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Visual Testing for Bolts
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VT of Bolts
VT of BoltsKhurram S Ahmad1VT OF BOLTSPreparation Tools Instruments Conditions on the surface2VT OF BOLTSToolsExamination toolsTape measureVernier caliperMicrometerThread gauge
3VT OF BOLTSTools Lighting tools Pocket torch Intense light
4VT OF BOLTSToolsAuxiliary tools Mirrors Magnifying lenses
5VT OF BOLTSInstruments / (for remote VT)TelescopeVideo-scope / borescope / fiberscopeVideo camera
6VT OF BOLTSConditions on the surfaceDemonstrate and verify 18% neutral grey card Illuminometer
7VT OF BOLTSConditions on the surface Surface cleanedBrush (Stainless wire / nylon) Cleaning material (kerosene / acetone)8VT OF BOLTSMost important point of VT for bolts and nuts To detect service induced cracks9VT OF BOLTSOverview of the conditions Deformation? Necking? Crack? Damage? Corrosion?10VT OF BOLTSDismantled bolts After cleaning Try to screw into the nuts Not smoothly? High resistance Deformation Carefully examined and recorded
11VT OF BOLTSOther imperfections to detect Physical damage Corrosion Crack Oxidation / Rusting Flaking off of plating coat Loosening 12VT OF BOLTSDamage by toolsImproper use of tools Fastening Dismantling
1314NeckingDecrease in local cross section area of a section of boltPlastic deformation of the rod / shank Over-pretightening Over-torque force Overloading in service VT OF BOLTSVisual Testing1415DeformationChange in shape of fasteners Improper assembling Improper dismantling Overloading during service VT OF BOLTSVisual Testing1516Fracture / crackDamage to fastenerDue to Improper assembling Over Loading Harmful Environment media
VT OF BOLTSVisual Testing1617Corrosion / RustingCorrosionDamage or destructionAction of corrosive media RustingOxidation on the surfaceVT OF BOLTSVisual Testing1718WearingLost of materialDue to Repeating mechanical friction Between the fastener and other materials During service of the fastener VT OF BOLTSVisual Testing1819Flaking off of plating coat
Carefully examined and recordedVT OF BOLTSVisual Testing19