b100 b11  phosphated, oiled, greased, waxed, light protection  10.83 b140  b110 b12  phosphated, black oiled, light protection  07.76 b140  b130 

b13  phosphated, lubricant phosphated, light protection  10.83 t647 1)  TL 241 

b31  phosphated, oiled, greased, waxed, medium protection  10.83 t647 1)  TL 241 b310  phosphated, oiled, greased, waxed, medium protection  10.94 t647 1)  TL 241 b61  phosphated, oiled, greased, waxed, heavy protection  10.83 t647 1)  TL 241 b610  phosphated, oiled, greased, waxed, heavy protection  10.94 t647 1)  TL 241 c10  electrolytically zinc coated, matte zinc coated, light protection  06.75 r645 2)  c310 

c11  electrolytically zinc coated, optional, without post-treatment,light protection  10.83 r645 2)  c310 

c110  electrolytically zinc coated, optional, without post-treatment,light protection  10.94 r645 2)  c310 

c111  electrolytically zinc coated, matte zinc coated, transparentchromated, light protection  07.76 r645 2)  c340 

c12  electrolytically zinc coated, optional, without post-treatment,light protection  07.76 r645 2)  c310 

c13  hot-dip zinc coated, without post-treatment, light protection  07.76 - c330 Footnotes: see Page 23 

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Page 17VW 137 50: 2005-02

Table A.4 (continued)

Ofl- replaced for 

Ofl-  Designation  Date 

joiningelements

with metricISO thread 

general use 

c14  electrolytically zinc coated, optional, transparent chromated,bright, light protection  10.83 r645 2)  c340 

c140  electrolytically zinc coated, optional, transparent chromated,bright, light protection  10.94 r645 2)  c340 

c15  electrolytically zinc coated, optional, yellow chromated,light protection  10.83 r645 2)  c340 

c150  electrolytically zinc coated, optional, yellow chromated,light protection  10.94 r645 2)  c340 

c16  electrolytically zinc coated, bright zinc coated, olive-greenchromated, light protection  06.75 t630, olive 1)  t650, olive 1) 

c160  electrolytically zinc coated, bright zinc coated, olive-greenchromated, light protection  11.91 t630, olive 1)  t650, olive 1) 

c17  electrolytically zinc coated, optional, black chromated,

light protection 10.83 r677  r302 

c170  electrolytically zinc coated, optional, black chromated,light protection  11.91 r677  r302 

c18  electrolytically zinc coated, acid bright zinc coated, withoutpost-treatment, light protection  07.76 t647  c340 

c181  electrolytically zinc coated, acid bright zinc coated, transparentchromated, light protection  07.76 c697  c340 

c31  electrolytically zinc coated, optional, without post-treatment,medium protection  10.83 r645 2)  c310 

c311  electrolytically zinc coated, matte zinc coated, transparentchromated, medium protection  07.76 r645 2)  c340

c312electrolytically zinc coated, matte zinc coated, yellow chromated,medium protection

07.76 r645 2)  c342

c313 electrolytically zinc coated, matte zinc coated, olive chromated,medium protection

07.76 t630, olive 1) t650, olive 1) 

c32electrolytically zinc coated, optional, without post-treatment,medium protection

07.76 r645 2)  c310

c33 hot-dip zinc coated, without post-treatment, medium protection 10.83 - c330

c34electrolytically zinc coated, optional, transparent chromated,bright, medium protection

10.83 r645 2)  c340

c345electrolytically zinc coated, optional, transparent chromated,bright, with lubricant treatment, medium protection

11.91 r645 2)  c340

c35electrolytically zinc coated, optional, yellow chromated, mediumprotection

10.83 r645 2)  c342

c36electrolytically zinc coated, optional, olive chromated, mediumprotection

10.83 t630, olive 1) t650, olive 1) 

c361electrolytically zinc coated, optional, olive chromated, sealed,medium protection

04.94 t630, olive 1) t650, olive 1) 

c365electrolytically zinc coated, optional, olive chromated, mediumprotection, with lubricant treatment

11.91 t630, olive 1) t650, olive 1) 

c37electrolytically zinc coated, optional, black chromated, mediumprotection

10.83 r677 r302

c370electrolytically zinc coated, optional, black chromated, mediumprotection

11.91 r677 r302

c375electrolytically zinc coated, optional, black chromated, withlubricant treatment, medium protection

11.91 r677 r302

c38electrolytically zinc coated, acid bright zinc coated, without post-treatment, medium protection

07.76 t647 1)  c340

c380 electrolytically zinc coated, cyanide, yellow chromated, withlubricant treatment, medium protection 11.91 t647 1)  c340

c381electrolytically zinc coated, acid bright zinc coated, transparentchromated, medium protection

07.76 c697 3)  c340

Footnotes: see Page 23

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Table A.4 (continued)

Ofl- replaced for

Ofl- Designation Date

joiningelements

with metricISO thread

general use

c382electrolytically zinc coated, acid bright zinc coated, yellowchromated, medium protection

11.91 c697 3)  c342

c383electrolytically zinc coated, acid bright zinc coated, olivechromated, medium protection

11.91 t630, olive c342

c39 mechanically zinc coated, yellow chromated, medium protection 10.83 t647 1), 2)  c342

c390 mechanically zinc coated, yellow chromated, medium protection 11.91 t647 1), 2)  c342

c61electrolytically zinc coated, optional, without post-treatment,heavy protection

10.83 r645 2)  c610

c611electrolytically zinc coated, matte zinc coated, transparentchromated, heavy protection

07.76 r645 2)  c640

c612electrolytically zinc coated, matte zinc coated, yellow chromated,heavy protection

07.76 r645 2)  c642

c613electrolytically zinc coated, matte zinc coated, olive chromated,heavy protection

07.76 t630, olive 1) t650, olive 1) 

c62electrolytically zinc coated, optional, without post-treatment,heavy protection

07.76 r645 2)  c610

c63 hot-dip zinc coated, without post-treatment, heavy protection 10.83 - c650

c64electrolytically zinc coated, optional, transparent chromated,bright, heavy protection

10.83 r645 2)  c640

c645electrolytically zinc coated, optional, transparent chromated,bright, with lubricant treatment, heavy protection

11.91 r645 2)  c640

c65electrolytically zinc coated, optional, yellow chromated,heavy protection

10.83 r645 2)  c642

c655electrolytically zinc coated, optional, yellow chromated,

with lubricant treatment, heavy protection

11.91 r645 2)  c642

c66electrolytically zinc coated, optional, olive chromated,heavy protection

10.83 t630, olive 1) t650, olive 1) 

c661electrolytically zinc coated, optional, olive chromated, sealed,heavy protection

04.94 t630, olive 1) t650, olive 1) 

c67electrolytically zinc coated, optional, black chromated,heavy protection

10.83 r677 r302

c670electrolytically zinc coated, optional, black chromated,heavy protection

11.91 r677 r302

c675electrolytically zinc coated, optional, black chromated,with lubricant treatment, heavy protection

11.91 r677 r302

c68electrolytically zinc coated, acid bright zinc coated,without post-treatment, heavy protection

07.76 t647 c640

c681 electrolytically zinc coated, acid bright zinc coated, transparentchromated, heavy protection

07.76 c697 3)  c640

c682electrolytically zinc coated, acid bright zinc coated, yellowchromated, heavy protection

11.91 c697 3)  c640

c683electrolytically zinc coated, acid bright zinc coated, olivechromated, heavy protection

11.91 t630, olive 4)  t650, olive 4) 

c685electrolytically zinc coated, acid bright zinc coated, olivechromated, with lubricant treatment, heavy protection

11.91 t630, olive 4) t650, olive 4) 

c69 mechanically zinc coated, yellow chromated, heavy protection 10.83 t647 1), 2)  c642

c690 mechanically zinc coated, yellow chromated, heavy protection 11.91 t647 1), 2)  c642

d11electrolytically cadmium plated, matte cadmium plated,without post-treatment, light protection

07.76 t647 1) t602 1) 

d12 electrolytically cadmium plated, bright cadmium plated,without post-treatment, light protection 07.76 t647 1) t602 1) 

d13electrolytically cadmium plated, bright cadmium plated,transparent chromated, light protection

07.76 t647 1) t602 1) 

Footnotes: see Page 23

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Table A.4 (continued)

Ofl- replaced for

Ofl- Designation Date

joiningelements

with metricISO thread

general use

d14 electrolytically cadmium plated, bright cadmium plated, yellowchromated, light protection 06.75 t647 1) t602 1) 

d15electrolytically cadmium plated, bright cadmium plated, olivegreen chromated, light protection  06.75 t630, olive 1) t650 1) 

d31electrolytically cadmium plated, matte cadmium plated,without post-treatment, medium protection

07.76 t647 1) t602 1) 

d310electrolytically cadmium plated, matte cadmium plated,without post-treatment, medium protection t647 1) t602 1) 

d32electrolytically cadmium plated, optional, without post-treatment,medium protection

10.83 t647 1) t602 1) 

d320electrolytically cadmium plated, optional, without post-treatment,medium protection

10.86 t647 1) t602 1) 

d33electrolytically cadmium plated, bright cadmium plated,

transparent chromated, medium protection

07.76 t647 1) t602 1) 

d34electrolytically cadmium plated, optional, transparent chromated,medium protection

10.83 t647 1) t602 1) 

d340electrolytically cadmium plated, optional, transparent chromated,medium protection

10.86 t647 1) t602 1) 

d35electrolytically cadmium plated, optional, yellow chromated,medium protection

10.83 t647 1) t602 1) 

d350electrolytically cadmium plated, optional, yellow chromated,medium protection

10.86 t647 1) t602 1) 

d36electrolytically cadmium plated, optional, olive chromated,medium protection

10.83 t630, olive 1) t650, olive 1) 

d360electrolytically cadmium plated, optional, olive chromated,medium protection

10.86 t630, olive 1) t650, olive 1) 

d37 electrolytically cadmium plated, optional, black chromatedor dyed, medium protection

10.83 t630 1) t650 1) 

d370electrolytically cadmium plated, optional, black chromatedor dyed, medium protection

10.86 t630 1) t650 1) 

d61electrolytically cadmium plated, matte cadmium plated,without post-treatment, heavy protection

07.76 t647 1) t602 1) 

d62electrolytically cadmium plated, optional, without post-treatment,heavy protection

10.83 t647 1) t602 1) 

d620electrolytically cadmium plated, optional, without post-treatment,heavy protection

10.86 t647 1) t602 1) 

d63electrolytically cadmium plated, bright cadmium plated,transparent chromated, heavy protection

07.76 t647 1) t602 1) 

d64electrolytically cadmium plated, optional, transparent chromated,heavy protection 10.83 t647 1) t602 1) 

d640electrolytically cadmium plated, optional, transparent chromated,heavy protection

10.86 t647 1) t602 1) 

d65electrolytically cadmium plated, optional, yellow chromated,heavy protection

10.83 t647 1) t602 1) 

d650electrolytically cadmium plated, optional, yellow chromated,heavy protection

10.86 t647 1) t602 1) 

d66electrolytically cadmium plated, optional, olive chromated,heavy protection

10.83 t630, olive 1) t650, olive 1) 

d660electrolytically cadmium plated, optional, olive chromated,heavy protection

10.86 t630, olive 1) t650, olive 1) 

d67electrolytically cadmium plated, optional, black chromatedor dyed, medium protection

10.83 t630 1) t650 1) 

d670electrolytically cadmium plated, optional, black chromatedor dyed, medium protection

10.86 t630 1) t650 1) 

Footnotes: see Page 23

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Page 20VW 137 50: 2005-02

Table A.4 (continued) 

Ofl- replaced for

Ofl- Designation Date

joiningelements

with metricISO thread

general use

e11 electrolytically nickel plated, matte nickel plated,without post-treatment, light protection 10.83 - e320

e110electrolytically nickel plated, matte nickel plated,without post-treatment, light protection

10.94 - e320

e12electrolytically nickel plated, bright nickel plated,without post-treatment, light protection

10.83 - e320

e120electrolytically nickel plated, bright nickel plated,without post-treatment, light protection

10.94 - e320

e31electrolytically nickel plated, matte nickel plated,without post-treatment, medium protection

10.83 - e320

e32electrolytically nickel plated, bright nickel plated,without post-treatment, medium protection

10.83 - e320

e61electrolytically nickel plated, matte nickel plated,

without post-treatment, heavy protection

10.83 - e620

e62electrolytically nickel plated, bright nickel plated,without post-treatment, heavy protection

10.83 - e620

f10 chrome-plated, low-glare, metallic, bluish, light protection 11.70 - f350

f11 chrome-plated, metallic, bluish matte, light protection  11.70 f350 f350

f12 chrome-plated, metallic, bluish bright, light protection 11 70 f350 f350

f13 chromized, metallic, bluish matte, light protection  11.70 f350 f350

f14 chromized, metallic, bluish bright, light protection 11.70 f350 f350

f30 electrolytically chrome-plated, low-glare, medium protection 10.83 f350 f350

f300 electrolytically chrome-plated, low-glare, medium protection 11.91 f350 f350

f31electrolytically chrome-plated, bright chrome-plated,medium protection

07.76 f350 f350

f32 electrolytically chrome-plated, bright chrome-plated,mirror-bright, medium protection

10.83 f350 f350

f320electrolytically chrome-plated, bright chrome-plated,mirror-bright, medium protection

04.99 f350 f350

f33 chromized, metallic, bluish matte, medium protection  11.70 f350 f350

f34 chromized, metallic, bluish, bright, medium protection 11.70 f350 f350

f60 electrolytically chrome-plated, low-glare, heavy protection 10.83 f350 f350

f600 electrolytically chrome-plated, low-glare, heavy protection 11.91 f620 f620

f61electrolytically chrome-plated, bright chrome-plated,heavy protection

07.76 f620 f620

f63 chromized, metallic, bluish matte, heavy protection  11.70 f620 f620

f64 chromized, metallic, bluish, bright, heavy protection 11.70 f620 f620

g10 electrolytically tin coated, bright tin coated, without post-treatment,light protection  10.83 g605 g100

g11electrolytically tin coated, matte tin coated, without post-treatment,light protection  10.83 g605 g100

g110electrolytically tin coated, matte tin coated, without post-treatment,light protection  10.94 g605 g100

g12 hot-dip tin coated, without post-treatment, light protection 10.83 g605 g120

f62electrolytically chrome-plated, bright chrome-plated,mirror-bright, heavy protection

10.83 f620 f620

g13 hot-dip tin coated, silver-gray, with spangles, matte, light protection  11.70 g605 g120

g30electrolytically tin coated, bright tin coated, without post-treatment,medium protection  10.83 g605 g300

g31

electrolytically tin coated, matte tin coated, without post-treatment,

medium protection  10.83 g605 g300

g310electrolytically tin coated, matte tin coated, without post-treatment,medium protection  10.94 g605 g300

Footnotes: see Page 23

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Page 21VW 137 50: 2005-02

Table A.4 (continued) 

Ofl- replaced for

Ofl- Designation Date

joiningelements

with metricISO thread

general use

g32 hot-dip tin coated, without post-treatment, medium protection 10.83 - g320g33

hot-dip tin coated, silver-gray, with spangles, matte,medium protection  11.70 - g320

g60electrolytically tin coated, bright tin coated, without post-treatment,heavy protection  10.83 g605 g600

g61electrolytically tin coated, matte tin coated, without post-treatment,heavy protection  10.83 g605 g600

g610electrolytically tin coated, matte tin coated, without post-treatment,heavy protection  10.94 g605 g600

g62 hot-dip tin coated, without post-treatment, heavy protection 10.83 - g620

g63 hot-dip tin coated, silver-gray, with spangles, matte, heavy protection  11.70 - g620

h11 electrolytically lead-coated, without post-treatment, light protection 10.83 g605 g600

h110 electrolytically lead-coated, without post-treatment, light protection 10.94 g605 g600

h31electrolytically lead-coated, without post-treatment, mediumprotection

10.83 g605 g600

h310electrolytically lead-coated, without post-treatment, mediumprotection

10.94 g605 g600

h610 electrolytically lead-coated, without post-treatment, heavy protection 10.94 g605 g600

k11 electrolytically copper-plated, without post-treatment, light protection 10.83 k110 -

m11 electrolytically brass-plated, without post-treatment, light protection 07.76 k110 -

r655electrolytically zinc alloy coated, Ni alloy, weakly acidic, yellowchromated, with lubricant treatment, heavy protection  10.94 r645 r649

s600 duplex coating for bulk parts (invalid TL 196/05.94) s617 s611

s605duplex coating for bulk parts, with lubricant treatment(invalid TL 196/05.94)

s617 s611

u11 black finished, oiled, light protection 10.83 u140 u110v11 chromated, light protection 10.83 - v111

w11 anodized, matte, light protection 02.72 -  w610

w12 anodized, mirror-bright, light protection 02.72 -  w620

w31 anodized, matte, medium protection  02.72 - w610

w32 anodized, mirror-bright, medium protection 02.72 -  w620

w61 continuously anodized, colorless, matte, heavy protection  10.83 -  w610

w62 continuously anodized, colorless, mirror-bright, heavy protection 10.83 -  w620

w63 stationary anodized, acc. to color chart, matte, heavy protection  10.83 -  w630

w64stationary anodized, acc. to color chart, mirror-bright,heavy protection

10.83 -  w640

w65 stationary anodized, colorless, matte, heavy protection  10.83 -  w620

w650 anodized, colorless, mirror-bright, heavy protection 04.99 -  w620

w66 stationary anodized, colorless, mirror-bright, heavy protection 10.83 -  w610

w67 stationary anodized, colorless, bright, heavy protection 10.83 -  w640

x10paint-coated, pretreatment not compulsory, color specification acc. todrawing, otherwise preferably black, light protection  10.83 -  x100 

x11paint-coated, with pretreatment, acc. to color chart or specialcombination chart, light protection

08.74 -  x130 

x13paint-coated, pretreatment: layer formation, color specification acc. todrawing, otherwise preferably black, light protection

10.83 -  x130 

x30paint-coated, pretreatment not compulsory, color specification acc. todrawing, otherwise preferably black, medium protection  10.83 -  x300 

x31 paint-coated, colorless, medium protection 11.70 -  x330 

x310 paint-coated, acc. to the color chart, medium protection 04.99 -  x330 

x32paint-coated, chromated, acc. to color chart or special combinationchart, medium protection

08.74 -  x330 

Footnotes: see Page 23

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Page 22VW 137 50: 2005-02

Table A.4 (continued) 

Ofl- replaced for

Ofl- Designation Date

joiningelements

with metricISO thread

general use

x33 paint-coated, pretreatment: layer formation, color specificationacc. to drawing, otherwise preferably black, medium protection 10.83 -  x330 

x332 electrolytically zinc coated and subsequently paint-coated 10.94 -  x632 

x333paint-coated, pretreatment: layer formation, color specificationacc. to drawing, otherwise preferably black, medium protection  10.94 -  x633 

x34powder paint-coated, pretreatment optional, color specificationacc. to drawing, otherwise preferably black, medium protection

10.83 -  x650 

x340powder paint-coated, pretreatment optional, color specificationacc. to drawing, otherwise preferably black, medium protection

10.94 -  x650 

x36powder paint-coated, pretreatment optional, acc. to color chartor special combination chart, medium protection

10.83 -  TL 524 51 

x360powder paint-coated, pretreatment optional, acc. to color chartor special combination chart, medium protection

10.94 -  TL 524 51 

x380 powder paint-coated, cylinder block and crankcase, powdercoated, medium protection  10.94 -  TL 152 

x60paint-coated, pretreatment not compulsory, color specificationacc. to drawing, otherwise preferably black, heavy protection  10.83 -  x600 

x61paint-coated, pretreatment: zinc phosphating, acc. to color chartor special combination chart, heavy protection  10.83 -  x630 

x62paint-coated, chromated, acc. to color chart or specialcombination chart, heavy protection  02.72 -  x630 

x63paint-coated, pretreatment: layer formation, color specificationacc. to drawing, otherwise preferably black, heavy protection  10.83 -  x630 

x65powder paint-coated, pretreatment: zinc phosphated, colorspecification acc. to drawing, otherwise preferably black,heavy protection 

10.83 -  x650 

x67 powder paint-coated, pretreatment: zinc phosphating, acc. tocolor chart or special combination chart, heavy protection  10.83 -  TL 524 51 

x670powder paint-coated, pretreatment: layer formation; powdercoated acc. to color chart or special combination chart  10.94 -  TL 524 51 

x68whirl sintered, pretreatment: film or layer formation, colorspecification acc. to drawing, otherwise preferably black,heavy protection

07.76 - none

x69whirl sintered, pretreatment: film or layer formation, acc. to colorchart or special combination chart, heavy protection

07.76 - none

y10paint-coated with zinc dust, conductive (spot weldable),light protection

10.83 - y610

y11 paint-coated with zinc dust, spot welding paint, light protection 02.72 - y610

y12 paint-coated with zinc dust, spot welding paste, light protection 02.72 - y610

y15 treated with permanent lubricant, e.g. Molykote, light protection 11.70 y610 y610

y30paint-coated with zinc dust, conductive (spot weldable),medium protection

10.83 y610 y610

y31paint-coated with zinc dust, without temperature requirements,medium protection

10.83 - y610

y32paint-coated with zinc dust, spot welding paste, mediumprotection

02.72 - y610

y33paint-coated with zinc dust, high-temperature resistant to 600 °C,medium protection

10.83 - y620

y34paint-coated with zinc dust, high-temperature resistant to 400 °C,medium protection

07.76 - y620

y60paint-coated with zinc dust, conductive (spot weldable),

heavy protection

10.83 y600 y600

y61paint-coated with zinc dust, without temperature requirements,heavy protection

10.83 y600 y600

Footnotes: see Page 23

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Page 23VW 137 50: 2005-02

Table A.4 (continued) 

Ofl- replaced for

Ofl- Designation Date

joiningelements

with metricISO thread

general use

y63 paint-coated with zinc dust, high-temperature resistant to 600 °C,heavy protection 10.83 - y650

y64paint-coated with zinc dust, high-temperature resistant to 400 °C,heavy protection

07.76 - y650

y65 paint-coated with zinc dust, coil coated, heavy protection 07.76 - y650

y100 paint-coated with zinc dust, conductive, light protection 10.94 - y600

y300 paint-coated with zinc dust, conductive, medium protection 10.94 y600 y600

y310paint-coated with zinc dust, without temperature requirements,medium protection

10.94 y600 y600

y330paint-coated with zinc dust, high-temperature resistant to 600 °C,medium protection

10.94 - y650

y610paint-coated with zinc dust, without temperature requirements,heavy protection

10.94 y600 y600

y630paint-coated with zinc dust, high-temperature resistant to 600 °C,heavy protection

10.94 - y650

10optional procedure; selection to be made acc. to manufacturingmethod, light protection

07.76 - -

30optional procedure; selection to be made acc. to manufacturingmethod, medium protection

07.76 - -

1) not for ground connections, in such cases r645 applies

2) not for welded parts; c340 for welded parts

3) only for Mg contact, t647 in all other cases

4) not for Mg contact, c697 for Mg contact