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vPLC outstanding features
PLC+HMI 2 in 1 to save the cost, cabinet space and wiring
SoftPLC CODESYS V3Control RuntimeMotion ControlVisualization
HMI + I / OTI 1Ghz CPU
LINUX OSvPLC+ =
IEC 61131-3 CODESYS V3 easy for developing logic control
In compliance with IEC 61131-3, CODESYS V3 offers 6 languages for engineers to
develop logic, which include
LadderLD
Function Block DiagramFBD
Instruction ListIL
Structured TextST
Sequential Function ChartsSFC
Continuous Function ChartsCFC
The fast EtherCAT fieldbus for Motion Control
Plenty of Function Blocks for Motion Control
There are more than 50 Function Blocks for Motion Control in CODESYS V3 to save
engineering time. The following example shows that how Master and Slave CAM
Motions can be implemented. At the end of the first CAM-MC_CamIn Function Block
sets the “bEndOfProfile” output, which is the basis for MC_CamTableSelect to restart
MC_CamIn.
SMC_ChangeGearingRatioSMC_HomingSMC3_BrakeControlSMC_GetMaxSetAccDecSMC_GetMaxSetVelocitySMC_GetMaxSetVelocity
SMC_CAMTAPPETACTIONSMC_CheckAxisCommunicationSMC_GetTrackingErrorSMC_FollowPositionSMC_AxisDiagnosticLogSMC_Jog
MC_MoveAbsoluteX_Axis Axis Done
Execute Busy
Position CommandAborted
Velocity Error
Acceleration ErrorID
Deceleration
Jerk
Direction
MC_CamInX_Axis Master InSync
Y_Axis Slave Busy
Execute CommandAborted
MasterOffset Error
SlaveOffset ErrorID
MasterScaling EndOfProfile
SlaveScaling Tappets
StartMode
CamTableID
VelocityDiff
Acceleration
Deceleration
Jerk
TappetHysteresis
MC_ReadAxisErrorX_Axis Axis Valid
Enable Busy
Error
ErrorID
AxisError
AxisErrorID
SWEndSwitchActive
Direct Control over Stepper and Servo Motors
Ethernet SwitchServo Motor
EtherCAT IO Module
EtherCAT Servo Drive
vPLC Stepper Motor
Servo Motor
PWM or HSO Outputs, Max Freq. 5 Mhz
HSC Inputs, Max Freq. 1 Mhz
Shaft Encoder
vPLC series includes 3 models vPLC10, vPLC20 & vPLC30, all wide screens in
4.3”, 7” & 10”, LINUX OS, and bundled with CODESYS V3 for Factory, Process,
Embedded, Building & Mobile Automations. Presently they are good for simple logic
control, multi-axis & fast motion control. For the future, vPLCs will be expanded into
sophisticated 3D - CNC and Robot controls.
Interfaces
vPLC Specifications
RS - 485 Serial Port(CANopen, Modbus RTU)RS232 / 485 Serial Port
USB 2.0
EtherCAT / Ethernet port
Micro SD Card
0403
vPLC series
Model
vPLC10 vPLC20 vPLC30
DisplaySize 4.3" 7" 10.1"
Resolution (W x H in pixels) 480 x 272 800 x 480 1,280 x 800
Display type TFT wide screen
Colors 65,536
Touch screen Type Resistive analog
Backlight LED
Main HardwareProcessor, CPU speed TI AM335 x ARM Cortex -A8, 1 GHz
Flash memory 4 GB eMMC
RAM 256 MB
Memory for code & data 4.6 MB
Operation System Linux
Bit Operation 0.10 µs
Maximum number of I / O up to 1,000
Real Time Clock Battery backup
InterfacesRS232 C / RS485, DB9 Male 1
RS485, RJ45 1
Ethernet 10 / 100 Mbps, RJ45 1
USB Host, Client 1, 1
Micro SD card slot 1
Protocols Modbus RTU, TCP, CANopen, EtherCAT
Onboard I / ODigital inputs 8-16 DI with 3 HSC up to 1 MHz
Digital outputs (relays or TTL) 8-14 DO with 6 PWM / HSO up to 5 MHz
Expandable I / OCANopen I / O 16 DI, 16 DO, 6 relays, 6 DIO, 8 AII, 8 AIV, 4 TC, 4 RTD, 6 AOI, 6 AOV
EtherCAT I / O 8 DIO, 16 DI, 16 DO, 4 AI, 4 AO
SoftPLC CODESYS V3IEC 61131- 3 Programming Languages
Ladder, Structured Text, Function Block Diagram, Sequential Function Charts, Instruction List, Continuous Function Charts
Logic control CODESYS Control Runtime
Motion control CODESYS SoftMotion
HMI software CODESYS TargetVisu
WebServer CODESYS WebVisu
General SpecificationsPower Supply 11 - 36 VDC
Consumption -
Outer dimensions (W x H x D mm) 140 x 116 x 57 212 x 156 x 57 275 x 179 x 63
Mounting depth (mm) 51 51 51
Panel cutout (W x H mm) 123 +1 x 99 +1 197 +1 x 141 +1 197 +1 x 141 +1
Protection IP 65 front, IP 20 rear
Net Weight (Kgs) 0.5 1.2 1.4
Operating temperature 0 ̊ C to 50 ̊ C
Storage temperature -20 ̊ C to 60 ̊ C
Humidity 10 % to 90 % RH
Safety standards CE, cULus, RoHS
0605
CA4TCS4 thermocouple inputs
CA6AOI6 current outputs
CA4RTD4 RTD inputs
CA6AOV6 voltage outputs
EC4AI4 analog inputs mA, V
EC4AO4 analog outputs mA, V
CA6DIO6 digital inputs & 6 digital outputs
CA8AIIS8 current (4 -20 mA) inputs
CA8AIVS8 voltage inputs
CA16DI16 digital inputs
CA16DO16 digital outputs
CA6RO6 relay outputs
EC8DIO8 digital inputs & 8 digital outputs
EC16DI16 digital inputs
EC16DO16 digital outputs
vPLC I / O – onboard & expandable
Onboard I / O
14 digital outputs, either relays or TTL outputs, include max 6 high-speed PWM or HSO outputs up to 5 MHzMax 14 DO
16 digital inputs, include 3 high-speed counter inputs up to 1 MHzMax 16 DI
Expandable I / O
CANopen I / O EtherCAT I / O
0807
CODESYS V3CODESYS V3 is an IEC 61131-3 PC software development system used as programming
tool for vPLC in Factory, Process, Embedded, Building & Mobile Automations. After it
is programmed, in different Licenses, CODESYS Control Runtime + TargetVisu can be
downloaded to vPLC functioning as PLC + HMI, or CODESYS SoftMotion + TargetVisu
can be downloaded to vPLC as Motion Controller + HMI.
SoftMotionAfter motion logic is developed by
CODESYS V3, then SoftMotion is
downloaded to vPLC. SoftMotion is
used for the execution of programmed
IEC 61131-3 logic as motion controller.
It can be used from single to multi axis
motion control.
Control RuntimeAfter the logic control is developed by CODESYS V3, CODESYS Control Runtime is
downloaded to vPLC. Control Runtime is used for the execution of programmed IEC
61131-3 logic control as PLC, and the application can be debugged by CODESYS V3
software on PC.
Control WinIt is IEC 61131-3 SoftPLC for PC-based
industrial controllers (PLCs) under Windows
with soft real-time properties for the purpose
of project simulation.
PLC HandlerIt is an easy-to-use software application interface (API) for communication between vPLC
with CODESYS V3 and client systems, such as external visualizations, operational, service or
diagnostic devices. The client can access the IEC 61131-3 variables and the online services of
vPLC by using API.
TargetVisuVisualization screens can be developed by TargetVisu in CODESYS V3, then displayed on vPLC.
CODESYS V3 Development System
CODESYS Control Runtime
IEC library
Binary code
PLC program Process Image
Firmware library
Operating system
Cycliccall
I / O driver
I / O fieldbus
PLCHandler
Gatway V3
CODESYS OPC Server
Database Service tool Visualization vPLC CODESYS V3Visualization
C
C++
ActiveX
CODESYS V3 Development System
vPLC
SoftMotionControl RuntimeTargetVisu
Mobile-Panel PLC + Control Panel
I / Os
Workstation
CODESYS V3
1009
WebVisu
Visualization screens on vPLC
can be viewed and operated
using the internet browser like
WebServer.
Ordering CodevPLC10vPLC20vPLC30
SoftPLC CODESYS V30. None
1. Control Runtime + TargetVisu
2. SoftMotion + Control Runtime + TargetVisu
Onboard inputs & outputs0. None
1. 8 DI (3 HSC included), 4 relays & 4 PWM / HSO
2. 16 DI (3 HSC included), 8 relays & 6 PWM / HSO
3. 16 DI (3 HSC included) & 14 transistors (6 PWM / HSO included)
4. 12 DI (3 HSC included), 8 relays & 6 PWM / HSO, 2AI
5. 12 DI (3 HSC included), 6 relays & 4 PWM / HSO, 2AI, 2AO
6. 8 DI (3 HSC included), 6 relays & 6 PWM / HSO, 4AI
7. 8 DI (3 HSC included), 6 relays & 4 PWM / HSO, 4AI, 2AO
8. 12 DI (3 HSC included), 10 transistors (6 PWM / HSO included), 2AI, 2AO
Special options00. None
Expandable I / O ordering codeCANopen I / O
CA16DI 16 digital inputs CA16DO 16 digital outputsCA6RO 6 relay outputs CA6DIO 6 digital inputs & 6 digital outputsCA8AIIS 8 current inputs CA8AIVS 8 voltage inputsCA4TCS 4 thermocouple inputs CA4RTD 4 RTD inputsCA6AOI 6 current outputs CA6AOV 6 voltage outputs
EtherCAT I / OEC8DIO 8 digital inputs & 8 digital outputs EC16DI 16 digital inputsEC16DO 16 digital outputs EC4AI 4 analog inputs (mA, V)EC4AO 4 analog outputs (mA, V)
* HSC: high-speed input up
to 1 Mhz
* AI, AO: 0 / 4-20 mA, 0-10 V
* PWM / HSO up to 5 Mhz
* HSO: high-speed transistor
or pulse output
CODESYS V3
Other Features
PID ControlPID control is good for process, pressure, temperature, flow, etc.
Function generatorFunction generator creates typical periodic functions, such as TRIANGLE,
TRIANGLE_POS, SAWTOOTH_RISE, SAWTOOTH_FALL, RECTANGLE, SINE,
COSINE, which are used for laboratory test.
Future Expansion: SoftMotion CNC + Robotics
Operator PC
Remote Notebook
Internet
For the future, it is planned to
expand vPLC into sophisticated
3D-CNC and robot control, which
can be developed by CODESYS
V3. It includes 3D-CNC Motion
Control with full 3D-CNC and
robot funct ional i ty, p lus an
in te rpo la tor and k inemat ic
transformations.
2 0 1 6 . 1 1
China OfficeBrainchild Electronic (Kunshan) Co., Ltd. Room 405, Building #6, Huamin Gentlefolk Garden,No. 13, Qianjin Central Road, Kunshan City, Jiangsu 215300, China Tel : +86-512-5511-6133 Fax : +86-512-5511-6113 Website : www.brainchild.com.cn Email : [email protected]
Head OfficeBrainchild Electronic Co., Ltd. 209 Chongyang Road, Nangang Dist., Taipei 11573, Taiwan Tel : +886-2-2786-1299 Fax : +886-2-2786-1395 Website : www.brainchild.com.tw Email : [email protected]