VSC 7 194 - pge.ro · FANUC 18i-TB SIEMENS SINUMERIK 840D sl Weights and measurements Length mm 3800 ... VSC_7_194.indd Created Date: 8/28/2007 11:05:35 AM

Vertical turning machineVSC 7

V S C 7

The vertical pick-up

machines VL 3 (chuck dia

160 mm) and VL 5 (chuck

dia 250 mm) are com-

plemented by the VSC 7

(chuck dia 400 mm) for

large, heavy workpieces

of max 340 mm diameter.

The outstanding charac-

teristic of the VSC 7 from

EMAG is the successful

combination of sophis-

ticated technology and

highest quality on the one

hand and the low capital

outlay and minimal foot-

print – and the resulting

optimal economics – on

the other.

32

V E R T I C A L P I C K - U P T U R N I N G M A C H I N E

32

V S C 7

Machining, automation and gauging –all on a single machine.

Pick-up position:automatic loading andunloading of the workpiece

Machining position:turning, drilling, milling

Gauging position:measuring the workpiece andexecuting the necessary offsets

VSC 7 – the production machine. The

VSC 7 is equipped with recirculating

workpiece storage conveyor. This

ensures that the machine, helped by the

pick-up spindle, loads and unloads itself.

Regardless of whether the machine

operator is taking a break or it is time for

a change of shifts, the VSC 7 keeps on

producing. And when it comes to foot-

print, the VSC 7‘s vertical design scores

a few more points.

54

54

F

V S C 7

Workpiece quality comes as standard with the VSC.

The vertical turning center VSC 7

corresponds in construction and

constituent components to the tried and

tested vertical turning centers of the

VSC series from EMAG. For instance, it

too features the machine base in the

MINERALIT® polymer granite that

distinguishes itself by its outstanding

vibration damping properties. The results

are extended tool life and excellent

surface fi nish. The machine base carries

the overhead slide with the vertical main

spindle. This creates symmetrical force

distribution and results in a high degree

of rigidity. Spindle motor, main spindle

and quill, turret, electrical cabinet and

machine base are all fl uid-cooled. A twin-

circuit cooling system ensures that the

machine temperature is maintained

within strict limits of the ambient

temperature. This completely eliminates

any inaccuracies caused by temperature

fl uctuations. Rigid, low-vibration milling

and drilling are also aided by the

hydrostatic guideway of the quill in

Z-axis, the 160 mm diameter of the front

bearing of the main spindle and the

sturdy tool receptors in the turret.

Force distribution in the VSC

View from top: the hydrostatic guideway of the quill in Z-axis

All components that determine the precision of the machine are fl uid-cooled.

76

76

V S C 7

Complete-machining – even when chip volumes are large.

Whether the workpiece has to be

turned, drilled or milled, the VSC 7

adjusts itself with great flexibility to the

task in hand. The turret with its VDI 50

receptors accommodates 12 turning or

up to 12 live drilling and milling tools.

The chuck, with a diameter of 400 mm,

accepts workpieces of up to 340 mm

diameter and 160 mm height. The user

has at his disposal a machine with a

power rating of 58 kW and a main

spindle with a torque rating of max

930 Nm and speeds of up to 3600 rpm.

This guarantees optimal results, even

where the chip volume is large.

The pick-up spindle returns the finish-ma-chined component to the carrier prism.

98

On its way from machining to unloading

position the workpiece passes a

measuring probe. This is located outside

the machining area, to ensure that the

measuring results are not adversely

affected by the presence of chips or dirt

particles. The measurements are taken

with the component in its original set-up.

For visual inspection and for cleaning,

maintenance or service work there is full

access to all supply systems (hydraulics,

coolant, cutting fluid, central lubrication)

from the side.

98

V S C 7

The proper solution for automation too.

The recirculating, prism-type loading

frames – the carrier prisms – that take

the components to and from the pick-up

station are of simple design and require

no resetting. They allow for a multitude

of workpieces of different size, shape

and diameter to be handled with great

ease. An extensive range of compo-

nents can thus be machined with the

same carrier prisms and without the

need for resetting.

A release system on the gimballed

pick-up station prevents damage to the

machine. When a workpiece that has

been positioned incorrectly in its carrier

prism arrives at the pick-up station, the

machine‘s emergency stop is activated

and the pick-up station tipped out of

harm‘s way. As soon as the workpiece is

removed, the pick-up station rights itself

again.

1110

The principle of recirculating automation

workpiece dia. d max. 160 mm 40 comp.

max. 250 mm 30 comp.

max. 340 mm 20 comp.

workpiece height h max. 160 mm

Workpieces on the storage conveyor VSC 7

carrier pin locating pin

conveyor chain workpiece carrier prism

direction in which the automation equipment travels

h

d m

in

d m

ax

d m

in

1110

Technical data.

Capacity VSC 7

Chuck diameter mm 400

Swing diameter mm 420

Workpiece diameter (nominal) mm 340

Workpiece height (nominal) mm 160

Travel in X/Z mm 850 / 315

Loading time

depending on workpiece and clamping equipment s 4 - 6

Chip-to-chip time

depending on workpiece,

clamping equipment and machining process s 8 - 10

Main spindle

Spindle nose to DIN 55 026 Size 11

Spindle bearing, front dia. in mm 160

Spindle speed, max rpm 3400

Main drive

Power rating at 40% duty cycle / 100% duty cycle kW 49/38

full power at speed of rpm 600

Torque at 40% duty cycle / 100% duty cycle Nm 775 / 600

Feed drive

Rapid traverse speed in X/Z m/min 45 / 30

Feed force in X/Z kN 11

Ball screw in X/Z dia. in mm 50 / 40

Tooling systems

EMAG disc-type turret

Tool receptors Qty 12

for cylindrical shanks to DIN 69880

of which live tools

(optional) Qty 12

Shank dia. mm 50

1312

Control system VSC 7

FANUC 18i-TB

SIEMENS SINUMERIK 840D sl

Weights and measurements

Length mm 3800

Length incl. chip conveyor and automation approx. mm 5300

Width mm 1450

Width incl. automation mm 4190

Height approx. mm 3500

Weight approx. kg 10000

1450

4190

1100

1250

2650

appr

ox. 3

500

appr

ox. 5

300

Subject to technical changes

Floor plan VSC 7

Dimensions in mm

3800

1312

EMAG

Gruppen-Vertriebs- und Service GmbH

Salach

Austrasse 24

73084 Salach

Germany

Phone: +49 (0)7162 17 0

Fax: +49 (0)7162 17 820

E-mail: [email protected]

Frankfurt

Orber Strasse 8

60386 Frankfurt/Main

Germany

Phone: +49 (0)69 40802 0

Fax: +49 (0)69 40802 412


Köln

Robert-Perthel-Strasse 79

50739 Köln

Germany

Phone: +49 (0)221 126152 0

Fax: +49 (0)221 126152 19


Leipzig

Pittlerstrasse 26

04159 Leipzig

Germany

Phone: +49 (0)341 4666 0

Fax: +49 (0)341 4666 114


Herford

Arndtstrasse 8

32052 Herford

Germany

Phone: +49 (0)5221 9333 0

Fax: +49 (0)5221 9333 25


München

Zamdorferstrasse 100

81677 München

Germany

Phone: +49 (0)89 99886 250

Fax: +49 (0)89 99886 160


NODIER EMAG INDUSTRIE S.A.

Service commercial:

38, rue André Lebourblanc - B.P. 26

78592 Noisy le Roi

France

Phone: +33 1 30 80 47 70

Fax: +33 1 30 80 47 69


EMAG MAQUINAS HERRAMIENTA S.L.

Pasaje Arrahona, No.18

Centro Industrial Santigua

08210 Barberà del Vallès (Barcelona)

Spain

Phone: +34 93 719 5080

Fax: +34 93 729 7107


ZETA EMAG SpA

Viale Longarone 41/A

20080 Zibido S.Giacomo (MI)

Italy

Phone: +39 02 905942 1

Fax: +39 02 905942 21


EMAG (UK) Ltd.

Chestnut House,

Kingswood Business Park

Holyhead Road

Albrighton

Wolverhampton WV7 3AU

Great Britain

Phone: +44 1902 376090

Fax: +44 1902 376091


KP-EMAG

ul. Butlerova 17

117342 Moskau

Russia

Phone: +07 495 3302574

Fax: +07 495 3302574


EMAG L.L.C. USA

38800 Grand River Avenue

Farmington Hills, MI 48335,

USA

Phone: +1 248 442 6584

Fax: +1 248 442 6706


EMAG MEXICO

Colina de la Umbria 10

53140 Boulevares

Naucalpan Edo. de Mèxico

Mexico

Phone: +52 55 5 3742665

Fax: +52 55 5 3742664


EMAG DO BRASIL Ltda.

Rua Ricardo Abed, 114

Pirituba

05171-030 São Paulo

SP, Brazil

Phone: +55(0)11 3906 9238

Fax: +55(0)11 3906 9238


At home in the world.

W O R L D W I D E

1514

Herford

Arndtstrasse 8

32052 Herford

Germany

Phone: +49 (0)5221 9333 0

Fax: +49 (0)5221 9333 25


München

Zamdorferstrasse 100

81677 München

Germany

Phone: +49 (0)89 99886 250

Fax: +49 (0)89 99886 160


Dänemark

Horsvangen 31

7120 Vejle Ø

Denmark

Phone: +45 75 854 854

Fax: +45 75 816 276


Schweden

Munkvägen 5

73170 Köping

Sweden

Phone: +46 (0)221 40305

Mobile: +49 (0)70 65 00 997


EMAG Machine Tools (Taicang) Co., Ltd.

Room 2315 B, Far East International Plaza

No. 317 Xianxia Road

200051 Shanghai,

P.R. China

Phone: +86 21 62 35 15 20

Fax: +86 21 62 35 01 18


EMAG INDIA Private Limited

#12, 12th Main Street, 17th Cross

Malleswaram

Bangalore - 560 055,

India

Phone: +91 80 2344 7498

Fax: +91 80 2344 7498


EMAG L.L.C. USA

38800 Grand River Avenue

Farmington Hills, MI 48335,

USA

Phone: +1 248 442 6584

Fax: +1 248 442 6706


EMAG MEXICO

Colina de la Umbria 10

53140 Boulevares

Naucalpan Edo. de Mèxico

Mexico

Phone: +52 55 5 3742665

Fax: +52 55 5 3742664


EMAG DO BRASIL Ltda.

Rua Ricardo Abed, 114

Pirituba

05171-030 São Paulo

SP, Brazil

Phone: +55(0)11 3906 9238

Fax: +55(0)11 3906 9238


EMAG KOREA Ltd.

Lotte IT Castle 1st B/D, Rm 806

550-1, Kasan-dong

Kamchun-gu

153-803 Seoul

South Korea

Phone: +82 2 2026 7660

Fax: +82 2 2026 7670


TAKAMAZ EMAG Ltd.

1-8 Asahigaoka Hakusan-City

Ishikawa Japan, 924-0004

Japan

Phone: +81 76 274 1409

Fax: +81 76 274 8530


EMAG SOUTH AFRICA

P.O. Box 2900

Kempton Park 1620

Rep. South Afrika

Phone: +27 11 3935070

Fax: +27 11 3935064


Österreich

Dorfstrasse 343

5423 St. Koloman

Austria

Phone: +43 (0)6241 640

Fax: +43 (0)6241 26204


1514

www.emag.com

Contact us. Now.

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Documents

VSC 7 194 - pge.ro · FANUC 18i-TB SIEMENS SINUMERIK 840D sl Weights and measurements Length mm 3800 ... VSC_7_194.indd Created Date: 8/28/2007 11:05:35 AM