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Published by Johnson Matthey Plc
Vol 56 Issue 2
April 2012
www.platinummetalsreview.com
E-ISSN 1471-0676
A quarterly journal of research on the
science and technology of the platinum
group metals and developments in their
application in industry
© Copyright 2012 Johnson Matthey
http://www.platinummetalsreview.com/
Platinum Metals Review is published by Johnson Matthey Plc, refi ner and fabricator of the precious metals and sole marketing agent for the sixplatinum group metals produced by Anglo American Platinum Ltd, South Africa.
All rights are reserved. Material from this publication may be reproduced for personal use only but may not be offered for re-sale or incorporatedinto, reproduced on, or stored in any website, electronic retrieval system, or in any other publication, whether in hard copy or electronic form,without the prior written permission of Johnson Matthey. Any such copy shall retain all copyrights and other proprietary notices, and any disclaimercontained thereon, and must acknowledge Platinum Metals Review and Johnson Matthey as the source.
No warranties, representations or undertakings of any kind are made in relation to any of the content of this publication including the accuracy,quality or fi tness for any purpose by any person or organisation.
61 © 2012 Johnson Matthey
E-ISSN 1471-0676 • Platinum Metals Rev., 2012, 56, (2), 61•
Editorial Team: Jonathan Butler (Publications Manager); Sara Coles (Assistant Editor); Ming Chung (Editorial Assistant);Keith White (Principal Information Scientist)
Platinum Metals Review, Johnson Matthey Plc, Orchard Road, Royston, Hertfordshire SG8 5HE, UKEmail: [email protected]
Platinum Metals ReviewA quarterly journal of research on the platinum group metals
and developments in their application in industryhttp://www.platinummetalsreview.com/
APRIL 2012 VOL. 56 NO. 2
Contents Catalysis in the Service of Green Chemistry: Nobel Prize-Winning 62 Palladium-Catalysed Cross-Couplings, Run in Water at Room Temperature By Bruce H. Lipshutz, Benjamin R. Taft, Alexander R. Abela, Subir Ghorai, Arkady Krasovskiy and Christophe Duplais
SAE 2011 World Congress 75 A conference review by Timothy V. Johnson
The Preparation of Palladium Nanoparticles 83 By James Cookson
Challenges in Catalysis for Pharmaceuticals and Fine Chemicals III 99 A conference review by John B. Brazier
“Higher Oxidation State Organopalladium and Platinum Chemistry” 104 An essay book review by Martyn V. Twigg
Commercial Development of Palladium(0) Catalysts for Highly 110 Selective Cross-Coupling Reactions By Thomas J. Colacot
PGM Highlights: Palladium-Based Membranes for Hydrogen Separation 117 By Hugh Hamilton
EuropaCat X 124
A conference review by Gordon Kelly and Steve Bailey
Publications in Brief 131
Abstracts 134
Patents 137
Final Analysis: Biological or Chemical Catalysis? 140 By David Ager
•Platinum Metals Rev., 2012, 56, (2), 62–74•
62 © 2012 Johnson Matthey
http://dx.doi.org/10.1595/147106712X629761 http://www.platinummetalsreview.com/
By Bruce H. Lipshutz*, Benjamin R. Taft and Alexander R. Abela
Department of Chemistry, University of California, Santa Barbara, CA 93106, USA
*Email: [email protected]
Subir Ghorai
New Product Research & Development, Sigma-Aldrich Chemical Company, Sheboygan Falls, WI 53085, USA
Email: [email protected]
Arkady Krasovskiy
Dow Chemical Company, 1776 Building, E-10C, Midland, MI 48674, USA
Email: [email protected]
Christophe Duplais
UMR-CNRS Ecofog, Institut Pasteur de la Guyane, 23 Avenue Pasteur, 97306 Cayenne, French Guyana
Email: [email protected]
Palladium-catalysed cross-couplings, in particular Heck,
Suzuki-Miyaura and Negishi reactions developed over
three decades ago, are routinely carried out in organic
solvents. However, alternative media are currently of
considerable interest given an increasing emphasis
on making organic processes ‘greener’; for example,
by minimising organic waste in the form of organic
solvents. Water is the obvious leading candidate in this
regard. Hence, this review focuses on the application
of micellar catalysis, in which a ‘designer’ surfactant
enables these award-winning coupling reactions to be
run in water at room temperature.
1. IntroductionDecades ago, before palladium-catalysed cross-
couplings arrived, copper was the transition metal of
choice for mediating carbon–carbon bond formation,
regardless of which organometallic complex was used
as the precursor to arrive at various Cu(I) reagents.
However, palladium eventually gained in popularity,
and in 2010 with the recognition of Heck, Suzuki and
Negishi as Nobel Prize recipients (1), the importance of
Pd-catalysed carbon-carbon bond-forming reactions
in organic synthesis was confi rmed.
Each modern organic synthetic reaction was
developed along traditional lines; that is, the chemistry
was matched, not surprisingly, to an organic solvent in
which the coupling best took place (Scheme I). And
while the presence of varying percentages of water
is not an issue for Heck reactions that lead (2–4) to
products such as cinnamates, and Suzuki-Miyaura
reactions that afford (5–7), for example, arylated
aromatics, the far more basic nature of organozinc
halides (RZnX; R = alkyl) (8–11) in Negishi couplings
(12, 13) that give products such as alkylated aromatics
Heck, Suzuki-Miyaura and Negishi reactions carried out in the absence of organic solvents, enabled by micellar catalysis
Catalysis in the Service of Green Chemistry: Nobel Prize-Winning Palladium-Catalysed Cross-Couplings, Run in Water at Room Temperature
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
63 © 2012 Johnson Matthey
precludes their use under aqueous conditions. None
of these would typically be thought of as amenable to
use in pure water especially at ambient temperatures,
pKa issues aside, if for no other reason than that
organic substrates are not normally soluble in water.
The world is paying increased attention to organic
waste produced by the chemical enterprise, and
organic solvents play a considerable role in this regard
(14).‘Sustainability’ is becoming a guiding principle in
many areas of science and engineering (15), and the
concept of ‘green chemistry’ is gaining in importance
(16–21). Much emphasis, therefore, is being directed
towards ‘alternative media’ (22, 23) in which synthetic
chemistry can be conducted. In this way, our
dependence on organic solvents, whether derived
from petroleum reserves or otherwise, is minimised.
It should be appreciated that green chemistry is an
all-inclusive term, and an evaluation of the full cycle
(a full life cycle assessment (LCA)) of all components
associated with a given process should be considered
in order to fully evaluate the ‘greenness’ of that
process (24–26). Clearly, reductions in major factors
such as the number of steps, the number of changes
in solvent(s), and the number of product isolations
can play a huge role in controlling the generation of
organic waste. Notwithstanding the many virtues of
water as a medium, its use could be costly in terms
of its downstream handling and processing, and if
heating is required either during a reaction or for its
eventual evaporation. But it is also acknowledged that
total LCAs can be both challenging to produce, and
expensive, while on the other hand, solvents, whether
organic or otherwise, are well known entities that can
be readily assessed, quantifi ed, and analysed in terms
of their use in manufacturing and waste disposal.
Scheme I. Traditional cross-coupling reactions going ‘green’
Replace with
water
Product
Organic solvent
Heck Suzuki Negishi
CO2R R–B(OH)2 R–ZnX
Therefore this review considers solvents alone with
regard to ‘greener’ processes.
The most likely alternative among the various
choices available (for example, ionic liquids (27–30),
supercritical carbon dioxide (31–37) etc.), in terms
of potential generality, is water (38–41). To get around
the substrate solubility issue, the leading candidate
technology appears to be micellar catalysis, in which
reactants can be ‘solubilised’ within the surrounding
aqueous phase by the addition of surfactants (42,
43). Although this approach to mixing ‘oil and water’
is decades old, the nature of the surfactants available
to the organic chemist through normal commercial
channels is actually very modest; a handful of each
type (ionic, nonionic and zwitterionic) is all that is
normally seen in the literature. It seems odd, given the
importance of solvent effects in organic chemistry
(24–26), that the choice of amphiphile supplying the
organic medium in which the chemistry is to take
place would be so limited. Moreover, most common
surfactants were created for use in the manufacture of
paint, cosmetics, oil, cleaning fl uids, leather, etc. rather
than for their use in organic synthesis.
To be able to run Heck, Suzuki-Miyaura and Negishi
cross-couplings in water at room temperature, thereby
totally bypassing organic solvents as the reaction
medium, as well as to derive energy savings by
avoiding any need for either heating or cooling reaction
mixtures, the requirements are: (a) identifi cation of an
existing, or possibly newly designed and synthesised
surfactant that leads to results that are as good as or
better than those in organic media; and (b) assurance
that any amphiphile chosen is fully compliant with
‘The 12 Principles of Green Chemistry’ (44).
2. The Amphiphile TPGS-750-MUnlike many surfactants that contain lipophilic, usually
hydrocarbon fragments that have been ‘PEGylated’
(PEG = polyethylene glycol), the newly designed
amphiphile DL--tocopherol methoxypolyethylene
glycol succinate (TPGS-750-M) (1, Figure 1) has three
components (45): non-natural -tocopherol (vitamin
E), a succinic acid linker, and methoxy polyethylene
glycol (‘MPEG-750’). This latter, hydrophilic portion
is monomethylated at one terminus and contains
on average 17 oxyethanyl units (750 divided by 44).
The ‘TPGS’ nomenclature derives originally from
Kodak’s ‘TPGS’, which by analogy is TPGS-1000, and
contains the same -tocopherol (albeit in its natural,
nonracemic form) and succinic acid linker, while the
PEG is PEG-1000 (which has ca. 23 oxyethanyl units
Catalyst LnPdR’
X
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
64 © 2012 Johnson Matthey
and a free hydroxyl residue at its terminus) (46).
These look very similar on paper, but their chemistry
is very different, allowing opportunities to fi ne-tune
the nanoreactors formed during micellar catalysis
that serve as an organic solvent-like medium for
homogeneous cross-coupling reactions in water.
In designing TPGS-750-M (45), it was anticipated
that the economics of its synthesis would be quite
favourable, since it is based on racemic vitamin E,
succinic anhydride, and a commercially available
MPEG. It can be prepared in >90% overall yield using
a simple two-step procedure (45). Couplings within
its larger nanomicellar interior should be as fast or
faster than those in other surfactants that form smaller
particles in water, since both size and shape appear
to be signifi cant (for example, TPGS-1000 forms ca. 13
nm spherical micelles, while TPGS-750-M forms ca. 60
nm particles). An important implication was that a Pd
catalyst would be found for each reaction type that
would function well under the high concentrations
typically found in micelles. However, it was far from
obvious whether the ‘rules’ of modern homogeneous
catalysis, in which each process and catalyst is
precisely matched with a particular organic solvent,
would apply to homogeneous catalysis taking place
at much higher concentrations within nanomicelles.
Therefore, a wide range of Pd catalysts, obtained from
Johnson Matthey, were screened for applicability
to transition metal-catalysed couplings under the
infl uence of the hydrophobic effect.
3. Heck ReactionsCinnamate-forming reactions between aryl bromides
and acrylates take place very smoothly at room
temperature within the nanomicellar environment of
TPGS-750-M (5 wt%) (45, 47), akin to those seen earlier
in the fi rst generation surfactant polyoxyethanyl
-tocopheryl sebacate PTS (PTS-600; Figure 2)
(48, 49). The keys to success in this type of coupling
are the use of 3 M sodium chloride solutions in
Fig. 1. Comparison of structures between ‘TPGS’ (TPGS-1000) and newly engineered TPGS-750-M
TPGS-750-M1(ca. 60 nm micelles)
Racemic vitamin E
MPEG-750
Succinic acid
Succinic acid
Nonracemic vitamin E
PEG-1000
TPGS-1000‘TPGS’(ca. 13 nm micelles)
H3C
CH3 CH3 CH3
CH3 CH3
CH3
CH3
O
OO
OO
H23
O
H3C
CH3 CH3 CH3
CH3 CH3
CH3
CH3
O
OO
OO
Me17
O
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
65 © 2012 Johnson Matthey
place of water alone, and either of the electron-rich
Johnson Matthey catalysts bis(tri-tert-butylphosphine)-
palladium(0) (Pd(tBu3P)2) or dichloro[1,1’-bis(di-tert-
butylphosphino)]ferrocene palladium(II) (PdCl2(dtbpf))
(Figure 2). Other catalysts, such as those derived
from various Pd(II) salts (for example palladium(II)
acetate (Pd(OAc)2), palladium(II) chloride (PdCl2), or
tris(dibenzylideneacetone)dipalladium(0) (Pd2(dba)3))
as Pd(0) precursors in the presence of various
bidentate phosphine ligands were all less effective.
The ‘salting out’ effect (50) of the NaCl leads to a
complete alteration from spherical to worm-like
micellar arrays (as seen by cryogenic transmission
electron microscopy (cryo-TEM) analysis) (49) with
presumably greater binding constants of substrates
within the particles and hence, faster rates of reactions.
Triethylamine appears to be the common base for
these Heck couplings. Representative examples, in
general, of (E)-favoured arylated products are shown
in Scheme II.Likewise, (E)-stilbenes constructed from aryl halides
and styrene derivatives can be readily fashioned under
similar micellar conditions (Scheme III) (45, 47).
Reactions with aryl iodides and styrene derivatives
can be performed at room temperature in aqueous
micellar solutions using either deionised water or 3
M NaCl and typically are complete in less than four
hours (global concentration = 0.50 M). The product
stilbenes are obtained in excellent yields with >8:1
E:Z selectivity, and often precipitate directly from
the reaction mixture. As with the case of acrylates
(Scheme II), 3 M NaCl can be used to enhance the
rates of otherwise sluggish reactions.
4. Suzuki-Miyaura Cross-CouplingsBiaryl-forming reactions of arylboronic acids and
aryl or heteroaryl bromides can be effi ciently
catalysed by PdCl2(dtbpf) at room temperature in
aqueous solutions of either PTS or TPGS-750-M. Three
representative cases are illustrated in Scheme IV,
including the cross-coupling of a relatively hindered
2,4,6-triisopropyl-substituted bromide.
The air stable complex, PdCl2(dtbpf), has seen less
extensive use in organic solvents for Suzuki-Miyaura
chemistry than its diphenyl analogue, dichloro-
[1,1'-bis(diphenylphosphino)ferrocene]palladium(II)
(PdCl2(dppf)). Nonetheless, early reports from
Johnson Matthey suggested far greater activity
Fig. 2. Catalysts used in Heck reactions run in water at room temperature
Bis(tri-tert-butylphosphine)palladium(0)
Dichloro[1,1’-bis(di-tert-butylphosphino)]ferrocene palladium(II)
Pd(tBu3P)2
PdCl2(dtbpf)
PTS-600‘PTS’(ca. 25 nm micelles) Sebacic acid
Racemic vitamin E
PEG-600
H3C
CH3 CH3 CH3
CH3 CH3
CH3
CH3
O
OO
O
13O
H
O
P Pd PFe
P
P
PdCl2
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
66 © 2012 Johnson Matthey
of PdCl2(dtbpf) in promoting cross-couplings of
aryl chlorides over its more established relative
(51). However, under micellar conditions, with
challenging aryl chlorides, PdCl2(dtbpf) appears
not to be the catalyst of choice (Scheme V). The
Pd(0) catalyst Pd(tBu3P)2 showed little improvement,
despite the tBu3P ligand’s effectiveness at promoting
Suzuki-Miyaura couplings at room temperature in
tetrahydrofuran (THF) (52). And while dichlorobis(p-
methylaminophenyl-di-tert-butylphosphine)palladium(II)
(PdCl2(Amphos)2) showed a marked improvement,
the N-heterocyclic carbene (NHC) bound catalyst
phenylallylchloro[1,3-bis(diisopropylphenyl)imidazole-
2-ylidene]palladium(II) ([(IPr)Pd(cinnamyl)Cl] or
Neolyst CX31), which has been shown to be highly
effi cient in an organic solvent (53), was the most
effective for these reactions being carried out in
nanomicelles.
Interestingly, the scope of Suzuki-Miyaura couplings
in surfactant-water catalysed by this NHC-ligated
catalyst proved to be rather narrow, as PdCl2(Amphos)2
generally provided superior results with heteroaryl
chlorides (Scheme VI). More surprisingly, a large
number of aryl bromide combinations for which
PdCl2(dtbpf) had previously proven effective
(Scheme VII) failed to reach completion under
catalysis with the NHC complex, despite this catalyst’s
demonstrated competence with these substrate
types in organic solvents (53). The effectiveness of
PdCl2(Amphos)2 with heteroaryl coupling partners
was not unexpected given early reports by Amgen
researchers of its high effi ciency with educts of
this type in Suzuki-Miyaura reactions (54, 55).
trans-Dichlorobis(tricyclohexylphosphine)palladium(II)
(PdCl2(Cy3P)2) notably led to very low conversions with
heteroaromatic chlorides under PTS-water conditions,
in spite of previous reports of the Cy3P ligand’s
effectiveness in this role for reactions in dioxane/
water (albeit at elevated temperatures) (56). While an
extensive study comparing specifi c catalysts’ effi cacy
in water vs. organic solvent has not been undertaken,
and notwithstanding the corresponding change of
other parameters (most notably the choice of base),
catalysts PdCl2(dtbpf) and PdCl2(Amphos)2 clearly do
seem especially well-suited to use in water relative to
organic solvents.
5. Negishi-Like Couplings in WaterNegishi couplings today have come to imply a Group 10
metal-catalysed cross-coupling between an organozinc
reagent and an sp2-hybridised electrophilic partner
(12, 13). In fact, there were several other organometallics
Scheme II. Representative Heck couplings in water at room temperature using [Pd(tBu3P)]2
Pd(tBu3P)2 (2 mol%) Et3N (3 equiv.)
PTS or TPGS-750-M (5 wt%) 3 M NaCl, H2O, 4–14 h, RT
86%
90%
82%
84%
76%
O
O
O
OMeO
MeO
OMe
O O
OMe
O
O
O
O O
Cl
Cl
Cl NO2
CO2R’RR
Br+ CO2R’
NH
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
67 © 2012 Johnson Matthey
Scheme III. Representative Heck couplings to form stilbenes using PdCl2(dtbpf) in water at room temperature
PdCl2(dtbpf) (2 mol%) Et3N (3 equiv.)
PTS or TPGS-750-M (5 wt%) H2O or 3 M NaCl, 2–4 h, RT
95% 94% 94%
95% 96% 97%
(>8:1 E/Z)
Scheme IV. Representative Suzuki-Miyaura couplings in water at room temperature
PdCl2(dtbpf) (2 mol%) Surfactant-H2O (2 wt%)
Et3N (3.0 equiv.), RT
93% (2 h) (TPGS-750-M)
88% (24 h) (TPGS-750-M)
99% (6 h) (PTS)
that were utilised by the Negishi school before zinc
(for example, aluminium, zirconium and boron)
(57–61). The synthetic potential of zinc reagents, RZnX,
however, is undeniable, as they possess a suitable level
of nucleophilicity to participate in a transmetalation
step to a Pd(II) intermediate, while being especially
IR
BnOOH
OBn
NC
+ Ar RAr
NNN
octyl
NTs
Me
MeOMe
F
MeO
Cl
OMe OMe
EtO2C
ArBr + Ar’B(OH)2 Ar Ar’
OMeN
N
S
N
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
68 © 2012 Johnson Matthey
tolerant of most functionality (62). Unfortunately,
however, they are defi nitely not tolerant of water (12,
13). Nonetheless, Negishi couplings can be, and have
been, conducted in pure water (63–65). The secret
to success in this unlikely methodology is avoidance
of the traditional up-front use of stoichiometric Zn
reagents; this is achieved by generating a zinc reagent
over time on the surface of the metal, surrounded
by the hydrophobic pocket of a nanomicelle. The
catalyst must: (a) be readily available while tolerating
exposure to water; and (b) respond favourably to the
hydrophobic effect associated with micellar catalysis.
One species has been identifi ed to date that meets
these criteria: PdCl2(Amphos)2 (54, 55) (2, Figure 3). Other species, including the parent bis-desamino
system PdCl2(tBu2PhP)2 (Figure 3), were screened,
but the rates of conversion were too low to make the
reaction synthetically viable. Interestingly, among the
Scheme V. Comparison of catalysts for Suzuki-Miyaura couplings of aryl chlorides in water at room temperature
Scheme VI. Comparison of NHC-containing catalysts with phosphine-ligand containing catalysts
GC conversion, Catalyst %, 23 h, RT
CX31 68CX32 68PdCl2(Cy3P)2 10PdCl2(Amphos)2 100
Conditions: 2% catalyst, 1 wt% PTS in water, 3.0 equiv. Et3N [(SIPr)Pd(cinnamyl)Cl] (Umicore Neolyst CX32)
Catalyst (2 mol%) PTS-H2O (1 wt%)
Et3N (3.0 equiv.)ArCl + Ar’B(OH)2 Ar Ar’
NF3C
NN
PdCl
Catalyst Time, h Temp., ºC Yield, %
PdCl2(dtbpf) 24 50 28CX31 4 RT 98
GC conversion after 24 h at 50ºC: PdCl2(dtbpf) 38%PdCl2(Amphos)2 83%PdCl2(
tBu3P)2 47%CX31 100%
Catalyst Time, h Temp., ºC Yield, %
PdCl2(dtbpf) 24 50 82CX31 11 RT 99
[(IPr)Pd(cinnamyl)Cl] (Umicore Neolyst CX31)
OMe
NN
PdCl
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
69 © 2012 Johnson Matthey
catalysts shown in Figure 3 are selected cases that
are well known to mediate Negishi couplings in THF
(66, 67). Clearly, in a nanomicelle, they are not the
preferred species.
There is a third essential component: the ‘gatekeeper’,
without which there is no coupling whatsoever:
tetramethylethylenediamine (TMEDA). TMEDA likely
plays several important roles in these couplings: (i)
to clean the metal surface for subsequent electron
transfer; (ii) to chelate and thereby stabilise the newly
formed RZnX; and (iii) to enhance the transfer of
RZnX into the nanomicellar interior.
When an alkyl halide (iodide or bromide), an
aryl bromide, excess TMEDA, and PdCl2(Amphos)2
are mixed together in water containing 2 wt% TPGS-
750-M (or PTS), nanomicelles are formed containing
high concentrations of these species. Upon addition
of either Zn powder or dust, chemistry takes place in
water at room temperature. The selective insertion of
Zn into the sp3-carbon-halogen bond via successive
electron transfer steps is presumed to form RZnX
on the metal surface, protected momentarily by the
surrounding micelle. The newly formed organozinc
halide, thought to be chelated by TMEDA, then enters
the hydrophobic interior where a coupling partner
and associated reagents are located.
As illustrated in Scheme VIII, C–C bond formation
takes place smoothly with aryl bromides, including
coupling with a secondary alkylzinc reagent to give
product 3 in good yield (45, 63). It is especially
worthy of note that traditional Negishi couplings
with aryl bromides in THF do not typically occur
at room temperature (Scheme IX; C) (12, 13);
heating at reflux is common, especially for non-
activated substrates. A control experiment using
RZnX (prepared in THF) in an aqueous surfactant
environment gave the expected low level of
conversion due to quenching of the organozinc
halide (A in Scheme IX). Thus, the hydrophobic
effect adds yet another benefit to these reactions
(B in Scheme IX).
Several heteroaromatic halides have also
been studied under micellar catalysis conditions
(Scheme X) (64). Here again, PdCl2(Amphos)2, used
in catalytic amounts (2 mol%), is crucial for success.
Bromides located on each position on a substituted
pyridyl ring lead to good yields of alkylated products,
although the parent 2-, 3- or 4-bromopyridines gave
Scheme VII. Comparison of catalysts for Suzuki-Miyaura couplings of aryl bromidesArBr + Ar’B(OH)2 Ar Ar’
Catalyst (2 mol%) PTS-H2O (2 wt%)
Et3N (3.0 equiv.)
PdCl2(dtbpf): 78% yield CX31: 47% GC conversion
PdCl2(dtbpf): 76% yield CX31: 21% GC conversion
OMe
F OMe
MeO
PdCl2(dtbpf): 100% yield CX31: 39% GC conversion
F
PdCl2(dtbpf): 96% yield CX31: 27% GC conversion
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
70 © 2012 Johnson Matthey
Fig. 3. Ligands/catalysts screened for Zn-mediated, Pd-catalysed cross-couplings in water at room temperature
Pd PCy3Cy3PCl
Cl
only traces of substitution. Heteroaromatics including
thiophenes, benzothiophenes, indoles and quinolines
appear to be amenable. As expected for organozinc
reagents, excellent tolerance to functionality in either
partner is observed. Noteworthy is the case of indole
derivative 4, where a secondary centre can be directly
inserted onto the ring in high yield.
In addition to aryl bromides, cross-couplings
involving alkenyl halides are also amenable using
catalyst PdCl2(Amphos)2, although in these cases the
added feature of olefi n geometry is present (Scheme
XI) (65). As anticipated, (E)-alkenyl halides, whether
iodides or bromides, retain their original geometry in
the coupled products. Likewise, (Z)-alkenyl halides
maintain their stereochemical integrity (45) which
was unexpectedly found not to be the case for the
corresponding reactions under traditional Negishi
coupling conditions in THF (66, 67). The positive
stereochemical outcome for these reactions in water is
a fortunate occurrence, since the choice of ligands that
help mediate these couplings (as noted above), at least
to date, is not broad.
[Pd(OAc)2]3 +
PCy2iPr
iPr
iPr Pd(OAc)2 + P(tBu)2Me
PhPh
PPd(dba)2 +
Pd PP OHHOCl
Cl
N
NN
iPr iPr
iPriPrPd ClCl
Cl
FeP
PPd
tButBu
tButBu
ClCl
Pd P(tBu)3(tBu)3P
Br
BrPdPd P(tBu)3(tBu)3P
Pd PPh3Ph3PCl
Cl
Pd PPh3Ph3PPPh3
PPh3
Pd PPCl
Cl
Pd PPCl
ClMe2N NMe2
2, PdCl2(Amphos)2
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
71 © 2012 Johnson Matthey
Scheme VIII. Representative Negishi-like couplings between two halides, in water at room temperature
R–X +
(R = primary or secondary alkyl)
Br
R’
PdCl2(Amphos)2 (0.5 mol%) TMEDA (3–5 equiv.)
Zn dust (3 equiv.) Surfactant-H2O (2 wt%), RT
R
R’
EtO2C
C7H15-n
82% (with PTS; X = I) 93% (with PTS; X = I) 74% (with PTS; X = I)MOM = methoxymethyl
3, 75% (with TPGS-750-M; X = Br)
Coupling with a secondary alkyl halide
71% (with TPGS-750-M; X = Br)
EtO2C EtO2C
CO2Et
BocOMOM
C10H21-n
O
N
Scheme IX. Comparison reactions: traditional Negishi coupling conditions vs. micellar conditions
OMe
Br
OMe
C7H15–n
n-C7H15ZnI in THF 2 mol% catalyst 2
2% PTS-H2O, RT, 12 h
n-C7H15I, Zn, TMEDA 2 mol% catalyst 2
2% PTS-H2O, RT, 12 h
n-C7H15ZnI or n-C7H15I, Zn 2 mol% catalyst 2
THF, RT, 12 h
A
C
B
Conversion = 30%
Conversion < 20%
Isolated yield = 90%
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
72 © 2012 Johnson Matthey
Scheme X. Cross-couplings of heteroaromatic and alkyl halides using catalyst PdCl2(Amphos)2 in water at room temperature
+
Zn/TMEDAPdCl2(Amphos)2
PTS-H2O, RT
(FG)
X
(FG’)
X
Scheme XI. Representative cross-couplings of alkenyl and alkyl halides, in water at room temperature
6. ConclusionsThe Nobel Prize awarded for the Heck, Negishi and
Suzuki cross-coupling reactions is further recognition
of the importance of the role that catalysis, in
particular by Pd, plays in society. But catalysis is
also a key component of green chemistry, and this
requires ligands on the metal that adjust catalyst
reactivity and selectivity. Catalysts that work well in
traditional organic solvents at modest concentrations
(usually 0.1 to 1 M in substrate) may not be the
species of choice under far higher concentrations in
an alternative medium such as nanomicelles in water.
A completely new set of factors that control catalyst
motion in and out of micelles and result in greater time
spent within nanoreactors (greater binding constants)
may require alternative or even newly devised ligands
for Pd-catalysed cross-couplings. Thus, as an outgrowth
of the hydrophobic effect, some rules for catalysis
may change, giving rise to both new discoveries and
opportunities for new catalysts.
Heteroaromatic
(FG’)
Heteroaromatic-alkyl
(FG)
Alkyl+
FG = functional group
N
OTBS
TIPS86%
N
SOO
S O N
O
CO2EtPh
Cl
CO2Et
Boc
71% 74%
82% 89% 4, 97%
3
n-C7H15BnO
85% (from the iodide; PTS) 87% (from the bromide; TPGS-750-M)
CO2Et4
(Z)-Alkenyl halides give (Z)-alkenyl products
CO2Et
91% (from the bromide; PTS)
http://dx.doi.org/10.1595/147106712X629761 •Platinum Metals Rev., 2012, 56, (2)•
73 © 2012 Johnson Matthey
AcknowledgementsFinancial support provided by the National Institutes
of Health (GM 86485) is warmly acknowledged. We are
indebted to Johnson Matthey for generously providing
the catalysts and ligands that were successfully applied
to the cross-coupling chemistry discussed herein.
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The AuthorsBruce Lipshutz began his career at University of California (UC) Santa Barbara, USA, in 1979, where today he is Professor of Chemistry. His programme has recently shifted towards green chemistry, with the specifi c goal of getting organic solvents out of organic reactions. For this, ‘designer’ surfactants have been introduced that allow for transition metal-catalysed cross-couplings to be carried out in water at room temperature.
Ben Taft received his BS in Chemistry at California State University, Chico, in 2004. He took a PhD from UC Santa Barbara in 2008 with Bruce H. Lipshutz. He then moved to Stanford as an NIH postdoctoral fellow under Barry Trost. He began at Novartis, in Emeryville, in 2011, where he works in the oncology discovery group.
Alexander Abela carried out his graduate work in the Lipshutz group at UC Santa Barbara, focusing on transition metal-catalysed Suzuki-Miyaura cross-coupling reactions in water and C–H activation chemistry. Following completion of his PhD, he joined the Guerrero group at UC San Diego in 2012 to continue his studies as a postdoctoral scholar.
Subir Ghorai took his PhD in 2005 from the Indian Institute of Chemical Biology. After a year of research at UC Riverside, he joined the Lipshutz group at UC Santa Barbara. Currently, he is in the Catalysis and Organometallics group at Sigma-Aldrich in Wisconsin, USA. His research interests are focused on catalysis, organometallics, and green chemistry.
Arkady Krasovskiy holds a PhD in organic chemistry from M. V. Lomonosov Moscow State University, Russia. He has extensive training in synthetic/organometallic chemistry gained during his postdoctoral time in the Knochel (2003–2006), Nicolaou (2006–2008), and Lipshutz (2008–2011) laboratories. Currently he is working in Core Research & Development at the Dow Chemical Company in Midland, MI, USA.
Christophe Duplais took his PhD in 2008 from the University Cergy-Pontoise in France, under the guidance of Gerard Cahiez. He then did a postdoctoral stay in the labs of Bruce Lipshutz at UC Santa Barbara, before accepting a position in 2011 with the CNRS, located in French Guyana.
•Platinum Metals Rev., 2012, 56, (2), 75–82•
75 © 2012 Johnson Matthey
http://dx.doi.org/10.1595/147106712X630615 http://www.platinummetalsreview.com/
SAE 2011 World Congress
Reviewed by Timothy V. Johnson
Corning Environmental Technologies, Corning Incorporated, HP-CB-2-4, Corning, NY 14831, USA
Email: [email protected]
The annual SAE Congress is the vehicle industry’s
largest conference and covers all aspects of automotive
engineering. The 2011 World Congress was held in
Detroit, USA, from 12th–14th April 2011. There were
upwards of a dozen sessions focused on vehicle
emissions technology, with most of them on diesel
emissions. About 60 papers were presented on the
topic. In addition, there was one session on gasoline
engine emissions control with about six papers
presented.
This review focuses on key developments related to
the platinum group metals (pgms) for both diesel and
gasoline engine emissions control from the conference.
Papers can be purchased and downloaded from the
SAE website (1). As in earlier years, the diesel sessions
were opened with a review paper of key developments
in diesel emissions and their control from 2010 (2).
Lean NOx Traps Joseph Theis (Ford Motor Co, USA) reported (3) on
an interesting study in which they alternated lean
NOx trap (LNT) and selective catalytic reduction
(SCR) slices in one can to check the effect of NOx,
ammonia and hydrocarbon (HC) distribution on
deNOx performance. The total volume of the LNT
and SCR was constant as was the pgm loading on
the LNT, at about 3.0 g l–1. The system performance
improved as the number of alternating slices of the
LNT and SCR increased. As shown in Figure 1,
deNOx effi ciency for the eight segment system (four
pairs of LNT and SCR catalysts) was 81% in a reference
test at 275ºC, vs. 78% for four segments and 60% for
two segments. The reference single LNT with no SCR
catalyst had only 30% deNOx effi ciency. The authors
estimate that the pgm loading on the LNT-only system
would need to double to reach the performance of
the four- or eight-segment system. The authors also
show reduced nitrous oxide (N2O), ammonia, HC
and carbon monoxide (CO) emissions with the
segmented systems. Various dynamics are operative,
but the segmented systems tend to better match the
nitric oxide (NO) and ammonia concentrations in the
Vehicular emissions control highlights of the annual Society of Automotive Engineers (SAE) international congress
http://dx.doi.org/10.1595/147106712X630615 •Platinum Metals Rev., 2012, 56, (2)•
76 © 2012 Johnson Matthey
SCR, and alternating SCR slices better adsorb HCs for
enhanced utility.
Ford also reported vehicle and laboratory testing
on a second generation LNT + SCR system (4). The
diesel oxidation catalyst (DOC) (2.2 l, 7 g pgm) + LNT
(3.6 l, 10.8 g pgm) + SCR (4.9 l) + diesel particulate
fi lter (DPF) (6.6 l, 1.2 g pgm) system was installed
on a prototype Ford F-150 pick-up truck (2610 kg,
4.4 litre V8, turbo-diesel). The aged system (64 h,
750ºC) reduced NOx by 96% to 13.5 mg mile–1, and
HC emissions were 14 mg mile–1 (reduced by 99%),
bringing the vehicle to within the emerging California
third generation Low Emission Vehicle (LEV III)
programme limit values (30 mg mile–1 HC + NOx) on
the standard certifi cation test cycle. The laboratory
work focused on HC reductions from the system. The
SCR component reduced HCs by about 75%, mainly
by adsorption under rich conditions and oxidation
under lean conditions.
Low load (low temperature) NOx exhaust emissions
control is diffi cult using urea-SCR because urea cannot
be properly evaporated and decomposed to form
ammonia at low temperatures. Hiroshi Hirabayashi
(Hino Motors, Ltd, Japan) reported on a new HC-SCR
approach using a platinum catalyst on a front DOC,
and palladium/platinum catalysts on the DPF and
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
Length, cm
0
10
20
30
40
50
60
70
80
90
100 KeyNet NOx conv. 8 × 0.64 cm ‘sandwich’
Net NOx conv. 4 × 1.27 cm
Net NOx conv. 2 × 2.54 cm
Net NOx conv. all LNT
N2O production
Net
NO
x co
nv. a
nd N
2O y
ield
, %
0.64 cm
All LNT system
2 × 2.54 cm system
4 × 1.27 cm system
8 × 0.64 cm system
Flow
LNT SCR
Fig. 1. LNT + SCR system performance improves if the catalysts are applied in alternating segments (3). Solid lines show net NOx conversion for each catalyst system; dotted lines show N2O production
http://dx.doi.org/10.1595/147106712X630615 •Platinum Metals Rev., 2012, 56, (2)•
77 © 2012 Johnson Matthey
rear DOC, in addition to an undisclosed HC-adsorbant
material (5). Fuel is dosed ahead of the front DOC
to provide reductant. The combination system has
a peak deNOx effi ciency at 200ºC of about 70%,
but it rapidly decreases to 20% at 275ºC. The system
achieved 37% deNOx effi ciency on the Japanese
2005 emission standards (‘JE05’) heavy-duty transient
certifi cation test cycle. Engine methods are used at
higher temperatures to reduce NOx.
Diesel Particulate Filters Papers at the 2011 Congress were offered on DPF
regeneration, and several papers were presented on
next generation DPF substrates.
More than ten years ago, in the fi rst wide-scale
application of DPFs for particulate control on light-
duty diesels, Peugeot chose a ceria-based fuel borne
catalyst (FBC) to facilitate the regeneration of the
DPF. Researchers at Rhodia and Lubrizol described a
new generation of FBC based on iron that improves
DPF regeneration characteristics with or without
pgms on the DPF (6). Compared to the original
which contained 30 ppm cerium and 10 ppm Ce/Fe,
the new formulation uses only 5 ppm Fe and gives
similar performance, resulting in half the ash load on
the DPF. The new FBC lowered the DPF regenerating
start temperature of a stock pgm-catalysed DPF (also
known as a catalysed soot fi lter (CSF)) from 410ºC to
360ºC, and increased the total soot burn from 12% in
the baseline ramp-up test (to 500ºC) to 75% with the
FBC-CSF combination. The improved regeneration
effi ciency and decreased temperature will reduce
thermal exposure of the SCR catalyst in Euro 6 systems,
as well as reducing the DPF regeneration fuel penalty
when the SCR system is located upstream of the DPF.
Shingo Iwasaki (NGK Insulators, Ltd, Japan)
updated the fi eld on their development of inorganic
DPF membranes to enhance fi ltration and reduce
back pressure (7). The membrane is added to the
inlet cells of the DPF and keeps the soot from entering
the wall, preventing rapid back pressure build up
in the early stages of fi ltration. In vehicle testing,
pressure drop was reduced by 30%–40% depending
on speed and soot load, relative to the same fi lter
without a membrane. This membrane benefi t was
also demonstrated on SCR-coated DPFs in engine
dynamometer testing. Alternatively, in engine tests the
investigators demonstrated that the membrane can
be used to increase the soot mass limit of a cordierite
DPF by about 2 g l–1 without a back pressure penalty
by applying it to a lower porosity substrate.
Thorsten Boger (Corning Inc, USA) and his team
took a different approach to reducing back pressure
in DPFs (8). They tightened the pore size distribution
and decreased porosity in the next generation
aluminium titanate fi lter to provide either a 2–3 g l–1
increase in soot mass limit, or a 20%–25% reduction
in back pressure, depending on cell geometry.
Catalysed samples of the low-pressure-drop version
had 20%–30% lower back pressure with no soot on the
fi lter and 15%–20% lower back pressure with 6 g l–1
soot loading shown in Figure 2. The soot mass limit
–20%
–15%
–30%
–20%
Ø 5.66” × 8”4 cyl. engine
DuraTrap AT 300/13 ACTDEV AT TW 300/10 ACT
0 g l–1 Soot 6 g l–1 Soot 0 g l–1 Soot 6 g l–1 Soot
Coating A Coating B(higher washcoat coating)
0
2
4
6
8
10
12
14
16
Pres
sure
dro
p, K
Pa
–30%DPF size: 5.66” × 6”Soot load: 6 g l–1
SiC commercial partAT with similar coating
SiC 300/10 OctosquareDuraTrap® AT 300/13 ACTDEV AT TW 300/10 ACTDEV AT TW 300/10 ACT
0 100 200 300 400 500 6000
5
10
15
20
25
30
Volume fl ow, m3 h–1
Pres
sure
dro
p, k
Pa
Fig. 2. Pressure drop comparisons for the next generation aluminium titanate fi lter (DEV AT), in the low-pressure-drop thin wall version. 300/10 refers to 300 cells per square inch with 10 mm wall thickness. Two different catalyst coatings and two soot loadings are shown at the left. Both asymmetrical cell technology (ACT) and ‘Octosquare’ have the entry cell larger than the exit cell to add ash storage capacity and lower pressure drop (8)
http://dx.doi.org/10.1595/147106712X630615 •Platinum Metals Rev., 2012, 56, (2)•
78 © 2012 Johnson Matthey
was similar to that of a silicon carbide (SiC) fi lter with
the same cell geometry, but the SiC version had 50%
higher back pressure. As a result of lower thermal
conductivity, the regeneration effi ciency of the new
fi lter in a standard drop-to-idle test at 575ºC was 6%
higher than the earlier version and 16% higher than
the SiC comparison.
Taking advantage of improvements in SCR
technology, future heavy-duty diesel engines will
be calibrated to produce higher NOx and lower
particulate matter (PM) in order to save fuel. This will
result in favourable conditions for passive oxidation
of soot by NO2 and will dramatically decrease the
need for active regeneration of the DPF at high soot
loadings. Less thermal mass will be needed in the
DPF to provide a buffer against uncontrolled active
regenerations. Boger and his colleagues gave a paper
on their next generation thin wall cordierite fi lter to
address this trend (9). Relative to the current offering,
the pore size distribution was tightened and made
nominally smaller, and the porosity was increased to
~55%. Wall thickness was reduced by 33% in the 200
cells per square inch (cpsi) geometry. To enable this,
the inherent strength of the cordierite was increased.
As with membrane technology, this redesigned
porosity allows little, if any, soot penetration into
the wall that causes rapid build-up of back pressure.
Also, there is little difference between the back
pressures of coated and uncoated fi lters. The result
is that soot-laden fi lters have 40%–50% lower back
pressure than their 2010 predecessors under a variety
of conditions. Interestingly, because of the reduced
thermal mass, skin temperatures are higher but
centreline temperatures are the same during active
regeneration, reducing the thermal stress in the part.
Although the authors made no mention of soot mass
limit impacts, the fi lter survived worst case drop-to-
idle testing at 3.5 g l–1 soot. In the presentation, the
authors added that the lower thermal mass of the DPF
allowed faster heat-up of a downstream SCR catalyst,
resulting in 10% more time for urea injection in the US
certifi cation test cycle. This can result in 15% lower
cumulative NOx emissions in the cold-start test (10).
The impact of catalyst washcoat on DPF
performance will become more important as more
functionality is added to the DPF. Koji Tsuneyoshi
and Osamu Takagi (TYK Corp, Japan) and Kazuhiro
Yamamoto (Nagoya University, Japan) showed
how washcoat loading can affect back pressure
and fi ltration effi ciency (11). They tested -alumina
washcoats on SiC fi lters with 16.5 μm average pore
size and 47% porosity. Doubling the washcoat loading
from an undisclosed reference decreased the time to
achieve 90% particle number fi ltration effi ciency by
50%, to 20 seconds. The time to reach 99% effi ciency
dropped by 40%, to 60 seconds. Back pressure
increased by 28%.
Diesel Oxidation Catalysts DOCs play two primary roles in commercial emissions
control systems: (a) to oxidise HCs and CO, either to
reduce emissions coming from the engine, or to create
exothermic heat used to regenerate a DPF; and (b)
to oxidise NO to NO2, which is used for continuously
oxidising soot on a DPF, and/or for enhancing the SCR
deNOx reactions, particularly at low temperatures.
Cary Henry et al. (Cummins Inc, USA) and Mario
Castagnola et al. (Johnson Matthey Inc, USA) used a
series of iterative reaction decoupling experiments to
explain interactions between HC and NO oxidation
(12). They showed that inhibition of NO oxidation in
the presence of HCs on Pt/Pd is due to the reduction
of NO2 during HC oxidation. Long chain alkanes had
a more adverse effect than short chain alkenes due
to their slower oxidation rate with oxygen. Decreasing
space velocity was shown to help NO2 formation in
the presence of HCs. Pre-storing HCs on the DOC
improved NO oxidation performance up to 300ºC. At
higher temperatures, coke formation from propylene,
for example, inhibited NO oxidation, but stored non-
coking HCs, like dodecane, maintained a positive
impact at the higher temperatures. It is hypothesised
that the stored HCs prevent over-oxidation of the
Pt surface, thus enabling more NO adsorption and
oxidation.
Researchers have been substituting Pd for Pt in
DOCs for several years. However, there have been few
published systematic studies on the effects of varying
the Pt:Pd ratio on DOC HC and NO oxidation and
durability under different conditions. Chang Hwan
Kim et al. (General Motors Co, USA) and Michelle
Schmid (Optimial, Inc, USA) investigated (13) the
relationship between the Pt:Pd ratio and catalyst
activity and stability by evaluating a series of catalysts
with various Pt:Pd ratios (1:0, 7:1, 2:1, 1:2, 1:5 and 0:1).
All bimetallic Pt-Pd catalysts showed better HC light-
off activity and thermal stability than the Pt- or Pd-only
catalyst. Small amounts of Pd (Pt:Pd = 7:1) reduced the
propylene light-off temperature from 205ºC to 155ºC,
but no further improvements were observed at higher
Pd levels. However, too much Pd (more than Pt:Pd
= 1:5) caused light-off to deteriorate. Hydrothermal
stability improves with even small Pd additions,
but further additions have minimal additional
impact. NO oxidation to NO2 was found to depend
directly on Pt content, with better NO oxidation at
http://dx.doi.org/10.1595/147106712X630615 •Platinum Metals Rev., 2012, 56, (2)•
79 © 2012 Johnson Matthey
higher Pt loadings. Similar durability trends were
observed as with HCs. Figure 3 shows a schematic
representation of these fi ndings. High propylene
concentration (1190 ppm vs. 260 ppm) increased
light-off temperatures by 20ºC independently of the
Pd level, but higher HC concentrations had only a
small impact on the NO2 yield. The presence of CO
promoted HC oxidation, with increasing impact as
Pd levels increased. There was little or no impact of
CO on NO oxidation. At 300ºC, high concentrations
(5000 ppm) of either light or heavy HCs (propylene
or n-dodecane and m-xylene) increased HC light-off
temperature by 20ºC, although there was increasing
deterioration with increasing Pd content, especially
for the heavy HCs. HC type or levels had no impact on
NO oxidation, confi rming that Pt content is the only
driver for NO oxidation found in this study.
The use of biodiesel in place of petroleum-based
fuel is mandated in the US and Europe for the coming
years. The transesterifi cation step of the vegetable oil,
animal fat, or cooking oil feedstocks with methanol
involves the use of an alkali catalyst, which can result
in sodium and potassium ash in the fuel. Potential
adverse effects of this ash on diesel emissions control
components was described by a large collaborative
research group led by Aaron Williams (National
Renewable Energy Laboratory, USA) (14). Using an
accelerated fuel ash loading method, with alkali
components added at the maximum specifi cation,
combined with extensive dynamometer testing and
chemical and physical analyses, the group reported
that, after a simulated 150,000 miles of durability testing,
HC slip increased nominally by 20%–25% over the
range of temperatures in steady-state tests (240–390ºC)
as a result of alkali exposure from the biodiesel ash.
NO2 formation declined from 35% to 20%. In addition,
the thermal shock parameter of the DPF, as indicated
by mechanical property measurements, declined by
69% after simulated exposure of 435,000 miles, again
due to alkali attack of the cordierite substrate. NOx
emissions from the SCR increased by about 50%, but
more work was needed to determine whether this was
due to alkali attack of the zeolite catalyst. The group
concluded that operating with fuel at the maximum
alkali ash specifi cation will signifi cantly deteriorate
emissions control system performance.
Gasoline Emissions ControlIn the last year or two, the automotive industry has
become increasingly interested in gasoline emissions
control technology. This is driven by two regulatory
developments. The fi rst is the proposed tightening
of criteria pollutant tailpipe regulations in California
via the LEV III programme. Beginning in 2015 with
the aim of being fully phased-in by 2025, the formal
proposal is to tighten non-methane HCs (NMHCs) and
NOx limits by 70% (to 30 mg mile–1 NMHCs + NOx)
from the current LEV II standards, which are already
the tightest in the world. Improved three-way catalyst
(TWC) technology is the main approach to meeting
these standards. The second regulatory development
is the introduction of a particle number (PN) standard
for Euro 6 gasoline engines beginning in 2014. Auto
companies are moving towards direct injection
gasoline engines to meet tightening CO2 standards, but
these engines have higher PN emissions than multi-
port injection engines. As such, gasoline particulate
fi lters (GPFs) are emerging as a possible solution to
meet this regulation.
Yuki Aoki et al. (Toyota Motor Corp, Japan)
and Shingo Sakagami and Masaaki Kawai (Cataler
Corp, Japan) reported on complex TWC coating
architectures as a way of improving performance
and reducing pgm loadings (15). They showed
that HC light-off time is reduced by 50% if all the
Pd is concentrated in the front 20% of the catalyst
substrate. Conversely, because rhodium is poisoned
by phosphorus (from lubricant oil ash), the Rh should
be concentrated in the back 20% of the substrate.
They also show that ceria-zirconia washcoats can be
formulated for different properties and distributed
on the substrate accordingly. Zirconia-rich recipes
(0 to 0.40 ceria:zirconia mole ratio) release oxygen
fastest, and therefore should be in the front half of
the catalyst, while ceria-rich formulations (0.8 to
1.2) store more oxygen, and are best located in the
back half. To wrap up the study, they showed that an
Fig. 3. Conceptual impact of substituting platinum with palladium in DOCs, according to General Motors Co and Optimial, Inc (13). Moderate substitutions improve durability and HC oxidation, without signifi cant deterioration of NO oxidation
Stability after ageing
NO2 production
Light-off temperature
0.0 1.0Mass fraction Pd
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80 © 2012 Johnson Matthey
alumina addition can prevent zirconia sintering and
allow better Rh dispersion, and niobia can prevent
grain growth of the Rh catalyst. Figure 4 shows the
improved performance of the new technologies
relative to a baseline catalyst.
Douglas Ball, Carlos Buitrago (Umicore Autocat USA
Inc) and Michael Zammit and Jeffery Wuttke (Chrylser
Group LLC, USA) (16) reported on meeting the LEV III
challenge more effi ciently by moving the under body
catalyst to a position directly behind the close-coupled
catalyst. HC and NOx emissions were cut by 25%.
They also looked at optimising pgm loadings with the
new design. Six formulations reduced pgm loading
by up to 25% from the previous partial zero emission
vehicle (PZEV) design, while meeting a 20 mg mile–1
NMHC + NOx limit on the federal test procedure (FTP)
light-duty transient cycle. This is low enough to meet
the lowest certifi cation level in the proposed LEV III
regulation.
In another contribution, Douglas Ball showed why
low-sulfur gasoline is an important enabler for modern
catalysts to meet the LEV III regulations (17). Figure 5
shows the results. If the fuel contains 33 ppm sulfur, the
poison builds up on the catalyst in back-to-back tests
(T1–T3, fi rst set of data). If a hot US06 high-load test
cycle is run, some of the sulfur is purged, dropping NOx
emissions by 30% (second set of bars). Alternatively,
and quite pertinent to urban low-load operation, if the
fuel sulfur is dropped to 3 ppm, the NOx emissions are
cut by 40% without the need for a high-load purge.
Lean burn direct injection engines are emerging
to meet the current and upcoming CO2 regulations
in the major world automotive markets. LNTs can
in some cases be used to meet the NOx regulations,
but Chang Hwan Kim et al. and Orgun et al. (General
Motors Co, USA) showed in two papers an alternative
design (18, 19). They describe a TWC + SCR
approach wherein ammonia generated from the
TWC during rich tip-ins in normal operation is stored
and utilised in a downstream SCR catalyst for use
during lean operation. The fi rst paper (18) shows
that ammonia production in the TWC is enhanced
with Pd-only formulations. Rh, although benefi cial
for CO oxidation and stoichiometric NOx reduction,
contributes little to ammonia generation. An oxygen
storage catalyst (OSC) detracts from ammonia
generation, but is benefi cial for CO and HC oxidation.
However, CO and HC oxidation can be promoted
with higher Pd loadings (200 g ft–3 vs. 60 g ft–3 in the
base formulation). The authors conclude that the
system might be suitable for European applications,
where the NOx regulations are not as tight, but more
research is needed on optimising pgm and washcoat
formulations, and improving the SCR catalyst
durability and performance. In the second paper (19),
the researchers used the TWC + SCR system in a
stoichiometric direct injection engine adapted for
lean idle and aggressive deceleration fuel cutoff
(DFCO), saving 11% on fuel consumption. DFCO
sends air through the system, cooling the catalyst and
Fig. 4. New TWC coating architecture decreases stoichiometric gasoline emissions relative to a conventional double-layer catalyst. The new designs can be used to decrease the rhodium loading by 45%, while still delivering a 20% NOx reduction (‘Developed Catalyst 2’), or can reduce emissions by 30 to 45% at the same pgm loadings (15)
NMHC CO NOx0
20
40
60
80
100
120
Rela
tive
emis
sion
s, %
Developed catalyst-1 Developed catalyst-2Conventional catalyst
Conventional
Developed
1 2
Zone-coatDouble layerCoat
Noble Pd/Rh Rh 45%Pd/Rh
Substrate volume: 0.9 l
Ageing: equivalent of 120K miles
Vehicle: ‘05MY ULEV/CAMRY
catalyst
metal reduced
http://dx.doi.org/10.1595/147106712X630615 •Platinum Metals Rev., 2012, 56, (2)•
81 © 2012 Johnson Matthey
saturating the OSC with oxygen, adversely impacting
stoichiometric deNOx functionality. The combination
aftertreatment system lowers NOx levels by 95% with
this engine strategy compared to a TWC only system.
ConclusionsTo meet tightening of criteria pollutant emissions
regulations and new fuel effi ciency demands, much
effort is being placed on decreasing emissions on
lean burn engines with less or better utility of pgm.
Lean NOx trap – SCR systems are being optimised
and are now moving onto much more vehicle testing.
Ammonia generation from the LNT and fi nding
optimum system confi gurations are at the forefront.
Lean burn engines have high particulate emissions,
and new fi lter designs (gasoline and diesel) are
improving performance. DOCs have complex
functionality, and even though they are decades
old, work is continuing to decrease pgm costs and
understand fundamental behaviour. Finally, studies
on meeting the next round of tailpipe emissions
tightening on stoichiometric gasoline engines show
impressive pgm utilisation gains, and the adverse
effects of fuel sulfur in advanced systems.
References 1 SAE International: http://www.sae.org/ (Accessed on 6th
February 2012)
2 T. V. Johnson, ‘Diesel Emissions in Review’, SAE Paper 2011-01-0304
3 J. R. Theis, M. Dearth and R. McCabe, ‘LNT + SCR Catalyst Systems Optimized for NOx Conversion on Diesel Applications’, SAE Paper 2011-01-0305
4 L. Xu, R. McCabe, P. Tennison and H.-W. Jen, ‘Laboratory and Vehicle Demonstration of “2nd-Generation” LNT + in-situ SCR Diesel Emission Control Systems’, SAE Paper 2011-01-0308
5 H. Hirabayashi, T. Furukawa, W. Koizumi, W. Koyanagi, Y. Saitou and S. Tanaka, ‘Development of New Diesel Particulate Active Reduction System for Both NOx and PM Reduction’, SAE Paper 2011-01-1277
6 L. Rocher, T. Seguelong, V. Harle, M. Lallemand, M. Pudlarz and M. Macduff, ‘New Generation Fuel Borne Catalyst for Reliable DPF Operation in Globally Diverse Fuels’, SAE Paper 2011-01-0297
7 S. Iwasaki, T. Mizutani, Y. Miyairi, K. Yuuki and M. Makino, ‘New Design Concept for Diesel Particulate Filter’, SAE Paper 2011-01-0603
8 T. Boger, J. Jamison, J. Warkins, N. Golomb, C. Warren and A. Heibel, ‘Next Generation Aluminum Titanate Filter for Light Duty Diesel Applications’, SAE Paper 2011-01-0816
9 T. Boger, S. He, T. Collins, A. Heibel, D. Beall and C. Remy,‘A Next Generation Cordierite Diesel Particle Filter with Signifi cantly Reduced Pressure Drop’, SAE Paper 2011-01-0813
10 A. Heibel, ‘Advancements in Substrate Technology’, SAE 2010 Heavy Duty Diesel Emissions Control Symposium, Gothenburg, Sweden, 21st–22nd September, 2010
18.8
24.9
2.9
26.4
4.3 5.6
9.3
12.0 11.6
6.65.7 9.2
Hot clean + 2 LA4s
no US06’s between
15.6 15.0
17.9
1.8
7.7
6.1
3.8
6.4
4.8
3.6
10.1
4.2
2 LA4s + US06,
US06’s between
13.9
2.9
10.3
16.0
5.5
4.8
5.6
11.5
3.6
7.3
Hot clean + 2 LA4s
no US06’s between
23.4
4.2
11.0
8.2
16.1
3.1
8.1
5.0
2.3
13.8
3.8
7.7
Averages
13 ppm 33 ppm 33 ppm 33 ppm 33 ppm 33 ppm 3 ppm 3 ppm 3 ppm 33 ppm 33 ppm 3 ppm
T1 T2 T3 US06 T1 US06 T2 US06 T3 T1 T2 T3 AVE US06AVE
AVE
0
4
8
12
16
20
24
28
32
36
40
Bag 3
Bag 2
Bag 1
NO
x, m
g m
ile–1
Summary of NOx Tailpipe Emissions by Bag
Fig. 5. Sulfur adversely impacts NOx emissions from TWC. It builds up in sequential urban testing (LA4 cycle, fi rst set of bars), but is partially purged in high-load cycles (US06, second set of bars). Purges are not needed if the fuel sulfur level is 3 ppm (17)
http://dx.doi.org/10.1595/147106712X630615 •Platinum Metals Rev., 2012, 56, (2)•
82 © 2012 Johnson Matthey
11 K. Tsuneyoshi, O. Takagi and K. Yamamoto, ‘Effects of Washcoat on Initial PM Filtration Effi ciency and Pressure Drop in SiC DPF’, SAE Paper 2011-01-0817
12 C. Henry, N. Currier, N. Ottinger, A. Yezerets, M. Castagnola, H.-Y. Chen and H. Hess, ‘Decoupling the Interactions of Hydrocarbons and Oxides of Nitrogen over Diesel Oxidation Catalysts’, SAE Paper 2001-01-1137
13 C. H. Kim, M. Schmid, S. J. Schmieg, J. Tan and W. Li, ‘The Effect of Pt-Pd Ratio on Oxidation Catalysts under Simulated Diesel Exhaust’, SAE Paper 2011-01-1134
14 A. Williams, R. McCormick, J. Luecke, R. Brezny, A. Geisselmann, K. Voss, K. Hallstrom, M. Leustek, J. Parsons and H. Abi-Akar, ‘Impact of Biodiesel Impurities on the Performance and Durability of DOC, DPF and SCR Technologies’, SAE Paper 2011-01-1136
15 Y. Aoki, S. Sakagami, M. Kawai, N. Takahashi, T. Tanabe and T. Sunada, ‘Development of Advanced Zone-Coated Three-Way Catalysts’, SAE Paper 2011-01-0296
16 D. Ball, M. Zammit, J. Wuttke and C. Buitrago, ‘Investigation of LEV-III Aftertreatment Designs’, SAE
Paper 2011-01-0301
17 D. Ball, D. Clark and D. Moser, ‘Effects of Fuel Sulfur on FTP NOx Emissions from a PZEV 4 Cylinder Application’, SAE Paper 2011-01-0300
18 C. H. Kim, K. Perry, M. Viola, W. Li and K. Narayanaswamy, ‘Three-Way Catalyst Design for Urealess Passive Ammonia SCR: Lean-Burn SIDI Aftertreatment System’, SAE Paper 2011-01-0306
19 O. Guralp, G. Qi, W. Li and P. Najt, ‘Experimental Study of NOx Reduction by Passive Ammonia-SCR for Stoichiometric SIDI Engines’, SAE Technical Paper 2011-01-0307
The ReviewerTimothy V. Johnson is Director –Emerging Regulations and Technologies for Corning Environmental Technologies, Corning Incorporated. Dr Johnson is responsible for tracking emerging mobile emissions regulations and technologies and helps develop strategic positioning via new products.
•Platinum Metals Rev., 2012, 56, (2), 83–98•
83 © 2012 Johnson Matthey
http://dx.doi.org/10.1595/147106712X632415 http://www.platinummetalsreview.com/
By James Cookson
Johnson Matthey Technology Centre, Blounts Court, Sonning Common, Reading RG4 9NH, UK
Email: [email protected]
Palladium nanoparticles are of great importance
as catalytic materials, as well as for a number of
other applications such as hydrogen storage and
sensing. Their synthesis has been wi dely studied
and interest in their properties is growing. Here the
synthesis of palladium nanoparticles by chemical and
electrochemical methods using a variety of stabilisers
including organic ligands, salts/surfactants, polymers
and dendrimers is reviewed and their potential benefi ts
in catalytic applications are introduced.
1. IntroductionNanotechnology represents one of the major
breakthroughs of modern science, enabling materials of
distinctive size, structure and composition to be formed.
Such nanodimensional materials (in the 1–100 nm
size domain) are seen as a bridge between atomic
and bulk materials and have been shown to exhibit
a variety of unique chemical, physical and electronic
properties (1). The study of these properties has
become an increasingly important area in chemistry,
physics, biology, medicine, and material sciences.
However, reliable preparations of the nanomaterials
are required for their exploitation, and this remains an
area of active research.
Whilst much research has focussed on
nanomaterials of the coinage metals (especially
those of gold) (2), interest in the properties of other
transition metal nanomaterials is also considerable
and growing (3). The high surface-area-to-volume
ratio makes nanomaterials highly desirable for use
as potential catalysts. Given that palladium is one of
the most effi cient metals in catalysis (4, 5), the study
of palladium-based materials is hugely important
and valuable. As a consequence, nanoparticles of
palladium have been heavily studied in a wide range
of catalytic applications including hydrogenations
(6, 7), oxidations (8, 9), carbon–carbon bond
formation (10, 11), and electrochemical reactions
in fuel cells (12). However, it should be noted that
Controlled particle sizes are key to producing more effective and effi cient materials
The Preparation of Palladium Nanoparticles
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84 © 2012 Johnson Matthey
the applications of palladium go beyond catalysis.
For example, the propensity of palladium to adsorb
hydrogen has also led to palladium nanoparticles
being utilised in hydrogen storage (13, 14) and
sensing applications (15, 16).
In the present article, the synthesis of palladium
nanoparticles prepared via chemical and
electrochemical routes is reviewed. The preparation of
palladium nanoparticles with well-controlled particle
sizes and shapes (17, 18) of a high monodispersity is a
key technology in producing materials that are more
effective and effi cient than the current state of the
art. For example, particle size can play a critical role
in a catalytic process and a monodispersed particle
with an optimal size enables the most effi cient use of
the valuable metal and the highest selectivity in the
subsequent reaction.
2. Types of StabilisationAs nanoparticles are essentially fi nely divided bulk
materials, they are typically thermodynamically
unstable with respect to agglomeration. Consequently,
they need to be kinetically stabilised and this is
typically done using a protective stabiliser. The
stabilisation is achieved by electrostatic or steric forces
or a combination of the two (electrosteric forces). The
stabiliser is typically introduced during the formation
of the nanoparticles, and this is achieved via the
chemical or electrochemical reduction or thermal
decomposition of metallic precursors. The subsequent
interaction between the stabiliser and the surface of the
nanoparticle is a highly dynamic one, with its strength
and nature often controlling the long-term stability of
a dispersion of the nanoparticles. This interaction can
take many forms, such as a strong covalent linkage
(as in the case of a thiol), a chemisorbed atom (for
example via a lone pair of a heteroatom in a polymer)
or an electrostatic interaction with a layer of anions
(within a double layer structure of a surfactant).
The formation of palladium nanoparticles stabilised
by the most common stabilisers (organic ligands,
surfactants, polymers and dendrimers) (Figure 1) are
discussed below.
3. LigandsOne of the most frequent methods of stabilising
palladium nanoparticles is by the addition of an
organic ligand that typically contains a heteroelement
bearing an accessible lone pair. The organic chain
of the ligand prevents agglomeration, whilst the
heteroatom binds strongly to the surface of the metal.
3.1 Sulfur-Based LigandsThe strong interaction between the platinum group
metals and soft sulfur-based donors make sulfur-
containing ligands highly effi cient stabilisers for
nanoparticles. In the 1990s, Brust demonstrated that
thiols made excellent stabilisers in the two-phase
preparation of gold nanoparticles (19). The 1–3 nm
diameter nanoparticles were stabilised by a monolayer
of thiolate ligands and were readily isolable as dry
powders and, subsequently, redispersable into non-
polar solvents. This methodology has been used to
prepare nanoparticles containing a wide range of
precious metals including palladium. In general,
it is the use of thiol and thioether ligands that
(a) (b) (c)
Fig. 1. Schematic representing the stabilisation of palladium nanoparticles using different protecting groups: (a) surfactants; (b) polymers; and (c) ligands
http://dx.doi.org/10.1595/147106712X632415 •Platinum Metals Rev., 2012, 56, (2)•
85 © 2012 Johnson Matthey
dominates the literature due to the high stability of the
nanostructures that they can generate.
The use of sulfur-based ligands to stabilise palladium
nanoparticles usually restricts their use as potential
catalysts due to the poisoning effect of sulfur (20).
However, this effect is not universal. For example,
dodecylthiolate-stabilised palladium nanoparticles
have been shown to be active catalysts for the
formation of carbon nanotubes (21). Furthermore,
they have been demonstrated to be a stable and
recyclable catalyst in the Suzuki-Miyaura C–C coupling
reaction of halogenoarenes and phenylboronic acid
(Figure 2) (22), while thiolated -cyclodextrin (HS-
-CD)-stabilised palladium nanoparticles have shown
good activity in the hydrogenation of allylamine
(Figure 2) (23).
3.1.1 Thiol LigandsAlkanethiol-protected palladium nanoparticles can be
directly prepared via the two-phase Brust methodology
(Figure 3) (24). Typically, a tetrachloropalladate salt
is initially phase transferred from aqueous to organic
solution (in solvents such as dichloromethane or
toluene) by the addition of a long-chain ammonium
salt (for example, tetra-n-octylammonium bromide or
Aliquat 336®). The stabilising ligand is then added to
the organic phase prior to reduction with an aqueous
solution of sodium borohydride. The ligand is usually
introduced as a long-chain thiol molecule; however,
the in situ reduction of an alkylsulfate (such as
S-dodecylthiosulfate (25)) has been demonstrated to
be an effective alternative strategy.
The size and morphology of the resulting palladium
nanoparticles are sensitive to a number of different
reaction conditions ( 26). These include the surfactant
used (27), the reducing agent employed, the reaction
time, the nature of the stabilising ligand (28), and the
ratio of the palladium precursor to the other reagents
(29). In general, to prepare small nanoparticles it is
benefi cial to use a large excess of long thiols with an
excess of reducing agent (26).
The Brust route has proved to be an excellent
preparative technique for the formation of
nanoparticles stabilised by simple lipophilic
R = H, CH3, CH3OX = Cl, Br, I
Pd(C12H25S–) NPs
THF/H2O (2:1)NaOH, rt
Pd(-CD-S–) NPs
H2 (1 atm)D2O, rt
(a)
(b)
Na2PdCl4 (aq)(i) N(C8H17)4Br (toluene or CH2Cl2)
(ii) RSH(iii) NaBH4 (aq)
Fig. 3. Scheme illustrating the synthesis of thiol-stabilised palladium nanoparticles using the modifi ed Brust method (24)
Fig. 2. Reported catalytic transformations using thiol-stabilised palladium nanoparticles (NPs): (a) Suzuki-Miyaura carbon–carbon coupling reaction of halogenoarenes and phenylboronic acid (22); and (b) hydrogenation of allylamine (23)
http://dx.doi.org/10.1595/147106712X632415 •Platinum Metals Rev., 2012, 56, (2)•
86 © 2012 Johnson Matthey
n-alkanethiols (24). The use of a two-phase system
also allows the organically soluble nanoparticles to
be simply separated from the aqueous byproducts.
However, when more polar ligands are used, the
purifi cation is less facile. There have been several
variations that have enabled the fabrication of
complementary nanoparticles that are soluble in
aqueous or polar solvent systems.
An alternative synthetic approach allowing a
wider variety of ligands to be used was achieved by
Ulman and coworkers, who employed Super-Hydride®
(lithium triethylborohydride, LiEt3BH) as a reductant
(30). The combination of palladium(II) acetate with
octylthiol resulted in a soluble metal-thiolate complex
in tetrahydrofuran (THF). Addition of Super-Hydride®
solution to this resulted in stable nanoparticles being
formed with an average diameter of 2.3 nm.
Whilst the Super-Hydride® route allows stabilisers
(such as hydroxyl-terminated alkylthiols) to be used that
cannot be used in the two-phase reaction, and also avoids
the use of phase transfer surfactants, there are limited
solvent systems that can be used and the reductant is
less easy to handle than sodium borohydride.
An alternative strategy for preparing palladium
nanoparticles that are soluble in aqueous systems
has been the use of -substituted thiol ligands (those
terminated with a charged functional group, such as
ammonium or carboxylate salts). Indeed, the one-
phase sodium borohydride reduction of potassium
tetrachloropalladate(II) in the presence of the chloride
salt of the N,N-trimethyl(undecylmercapto)ammonium
ligand yielded water-soluble palladium nanoparticles
with an average diameter of 2.7 nm (± 1.1 nm) (31).
Similarly, the functionalisation of water-soluble hosts
with thiol groups enables the preparation of ligands that
can stabilise the formation of palladium nanoparticles
in aqueous solvent systems. Cyclodextrins are
highly functionalised water-soluble hosts that can
easily be synthetically modifi ed (32). The sodium
borohydride reduction of a dimethyl sulfoxide-
water solution of the per-6-thio--cyclodextrin and
sodium tetrachloropalladate(II) produces a colloidal
dispersion (Figure 4) (23). The nanoparticles were
shown to be active in hydrogenation reactions and
could also be easily recovered by precipitation with
ethanol.
For many precious metal nanoparticles, a successful
way to introduce functionality to preformed
nanoparticles is via ligand exchange (33, 34). Typically,
the addition of a second ligand can statistically
displace those bound to the surface of the particle
without destroying the size of the metallic core. For
example, the addition of a thiol ligand containing
electrochemically active ferrocene derivatives could
displace hexanethiol- and dodecanethiol-stabilising
molecules (35), thus providing additional functionality
to the nanomaterial. In addition, the replacement of
one ligand by another may be desirable in order to
alter the solubility of the nanoparticles (for example,
from organic to aqueous solvent systems (36)) or
Fig. 4. Structure of thiol functionalised beta-cyclodextrin per-6-thio--cyclodextrin (HS--CD) (23)
7
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87 © 2012 Johnson Matthey
to improve their solubility by introducing a better
stabilising group (26, 37).
3.1.2 Other Sulfur-Based LigandsGiven that there is much literature on the stabilisation
of palladium nanoparticles by thiol ligands and that
there is a strong interaction between palladium and
sulfur, there are surprisingly few other sulfur-based
ligands that have been reported as stabilisers. Two
such examples are the thioether (38) and thioester
(39) functional groups. The interaction between these
groups and the metal surface is weaker than for thiols
as the ligand is unable to form anionic species via
the same mechanism by which thiols readily form
thiolates. However, this can lead to advantages, with
greater surface accessibility in applications such as
catalysis and facile post-synthetic modifi cations via
ligand displacement reactions (40).
The use of thioethers has enabled stabilised
palladium nanoparticles to be prepared on a gram
scale by heating palladium(II) acetate in the presence
of an excess of the ligand (38). It was found that
thioether chains greater than six carbons in length
were required to form stable dispersions with a narrow
particle size distribution, with longer chain lengths
giving rise to smaller particle sizes. Furthermore,
n-dodecylsulfi de stabilised palladium nanoparticles
were shown to be active hydrogenation catalysts for
a range of olefi ns when used either unsupported or
following deposition onto silica. This illustrates the
accessibility of the surface when such ligands are
employed and their potential benefi ts in catalytic
applications.
3.2 Phosphorus-Based LigandsThe use of phosphorus-containing compounds in
the formation of nanosystems dates back to the 19th
century, when Faraday prepared gold nanoparticles
by reducing tetrachloroaurate salts with phosphorus
vapours (41). It is therefore not surprising that they
have subsequently been exploited in the stabilisation
of precious metal nanoparticles and subsequent
catalytic transformations (42, 43).
The use of phosphine ligands has been reported by
several authors for the preparation of monodisperse
palladium nanoparticles. Hyeon and coworkers
reported how the thermolysis of a preformed
palladium-trioctlyphosphine (TOP) complex yielded
such nanoparticles (44). Th e mean size could be
varied depending on the reaction conditions. For
example, 3.5 nm nanoparticles were formed when
Pd(acac)2 (acac = acetylacetonate) and TOP were
heated to 300ºC under an argon atmosphere. When TOP
was used in combination with oleylamine as a stabiliser
and solvent, larger monodispersed nanoparticles up to
7.5 nm could be formed.
A further benefi t of phosphine ligands is the
presence of a nuclear magnetic resonance (NMR)
active nucleus in close proximity to the metal surface.
Examination of 31P NMR spectra has given insights
into the coordination of phosphorus-based ligands to
metal surfaces (45). The coordination of the phosphine
ligand to a palladium nanoparticle typically results in
a downfi eld shift in the 31P NMR peaks compared to
that of the free ligand, such that it resembles that of a
Pd(0)-phosphine coordination complex. While this is
the case for triphenylphosphine-stabilised palladium
nanoparticles, the bond to the surface is weaker in TOP
and, consequently, the shift is not as great. It is thought
that strong van der Waals interactions between the
alkyl chains in the different TOP ligands hinder the
effective adsorption of TOP ligands onto the surface of
the palladium nanoparticles.
In addition to the direct preparation of phosphine-
stabilised nanoparticles, indirect ligand exchange
reactions can also be successfully undertaken. These
reactions are particularly effective when TOP-stabilised
palladium nanoparticles are used, as the weak binding
of the ligand on the surface allows easy displacement.
Son et al. demonstrated that a wide variety of mono-
and bi-dentate phosphines could be used to exchange
with TOP (Figure 5) (45). The methodology was also
used to introduce hydrophilic phosphines, which
were able to solubilise the resulting nanoparticles in
aqueous solvent systems. All of the exchange reactions
were achieved while maintaining the monodispersity
and particle size of the initial nanoparticles.
The preparation of phosphine-stabilised palladium
nanoparticles has also been undertaken by Fujihara
and coworkers using a two-phase process. They
adapted an existing route for preparing analogous gold
nanoparticles (46) by phase transferring potassium
tetrachloropalladate(II) into dichloromethane
using tetraoctylammonium bromide before sodium
borohydride reduction in the presence of optically
active bidentate BINAP (2,2-bis(diphenylphosphino)-
1,1-binaphthyl) ligands (Figure 6) (47).
The use of chiral (R)- and (S)-BINAP gave rise to
the corresponding chiral palladium nanoparticles, for
which circular dichroism spectra showed positive and
negative Cotton effects, respectively. The nanoparticles
were also effective as a catalyst in the hydrosilylation
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of styrene with trichlorosilane, leading to the formation
of an asymmetric product. Subsequent oxidation
using hydrogen peroxide retained the chiral centre
and yielded optically active 1-phenylethanol in an
enantiomeric excess of 75%. This revealed the active
role of the chiral ligand surrounding the palladium
nanoparticles as both a promoter and an asymmetric
induction reagent.
Palladium nanoparticles stabilised by BINAP-
thioether-derivatives have also been used in the (quasi)
homogeneous C–C coupling reactions (Figure 7)
(48). The presence of the chelating diphosphine ligand
provided remarkable stability to the nanoparticles,
Pd(acac)2Excess ‘A’
300ºC
A = tri-n-octylphosphine (TOP)
B = PPh3 (TPP), PCy3 (TCP), P(2-furyl)3 (TFP),
Excess ‘B’
CH3Cl, rt
DPPE DPPP DPPBDPPF
(–)-BINAP (R,R)-NORPHOS BIPHEP (–)-DIOP
TPPDS BDSPPB
Fig. 5. Formation of phosphine-stabilised palladium nanoparticles via direct thermolysis and subsequent ligand exchange reactions (45)
Fig. 6. Structure of the optically active (R)-BINAP ligand (47)
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preventing their aggregation throughout the process.
Furthermore, the nanoparticles could be subsequently
isolated and reused without any loss of catalytic
activity.
3.3 Nitrogen-Based LigandsThe use of electron-rich nitrogen-containing ligands
has been extensively used to stabilise precious metal
nanoparticles. The lone pair of the nitrogen species
(such as long-chain primary amines) is able to strongly
chemically adsorb onto the surface of the metal, with
the alkyl group preventing agglomeration via steric
stabilisation.
Mazumder and Sun prepared monodispersed
palladium nanoparticles by reducing Pd(acac)2
in oleylamine with boron tributylamine (BTB) at
90ºC (Figure 8) (49). The oleylamine served as a
solvent, stabilising ligand and reductant, with BTB as
a coreductant. When oleylamine alone was used as a
stabiliser/solvent, higher reaction temperatures were
required and, subsequently, transmission electron
microscopy (TEM) showed that larger and more
polydispersed nanoparticles were formed (44).
A wide range of alternate primary amines can also be
employed in this one-phase reaction. However, using
the saturated analogue dodecylamine did not provide
such high quality nanoparticles, suggesting that the
double bond present in oleylamine plays a crucial
role in particle stabilisation and the control of the
growth process. Furthermore, the palladium precursor
used was also observed to have a signifi cant effect on
the nanoparticles formed. The acac salt gave more
monodispersed distributions than the corresponding
nitrate or chloride salts. It is possible that the carbon
monoxide molecules generated in situ from the
decomposition of the acac ligand also play a key role
in controlling the particle growth process (44).
Primary amines have also been employed in two-
phase reactions. Choi and coworkers demonstrated
that particle size could be altered by varying the initial
ratio of palladium(II) chloride to amine and the length
of the alkyl chain (50). The particle size decreased
C8-BINAP-Pd NPs
THF, rt
Yield = 91%
C8-BINAP-Pd NPs
THF, KF, rt
Yield = 90%
C8-BINAP =
Fig. 7. (Quasi)-homogeneous carbon–carbon coupling reactions undertaken by BINAP thioether-derivatised palladium nanoparticles (48)
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with increasing chain length, which corresponded to
superior catalytic performance in the electrochemical
oxidation of methane.
This demonstrates that, despite the presence of
amine groups, palladium is still able to act effectively
as a catalyst, largely due to the resulting accessibility
of the metal surface. The surface accessibility has been
examined by 1H NMR studies, which show that fast
exchange occurs between free and uncoordinated
amine ligands at the surface of the palladium
nanoparticles (51). In contrast, polyphosphine ligands
do not display fast exchange, with the ligands fi rmly
coordinated on the surface of the nanoparticles.
The weaker binding of the amino ligands makes
them more attractive for use in catalytic processes.
Furthermore, the presence of the ligand on the
surface may even provide additional protection to
the palladium nanoparticle when corrosive solvent
systems are employed.
In addition to aliphatic amines, several other
nitrogen-containing molecules have been used to
stabilise palladium nanoparticles. These include
aromatic amines (52), porphyrins (53), pyridyl groups
(54) and imidazole derivatives (55).
The readily available 4-dimethylaminopyridine
(DMAP) ligand has been widely explored as a stabiliser
for metal nanoparticles. Of these, palladium-based
systems have been used as catalytic microcapsules,
exploiting the non-bulky nature of the ligand, thereby
allowing access to the particle surface by organic
reactants (56).
Although the synthesis of DMAP-stabilised
palladium nanoparticles has been undertaken via
the reduction of sodium tetrachloropalladate(II)
using sodium borohydride in aqueous conditions
(57), its use has been better documented in a ligand
exchange reaction (54). Gittins and Caruso prepared
tetraalkylammonium bromide-stabilised palladium
nanoparticles in a two-phase (toluene/water) reaction
(Figure 9) (54). Addition of an aqueous solution of
DMAP gave rise to rapid and complete transfer of the
nanoparticles into the aqueous phase. This not only
offers a simple and effective method of transferring
nanoparticles into aqueous media, but also allows the
particle size of the initial palladium nanoparticle to be
maintained.
Recently, Serpell et al. have demonstrated that
imidazole derivatives can also be used as effective
stabilisers for palladium nanoparticles and the
subsequent deposition of these onto activated carbon
gives rise to an active catalyst for hydrogenation
reactions (55). Furthermore, the addition of hydrogen
bond donors into the aliphatic chain of the imidazole
derivative has proved effi cient in preparing core-shell
nanoparticle structures. For example, an appended
amide group is able to bind an anionic metallic salt
in close proximity to the surface of the nanoparticle
and its subsequent reduction generates the desired
core-shell structure (Figure 10). When gold is
added to a preformed palladium nanoparticle in
this way, the selectivity of the resulting catalyst in the
catalytic hydrogenation of 2-chloronitrobenzene to
2-chloroaniline is dramatically enhanced by the core-
shell system.
3.4 Other LigandsIn general, ligands containing heteroatoms stabilise
precious metal nanoparticles by forming strong
bonds with the surface. However, recently there have
been examples of nanoparticles being stabilised
with carbon-based ligands (58, 59). Palladium has
been extensively used as the contact metal of
choice in the fabrication of carbon nanotube-based
nanoelectronic devices and circuitries because of
its low contact resistance (60, 61), and so it is not
unexpected that carbon can be used to stabilise
nanoparticles. In fact, the bonding energy for a Pd–C
single bond is 436 kJ mol–1, even larger than that of
the Pd–S linkage (380 kJ mol–1) (62).
Stable palladium nanoparticles have been
prepared by passivating the metal cores with Pd–C
covalent linkages by using diazonium derivatives
as precursors (62). The addition of Super-Hydride®
to palladium(II) chloride resulted in the generation
of nanoparticles. Simultaneously, aliphatic radicals
generated by the reduction of diazonium ligands
formed the strong Pd–C linkages. A range of
50 nm 2 nm
(a) (b)
Fig. 8. (a) TEM; and (b) high resolution-TEM images of 4.5 nm Pd nanoparticles prepared by the reduction of Pd(acac)2 in oleylamine and BTB (Reprinted with permission from (49). Copyright 2009 American Chemical Society)
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Toluene Water
DMAP
Fig. 9. Partitioning of palladium nanoparticles from organic to aqueous solvent systems via the addition of DMAP to tetraalkylammonium bromide-stabilised nanoparticles. Inset shows the resonance structures of DMAP illustrating the high electron density present on the donor nitrogen
(a)
(b) (c)
2 nm 1 nm
Reduce
Fig. 10. (a) Preparation of imidazole-stabilised palladium-based nanoparticles. The use of an anion binding group on the backbone of the ligand enables well-defi ned core-shell nanoparticles to be prepared. Aberration-corrected high angle annular dark fi eld STEM images clearly show the formation of the (core@shell) materials; (b) Au@Pd; and (c) Pd@Au nanoparticles (55)
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spectroscopic and microscopic measurements were
consistent with the formation of carbon-stabilised
palladium nanoparticles (Figure 11).
4. SurfactantsThe use of salts/surfactants is a popular route to
stabilising metal nanoparticles. Frequently, tetra-
N-alkylammonium halide salts are chosen for
this purpose, although other analogous materials
(such as imidazolium-based ionic liquids (63–65))
can act as stabilisers using the same mechanism.
Here the stabiliser is able to prevent irreversible
agglomeration of the metal via a combination of
electrostatic and steric effects (66). It is thought that
surfactant-stabilised nanoparticles strongly adsorb a
layer of anions to the surface of the metal, which in
turn are surrounded by a layer of countercations, in
order to retain electroneutrality (Figure 12) (4, 67,
68). Both elements of the surfactant play a key role
in protecting the metal from agglomeration. Varying
the nature of the cationic component allows the
nanoparticles to be dispersed in either organic or
aqueous media. Furthermore, surfactants such as
cetyltrimethylammonium bromide (CTAB) enable
the generation of anisotropic particle shapes (69).
Bönneman demonstrated that the choice of metal
salt used was also vitally important (70). For example,
the hydrogen reduction of [(octyl)4N)]2PdCl4 only
gave a metallic precipitate, whereas the reduction of
[(octyl)4N)]2PdBr4 by hydrogen does not occur, even
at 50 bar H2. In contrast, the hydrogen reduction of
[(octyl)4N)]2PdCl2Br2 in THF yields 4 nm nanoparticles,
albeit after fourteen days.
Many routes have been employed for the synthesis
of surfactant-stabilised palladium nanoparticles.
Gittins and Caruso prepared tetra-n-octylammonium
bromide (TOAB) stabilised palladium nanoparticles
in a two-phase (toluene/water) reaction (54).
This is a modifi cation of the Brust route, which
used thiol ligands. In the modifi ed method, the
ammonium salt acts as both a quantitative phase
transfer agent and a stabiliser. Subsequent work has
illustrated that the two key parameters to obtain
small nanoparticles with a narrow size distribution
(a)
(b)
(c)
(d)
9 8 7 6 5 4 3 2 1 ppm
Fig. 11. 1H NMR spectra of Pd nanoparticles stabilised by metal-carbon bonds: (a) Pd–BP; (b) biphenyldiazonium (BP); (c) Pd–DP; and the parental diazonium ligands; and (d) decylphenyldiazonium (DP). The samples were all prepared in CDCl3 (62) (Copyright © 2008, Royal Society of Chemistry. Reproduced with permission)
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93 © 2012 Johnson Matthey
were the concentration of the capping agent and
the stirring rate used upon addition of the reductant
(71). The latter can be explained by considering
that the reduction of Pd(II) to Pd(0) occurs at the
phase boundary (organic to aqueous). Therefore,
controlling the size of the water droplets formed in
the toluene/water mixture has a dramatic effect on
the subsequent particle size.
A similar approach was adopted by Bönneman
and coworkers (72), who combined the stabilising
agent (NR4+) with the reducing agent to allow a high
local concentration of the stabiliser to build up at the
reduction centre (entropic stabilisation factor), which
reduces the need to add an excess of the capping agent
or reductant. However, this has the disadvantage that a
stoichiometric ratio of the two is always maintained
and an additional cost of preparing the reducing agent
is present (Figure 13) (72).
Reetz also employed surfactants as stabilisers for
palladium nanoparticles, but using an electrochemical
synthetic procedure (Figure 14) (3). By using an
electrochemical cell with a sacrifi cial palladium
anode as the metal source, and with the supporting
electrolyte also acting as a source of stabilising
surfactant, stable nanoparticles can be formed (73).
Varying the current density infl uences the particle
size, with higher current densities giving rise to
smaller nanoparticles. The synthesised nanoparticles
precipitate out of the initial acetonitrile/THF
solvent system, but are subsequently redispersible.
Altering the surfactant can dramatically alter the
solubility of the nanoparticles – for example, using
tetraoctadecylammonium bromide gives nanoparticles that
are soluble in organic solvents; whereas using sulfobetaine
3-(N,N-dimethyldodecylammonio)propanesulfonate gives
nanoparticles that are soluble in aqueous solvent
systems.
One of the major advantages of using surfactants
as protecting agents for nanoparticles is that their
relatively weak and poorly defi ned interactions
with the metal surface give reagents a high degree
of accessibility to the surface of the nanoparticles.
This feature has been exploited in ligand exchange
reactions (where the surfactant can be displaced by
a stronger binding ligand (54)) as well as in catalysis.
For example, tetra-n-alkylammonium halide-stabilised
palladium nanoparticles have demonstrated good
catalytic activity in liquid phase hydrogenation
reactions. However, as alluded to earlier, over time
the nanoparticles precipitate out of solution under a
hydrogen atmosphere and are therefore ineffective
as semi-homogeneous catalysts. However, once
immobilised onto a solid support, the nanoparticles
remain active and the heterogeneous catalyst can
undergo numerous turnovers (74).
5. Steric Stabilisation (Polymers and Dendrimers)The stabilisation of nanosystems can also be achieved
by incorporating them within an organic matrix,
which can be either a fl exible polymer or a more
preorganised dendritic structure. The steric bulk of
this class of stabilising agents prevents agglomeration
of the nanoparticles to bulk metal (75, 76).
Cl–Cl– Cl–
Cl–
Cl–
Cl–
Cl–
Cl–Cl–Cl–
Cl–Cl–
Cl–Cl–
Fig. 12. ‘Electrosteric’ stabilisation of a nanoparticle by a surfactant. Halide ions are in close proximity to the positively charged nanoparticle surface and surrounded by the sterically bulky tetrabutylammonium countercations (Reprinted with permission from (4). Copyright 2007 American Chemical Society)
MXn + nNR4(BEt3H) MNP + nNR4X + nBEt3 + n/2H2
M = metals of Groups 6–11; X = Cl, Br; n = 1, 2, 3; R = alkyl, C6–C20
Fig. 13. Bönneman‘s method of preparing metal nanoparticles by combining the reductant and the stabilising surfactant (72)
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94 © 2012 Johnson Matthey
5.1 PolymersPolymers, such as poly(N-vinyl-2-pyrrolidone) (PVP)
and poly(vinyl alcohol) (PVA), are widely used to
protect nanoparticles because of their commercial
availability at relatively low cost and their solubility in a
range of solvents, including water (Figure 15) (77, 78).
The use of polymers is often associated with the ‘polyol
method’, in which a metal precursor is dissolved and
reduced at high temperatures by an alcohol (typically
ethylene glycol) (78, 79). The standard procedure
requires several hours of refl ux to fully reduce the
precursors to their metallic state, although the
process can be hasted by irradiating the sample with
microwaves (80, 81). The use of alcohols as reducing
agents offers the advantage that any byproducts are
simple organic compounds, unlike the residues of
other reducing agents, such as borane derivatives (82).
In particular, PVP, poly(N,N-dialkylcarbodiimide)
and polyurea-stabilised palladium nanoparticles
give highly effi cient catalysts for Suzuki-Miyamura
reactions (83, 84). In addition, palladium-catalysed
Suzuki and Stille cross-couplings of aryl bromides and
chlorides were carried out under mild conditions and
with the recycling of the catalyst (84).
5.2 DendrimersDendrimers are macromolecules that, unlike polymers,
are perfectly defi ned on the molecular level (85, 86).
Their internal cavities behave as molecular boxes that
can entrap and stabilise metal nanoparticles, especially
if there are heteroatoms present in the interior of the
dendrimer. Two families of dendrimer have been
extensively studied and are commercially available:
poly(amidoamine) (PAMAM) and poly(propylene
imine) (PPI) (Figure 16). Both of these have been
employed in the synthesis of numerous metallic
nanoparticles (8 7, 88).
In order to prepare palladium-encapsulated
nanoparticles, metal ions are generally sorbed into
the interior of the dendrimer. Subsequent reduction
yields nanoparticles that remain encapsulated within
the structure of the macromolecule, which prevents
agglomeration to bulk metal (89). The size of the
nanoparticles is primarily determined by the number
of palladium(II) species preloaded into the dendritic
structure and the generation of the dendrimer
limits the particle size and maximum metal loading
that is possible. Typically, nearly monodispersed
nanoparticles in the range of 1–3 nm with a high
proportion of accessible metal sites are prepared by
this route (90). Whilst the interior of the dendrimer can
be tuned to control the metal nanoparticles, the periphery
of the dendrimer can also be modifi ed to allow solubility
in either organic (91), aqueous (92), supercritical carbon
dioxide (93), or fl uorous media (87).
There has been considerable research into using
dendrimer-stabilised nanoparticles for applications
such as catalysis (94, 95). The cavities of the dendrimer
are suffi ciently porous to allow the passage of
substrates and products to and from the reaction
media and the surface of the metal. Furthermore,
adjusting the ‘mesh’ of the dendrimer allows control
over the rate of reaction and the selectivity of the
catalytic process (Figure 17) (94, 96).
Dendrimer-encapsulated nanoparticles can also
be used in quasi-homogeneous reactions, with the
advantage that the process can be controlled due to
the well-defi ned dendritic structure. For instance, the
catalytic activity toward the hydrogenation of allyl
alcohol and N-isopropylacrylamide by hydroxyl-
terminated PAMAM dendrimer containing palladium
nanoparticles has been shown to be strongly affected
by the structure of the stabiliser. In particular, catalysts
based on high-generation dendrimers have been
found to be selective towards linear substrates,
because of their low porosity (96, 97).
Anodic dissolution
Metal ions Reductive adatom formation
Aggregation and stabilisation
Metal coreStabiliser
Precipitation
Precipitate
Ions
Adatoms
Colloid
Fig. 14. Reetz et al.’s postulated mechanism for the formation of electrochemically synthesised surfactant (R4N
+X−)-stabilised nanoclusters (3) (Copyright © 1999, Elsevier. Reproduced with permission)
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95 © 2012 Johnson Matthey
5.3 Other Bulky LigandsRecently, the use of sterically bulky biomolecules
(such as proteins, polypeptides and DNA) has
attracted attention for controlling the growth of water-
soluble metal nanoparticles (98–101). Furthermore,
the functionalised nanoparticles offer a range of
bio-related applications, including the assembly of
hybrid structures, and biodetection (102). Varying the
amino acid sequence in stabilising peptide chains has
been shown to have a signifi cant effect on particle
size, as a peptide can act not only as a stabiliser but
also as a mild reducing agent. Huang and coworkers
demonstrated that increasing the proportion of
tryptophan in the peptide resulted in reduction of
sodium tetrachloropalladate(II) and tight binding to
the palladium surface (103).
The adoption of green chemistry techniques by
the use of naturally occurring products as stabilisers
for nanomaterials is also an area of huge potential.
For example, Varma has used tea and coffee extract
Mn+ +
Polymer-metal ion complex
Polymer-metal atom complex
Reduction
Mn+
Mn+
M
MPolymer-metal cluster complex (polymer protected metal cluster)
Protective polymer
Fig. 15. Schematic representation of the reduction process of metal salts in the presence of a stabilising polymer (78) (Copyright © 1998, Royal Society of Chemistry. Reproduced with permission)
Mn+
BH4–
Metal nanoparticle
Product Reactant
Fig. 17. Representation of the formation of metallic nanoparticles within a dendritic structure and their subsequent application in catalysis (Reprinted with permission from (94). Copyright 2001 American Chemical Society)
G1 PAMAM dendrimer G1 PPI dendrimer
Fig. 16. Structures of the two most commonly used dendrimer building blocks: poly(amidoamine) (PAMAM) and poly(propylene imine) (PPI)
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96 © 2012 Johnson Matthey
to stabilise nanoparticles of palladium and other
precious metals (104). The polyphenols present in
the caffeine act as an effective reducing and capping
agent. The environmentally benign nature of the
caffeine (its high water solubility, low toxicity and
biodegradability) make this route highly desirable.
The use of stabilising agents with considerable
steric bulk in order to prevent agglomeration has
also been applied to resorcinarenes (105) and
non-functionalised cyclodextrins (106). Analysis
of palladium nanoparticles stabilised with
2-hydroxypropyl--cyclodextrin found that the cyclic
oligosaccharide was only physisorbed onto the surface
via hydrophobic interactions. This weak interaction
resulted in the nanoparticles showing good yields and
selectivities in Suzuki, Heck and Sonogashira reactions
in neat water under low palladium loadings.
6. ConclusionsThe utilisation of nanodimensional materials offers
signifi cant benefi ts in a range of different applications.
In order to maximise their usefulness, reliable
syntheses are required that can generate well-defi ned
nanoparticles with a high degree of monodispersity.
This aim is being achieved in the synthesis of palladium
nanoparticles by using organic ligands, surfactants and
sterically bulky molecules to control the synthesis. This
enables properties such as the size, shape, solubility
and surface functionality of the resulting nanoparticles
to be carefully tuned. Such materials are being
explored for many different applications, especially in
catalysis, where palladium can effectively catalyse a
range of different transformations.
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The AuthorJames Cookson is a Principal Scientist at Johnson Matthey Technology Centre, Sonning Common, UK. He obtained a DPhil in Inorganic Chemistry at the University of Oxford, UK, in 2004. After working at the Engineering and Physical Sciences Research Council, UK, he joined Johnson Matthey in 2005. His main interests are the synthesis of precious metal nanoparticles and their application in heterogeneous catalysis for fi ne chemical and pharmaceutical applications.
•Platinum Metals Rev., 2012, 56, (2), 99–103•
99 © 2012 Johnson Matthey
http://dx.doi.org/10.1595/147106712X631894 http://www.platinummetalsreview.com/
Reviewed by John B. Brazier
Department of Chemistry, Imperial College London, Exhibition Road, South Kensington, London SW7 2AZ, UK
Email: [email protected]
The third meeting on “Challenges in Catalysis for
Pharmaceuticals and Fine Chemicals” took place on
2nd November 2011. Around ninety delegates, evenly
spread across academia and industry, attended the
event in London, which was organised jointly by the
Society of Chemical Industry (SCI) Fine Chemicals
Group and the Royal Society of Chemistry (RSC)
Applied Catalysis Group. Following the fi rst two
meetings of the series in 2007 (1) and 2009 (2), the
themes focused on the practical aspects of applied
catalysis including scale-up, fl ow chemistry and one-
pot multi-step procedures. Four of the seven oral
presentations and a third of the poster presentations
featured work on platinum group metals (pgms). The
following brief review brings together the pgm aspects
of the work presented.
Optimising Scalable CatalysisThe scale on which reactions are performed varies
across different areas of the chemical industry. Many
organisations employ separate groups of chemists to
work at different scales, from milligrams for screening
and assays to tonnes for the industrial production of
fi ne chemicals.
Rocco Paciello (BASF, Ludwigshafen, Germany)
leads the homogeneous catalysis group at BASF,
working across many scales from the initial chemical
idea through to the laboratory, miniplant, pilot plant
and fi nally the production plant. His group deal with
all aspects of homogeneous catalysis from computer
assisted design, synthesis and high throughput
screening to the technology necessary for the recovery
and recycling of catalysts.
L-Menthol is the world’s top selling aroma chemical
and thousands of tonnes are manufactured each
year. BASF produce around 40,000 tonnes per year of
citral at their plant in Ludwigshafen from which they
sought to develop a new enantioselective synthesis of
menthol. The most important step in this process is
the rhodium-catalysed chemo- and enantioselective
reduction of cis-citral (Scheme I). Identifying
the optimal process involved screening the Rh
source, chiral ligand, hydrogen pressure, temperature
Platinum group metals in practical homogeneous catalysis
Challenges in Catalysis for Pharmaceuticals and Fine Chemicals III
http://dx.doi.org/10.1595/147106712X631894 •Platinum Metals Rev., 2012, 56, (2)•
100 © 2012 Johnson Matthey
and reaction time on 1.5 ml scale. After extensive
mechanistic studies, a new catalyst system,
Rh(acac)(CO)2/Chiraphos/syngas, was developed
which gave good yields and selectivities and can be
effi ciently recycled (3). Syngas is required in order to
form the active precatalyst from the ‘resting states’ which
can then enter the catalytic cycle (Scheme II) (4).
The homogeneous catalysis group at BASF makes
considerable use of density functional theory (DFT)
calculations in their work. This has been of great
importance in aiding understanding of a process and
optimising lead structures once a ligand has been
found but has not yet been successful in predicting an
optimal catalyst system.
Practical Flow ChemistryFlow chemistry has been the focus of much research
but is still regarded by some as an interesting curiosity
rather than a useful industrial tool. Matthew Yates (Eli
Lilly, Indianapolis, USA) spoke of the advantages of
applying fl ow chemistry to catalytic processes in the
pharmaceutical industry. He highlighted three cases
in which the use of reactive gases (oxygen, hydrogen
or syngas) in conjunction with pgms is simplifi ed by
using a continuous fl ow process. Increased pressures
can be applied within the reduced volume of a fl ow
reactor without the concomitant safety problems and
plant equipment required for a batch process.
The most atom effi cient method for oxidations uses
molecular O2, however, this can present safety issues.
Use of fl ow chemistry for the oxidation of alcohols
allowed shorter reaction times, lower loading of
the homogeneous Pd(OAc)2/pyridine catalyst and
increased pressures while exposing only a small
portion of the entire reaction mixture to oxygen at any
one time. The optimised fl ow process used 8% O2 in
nitrogen, thus avoiding operating within the organic/
O2 explosion limits. Moreover the process is scalable,
providing yields up to 99% on a kilogram scale (5).
Hydroformylation chemistry is widely used in the
bulk preparation of aldehydes. A pulsed fl ow system
for hydroformylation of methyl methacrylate provided
signifi cant benefi ts over a batch process allowing
1000 psi of syngas to be used with a Rh catalyst such
as RhH(CO)(PPh3)3. 13 kg per day of purifi ed product
could be generated in this way, reducing byproduct
formation and the volume of waste.
In the arena of hydrogenations, safety and scalability
benefi ts are again evident. The use of a continuous
fl ow system allowed 1000 psi of H2 to be used, while
ensuring that the concentration of H2 present at any
given time was far below the explosive limit even if the
entire system released at once.
The presented work demonstrated that fl ow
chemistry can usefully be applied to pgm-
catalysed processes on multi-kilogram scales. These
methods have the potential to increase yields and
enantioselectivities by adjusting reactor residence
times and pressures while lowering associated risks
through reducing the volume of hazardous mixtures.
Flow chemistry is now more than a laboratory
curiosity and has a signifi cant role to play in the future
of the pharmaceutical industry.
One-Pot ReactionsAlthough processes can be optimised individually
for manufacturing, it is equally important to have
effi cient methods for the expedient synthesis of
diverse structures for discovery chemistry. This can be
achieved through multi-step, one-pot procedures.
The use of boronates as coupling partners in metal-
catalysed carbon-carbon bond forming reactions
remains a favoured choice in synthesis. Todd Marder
(Durham University, UK; now University of Würzburg,
Germany) presented his and Patrick Steel’s groups’
research into borylation reactions, including how
to combine borylations with Suzuki-Miyaura cross-
coupling reactions in a one-pot process.
Scheme I. BASF’s route to L-menthol using a rhodium-catalysed chemo- and entantioselective reduction of cis-citral
L-Menthol
OH
Asymmetric hydrogenation
Citral D-Citronellal
Cyclisation
Organoaluminium catalyst
L-Isopulegol
Hydrogenation
Nickel catalyst
O O OH?
http://dx.doi.org/10.1595/147106712X631894 •Platinum Metals Rev., 2012, 56, (2)•
101 © 2012 Johnson Matthey
The challenge until now has been that iridium-
catalysed borylation processes work best in non-
coordinating solvents such as hexane. Unfortunately
Suzuki-Miyaura cross-couplings, which use a Pd
catalyst, are most effective when performed in polar
solvents such as dimethylformamide (DMF), ethanol
or dioxane. Previously this meant carrying out
separate steps, hence two solvents, two work-ups and
often two purifi cations. Using an optimised protocol
with methyl tert-butyl ether (MTBE) as solvent, the
entire process could be performed sequentially in
one pot. Yields of 87%–94% of biaryls were achieved
with low catalyst loadings in a total reaction time of
9 hours under thermal conditions (6). Microwave
heating (W) signifi cantly accelerated the borylation
reactions while giving comparable yields. This allowed
the one-pot tandem C–H borylation/Suzuki-Miyaura
sequence to proceed in 95%+ yields on a range of aryl
and heteroaryl substrates with reaction times of under
an hour and in some cases as short as ten minutes (7).
The tandem one-pot principle has been extended
to a borylation/1,4-conjugate addition. A Rh catalyst
promotes conjugate addition, and microwave heating
accelerated both steps, reducing total reaction time to
minutes rather than hours. Choice of solvent proved
vital to the outcome of the reaction. After the borylation
step in MTBE, addition of the Rh catalyst and enone in
MTBE gave the 1,4-conjugate addition product in 30%–
69% yield. If iso-propanol (IPA) was used as the solvent,
reduction of the ketone via transfer hydrogenation
occurred providing the secondary alcohol product (a
three-step process) (8). The chemistry has been shown
to be suitable for array synthesis and the production of
compound libraries (Scheme III).
Borylation of C–H bonds as a means to further
functionalisation has been a major research theme
for many years (9) and John Hartwig (University
of California, Berkeley, USA) presented some of his
group’s contributions to this important area. Crude
reaction mixtures from the Ir-catalysed formation of
pinacol boronate esters can be used directly in the
synthesis of boronic acids, trifl uoroborates, halides,
nitriles, ethers and amines. A series of mechanistic
studies on the borylation reaction identifi ed that the
rate determining step in catalytic turnover is oxidative
addition of the aryl C–H to the catalyst (10). Creating
“Resting state” “Resting state”“Active catalyst”
Scheme II. Formation of the precatalyst and the catalytic cycle of the rhodium- catalysed reduction of citral (4)
http://dx.doi.org/10.1595/147106712X631894 •Platinum Metals Rev., 2012, 56, (2)•
102 © 2012 Johnson Matthey
a more electron-rich Ir centre by careful tuning of the
ligand gave rise to a more active catalyst. Switching
from the usual 4,4-di-tert-butylbipyridine (dtbpy)
ligand to a substituted phenanthroline resulted in
a catalyst which allowed a practical borylation of
octane catalysed by the same starting Ir complex.
As a complementary approach, intramolecular
silylation of aromatic C–H bonds can provide a useful
chemoselective handle for further functionalisation
of arenes (Scheme IV). Acetophenones can readily
be converted to the corresponding benzoxasiloles
without any inter mediate purifi cation and careful
choice of base allowed sequential Suzuki-Miyaura
and Hiyama couplings to be performed (11). This
practical approach to building molecular complexity
in two one-pot procedures not only provides rapid
accessibility to diverse structures, but also reduces
the number of manipulations required and waste
produced in the sequence.
Poster PresentationsThe award for best student poster went to Paul
Colbon (University of Liverpool, UK) who presented
a method for the direct acylation of aryl halides with
alkyl aldehydes. A palladium-amine cooperative
catalysis approach was successful in generating
alkyl aryl ketones from aryl chlorides using a
bulky, electron-rich monophosphine ligand (13).
Condensation of the amine with the aldehyde
produces an enamine which undergoes a Heck-
type arylation. Reductive elimination of Pd reforms
the enamine which hydrolyses to give the ketone
product and turns over the amine. In keeping with
a major theme of the meeting, this method can be
extended to a one-pot process where the aldehyde
is formed in situ by arylation and isomerisation of
allyl alcohol. Addition of pyrrolidine and a second
aryl bromide to the reaction mixture results in
acylation (14).
Selectivity in heterogeneous catalysis can
be achieved by modifying the formation of Pd
nanoparticles. James Cookson (Johnson Matthey,
UK) showed how nanoparticles formed in the
presence of a simple amine or amino acid could be
used in selective reductions. Alkynes were reduced
exclusively to alkenes and nitro chloro arenes could
be reduced to the corresponding amine without any
dehalogenation (15).
Probing the exact nature of pgm catalysts and the
changes they undergo during a catalytic process is
not easy. Anna Kroner (Diamond Lightsource, UK)
gave an overview of the techniques available at the
Scheme III. Scope and effect of solvent on the outcome of two-step, one-pot borylation/1,4-conjugate addition reactions (6–8)
[Ir(OMe)(cod)]2 (1.5 mol%)dtbpy (3 mol%)B2pin2 (1 equiv.)
Ar H
80 ºC, W, MTBE, 60 min
Ar BO
O
O
O
Ar
OH
Ar
aq. K3PO4
[Rh(cod)Cl]2 (1 mol%)MTBE, 100 ºC, W, 30 min
O
aq. K3PO4
[Rh(cod)Cl]2 (1 mol%)IPA, 100 ºC, W, 30 min
Ar = 3,5-substituted phenyl 2,6-substituted pyridyl 2,5-substituted furanyl 2,5-substituted thiophenyl
30–69% 30–68%
Pd(dppf)Cl2 (2 mol%)KOH (5 equiv.), H2O
80 ºC, W, MTBE
CO2Me
I
CO2Me
Ar 95–96%
Ar = 3,5-substituted phenyl 2,6-substituted pyridyl 2,5-substituted furanyl 2,5-substituted thiophenyl
[Ir(cod)OMe]2 (1.5 mol%)dtbpy (3 mol%)B2pin2 (1 eq.)80ºC, W, MTBE, 60 min.
[Rh(cod)Cl]2 (1 mol%)IPA, 100ºC, W, 30 min.
Aq. K3PO4
30–68%
Aq. K3PO4
[Rh(cod)Cl]2 (1 mol%)MTBE, 100ºC, W, 30 min.
Pd(dppf)Cl2 (2 mol%)KOH (5 eq.), H2O80ºC, W, MTBE
30–69%
95–96%pin = pinacolate
Ar
Ar
Ar–H
Ar
Ar
O
O
O
OB
O
OH
CO2Me
CO2Me
I
http://dx.doi.org/10.1595/147106712X631894 •Platinum Metals Rev., 2012, 56, (2)•
103 © 2012 Johnson Matthey
UK synchrotron science facility which could be useful
for the study of such processes. X-Ray scattering and
X-ray absorption spectroscopy are already available
at Diamond and a new dispersive extended X-ray
absorption fi ne structure (EXAFS) beamline should
come online in the near future to allow time resolved
studies at the microsecond level.
Concluding RemarksImproving the effi ciency and practicality of catalytic
processes can be achieved in a number of ways.
Finding optimal conditions through a directed
screening approach is one successful strategy, but
other factors play an important role. Achieving
multiple transformations in one-pot or taking
advantage of technologies such as fl ow chemistry can
have a dramatic impact on safety, waste management,
cost and hence the overall practicality of a chemical
process. In both industry and academia much
progress has been made in improving and widening
the scope of pgm methods, but signifi cant challenges
remain and many processes are still far from perfect.
What is certain is that the scientifi c community is
actively addressing these “Challenges in Catalysis for
Pharmaceuticals and Fine Chemicals”.
The next meeting in the series is expected to take
place towards the end of 2013 and will be announced
by the SCI and RSC in due course.
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12 C. K. Savile, J. M. Janey, E. C. Mundorff, J. C. Moore, S. Tam, W. R. Jarvis, J. C. Colbeck, A. Krebber, F. J. Fleitz, J. Brands, P. N. Devine, G. W. Huisman and G. J. Hughes, Science, 2010, 329, (5989), 305
13 P. Colbon, J. Ruan, M. Purdie and J. Xiao, Org. Lett., 2010, 12, (16), 3670
14 P. Colbon, J. Ruan, M. Purdie, K. Mulholland and J. Xiao, Org. Lett., 2011, 13, (20), 5456
15 P. T. Bishop, J. Cookson, F. E. Hancock, S. Hawker and R. J. McNair, Johnson Matthey Plc, ‘Supported Metal Catalysts’, World Appl. 2011/101,679
The ReviewerJohn Brazier is a Research Associate in the Department of Chemistry at Imperial College, London, UK. A background in mechanistic catalysis led him to his current position working on various aspects of both homogeneous and heterogeneous palladium catalysis with particular interests in the roles which solvents play in these reactions.
Scheme IV. Iridium-catalysed intramolecular silylation of aromatic C–H bonds and further functionalisation of the arene product (11)
(i) [Ir] (0.05 mol%) Et2SiH2, THF, rt
(ii) [Ir]/phen (1.0 mol%) norbornene, THF, 80ºC
[Ir] = [Ir(cod)OMe]2phen = 1,10-phenanthrolinedcpe = 1,2-bis(dicyclohexylphosphine)ethane
(i) Ar1–B(OH)2, K2CO3
Pd(PCy3)2Cl2
(ii) Ar2–I, NaOH Pd(OAc)2, dcpe
Ar1 = 3,5-dimethylphenylAr2 = 4-methoxyphenyl
75% 65%
•Platinum Metals Rev., 2012, 56, (2), 104–109•
104 © 2012 Johnson Matthey
http://dx.doi.org/10.1595/147106712X638437 http://www.platinummetalsreview.com/
An essay book review by Martyn V. Twigg*
Caxton, Cambridge, UK
*Correspondence may be sent via Platinum Metals Review: [email protected]
Both heterogeneous and homogeneous platinum
group metal (pgm) catalysts have remarkable
properties: invariably they have outstanding activities,
longevity, and often particularly attractive selectivities
so they are used in many demanding situations.
Therefore perhaps it is not surprising that the discovery
of heterogeneous catalysis involved platinum. In 1817
Humphry Davy discovered catalytic combustion by
placing a heated coiled platinum wire into a town
gas/air mixture that became and stayed white hot
as it sustained combustion (1, 2). This illustrated the
exceptional activity of platinum since the wire had a
very low surface area, and soon there were a number
of reports concerning catalysis by platinum, including
selective oxidations such as the oxidation of ethanol to
acetaldehyde or acetic acid (3). The interest in catalysis
continued to grow but the introduction of a successful
large scale industrial heterogeneous catalytic process
did not take place until Oswald’s work (4) culminated
in the introduction of the high-temperature selective
oxidation of ammonia to nitric oxide over platinum/
rhodium en route to nitric acid at the beginning of the
20th century (5). Now heterogeneous pgm catalysts
are at the heart of many industrial processes, and also
in environmental areas where platinum, rhodium and
palladium catalysts control exhaust emissions from
vehicles to keep urban air clean (6). In these solid
heterogeneous catalysts the reaction takes place on
surface atoms, often via mechanisms that have yet to
be completely elucidated.
In contrast, homogeneous soluble pgm catalysts
have the advantage of being discrete molecular
compounds that can be characterised in the solid
state and in solution by techniques used in organic
chemistry. The mechanisms of reactions catalysed
by them can be probed in this way, and as a result of
intense work over more than three decades much is
Edited by Allan J. Canty (School of Chemistry, University of Tasmania, Australia), Topics in Organometallic Chemistry, Vol. 35, Springer, Berlin, Heidelberg, Germany, 2011, 186 pages, ISBN: 978-3-642-17428-5, £171.00, €189.95, US$259.00
“Higher Oxidation State Organopalladium and Platinum Chemistry”
http://dx.doi.org/10.1595/147106712X638437 •Platinum Metals Rev., 2012, 56, (2)•
105 © 2012 Johnson Matthey
understood about the intimate mechanistic details of
homogeneously catalysed reactions. These include
hydrogenations, hydroformylations, carbonylations,
and especially carbon–carbon bond forming
processes that often provide elegant routes to desirable
organic compounds that are not easily accessed by
other means. The importance of this work has been
recognised by several Nobel Prizes, most recently
for C–C bond forming Heck-type coupling reactions
(7). Initially rhodium homogeneous catalysts were
the most signifi cant of the pgms, and now palladium
has this position, but platinum and rhodium as well
as ruthenium and iridium catalysts are important in
some areas.
During the catalytic cycle the metal centre in these
homogeneous reactions usually moves between two
oxidation states differing by two units, with the lower
oxidation state being stabilised by soft ligands like
mono- and polydentate phosphines.
These catalysts can be remarkably selective. For
example, in suitable situations when chiral ligands
are present chiral products can be obtained. The
facile oxidation state interchange is key for catalytic
activity, and for rhodium it is rhodium(III) and
rhodium(I) that are usually involved (and similarly
for iridium), while for platinum and palladium it is
the 0 and +II oxidation states. For instance, oxidative
addition of a R–X compound to a palladium(0) centre
affords a palladium(II) species, which after suitable
transformations, undergoes a reductive elimination
process to complete the catalytic cycle and reform
palladium(0) and an organic product.
Less well investigated are two oxidation state
interchanges at higher oxidation state levels in
organopalladium and organoplatinum compounds.
Almost two decades ago Allan Canty reviewed
the evidence for the possible presence of the +IV
oxidation state in homogeneous reactions catalysed
by organopa lladium species (8). A lot of work has
been done in this area since then, and the role of
palladium(IV) has been fi rmly established in some
important processes. The present monograph, edited
and partially written by Allan Canty, is concerned with
the ability of platinum and palladium species to access
these higher oxidation states, and their involvement in
stoichiometric and catalytic reactions. It is becoming
increasingly apparent that this chemistry may be
important in a variety of situations including oxidative
reactions. The book covers both basic chemistries
and applications in seven chapters written by authors
eminent in their fi elds of specialisation.
Higher Oxidation State Platinum SpeciesThe fi rst chapter, by Kyle Grice, Margaret Scheuermann
and Karen Goldberg (University of Washington,
Seattle, USA), is concerned with fi ve-coordinate
organometallic platinum(IV) complexes. Based on
kinetic studies it has long been believed that the
slow fi rst order reactions of octahedral low-spin d6
platinum(IV) ‘coordination complexes’ are dissociative
in nature and involve reactive fi ve-coordinate
intermediates (9). Five-coordinate platinum(IV)
intermediates are required as the preliminary step
in some ‘organometallic’ insertion reactions like C–C,
C–X and C–H reductive eliminations, and in -hydride
eliminations. Although isoelectronic rhodium(III) and
iridium(III) fi ve-coordinate complexes have long been
known, it is only in recent years that fi ve-coordinate
platinum(IV) complexes have been isolated and
characterised and their reactivity directly observed.
The fi rst was reported some ten years ago and is
shown in Structure 1. This is an almost perfect square
pyramidal compound, while the second one to be
isolated, Structure 2, is a distorted square pyramid
in which the metal is not in the plane of the base.
Clearly steric effects are important stabilising factors
in moderating their reactivity which enable them to be
characterised by nuclear magnetic resonance (NMR)
spectroscopy in solution and by X-ray diffraction
in the solid state. Notwithstanding this, processes
involving the addition of small molecules such as
dioxygen and carbon monoxide that can access
the metal centre have been observed, and study of
several of these compounds is shedding valuable light
on the chemistries of fi ve-coordinate platinum(IV)
complexes.
The next chapter, by Jay Labinger and John Bercaw
(California Institute of Technology, USA), is about
higher oxidation platinum species in C–H alkane
activation. For many years low-temperature ‘methane
activation’ has been a major goal of catalysis. At high
Pt
Ar
Ar
MeMe
MeNN
1
HBN NH
N NN
N
+
Pt
SiR3
HH
2
http://dx.doi.org/10.1595/147106712X638437 •Platinum Metals Rev., 2012, 56, (2)•
106 © 2012 Johnson Matthey
temperatures deuterium exchange takes place over
heterogeneous nickel catalysts (and others), and
the industrially important methane steam reforming
reaction takes place also over a nickel catalyst with
a similar activation energy. Under much milder
conditions unsaturated hydrocarbons and arenes
undergo deuterium exchange in solution (10) while
remarkably methane does so in the presence of
[PtCl4]2–
in solution (11). Therefore alkane activation
per se is not necessarily the major diffi culty in
producing useful chemical products directly from
methane. The need is to intercept short lived, highly
reactive intermediate species to give desired products
more rapidly than, for instance, reaction with hydrogen
(or deuterium) which gives no overall meaningful
reaction.
The Shilov system remarkably directly produces
methanol from methane at low temperature! Originally
an aqueous mixture of platinum(II) and platinum(IV)
chloroplatinates was used, and modifi ed systems were
subsequently developed. The original reports (12,
13) of this amazing chemistry were published in the
Russian literature during the late 1960s and early 1970s,
and the overall oxidation of methane by [PtCl6]2– is
shown in Equation (i).
CH4 + [PtCl6]2– + H2O
CH3OH + [PtCl4]2– + 2HCl (i)
The key step in this process is the initial reaction
of alkane with [PtCl4]2– which is rapidly followed
by oxidation of the thus formed alkyl complex with
[PtCl6]2–, presumably via a chloride bridge, which
is a unique oxidant because it cannot destroy
platinum(II), whereas to be effective alternative
oxidants must oxidise the alkyl complex while not
oxidising the platinum(II). Copper in conjunction
with molecular oxygen appears to be the most
effective alternative oxidant system (copper alone
is ineffective so the presence of oxygen is not
simply to re-oxidise the copper), and it is pertinent
to compare this process with the Wacker reaction
where palladium is also re-oxidised by oxygen in the
presence of copper (14). The practical diffi culties
with the powerfully oxidising platinum(IV) Shilov
system are reproducibility and shortened life caused
by erratic precipitation of platinum metal. It is
mainly because of this that the highly appealing and
intriguing reaction has not been commercialised,
although the mechanistic understanding that has
been gained shows the direction in which further
development needs to go.
Reactions of Palladium(IV) Complexes and Their MechanismsThe next chapter, by Joy Racowski and Melanie
Sanford (University of Michigan, USA), deals with
the formation of C–heteroatom bonds by reductive
elimination reactions from palladium(IV) complexes.
It is a comprehensive review covering published
material from 1986 to 2010. Transient palladium(IV)
intermediates have been proposed as the product
release stage in a number of important transformations
including arene and alkane functionalisations, allylic
acetoxyations, alkene borylations etc. And indeed
palladium(IV) compounds such as Pd(bipy)(CH3)3I
(formed by oxidative addition of CH3I to Pd(bipy)(CH3)2)
undergo facile reductive elimination to give ethane.
Since this reaction was reported (15), the area has
expanded considerably with examples of C–S, C–Se,
C–O, C–I, C–Br and C–Cl bond forming reactions, and
each of these are covered in some detail, including
the considerable amount of work that is being done
to confi rm the mechanisms of these processes. Very
importantly C–F bonds can be formed using XeF2 as a
fl uorine source (16), and although this area is still in its
infancy it may be expected to be developed as a route
to important fl uoro-compounds that are otherwise
diffi cult to access.
‘Palladium(IV) Complexes as Intermediates in
Catalytic and Stoichiometric Cascade Sequences
Providing Complex Carbocycles and Heterocycles’
is the title of the next chapter, by Helena Malinakova
(University of Kansas, USA). This deals with the
capability of some palladium compounds to mediate
sequential functionalisation of one substrate to create
multiple C–C or C–heteroatom bonds in a single
operation, for example in multicomponent annulation
reactions in which palladium(IV) complexes are
implicated as intermediates. Studies on isolatable
palladium(IV) compounds have been used to obtain
evidence for the participation of such intermediates,
and stoichiometric reactions in palladium provide
routes to 1,3-dienes, norbornene derivatives,
benzoxepines, benzopyrans and benzofurans that
are discussed in detail, as is the spectroscopic and
crystallographic characterisation of the relatively
rare palladium(IV) intermediates. Further work on
moderately stable palladium(IV) compounds is likely
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107 © 2012 Johnson Matthey
to clarify whether they can participate in fundamental
processes other than reductive eliminations.
Organic Reactions Mediated by Palladium and Platinum ComplexesThe fi fth chapter is by Allan Canty and Manab
Sharma (University of Tasmania, Australia) and is
concerned with higher oxidation state palladium
and platinum 1-alkynyls. That is, species in which
the metal in an oxidation state greater than +II is
bonded to alkynyl ligands, which can be prepared by
oxidation of alkynylmetal(II) complexes and reactions of
organometal(II) complexes with alkynyl(aryl) iodine(III)
reagents. The metal(IV) compounds obtained are
octahedral, and only platinum compounds have been
characterised in the solid state by X-ray crystallography.
Some of these compounds decompose via reductive
elimination, generating C–C bonds (diacetylenes)
(17). Stoichiometric reactions of the palladium(II)
and platinum(II) complexes suggest that the higher
oxidation state complexes are feasible (undetected)
intermediates in some organic synthetic procedures.
Interesting metal–metal bonded systems that can be
seen as Pt(III)–Pt(III) or Pt(II)–Pt(IV) species have
been characterised as intermediates in the oxidation
of Pt(II) to Pt(IV) compounds, and the potential
implications for mechanisms of organic reactions
mediated by higher oxidation metal centres are
discussed. Clearly this is a very fertile area for much
future research.
There then follows a chapter on palladium(III)
species in synthetic and catalytic reactions by David
Powers and Tobias Ritter (Harvard University, USA).
Unlike platinum(III) coordination complexes their
palladium(III) counterparts are very rare, and for
example, PdF3 is better described as the Pd(II) salt
of the Pd(IV) complex anion [PdF6]2–. As previously
noted, few organometallic palladium(III) compounds
have been isolated and characterised – examples of
these are given in the book. There is however growing
evidence that such species might be important in
a variety of known palladium-catalysed reactions.
For instance, silver(I) is often used as a benefi cial
additive in practical palladium-catalysed oxidative
C–H coupling reactions, and one-electron oxidation
of [(bipy)Pd(Me)2] with AgPF6 affords a moderate
yield of ethane via a suggested mechanism involving
disproportionation of the fi rst formed palladium(III)
complex [(bipy)Pd(Me)2]+ to [(bipy)Pd(Me)(solvent)]+
and [(bipy)Pd(Me)3]+, followed by elimination of
ethane from the Pd(IV) compound – this mechanism
nicely explains the 50% yield of ethane. The possible
involvement of methyl radicals was discounted
because radical traps had no effect on the reaction.
However, the addition of isopropyl iodide to Kumada
and Negishi coupling reactions results in remarkable
accelerations in reaction rates that were attributed
to a radical pathway with transient palladium(I)
intermediates and isopropyl radicals with palladium(I)
and palladium(III) chain carriers. Palladium(III) has
also been proposed in dioxygen insertion reactions
into Pd(II)–methyl bonds, consistent with a radical
process that is light sensitive, and addition of a radical
inhibitor was needed to obtain consistent reaction
rates. Photolysis of isolated palladium(III) complexes
made by electrolysis gave products that were inhibited
by radical scavengers, consistent with photoinduced
homolytic Pd–C cleavage as the pathway to the
observed organic products, although other routes are
possible. It might be thought that palladium(III) forms
dimers, and oxidation of dinuclear palladium(II)
complexes can result in diamagnetic dinuclear
palladium(III) complexes with a metal–metal -bond
that is shorter than that in a comparable palladium(II)
complex (18). There is also evidence that such
species are present as intermediates in some catalytic
reactions. Thus well defi ned palladium(III) complexes
participate in productive organometallic reactions, and
their presence in better studied processes seems likely,
processes that previously were thought to proceed
via traditional two-electron monometallic palladium
redox cycles. This area is likely to yield many intriguing
results in the near future that may substantially change
the mechanistic view of some established reactions!
The fi nal chapter is entitled ‘Organometallic
Platinum(II) and Palladium(II) Complexes as Donor
Ligands for Lewis-Acidic d10 and s2 Centers’, by Marc-
Etienne Moret (ETH Zurich, Switzerland, and California
Institute of Technology, USA). The fi lled axial orbitals
of square planar palladium and platinum complexes
enable them to be ‘metalloligands’ for Lewis-acidic
metal centres, and a wide range of such donor-acceptor
metal–metal bonded species have been reported.
This nucleophilic reactivity is key in the oxidative
addition of alkyl halides to organopalladium(II) and
organoplatinum(II) complexes via an SN2 process,
and electron-rich complexes can be protonated on
the metal to give metal(IV) hydrides, which is the fi rst
step in the protonolysis of many Pt–C bonds. The early
examples of isolated metal(II) square planar adducts
with metal–metal bonds date from the early 1980s and
have Pt–Hg or Pt–Ag bonds, and since then a wide
http://dx.doi.org/10.1595/147106712X638437 •Platinum Metals Rev., 2012, 56, (2)•
108 © 2012 Johnson Matthey
variety of related compounds have been prepared.
There are several bonding patterns, some involving
interactions with ligands bound to the central metal,
but all have M–M interaction. Again methyl complexes
undergo some particularly interesting reactions, as
illustrated for instance in Equation (ii), which takes
place in solution at low temperature.
[(bipy)Pt(CH3)2] + AgBF4
[(bipy)(CH3)2Pt–Ag–Pt(CH3)2(bipy)]+ + BF4– (ii)
This compound is not stable but the presence of
metal–metal bonding in solution at low temperature
was confi rmed by NMR coupling constants. The
palladium counterparts are less stable and have a
reduced tendency to form donor-acceptor metal–
metal bonds. More recently exotic complexes have
been prepared in which a central metal, for example
copper(I), is coordinated to two pyridine nitrogen
atoms and two Pt(CH3)2 moieties forming part of a
macrocycle, as shown in Structure 3.
Thallium forms stable palladium–thallium bonds,
and a remarkable complex cation has a linear chain of
four Pd(II)–Tl(I) bonds. This tendency of thallium(I) to
be involved in extended structures is expanded upon
later. The chapter then details a bewildering array of
increasingly complex structures, mostly containing
metal–metal bonds that include alkynyl complexes,
diphosphine-bridged complexes and carbene
complexes, before examining electron transfer, ligand
migration and hydrocarbyl transmetallation reactions.
The reactions of the polymetallic compounds of the
type discussed in this chapter provide further chemical
insight into why adding copper(I) and silver(I) salts
to palladium and platinum-based catalytic systems
can enhance reaction rates. This may happen via
more facile alternative mechanisms involving
donor-acceptor metal–metal bonded species and
understanding here may lead to more productive
catalytic systems.
Concluding RemarksOverall this is a nice up to date book that provides
a very readable account of highlights in a topical
and exciting area of developing chemistry. All the
contributors and the editor, as well as the publishers, are
to be congratulated for making available such a well
produced and interesting monograph. The accepted
mechanistic pathways of many established catalytic
reactions are being questioned as increasing amounts
of evidence suggest that alternative mechanisms
involving higher oxidation state species are possible
and may well take place. For example, where metal
centres are in higher oxidation states they are likely to
form reactive free radicals more readily than in lower
oxidation state processes. This monograph will be of
value to all those who are working in the area, and it
should be in libraries wishing to keep up to date in
these chemical areas that have so much potential.
Notes and References 1 H. Davy, Phil. Trans. R. Soc. Lond., 1817, 107, 77. The
term catalysis was not introduced until 1836 when J. J. Berzelius fi rst used it to describe the effect that some reactions are accelerated by the presence of a material that is unchanged after the reaction.
2 The same year, 1817, also saw the foundation of what was to become the present Johnson Matthey company. For further details see: “Percival Norton Johnson; The Biography of a Pioneer Metallurgist”, D. McDonald, Johnson Matthey, London, UK, 1951; “A History of Platinum: From the Earliest Times to the Eighteen-Eighties”, D. McDonald, Johnson Matthey, London, UK, 1960; L. B. Hunt, Platinum Metals Rev., 1979, 23, (2), 68
3 M. W. Roberts, Catal. Lett., 2000, 67, (1), 1
4 The key Ostwald patents on ammonia oxidation over platinum included: W. Ostwald, ‘Improvements in the Manufacture of Nitric Acid and Nitrogen Oxides’, British Patent 698, 1902; W. Ostwald, ‘Improvements In and Relating to the Manufacture of Nitric Acid and Oxides of Nitrogen’, British Patent 8300, 1902; with others in France, America and Switzerland. In Germany much earlier prior art by Kuhlmann prevented granting of patents so the process was developed secretly in that country.
5 For a review of the early history of catalytic ammonia oxidation over platinum catalysts see: S. J. Green, “Industrial Catalysis”, Ernest Benn Ltd, London, UK, 1928, pp. 130–146. The fi rst plants used corrugated platinum foil, platinum-based gauzes were introduced later.
Cu PtPtMe
MeMe
Me
PPh2
PPh2Ph2P
Ph2P
+
N
N
3
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109 © 2012 Johnson Matthey
6 M. V. Twigg, Appl. Catal. B: Environ., 2007, 70, (1–4), 2
7 ‘Scientifi c Background on the Nobel Prize in Chemistry 2010: Palladium-Catalyzed Cross Couplings in Organic Synthesis’, The Royal Swedish Academy of Sciences, Stockholm, Sweden, 6th October, 2010: http://www.nobelprize.org/nobel_prizes/chemistry/laureates/2010/advanced-chemistryprize2010.pdf (Accessed on 20th February 2012)
8 A. J. Canty, Platinum Metals Rev., 1993, 37, (1), 2
9 F. Basolo and R. G. Pearson, “Mechanisms of Inorganic Reactions”, 2nd Edn., John Wiley, New York, USA, 1967
10 C. Kemball, Catal. Rev., 1971, 5, (1), 33. Methane deuterium exchange is especially discussed in pages 34–36. Interestingly this overview was presented at the Fourth International Congress on Catalysis in Moscow, Russia, 1968
11 J. L. Garnett and R. J. Hodges, J. Am. Chem. Soc., 1967, 89, (17), 4546
12 A. E. Shilov and G. B. Shul’pin, Chem. Rev. 1997, 97, (8), 2879
13 A. E. Shilov and G. B. Shul’pin, “Activation and Catalytic Reactions of Saturated Hydrocarbons in the Presence of Metal Complexes”, Kluwer Academic Publishers, Dordrecht, The Netherlands, 2000
14 G. W. Parshall, “Homogeneous Catalysis”, John Wiley, New York, USA, 1980
15 P. K. Byers, A. J. Canty, B. W. Skelton and A. H. White, J. Chem. Soc., Chem. Commun., 1986, (23), 1722
16 N. D. Ball and M. S. Stanford, J. Am. Chem. Soc., 2009, 131, (11), 3796
17 S. L. James, M. Younus, P. R. Raithby and J. Lewis, J. Organomet. Chem., 1997, 543, (1–2), 233
18 F. A. Cotton, J. Gu, C. A. Murillo and D. J. Timmons, J. Am. Chem. Soc., 1998, 120, (50), 13280
The ReviewerMartyn Twigg retired as the Chief Scientist of Johnson Matthey in 2010. Dr Twigg was previously European Technology Director for the Environmental Catalysts and Technologies Division of Johnson Matthey in Royston, UK. He has authored or co-authored many research papers, written numerous chapters in encyclopaedic works, and edited and contributed to several books. He edits the book series ‘Fundamental and Applied Catalysis’, and a series on the kinetics and mechanisms of inorganic and organometallic reactions. He is on the editorial board of several journals, and maintains active associations with universities in the UK and elsewhere, with honorary positions at some.
•Platinum Metals Rev., 2012, 56, (2), 110–116•
110 © 2012 Johnson Matthey
http://dx.doi.org/10.1595/147106712X634774 http://www.platinummetalsreview.com/
By Thomas J. Colacot
Johnson Matthey, Catalysis and Chiral Technologies,
2001 Nolte Drive, West Deptford, New Jersey 08066,
USA
Email: [email protected]
Palladium-catalysed cross-coupling has huge impor-
tance for the synthesis of many organic molecules
at both laboratory and industrial scale. A range of
commercially available preformed (R3P)2Pd(0) catalysts
have now been developed and are available from
Johnson Matthey. Some unique and highly selective
applications of these palladium catalysts for various
cross-coupling reactions, including novel reactions such
as carbohalogenation reactions, Negishi coupling of
aryl chlorides and copper-free Sonogashira coupling,
are highlighted in this review.
IntroductionPalladium-catalysed cross-coupling has become one
of the most powerful synthetic methods in organic
and organometallic chemistry. It has found numerous
applications (1–6) in the laboratory, in addition to
the commercial production of pharmaceuticals,
agrochemicals and electronic materials. The
importance of the method was recognised by the
awarding of the 2010 Nobel Prize in Chemistry to
the original pioneers: Professors Heck, Negishi and
Suzuki (7). For a historical perspective of Pd catalysed
cross-coupling contextual to the Nobel Prize see the
recent review (8).
It is now commonly accepted that LnPd(0) (n =
number of ligands) is the active catalytic species to
facilitate a cross-coupling transformation. However,
until recently there were not many commercially
available examples of preformed (R3P)2Pd(0)
catalysts. Recently, we reported our development
of a novel, general and practical synthetic route
to a variety of preformed L2Pd(0) catalysts (see
Scheme I). This process produced catalysts in
excellent yield, specifi cally using the bulky, electron-
rich tertiary phosphine ligands tBu3P, Cy3P, (o-tol)3P, tBu2(Ph)P, tBu2(p-Me2N-C6H4)P, (C5H4FeC5Ph5)(
tBu)2P
(Q-Phos) and tBu2(Np)P (see Table I). These L2Pd(0)
New preformed L2Pd(0) (L = tertiary phosphine) catalysts now available
Commercial Development of Palladium(0) Catalysts for Highly Selective Cross-Coupling Reactions
http://dx.doi.org/10.1595/147106712X634774 •Platinum Metals Rev., 2012, 56, (2)•
111 © 2012 Johnson Matthey
catalysts are now commercially available at scales
ranging from gram to multi-kilogram quantities
(9, 10). An example of the crystal structure of one of
the complexes is given in Figure 1 (11).
Although these L2Pd(0) complexes with the
exception of Pd(tBu3P)2 have only recently been
made available commercially (Table I), several have
shown some unique and interesting applications
as summarised below. A detailed review on the
applications of these catalysts as well as the newly
developed LPd based catalysts is underway (12).
Selected Applications of Pd(tBu3P)2
Of the various catalysts listed in Table I, Pd(tBu3P)2,
the potential of which was originally identifi ed by
Fu (2, 6) in the early 2000s, is one of the best new
generation catalysts. Pd(tBu3P)2 has been shown to
be superior in many applications when compared
to the classical Pd(Ph3P)4. Selected examples of aryl
chloride couplings using Pd(tBu3P)2 are shown in
Scheme II (13–16).
Selectivities of Pd(Cy3P)2 and Pd(tBu3P)2
Laboratory studies using preformed catalysts
and literature reports of in situ systems (17) have
shown that Pd(Cy3P)2 is a unique catalyst which
Scheme I. The development of a general and practical route to various preformed (R3P)2Pd(0) catalysts
++ bbaassee ++ nnRR33PP ((RR33PP))nnPPdd ++
XX == BBrr,, CCll
RROOHHPPddXX22
ddiieennee == CCOODD,, NNBBDD
OORR
PdX2 +base + nR3P ROH
(R3P)nPd +
OR
Diene = COD, NBD X = Br, Cl
Table I
Examples of L2Pd(0) Catalysts Developed with Some of Their General Applications
Ligand (L) Product
IDa
31P-NMR
, ppmb
General applications
tBu3P Pd-116 86.5 Negishi, Suzuki, Heck, Stille – aryl chlorides and bromides
Cy3P Pd-137 39.2 Suzuki coupling – aryl trifl ate in the presence of
the halide
(o-tolyl)3P Pd-141 -7.3 Monoarylation of amines/NH3 – aryl chlorides, bromides
and tosylatestBu2(Ph)P Pd-148 67.6 Suzuki coupling – aryl bromides and chloridestBu2(p-Me2N-C6H4)P Pd-149 64.5 Suzuki, Heck, Cu-free Sonogashira – aryl chlorides and
bromides
Q-Phos Pd-150 59.0 Carbohalogenation, Suzuki – aryl chlorides, bromides and
iodides tBu2(Np)P Pd-151 45.5 -Arylation, Suzuki, Negishi – aryl chlorides and bromides
aAll Product IDs are trademarks of Johnson Matthey PlcbNMR conditions are given in Reference (9)
P1 P1Pd1
Fig. 1. X-Ray structure of Pd(tBu2(Np)P)2, showing a linear P–Pd–P orientation
http://dx.doi.org/10.1595/147106712X634774 •Platinum Metals Rev., 2012, 56, (2)•
112 © 2012 Johnson Matthey
Cl
NHR2
R1
R3
R4
O+
NR2
R1 R3
R4
Enamine Followed by Heck Coupling of Ar-Cl5a
Suzuki Coupling of Ar-Cl5b
PhB(OH)2 +
Cl
SO2MeN
N
Ph
SO2Me
O
F3CGlycine Transportor (GlyT-1) Inhibitor
Negishi Coupling of Ar-Cl5c
MeO
ZnCl
+
C-H Activation5d
S
Br+
SMeMe
OMe
Cl
Enamine followed by Heck coupling of Ar–Cl (13)
Suzuki coupling of Ar–Cl (14)
Glycine transporter (GlyT-1) inhibitor
Negishi coupling of Ar–Cl (15)
C–H activation (16)
R1Cl
NHR2
R4
R3OR1
R4
R3
NR2
PhB(OH)2
Cl
SO2MeSO2MeF3C
NN
O Ph
OMeMeO
ZnCl
S Me
Br
SMe
Cl
Scheme II. Selected reactions of Pd(tBu3P)2
Scheme III. Selectivity of Pd(Cy3P)2 vs. Pd(tBu3P)2 in Ar-Cl coupling (18)
Cl
OTf
1.0 equiv.
B(OH)2
TfO
(HO)2B
1% Pd(Cy3P)2
98%
23%
1% Pd(t-Bu3P)2
+
+
2% Pd(Cy3P)2
2% Pd(t-Bu3P)2
83%
76%
Cl
OTf
TfO1% Pd(Cy3P)2
(HO)2B 1% Pd(tBu3P)2
98%
23%
OTf
Cl1.0 equiv.
B(OH)22% Pd(Cy3P)2
2% Pd(tBu3P)2
83%
76%
Cl
OTf
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113 © 2012 Johnson Matthey
can selectively carry out aryl trifl ate coupling
in the presence of a chloride. Interestingly,
Pd(tBu3P)2 shows the reverse selectivity
(Scheme III) (18).
Unique Selectivity of Pd(Q-Phos)2
Among the many L2Pd(0) catalysts selected from
Table I or generated in situ using commercially
available ligands, Pd(Q-Phos)2 has recently
been identifi ed as a unique catalyst for effective
carboiodination, a new type of carbon-carbon bond
forming reaction reported by Lautens (Scheme IV)
(19). In this case the Heck reaction is inhibited, and it
is thought that the reductive elimination of the halide
might be taking place after oxidative addition.
Recently the same group modifi ed the reaction
conditions to make the iodide in 95% yield
(Scheme V) from the corresponding bromide by iodide
exchange (20).
Pd(tBu2(p-Me2N-C6H4)P)2 for Sonogashira and Negishi CouplingPreliminary studies indicate that Pd(tBu2(p-Me2N-C6H4)P)2
is a very good catalyst for the Sonogashira coupling of
heteroaryl chlorides or activated aryl chlorides in the
absence of copper (Scheme VI) (9). More detailed
work will be published later (21).
Lipshutz recently identifi ed Pd(tBu2(p-Me2N-
C6H4)P)2 as a very useful catalyst for the aryl
bromide Negishi coupling of alkyl zinc iodides
very effectively with excellent regioselectivity
(Scheme VII) (22, 23).
Pd((o-tolyl)3P)2 for Monoarylation of Ammonia and Primary AminesHartwig utilised Pd((o-tolyl)3P)2 as a unique
amination catalyst, in the presence of the hindered
Josiphos ligand CyPFtBu, for the monoarylation
of primary amines using challenging aryl tosylate
substrates under very low Pd loadings (Scheme VIII) (24). Hartwig believes that the rigidity of the
chelated ring might be one of the factors favouring
this selectivity.
This chemistry has also been extended to
monoarylation of ammonia with aryl and heteroaryl
chloride substrates, with selectivities for primary
aryl amines, A, up to 98% in good yield (Scheme IX) (25).
O
IPdL2 (5 mol%)
O
I
Ligand Yield
Q-PhosP(t-Bu)3PhP(t-Bu)2PCy3P(o-tol)3
82%61%76%0%0%
Fe
Ph
P(t-Bu)2
Ph PhPhPh
Q-Phos
1a 2a
Toluene, 90 °C, 16 h
I
O
PdL2 (5 mol%)
Toluene, 90ºC, 16 h
I
O
P(tBu)2Fe
PhPh
Ph Ph
Ph
Q-Phos
Yield
Q-PhostBu3PtBu2(Ph)PCy3P(o-tol)3P
82%61%76%0%0%
1a 2a
Ligand
O
BrPd(Q-phos)2 (5 mol%)
O
I
1b 2a (95 %)
Toluene, 100 °C, 16 hKI additive (3 eq.)
Br
O
Pd(Q-Phos)2 (5 mol%)
Toluene, 100ºC, 16 h KI additive (3 equiv.)
O
I
1b2a (95%)
Scheme IV. Pd(Q-Phos)2-catalysed carbiodination (19)
Scheme V. Carbobromination followed by iodide exchange (20)
http://dx.doi.org/10.1595/147106712X634774 •Platinum Metals Rev., 2012, 56, (2)•
114 © 2012 Johnson Matthey
Scheme VIII. Monoarylation of primary amine with aryl tosylate
Br
Pd(t-Bu2(p-PhMe2N)P)2(5 mol%)
sec-C4H9ZnIN-Methylimidazole
THF
R= OMe (96%)R = CO2Et (98%)
R R R
Br
Pd(tBu2(p-Me2N-C6H4)P)2 (5 mol%)
sec-C4H9ZnIN-Methylimidazole
THF
R
R = OMe (96%)R = CO2Et (98%)
+
87 % 97 % 99 %
99 % 63 % 97%
XOTs RNH2
0.05 -1.0 mol % Pd((o-tolyl)3P)20.05 -1.0 mol % CyPF-t-Bu
NaO-t-Bu, toluene, 25oC XNHR
NHiBu NHoctyl NHOctyl
EtO2C
HN
N
HN
OMe N
NHiBu
OTsX
RNH2
0.05–1.0 mol% Pd((o-tolyl)3P)20.05–1.0 mol% CyPFtBu
NaOtBu, toluene, 25ºCNHR
X+
NHiBu
87% 97%
NHoctyl
EtO2C99%
NHoctyl
NH
99%
NH
N OMe63%
N
NHiBu
97%
Scheme VII. Pd(tBu2(p-Me2N-C6H4)P)2-catalysed sp2-sp3 Negishi coupling at milder temperatures
Scheme VI. Cu-free Sonogashira coupling of aryl and heteroaryl chlorides
X Cl Cs2CO3, DMF, 120°C X+ R1
0.5 mol%Pd(t-Bu2(p-PhMe2N)P)2
R1
X = N 94%
X = N 90%
X = C 85%
X = C 91%
yieldX
C6H13
C6H13
R1
X Cl
R1
X
0.5 mol%Pd(tBu2(p-Me2N-C6H4)P)2
Cs2CO3, DMF, 120ºC
R1
C6H13
C6H13
X
X = N
X = N
X = C
X = C
90%
85%
91%
R1
94%
Yield
http://dx.doi.org/10.1595/147106712X634774 •Platinum Metals Rev., 2012, 56, (2)•
115 © 2012 Johnson Matthey
1.4 equiv NaO-t-Bu1,4-dioxane
+NH3
5 equivR
Cl 0.1 mol % Pd((o-tolyl)3P)20.1-1.0 mol % CyPF-t -Bu
R
NH2
A
+ Ar2NH
B
R = Me, MeO, etc.
0.1 mol% Pd((o-tolyl)3P)20.1–1.0 mol% CyPFtBu
1.4 equiv. NaOtBu1,4-Dioxane
Cl
R
NH3
R
NH2
Ar2NH5 equiv.
A B
R = Me, MeO, etc.
Scheme IX. Monoarylation of ammonia
Glossary
Term Defi nitionArOTf aryl trifl ate
ArOTs aryl tosylate
COD 1,5-cyclooctadiene
CyPFtBu (2S)-1-[(1S)-1-[bis(1,1-dimethylethyl)phosphino]ethyl]-2-(dicyclohexylphosphino)ferrocene
(Josiphos SL-J009-2)
NBD norbornadiene
Np neopentyl
Q-Phos 1,2,3,4,5-pentaphenyl-1-(di-tert-butylphosphino)ferrocene
RT room temperature
ConclusionA highly effective method for the synthesis of highly
active precatalysts of general formula L2Pd(0) has
been developed, which is pivotal for the availability
of these catalysts in commercial quantities. These
tertiary phosphine (L) based L2Pd(0) complexes show
very promising applications with excellent selectivity
in cross-coupling. The complexes discussed in this
article are described in Table I, with a summary of
their specifi c applications.
The difference in selectivity for each catalyst for a
particular reaction is quite fascinating. Many more
new applications of these catalysts are yet to come.
For more applications of precatalysts developed
beyond the 2010 Nobel Prize, see the recent review
(12).
AcknowledgementWe thank Gerard Compagnoni (General Manager)
and Fred Hancock (Technical Director) of Johnson
Matthey’s Catalysis and Chiral Technologies for their
encouragement.
References 1 C. C. C. Johansson and T. J. Colacot, Angew. Chem. Int.
Ed., 2010, 49, (4), 676
2 G. C. Fu, Acc. Chem. Res., 2008, 41, (11), 1555
3 J. F. Hartwig, Acc. Chem. Res., 2008, 41, (11), 1534
4 R. Martin and S. L. Buchwald, Acc. Chem. Res., 2008, 41, (11), 1461
5 “Metal-Catalyzed Cross-Coupling Reactions”, 2nd Edn., eds. A. de Meijere and F. Diederich, WILEY-VCH Verlag GmbH & Co KGaA, Weinheim, Germany, 2004, Volume 1
6 A. F. Littke and G. C. Fu, Angew. Chem. Int. Ed., 2002, 41, (22), 4176
7 T. J. Colacot, Platinum Metals Rev., 2011, 55, (2), 84
8 C. C. C. Johansson Seechurn, M. O. Kitching, T. J. Colacot and V. Snieckus, Angew. Chem. Int. Ed., 2012, in press
9 H. Li, G. A. Grasa and T. J. Colacot, Org. Lett., 2010, 12, (15), 3332
10 T. J. Colacot, G. A. Grasa and H. Li, Johnson Matthey Plc, ‘Preparation of a Metal Complex’, World Appl. 2010/128,316
11 L. L. Hill, J. L. Crowell, S. L. Tutwiler, N. L. Massie, C. C. Hines, S. T. Griffi n, R. D. Rogers, K. H. Shaughnessy, G. A. Grasa, C. C. C. Johansson Seechurn, H. Li, T. J. Colacot, J. Chou and C. J. Woltermann, J. Org. Chem., 2010, 75,
http://dx.doi.org/10.1595/147106712X634774 •Platinum Metals Rev., 2012, 56, (2)•
116 © 2012 Johnson Matthey
(19), 6477
12 H. Li, C. C. C. Johansson Seechurn and T. Colacot, ACS Catal., 2012, in press
13 M. Nazaré, C. Schneider, A. Lindenschmidt and D. W. Will, Angew. Chem. Int. Ed., 2004, 43, (34), 4526
14 D. Alberati-Giani, S. Jolidon, R. Narquizian, M. H. Nettekoven, R. D. Norcross, E. Pinard and H. Stalder, Hoffmann-La Roche Inc, ‘Substituted Acylpiperazine Derivatives’, US Appl. 2005/0,059,668
15 C. Dai and G. C. Fu, J. Am. Chem. Soc., 2001, 123, (12), 2719
16 S. Tamba, Y. Okubo, S. Tanaka, D. Monguchi and A. Mori, J. Org. Chem., 2010, 75, (20), 6998
17 A. F. Littke, C. Dai and G. C. Fu, J. Am. Chem. Soc., 2000, 122, (17), 4020
18 H. Li and T. J. Colacot, unpublished work
19 S. G. Newman and M. Lautens, J. Am. Chem. Soc., 2011, 133, (6), 1778
20 S. G. Newman, J. K. Howell, N. Nicolaus and M. Lautens, J. Am. Chem. Soc., 2011, 133, (38), 14916
21 X. Pu, H. Li and T. J. Colacot, manuscript under preparation
22 A. Krasovskiy and B. H. Lipshutz, Org. Lett., 2011, 13,
(15), 3818
23 B. H. Lipshutz, B. R. Taft, A. R. Abela, S. Ghorai, A. Krasovskiy and C. Duplais, Platinum Metals Rev., 2012, 56, (2), 62
24 T. Ogata and J. F. Hartwig, J. Am. Chem. Soc., 2008, 130, (42), 13848
25 G. D. Vo and J. F. Hartwig, J. Am. Chem. Soc., 2009, 131, (31), 11049
The AuthorDr Thomas J. Colacot is the Research and Development Manager in Homogenous Catalysis (Global) at Johnson Matthey’s Catalysis and Chiral Technologies business unit. He is a Fellow of the Royal Society of Chemistry and holds an MBA in Strategy and New Ventures. He has developed numerous new organometallic (platinum group metal) based catalysts and processes for various organic transformations for the fi ne chemical, pharmaceutical and electronic industries. He has published numerous peer reviewed articles and holds several patents in addition to presenting at several international conferences and customer sites.
117 © 2012 Johnson Matthey
http://dx.doi.org/10.1595/147106712X632460 •Platinum Metals Rev., 2012, 56, (2), 117–123•
PGM HIGHLIGHTS
IntroductionFor some years Italian groups have been at the
forefront of research into membranes for hydrogen
separation, with thin fi lm palladium-based alloy mem-
branes being a particular area of specialisation. The
slower-than-predicted growth in the hydrogen econ-
omy has meant that the fruits of their research have
yet to make a major impact in commercial terms but
the quality of the research is well-recognised within
the global membrane fraternity. Two recent books
have been published (1, 2), which complement other
recent chapters, reviews, presentations and articles,
and highlight some of their work in the areas of mem-
brane manufacture and utilisation within catalytic
reactors, demanding applications in which marrying
the performance requirements of the membranes with
those of the catalysts has led many to suggest that nei-
ther technology is best served by the combination.
“Membrane Reactors for Hydrogen Production Processes”This book (1) provides a consolidation of the results
from a collaborative project, ‘Hydrogen Production
from Light Multi-Fuels and Storage in Porous Materials’,
started in 2006 by Italian academic and industrial
groups to translate laboratory scale membrane reac-
tors to pilot scale. Supported by the Italian Research
Ministry under the Fondo Integrativo Speciale per la
Ricerca (FISR) programme and managed by the Uni-
versity of L’Aquila, the success of the programme is
demonstrated by the construction of a 20 Nm3 h–1 pilot
plant at the Tecnimont KT SpA facility in Chieti Scalo,
about 200 km north-east of Rome, in which pre-
commercial membranes from four suppliers (ECN,
MRT, Acktar and ‘a Japanese company’) were evalu-
ated. Initially describing the general case for mem-
brane reactors, for most of the book the authors have
concentrated primarily on aspects of H2 separation
through dense Pd alloy membranes, with each chapter
providing a stand-alone account of the topic it addresses.
The fi rst chapter discusses the thermodynamic and
kinetic aspects of the integration of selective mem-
branes into chemical processes, utilising the ability
to remove one of the product gases as a means of
overcoming equilibrium constraints. The authors
clearly lay out the equations governing the perfor-
mance of membrane reactors, discussing formats in
which the membrane is either in proximity with the
catalyst or separated in order to optimise perfor-
mance. Highlighting the enormous potential of mem-
brane reactors, they acknowledge that commercial
applications have been slow to be adopted, due in
the main to a number of practical issues such as
membrane stability, mass transfer limitations and
high production costs.
These issues are ably discussed in Chapters 2 and 3,
which cover the current ‘state of the art’ and economic
requirements of small-scale Pd alloy membrane man-
ufacture. Anyone who has worked in the area of H2
separation will be aware of the rapid increase in publi-
cations associated with membrane fabrication and
use in reactor systems. The lists of references for the
two chapters, providing a good selection from groups
around the world, bear testament to the large amount
of money and time devoted to this area in the last two
decades. Primary interest has been in thin fi lm palla-
dium-silver and palladium-copper alloy membranes,
with as much time devoted to substrate preparation as
to developing methods for forming the alloy foils to be
supported. Most workers have concentrated on tubu-
lar geometries, as highlighted by three of the four sup-
pliers to the programme. Only one, Membrane
Reactor Technologies Ltd (MRT), from Canada, pro-
duces fl at foil systems for these alloys, although this
geometry has been more favoured by developers of
the base metal alloy membranes. Notable absences
among the membrane suppliers are some of the US
groups, for example, Worcester Polytechnic Institute
and Colorado School of Mines, who have long been
fabricating systems capable of extended performance.
Palladium-Based Membranes for Hydrogen Separation
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118 © 2012 Johnson Matthey
Integrated Modules and Reactor-Membrane CombinationsFor the integrated membrane reactor modules, a large
amount of work must go into the module design. To
operate at maximum effi ciency, the membrane must
rapidly remove the product H2 from the reaction zone.
However, poor design can mean that, if the product H2
is removed too quickly, its partial pressure in the reac-
tion gas drops and segments of the membrane per-
form no function, adding needless cost to the module.
Conversely, if the H2 is removed too slowly, the desired
equilibrium shift is not achieved. The additional
requirements of the operational and maintenance
aspects of the fully integrated membrane reactor,
albeit having the advantage of in-reactor H2 removal,
mean that some workers have chosen to concentrate
on staged membrane reactors, in which catalyst bed
and gas separation functions are separated. Modelling
of integrated and separated reactors is a critical func-
tion, highlighted in Chapter 4. With good membrane
and catalyst performance data, coupled with algo-
rithms capable of describing the radial and axial mix-
ing, inter- and intra-particle diffusion and interfacial
gradients between solid and fl uid phases, modellers
are able to accurately predict the performance of their
membrane reactor designs.
Chapters 5–9 deal with the application of separation
membranes to example chemical processes, either as
integrated catalyst-membrane reactor units or as sepa-
rated reactor–membrane combinations, offering the
opportunity to run both at their optimum conditions.
Chapter 5 looks at natural gas steam reforming (NGSR),
modelling the performance benefi ts that could be
obtained by switching from the traditional reactors to
integrated membrane reactors. Whilst benefi ts can be
found, the limitations imposed by forcing together two
functions not running optimally lead the authors to
the conclusion that separated reactor membrane com-
binations are necessary until membranes durable at
NGSR conditions can be manufactured.
Autothermal Reforming and Water Gas ShiftAutothermal reforming (ATR) is considered in the
next chapter. In this application, not only are the tem-
peratures high but there are large thermal gradients
present within the reactor. In the preamble, the
authors point to references in which other groups
have considered use of higher operating temperature
ceramic membranes, both oxygen- and hydrogen-
transporting versions, as means of improving effi -
ciency of H2 production. Within the study reported
here, the group used a microporous alumina mem-
brane (10 cm long × 1 cm diameter) with annular
rings of foam-supported catalyst around the mem-
brane. Reforming of methane was attempted, with
some separation of the product H2 observed. How-
ever, the authors rightly point out that, whilst this
study shows encouraging results, there are many
materials problems that need to be addressed before
larger scale integrated ATR membrane reactors can
be successfully constructed.
The water gas shift reaction is much more amenable
to study within membrane reactors, due to its moderate
temperatures, moderate exothermicity and pressure
independence, meaning that operators can increase
reactor pressures to drive separation membranes with-
out adversely affecting conversion. Most investigators
have constructed reactors based around either dense
Pd or silica H2 separation membranes, employed in dif-
ferent reactor-membrane confi gurations and with base
metal and noble metal catalysts. The authors provide a
good overview of the status of work at the time of writ-
ing, with a number of groups focusing upon the appli-
cation within integrated gasifi cation combined cycle
(IGCC) power plants, where separation of H2 from car-
bon dioxide streams would provide large commercial
benefi ts. As with other candidate processes outlined in
this book, workers are considering both integrated and
staged reactor-membrane systems but the greatest
gains are to be had with the integrated systems. In addi-
tion to managing the thermal issues, however, the coal-
derived syngas will contain an array of contaminants
that will rapidly poison Pd alloy membranes, with the
result that workers must either develop effi cient gas
cleaning technologies or produce microporous mem-
branes having high selectivity on a large scale.
Hydrogen Sulfi de Cracking and Alkane DehydrogenationMembrane reactor enthusiasts are willing to trial many
reactions in attempts to commercialise their technol-
ogy, but few applications can be more demanding
than the catalytic cracking of hydrogen sulfi de. Having
very limited industrial use, H2S is generally viewed as a
pollutant. Currently separated from hydrocarbon gas
streams by amine adsorption, concentrated streams
are treated by the barely economical Claus Process.
However, the authors point out that, if H2S could be
decomposed to sulfur and hydrogen, this would yield
valuable products that could offset the high costs asso-
ciated with the decomposition process. Straightfor-
ward thermal decomposition requires temperatures
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119 © 2012 Johnson Matthey
well in excess of 1000ºC to achieve any level of
commercial conversion and other potential decom-
position technologies have not progressed beyond
laboratory scale. Researchers have suggested, however,
that the combination of two reactors separated by a
microporous ceramic membrane unit could, with a
great deal of process engineering, catalyst develop-
ment and membrane scale-up, provide a commercial
alternative for H2S decomposition. To give an idea of
the engineering requirement, the authors suggest that
a 200 tonne/day plant would require a microporous
membrane area of around 1800 m2, somewhat beyond
the fabrication capabilities of current manufacturers.
Alkane dehydrogenation reactions have been
widely studied within membrane reactor modules,
since removal of the formed H2 should provide a use-
ful product gas stream as well as conversions beyond
those limited by equilibrium conditions. Chapter 9
begins with an overview of typical dehydrogenation
processes, the catalysts used, typically alumina-
supported chromium oxide and alumina-supported
platinum, both with various promoters, and, more
importantly, the drawbacks associated with the reac-
tions. Thermodynamic restrictions, endothermicity,
side reactions like cracking and isomerisation, rapid
coke formation at excessive reaction temperatures
and the need for low pressure operation are factors
that combine to complicate the incorporation of dehy-
drogenation reactions into membrane reactors. Pd
membranes have high selectivity, but their fragility
means that many researchers have turned to the more
durable microporous silica and zeolite membranes,
although these are hampered by having low H2 selec-
tivities and generally show minimal impact upon the
conversions achieved. The chapter gives an honest
assessment of the status of membrane reactors for
these processes, but points to some encouraging
recent performance data suggesting that the technol-
ogy may be developed in the future.
Pilot Plant and CommercialisationThe penultimate chapter discusses the design, success-
ful construction and current status of the 20 Nm3 h–1
pilot plant at the Tecnimont KT SpA facility in Chieti
Scalo, Italy (Figure 1), using natural gas steam reform-
ing (SR) as the studied process. Design was based on
the preliminary work described in Chapter 5. Typi-
cally, SR processes are run at 850–900ºC, too hot for
incorporation of a Pd alloy membrane. Research has
been carried out, using both base metal and platinum
Fig. 1. Membrane reforming reactor for hydrogen production (20 Nm3 h–1) in Chieti Scalo, Italy (Courtesy of Tecnimont KT SpA, Italy)
http://dx.doi.org/10.1595/147106712X632460 •Platinum Metals Rev., 2012, 56, (2)•
120 © 2012 Johnson Matthey
group metal (pgm) catalysts, to reduce the reaction
temperature to 550–650ºC. However, this is still above
the working temperatures for Pd alloy membranes, so
the pilot plant was constructed with two paired
reformers and membrane separation units in series.
Pre-commercial membrane modules were obtained
from the four suppliers. Three modules incorporated
tubular membranes, whilst the MRT unit was fi tted
with fl at-sheet membranes.
Feeding desulfurised natural gas into the process,
the operational parameters of the reformers were
characterised in order to control the feedgas to the
membrane units. The results presented are those from
the fi rst preliminary experiments. That the membranes
are having an effect is clear, but the conclusions sec-
tion makes the claim that ‘four types of Pd-based H2
selective membranes are tested and compared’, which
is perhaps slightly misleading. No comparative data is
shown for the membrane modules and only limited
performance data for two of them. More testing was
planned at the time of writing, so better assessment of
the modules should now be possible.
The fi nal chapter draws together the key points from
the previous chapters and examines the prospects for
membrane reactors, forecasting a very positive future
for the Pd systems. Clearly, there are several key obsta-
cles to their widespread use:
fabrication costs, although this is less the cost of
the Pd and more the labour intensive routes to
produce the membranes;
membrane stability under poisoning and process
conditions, necessitating the use of staged reac-
tors for some processes;
a current lack of industry-produced, commercial
scale units;
no acceptable accelerated ageing tests, without
which longevity can only be assessed by actually
carrying out thousands of hours of testing.
However, the authors cite the recent advances in
substrate development, Pd layer deposition, module
modelling and design and the benefi cial effi ciencies
that successful commercialisation would bring as
demonstrating the need for development to continue.
Overall, the book provides a very good summary of
both the fi eld of Pd membrane reactors and, specifi -
cally, the recent work carried out by primarily Euro-
pean groups, culminating in the successful
construction and operation of the pilot plant in Chieti
Scalo. The reviewer may not quite share the long-term
optimism of the authors but their commitment is
undeniable and progress to date has been impressive.
We await future developments with great interest.
“Preparation of Thin Film Pd Membranes for H2 Separation from Synthesis Gas and Detailed Design of a Permeability Testing Unit”The experience of the Italian research groups is fur-
ther highlighted by the second book (2), predating the
fi rst and concentrating on the manufacture and test-
ing of Pd-only membranes on porous steel supports by
the group at the University of Pisa. This study was also
fi nanced (in part) by the Italian Research Ministry
under the FISR programme.
Constructed in the format of a doctoral thesis or
extended journal publication, the 74-page book begins
with a discussion around the overall area of H2 genera-
tion and subsequent applications, before highlighting
various membrane types available for gas separation:
dense metallic and ceramic, polymeric, microporous
ceramic and composite.
The second chapter summarises the specifi c prop-
erties that give rise to the use of Pd membranes and
some of the methods used to fabricate the thin-walled,
supported fi lms desirable for large-scale, cost-effi cient
separation. As with other membrane reviews in recent
years, the authors highlight the large number of jour-
nal articles and patents associated with Pd membrane
development. The reader, and probably several fund-
ing bodies, may be left to ponder just how much more
work and how many more research dollars will be
needed before the technology is viable for long-term,
large-scale operation.
Manufacture of Thin Palladium FilmsThe manufacturing route and equipment used for the
thin Pd fi lms on discs and tubes – cleaning, surface
oxidation, preactivation and electroless plating – is
similar to that used by other groups, for example, Ma’s
group at the Worcester Polytechnic Institute, USA.
Many groups have now moved beyond the simple oxi-
dation of the steel surface to incorporate a diffusion
barrier, such as alumina or nitrides, to minimise the
risk of Pd migration into the steel substrate. Observa-
tions during the preparation are noted in Chapter 4
and here the reviewer must applaud the authors. Too
often authors gloss over the minor experimental
details, leaving out key points which may seem obvi-
ous at the time. Whilst everyone appreciates the
importance of ‘trade secrets’, the time may be
approaching when funding will begin to decline if the
promised growth in commercial applications fails to
materialise, and sharing ‘minor’ details among the
membrane community may go some way to minimise
wasted time.
http://dx.doi.org/10.1595/147106712X632460 •Platinum Metals Rev., 2012, 56, (2)•
121 © 2012 Johnson Matthey
Membrane thicknesses of between 10–17 μm were
produced, with higher plating effi ciencies noted for
the disc-based membranes. This was reasonably
ascribed to loss of Pd by plating out on the walls of
the recirculating equipment used for the tubular ver-
sions. Leak testing of tubular membranes at ambient
temperature, using nitrogen pressurisation testing
and immersion in water for bubble formation,
showed that, unsurprisingly, leaks decreased with Pd
thickness. The principal area for leaks to occur was
around the welded join between the porous steel
support and the dense end attached for sealing, sug-
gesting that further work is required to avoid irregu-
lar Pd deposition and delamination in that area. For
the future, the authors might consider leak testing
with helium, which will pinpoint holes more readily
than nitrogen.
The experimental setup for testing the H2 separation
capabilities of the membranes, described in Chapter 5,
is quite thorough. It includes not only the usual capa-
bility to test in pure H2 and model syngas streams, but
also can introduce poisons such as sulfur, ammonia
and hydrocarbons. Frustratingly, the book ends without
test data being presented and no indication of when
or where such data may be found, requiring the inter-
ested reader to search the usual literature sources.
Although the title specifi es the preparation and design
aspects, it is unclear why the book was published with-
out giving the reader a fl avour of the membrane per-
formance under application conditions.
A search did uncover some details of testing car-
ried out on a range of tubular membranes, having a
surface area of 19 cm2, supported on porous stainless
steel supports and prepared by varying deposition
parameters (3). Testing at elevated temperatures and
pressures was carried out in pure H2, N2 and CO2, with
the H2 selectivity being calculated and no deteriora-
tion seen over 500 hours of testing. The permeation
data was subsequently used to model the perfor-
mance of a 3 m long membrane having 50% H2:50%
CO2 feedgas. Despite having the gases available, it
appears that they did not use that mixed feedgas dur-
ing their experimental campaign, which would have
supported their calculated selectivities and model-
ling results. Perhaps that information will form the
basis of new reports.
ConclusionLooking at the details of the FISR programme, it is clear
that the Italian government is committed to investing
in a hydrogen capability and infrastructure and in
renewable energy sources. The construction of the
Chieti Scalo plant shows that the years of experience
in laboratory-scale membranes and reactors can be
translated to pilot-scale, with encouraging early results.
Membrane researchers worldwide will look forward to
future developments.
HUGH HAMILTON
Johnson Matthey Technology Centre,
Blounts Court, Sonning Common,
Reading RG4 9NH, UK
Email: [email protected]
References1 “Membrane Reactors for Hydrogen Production
Processes”, eds. M. De Falco, L. Marrelli and G. Iaquaniello, Springer-Verlag, London, UK, 2011
2 M. Bientinesi and L. Petarca, “Preparation of Thin Film Pd Membranes for H2 Separation from Synthesis Gas and Detailed Design of a Permeability Testing Unit”, Nova Science Publishers, Inc, New York, USA, 2010
3 M. Bientinesi and L. Petarca, Chem. Eng. Trans., 2011, 24, 763
The ReviewerDr Hugh Hamilton has worked at the Johnson Matthey Technology Centre, Sonning Common, UK, for nearly 24 years, during which time he has researched in a range of areas including autocatalysts, palladium membranes, fuel cell membrane electrode assembly manufacture and hydrogen storage. His current role includes sorbent development for mercury from syngas, titanium powder metal injection moulding process development and modifi ed atmosphere packaging development.
http://dx.doi.org/10.1595/147106712X632460 •Platinum Metals Rev., 2012, 56, (2)•
122 © 2012 Johnson Matthey
About the Editors
Marcello De FalcoMarcello De Falco received a master’s degree in
Chemical Engineering from the University of
Rome “La Sapienza”, Italy, in 2004. He was
awarded a PhD in ‘Industrial Chemical Processes’
in 2008, with the thesis ‘Pd-Based Membrane
Reactor: A New Technology for the Improvement
of Methane Steam Reforming Process’. He has
been a researcher in the Faculty of Engineering at
University Campus Bio-Medico in Rome since
2010. His research activity is mainly focused on
mathematical modelling of chemical reactors,
hydrogen production processes, solar technolo-
gies, and the design of cogeneration plants. He is
the author of 34 scientifi c papers (including
20 papers in international journals and 14 in con-
ference proceedings) and 3 book chapters
about selective membrane technology and
applications.
Gaetano IaquanielloGaetano Iaquaniello is a Vice President of Technol-
ogy and Business Development at Tecnimont KT
SpA, a process and engineering company based in
Rome, Italy. He received his MSc in Chemical
Engineering from the University of Rome in 1975, a
doctorate from the University of Limoges, France,
in 1984 and an MSc degree in Management from
the London Business School, University of London,
in 1997. He has more than 35 years of experience
in designing and operating chemical plants, par-
ticularly for syngas manufacturing. After being a
technical director, he is now head of research and
development activities at Tecnimont and coordi-
nates several national and European projects. He
has authored and co-authored numerous papers
and patents on syngas production and, more
recently, on membrane reactors.
Luigi MarrelliLuigi Marrelli is full professor of ‘Chemical
Reactors’ and Dean of the Faculty of Engineering
at University Campus Bio-Medico in Rome. He was
previously professor of Physical Chemistry and of
Chemical Reactors, and President of the didactic
committee of Chemical Engineering at the Univer-
sity of Rome “La Sapienza”. He is a member of the
‘Interuniversity Research Centre on Sustainable
Development (CIRPS)’ and the ‘Research Centre
HYDRO-ECO’ at the University of Rome “La Sapi-
enza”. For many years he worked in the fi eld of
university cooperation with developing countries,
realising projects in countries including Peru,
China and Kazakhstan. His scientifi c activity, sum-
marised in over 100 papers and congress commu-
nications, is focused on the fi elds of chemical
thermodynamics, chemical and biochemical
kinetics and reactor modelling. Over the last years
he was involved in research projects on hydrogen
production by steam reforming of methane in
membrane reactors and from water by thermo-
chemical cycles.
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123 © 2012 Johnson Matthey
About the Authors
Matteo BientinesiMatteo Bientinesi works at the Consorzio Polo Tecnologico Magona
(CPTM), Cecina, Italy. The CPTM deals with process studies, pilot plant
and engineering support activities at the commissioning and start-up
of plants.
Luigi PetarcaLuigi Petarca is a member of the Department of Chemical Engineering
at the University of Pisa, Italy. He has been active in research for over 30
years, and has published numerous papers in the fi elds of chemical
engineering and industrial chemistry.
•Platinum Metals Rev., 2012, 56, (2), 124–130•
124 © 2012 Johnson Matthey
http://dx.doi.org/10.1595/147106712X634080 http://www.platinummetalsreview.com/
Reviewed by Gordon Kelly* and Steve Bailey
Johnson Matthey PCT, PO Box 1, Belasis Avenue, Billingham TS23 1LB, UK
*Email: [email protected]
IntroductionHeld under the auspices of European Federation
of Catalysis Societies (EFCATS) the 10th EuropaCat
Congress was held in Glasgow, UK, from 28th August
to 2nd September, 2011 (1). EuropaCat is a highly
regarded biennial congress which brings together
researchers from across Europe and further afi eld for
scientifi c dissemination in catalysis. EuropaCat X was
a truly international congress with approximately 1200
delegates attending, representing some 44 countries.
The theme of the Congress was ‘catalysis across
the disciplines’ with an aim of delivering a unifi ed
conference covering all aspects of catalysis. The setting
for the conference was the Glasgow University main
building, a fi ne example of Gothic revival architecture
and a prominent local landmark.
The programme included six plenary and 21 keynote
lectures. The plenaries were presented by international
leaders from a wide range of disciplines. In total
over 210 oral presentations were given, representing
the latest in scientifi c advances and successful
commercial applications. Each day was split into fi ve
parallel sessions covering the following topics: Catalyst
Preparation, Catalyst Characterisation, Kinetics and
Mechanism, Theory and Modelling, Homogeneous
Catalysis, Industrial Application, Catalyst Deactivation
and Environmental Catalysis. In addition there were
three poster sessions with approximately 900 posters.
A parallel workshop on Selective Oxidation (ISO 2011,
X European Workshop on Selective Oxidation) was
organised independently with 17 oral presentations
and 97 posters.
There was an excellent attendance from industrial
attendees who accounted for approximately 15% of
the delegates, representing over 90 companies. The
exhibition space, with 24 companies represented, was
also well attended throughout the conference.
A full social programme was organised for
the attendees with a range of day trips available
showcasing the best of Scotland. The conference
dinner was held in the magnifi cent Kelvingrove Art
Gallery and Museum and the fi nal night’s Céilidh was
a popular and energetic event!
In terms of its original aims EuropaCat X was a huge
success in delivering a unifi ed conference covering
all aspects of catalysis and highlighting the huge
Highlights of platinum group metal catalysis from biennial congress
EuropaCat X
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125 © 2012 Johnson Matthey
breadth and depth of science and technology that is
encompassed in the fi eld. In terms of the impact of
platinum group metals (pgms) in the conference, over
30% of the oral papers presented involved the use of
pgms. A more detailed analysis shows the following
split between the pgms: 32 platinum, 22 palladium,
13 ruthenium, 12 rhodium and 2 iridium papers
respectively. The industrial applications sessions
included 11 papers that incorporated pgms.
With such a range of oral presentations and parallel
sessions to choose from, this conference review can
only discuss a few highlights. Therefore, in this review
only papers which made signifi cant use of pgms have
been included.
Fischer-Tropsch SynthesisThe infl uence of pgm promoters on cobalt-supported
Fischer-Tropsch catalysts continues to be an area of
interest. Eric Marceau (Université Pierre et Marie Curie/
Centre National de la Recherche Scientifi que (CNRS),
France) presented a keynote paper characterising the
impact of sorbitol and Ru promotion in the structure
and performance of silica-supported cobalt catalysts.
Addition of sorbitol to the impregnating solution was
found to lead to a decrease in the size of the cobalt(II)(III)
oxide (Co3O4) crystallites formed from 11 nm to 7 nm.
Sorbitol was shown, by a combination of in situ quick-
scanning X-ray absorption spectroscopy (Q-XAS), in
situ UV-visible spectroscopy and thermal analysis to
retard the decomposition of the cobalt precursor into
Co3O4. In situ Q-XAS and temperature-programmed
reduction (TPR) showed that the Co3O4 particles fi rst
reduced to cobalt(II) oxide (CoO). The reducibility
of the Co-sorbitol/SiO2 catalyst was quite low due to
the formation of cobalt silicate (2). The presence of
Ru greatly enhanced the reducibility of the catalysts.
Transmission electron microscopy (TEM) images of
reduced catalysts demonstrate the homogeneous
distribution of cobalt particles in the catalyst prepared
with sorbitol (Figure 1).
Ru in its own right can, of course, be used as
a Fischer-Tropsch catalyst. Although cobalt and
iron are preferred for industrial application due
to cost considerations, Ru continues to draw
scientifi c interest due to its ability to produce high
molecular weight hydrocarbons. Xian-Yang Quek
(Schuit Institute of Catalysis, Eindhoven University,
The Netherlands) presented a very interesting
paper demonstrating unprecedented oxygenate
selectivity during Fischer-Tropsch synthesis over Ru
nanoparticles. The Ru nanoparticles, encapsulated
and stabilised in polyvinylpyrrolidone (PVP), were
prepared in a size range of between 1.3 and 3.3 nm.
The product distribution formed depended strongly
on temperature. An aldehyde selectivity as high as 70%
was obtained over 2.2 nm Ru nanoparticles at 125ºC.
With increasing temperature the total oxygenate
selectivity decreased and the amount of hydrocarbon
produced was increased. Mechanistic consideration
of the product chain lengths suggested that the
hydrocarbons and the oxygenates were formed on
different sites.
Michael Claeys (University of Cape Town, South
Africa) presented an in situ magnetometer study on
Plenary LecturesProfessor Manfred Reetz (Max-Planck-Institut für Kohlenforschung, Mülheim, Germany), ‘Tuning
Monooxygenases by Genetic and Chemical Means’
Professor Istvan Horvath (City University of Hong Kong), ‘Heterogenization of Homogeneous Catalytic
System’
Professor Charles T. Campbell (University of Washington, USA),‘Thermodynamics and Kinetics of
Elementary Reaction Steps on Late Transition Metal Catalysis, and in Their Sintering’
Professor Rutger van Santen (University of Eindhoven, The Netherlands), ‘Structure Sensitivity and
Unsensitivity in Heterogeneous Catalysis’
Professor Matthias Beller (Leibniz Institute for Catalysis, Rostock, Germany),‘Development of Practical
Molecular-Defi ned Catalysts for Industrial Applications and Hydrogen Technology’
The 2011 Michel Boudart Award for Advances in CatalysisThis was awarded to Professor James Dumesic (University of Wisconsin-Madison, USA), who presented
a plenary lecture on ‘Routes for Production of Liquid Transport Fuels by Liquid-Phase Catalytic Processing’.
http://dx.doi.org/10.1595/147106712X634080 •Platinum Metals Rev., 2012, 56, (2)•
126 © 2012 Johnson Matthey
the formation and stability of cobalt carbide during
Fischer-Tropsch synthesis. Novel methods that yield
different attributes of a catalytic system within the
same measurement are both information rich and
valuable from a research and development effi ciency
perspective. The application of magnetometry can
reveal structural features of Co crystallites under
authentic gas-to-liquid (GTL) process conditions. This
study concentrated upon the formation and role of
cobalt carbides during time on line of a simple Co-Pt/
alumina catalyst operated under varying conditions
typical of Fischer-Tropsch processes. The experimental
approach made use of a fi xed-bed reactor placed
within the fi eld supplied by a magnetometer, from
which it was possible to infer the state of magnetisation
of the catalyst at different times and subject to the
infl uence of reaction condition changes. Changes in
magnetisation could be correlated with the extent
of carbide formation, as confi rmed by ex situ X-ray
diffraction (XRD) measurements, and with the degree
of reduction when the catalyst was treated under
TPR conditions. Detailed analysis of magnetisation
hysteresis allows modelling of Co crystallite size and
some insight into active site mobility under reaction
conditions.
When tested under Fischer-Tropsch conditions
(230ºC, 14 bar, H2:CO = 2:1) a pre-carbided catalyst
showed an increase of magnetisation during time on
line, which is indicative of carbide decomposition
to form the metallic state. However, this carbide
decomposition took place slowly and remained
incomplete even after an extended period of testing,
suggesting that once carbides are formed, they will not
decompose completely under typical Fischer-Tropsch
conditions. The pre-carbided catalyst also displayed
inferior Fischer-Tropsch performance (activity and
methane selectivity) compared to a non-carbided
catalyst. This performance was regained after
hydrogen treatment, which also lead to completely
restored magnetisation (Figure 2).
(a)
100 nm 100 nm
100 nm
(b)
100 nm
Fig. 1. Bright-fi eld and dark-fi eld high angle annular dark fi eld (HAADF)-TEM images of: (a) CoRu/SiO2; and (b) of CoRu-sorbitol/SiO2 catalysts after reduction and passivation in He (Courtesy of Eric Marceau and Andrei Khodakov, Université Pierre et Marie Curie/Centre National de la Recherche Scientifi que (CNRS), France)
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127 © 2012 Johnson Matthey
Biomass ConversionOne of the Industrial Application sessions was devoted
to the conversion of biomass into liquid fuels. In this
session it was clear that the use of pgms was key in
many of the processes described.
Two papers were presented on the use of supported
Ru catalysts to convert cellulose to sugar alcohols.
The fi rst of these from Kameh Tajvidi (Max-Planck-
Institut für Kohlenforschung, Germany) investigated
alternatives to sulfuric acid in conjunction with a 5 wt%
Ru/C catalyst for the hydrolytic hydrogenation of
cellulose. Reactions in the presence of silicotungstic
acid achieved almost full conversion of cellulose
and a sugar alcohol yield of up to 80%. The concept
was successfully transferred to the direct conversion
of spruce wood fi bres as a real feedstock again
with an almost full conversion of the cellulose and
hemicellulose content to sugar alcohols. An alternative
approach, presented by Weiping Deng (Xiamen
University, China), was to adsorb Ru nanoparticles
onto caesium salts of tungstophosphate. This
bifunctional catalyst contained both the acidity and
hydrogenation activity required for the conversion
of cellulose. A Ru/Cs3PW12O40 material was stable
in repeated use and sorbitol yields of ~75% could be
sustained after fi ve recycling uses. The sorbitol yield
increased with decreasing mean size of Ru particles
from 10.8 to 1.6 nm.
Alexey Kirilin (Åbo Akademi University, Finland)
investigated the use of a 5 wt% Pt/Al2O3 catalyst for the
aqueous phase reforming (APR) of erythritol, xylitol
and sorbitol as a means of producing hydrogen and
components of liquid fuels. Sorbitol and xylitol were
viewed as the most promising raw materials for the APR
process due to the possibility of obtaining transportation
fuel components (hexane etc.). No catalyst deactivation
was observed after more than 140 h on line. Hydrogen
yields for erythritol, xylitol and sorbitol under the
same operating conditions were 48%, 28% and 22%
respectively (Figure 3).
A series of supported 2 wt% Ru catalysts (Ru,
ruthenium(IV) oxide, ruthenium(IV) sulfi de) were
investigated by Marcelo Kaufman-Rechulski (Paul
Scherrer Institut, Villigen, Switzerland) as an alternative
to the cold scrubbers that are currently used to remove
tars and organic sulfur compounds during biomass
gasifi cation. The Ru catalysts were tested against
commercially available NiMoS and CoMoS materials.
The RuS2 catalyst was active for all three of the reactions
under investigation (sour water gas shift, sulfur
0 100 200 300 400 500 600 700
Time on line, h
Non pre-carbided catalystPre-carbided catalyst after H2 treatment
H2 at 230ºC, 1 bar
Pre-carbided catalyst
Satu
ratio
n m
agne
tisat
ion,
arb
itrar
y un
its
Fig. 2. Magnetisation of pre-carbided and non-carbided catalyst monitored during Fischer-Tropsch synthesis (Courtesy of Michael Claeys, University of Cape Town, South Africa)
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128 © 2012 Johnson Matthey
resistant hydrogenation and hydrodesulfurisation of
thiophene) and appeared to be more stable under
real process conditions.
Chuan Wang (Institute of Materials Science and
Engineering, Singapore) presented an interesting
paper on low-temperature hydrogenation of furfural on
Pt catalysts supported on a multiwall carbon nanotube
(MWCNT) support. A 5 wt% Pt/MWCNT catalyst at
150ºC and 20 bar H2 achieved a furfural conversion
of >95%. Both of the products formed, furfuryl alcohol
(~90% selectivity) and 2-methylfuran, are more
chemically stable than furfural, thereby facilitating
further bio-oil upgrading at high temperature.
Aldehydes such as furfural are present in signifi cant
amounts in bio-oils obtained from the fast pyrolysis
of biomass. Under typical conditions for bio-oil
upgrading, these reactive aldehyde compounds can
form tar-like black solids. This work demonstrated
that a mild hydrogenation treatment can be used to
remove reactive compounds in bio-oils, facilitating
their storage and further high-temperature upgrading.
Methanol ReformingKarin Föttinger (Vienna University of Technology,
Austria) presented a paper investigating the use of
in situ X-ray and vibrational spectroscopic studies on
palladium/zinc(II) oxide and palladium/gallium(III)
oxide as potential methanol steam reforming (MSR)
catalysts. The localised generation of hydrogen as a fuel
for proton exchange membrane (PEM) assemblies, is
key to the successful design and deployment of fuel
cells intended to support initiatives for sustainable
means of transportation. The paper sought to address,
with some success, the issue of current steam reforming
catalysts in which the conversion of methanol generally
results in the co-production of carbon monoxide –
a potent catalyst poison. Pd supported on ZnO and
Ga2O3 had shown excellent activity and selectivity to
the steam reforming reaction, yielding only H2 and
CO2 (3). Experiments undertaken at the Swiss Light
Source (superXAS beamline), made use of a catalytic
reaction cell from which it was possible to study the
system by extended X-ray absorption fi ne structure
(EXAFS) and infrared (IR) techniques, along with gas
chromatography-mass spectrometry (GC-MS) analysis
of catalyst performance. Using time-resolved EXAFS, it
was possible to follow, in situ, the formation of the active
Pd-Zn alloy phase of a Pd/ZnO MSR catalyst, via spillover
and reduction of the ZnO by H2 generated in the
reaction. With time-on-stream, the degree of alloying
was observed to steadily increase and, in parallel, the
reactivity changed from methanol decomposition
(CO/H2) to MSR (CO2/H2), confi rming that the Pd-Zn
alloy is the selective phase for MSR. Pd-Zn alloying was
found to be reversible on contact with O2, producing
Pd metal and ZnO with a corresponding reversion of
selectivity to CO/H2. The corresponding surface state
and available adsorption sites were studied by FTIR
spectroscopy of CO adsorption. Pd-Zn alloy formation
led to the disappearance of bridge-bonded CO and a
shift of the on-top CO band from 2090 cm–1 to 2070 cm–1.
Upon O2 treatment the bands assigned to unalloyed
10 2 3WHSV, h–1
0
20
40
60
Yiel
d, %
CO2
H2
Key
0.8 1.2 1.6 2.0 2.4 2.8WHSV, h–1
0
10
20
30
40
Sele
ctiv
ity, %
C6
C3C4C2C5
Fig. 3 (a) Yields of H2 and CO2 in APR as a function of WHSV; and (b) selectivity towards compounds presented in the liquid phase during APR of sorbitol as a function of space velocity (Courtesy of Alexey V. Kirilin, Åbo Akademi University, Finland)
http://dx.doi.org/10.1595/147106712X634080 •Platinum Metals Rev., 2012, 56, (2)•
129 © 2012 Johnson Matthey
metallic Pd reappeared but at a lower intensity, which
may be explained by a partial decoration of the Pd by
patches of ZnO.
The theme of this paper was continued in a
subsequent presentation from the same group, given
by Christian Weilach, who extended the range of
spectroscopic methods to expose more detail of
the surface transformations associated with alloy
formation and the change in the selectivity pattern
observed during MSR (Figure 4).
CharacterisationGary Attard (Cardiff Catalysis Institute, UK) gave
a thought-provoking lecture on electrochemical
perspectives on catalysis. This addressed the
challenges of specifi cally identifying those surface
topographies and two-dimensional morphologies
that are associated with selective catalytic trans-
formations. The presentation concentrated upon the
application of cyclic voltammetry (CV) as a means of
characterising surface states – including the existence
of defects. Typical CV data collected from a series of
palladium-gold alloys supported on graphite (0.4%–3%
total metal loading) spanning the whole range of
alloy composition were presented. Referring to one
set of voltammograms, it was shown that the number
of Pd surface sites is signifi ed by the area of the CV
peaks between 0 and 0.3 V associated with hydrogen
electrosorption. The oxide stripping peaks also
provide a measure of the available Pd and Au surface
area (for example, the Au oxide stripping peak area
at 1.1 V). More interestingly, the extent to which the
surface is alloyed is given by a systematic shift in
the potential of the Pd oxide peak to more positive
potentials as surface Au composition increases.
Similar studies using single crystal electrodes
allow for direct comparison between supported
metal catalysts and shape-controlled nanoparticle
behaviour in catalytic and electrocatalytic reactions,
since it can be demonstrated that the electrosorption
charge between 0 and 0.3 V acts as a ‘fi nger-print’
analytical technique for the presence of particular
step, terrace and kink sites (Figure 5).
Concluding RemarksThe study and use of pgms continues to be an
essential component of catalyst research, both to
extend fundamental understanding and to allow
industrial exploitation. The three application areas
reviewed in this article: Fischer-Tropsch, biomass
conversion and methanol reforming, are linked by
the challenge of meeting the world’s future energy
demands and requirements. The pgms fi nd use in a
wide range of chemical reactions as demonstrated
by this conference, and their use is also essential i n
several exciting new areas of research not reviewed
here (for example, NOx storage and reduction for
lean-burn gasoline and diesel vehicles and the direct
synthesis of hydrogen peroxide from H2 and O2). The
versatility of the pgms and the reaction selectivity they
impart will make them an integral part of many future
catalytic processes.
ZnO
ZnO
ZnO
ZnO
ZnO
ZnO
Pd
Pd Pd Pd
Pd Pd
Pd-Zn Pd-Zn Pd-Zn
Pd-Zn Pd-ZnZnO ZnO
Pd Pd
(a) Room temperature reduction
(b) During MSR or upon reduction at 623 K with time
(c) In O2 at 573 K after MSR
Fig. 4. Illustration of the suggested structural changes of Pd/ZnO in various environments (Reprinted with permission from (4) © 2011 American Chemical Society)
http://dx.doi.org/10.1595/147106712X634080 •Platinum Metals Rev., 2012, 56, (2)•
130 © 2012 Johnson Matthey
References1 EuropaCat X: 10th European Congress on Catalysis:
http://www.europacat.co.uk/ (Accessed on 28th February 2012)
2 J. Hong, E. Marceau, A. Y. Khodakov, A. Griboval-Constant, C. La Fontaine, F. Villain, V. Briois and P. A. Chernavskii, Catal. Today, 2011, 175, (1), 528
3 N. Iwasa and N. Takezawa, Top. Catal., 2003, 22, (3–4), 215
4 K. Föttinger, J. A. van Bokhoven, M. Nachtegaal and G. Rupprechter, J. Phys. Chem. Lett., 2011, 2, (5), 428
The ReviewersGordon Kelly joined Johnson Matthey in 1994 following a Chemistry degree and PhD in Catalysis at Glasgow University, UK. He has worked in various research roles in areas such as solid base catalysis, hydrogenation, methanol synthesis, low-temperature shift and Fischer-Tropsch catalysis. He has over 40 catalysis publications including eight patents. Currently he is the Johnson Matthey Fischer-Tropsch Development Manager.
Steve Bailey has a PhD and over 20 years’ experience working in the fi elds of catalyst development and characterisation. He began his catalysis career at ICI where his principal roles were to apply surface characterisation methods to assist the understanding of catalyst performance across a broad range of industrial processes. He then moved into the roles of catalyst development and project management, focusing upon selective hydrogenation and gas purifi cation, and more recently, has led the growth of catalyst characterisation capabilities within Johnson Matthey’s Process Technologies R&D centre.
–9
–7
–5
–3
–1
1
3
5
Curr
ent,
A (×
10–4
)
Potential, V1% Pd/Gr
1% Pd, 1.8% Au/Gr
0.4% Au/Gr
1% Pd, 2.6% Au/Gr
1% Pd, 0.4% Au/Gr
0.2% Pd, 1.8% Au/Gr
1.65% Pd, 0.65% Au/Gr
0.5% Pd, 1.8% Au/Gr
1% Pd, 1% Au/Gr
AuO
PdO from PdAu alloyH on Pd
PdO
Gr = graphite
Fig. 5. Systematic changes in the CV response for a series of PdAu catalysts supported on graphite. Sweep rate = 50 mV s–1 in 0.5 M aqueous sulfuric acid. The reference electrode was a saturated Pd/H electrode in contact with the electrolyte (Courtesy of Gary Attard, Cardiff Catalysis Institute, UK)
http://dx.doi.org/10.1595/147106712X639292 •Platinum Metals Rev., 2012, 56, (2), 131–133•
131 © 2012 Johnson Matthey
BOOKS“Asymmetric Catalysis from a Chinese Perspective”
Edited by S. Ma (Shanghai Institute of Organic Chemistry, State Key Laboratory of Organometallic Chemistry and Department of Chemistry, East China Normal University, China), Topics in Organometallic Chemistry, Vol. 36, Springer-Verlag, Berlin, Heidelberg, Germany, 2011, 359 pages, ISBN: 978-3-642-19471-9, £206.50, €245.03, US$309.00
In 1995, a review in Chinese was published to introduce
the importance and the current state of the art of chiral
technology. The National Natural Science Foundation
of China started to actively support research in this area.
From 2000, the Ministry of Science and Technology also
started to support such research. Chinese researchers
have been making notable achievements in this area
by developing alternative effective new chiral ligands
for established enantioselective transformations, as
well as new catalytic enantioselective reactions with
known or new ligands. Chinese chemists were invited
to write an account on their own contribution in this
area by briefl y touching on the background for the
contribution from chemists outside China.
“Dendrimers: Towards Catalytic, Material and Biomedical Uses”
Edited by A.-M. Caminade, C.-O. Turrin, R. Laurent, A. Ouali and B. Delavaux-Nicot (Laboratoire de Chimie de Coordination du CNRS, Toulouse, France), John Wiley & Sons, Chichester, UK, 2011, 566 pages, ISBN: 978-0-470-74881-7, £120.00, €144.00, US$190.00
This book covers the properties and
uses of dendrimers and dendrons.
The aim of this book is to be the reference book about
dendrimers applications. It is divided in four main
parts: Part 1: Generalities, Syntheses, Characterizations
and Properties; Part 2: Applications in Catalysis; Part
3: Applications for the Elaboration or Modifi cation of
Materials; and Part 4: Applications in Biology/Medicine.
Platinum group metal complexes are involved in
catalytic applications, biological sensors, chemical
sensors and luminescent dendrimers.
“Electrochemical Science and Technology: Fundamentals and Applications”
By K. B. Oldham and J. C. Myland (Trent University, Canada) and A. M. Bond (Monash University, Australia), John Wiley & Sons, Chichester, UK, 2012, 424 pages, ISBN: 978-0-470-71084-5 (paperback), £44.95, €54.00, US$65.00
This book addresses the
scientific principles underlying
electrochemistry. It could serve as a text for a course
in electrochemistry at a university or college. To
keep the size and cost of the book reasonable,
much of the more tangential material is available
as ‘Webs’: documents devoted to a single topic that
are freely accessible from the publisher’s Student
Companion Site at: http://www.wiley.com/go/EST.
Topics include fuel cells, electrodes, corrosion
protection and pollution control, among many
others.
“Interfacial Phenomena in Electrocatalysis”Edited by C. G. Vayenas (University of Patras, Greece), Modern Aspects of Electrochemistry, Vol. 51, Springer Science+Business Media, LLC, New York, USA, 2011, 373 pages, ISBN: 978-1-4419-5579-1, £126.00, €149.75, US$189.00
This is claimed to be the first and
only volume to cover interfacial
electrochemistry, as opposed to other facets of
interfacial science. Contributors are international
leaders in their area of expertise.
Topics include:
(a) Temperature Effects on Platinum Single-Crystal/
Aqueous Solution Interphases. Combining Gibbs
Thermodynamics with Laser-Pulsed Experiments;
(b) Surface Thermodynamics of Metal/Solution
Interface: the Untapped Resources;
(c) XAS Investigations of PEM Fuel Cells;
(d) Palladium-Based Electrocatalysts for Alcohol
Oxidation in Direct Alcohol Fuel Cells;
(e) Structure and Reactivity of Transition Metal
Chalcogenides Toward the Molecular Oxygen
Reduction Reaction;
(f) Materials, Proton Conductivity and Electrocatalysis
in High-Temperature PEM Fuel Cells.
Publications in Brief
http://dx.doi.org/10.1595/147106712X639292 •Platinum Metals Rev., 2012, 56, (2)•
132 © 2012 Johnson Matthey
“Supported Metals in Catalysis”, 2nd EditionEdited by J. A. Anderson (University of Aberdeen, UK) and M. Fernández García (Instituto de Catálisis y Petroleoquimica, (CSIC), Spain), Catalytic Science Series, Vol. 11, Imperial College Press, London, UK, 2011, 580 pages, ISBN: 978-1-84816-677-6, £111.00, US$168.00
The second edition of “Supported
Metals in Catalysis” has new and
updated chapters containing
summaries of research in this rapidly evolving fi eld.
Chapters of interest include: ‘Supported Metal Catalysts
for Fine Chemicals Synthesis’, ‘Supported Metals in
the Production of Hydrogen’, ‘Supported Metals for
Application in Fuel Cells’ and ‘Supported Metals in
Vehicle Emission Control’.
JOURNALSChemistryOpen
Editors: K. Hindson and H. Ross; Deputy Editor: N. Ortúzar; Wiley-VCH and ChemPubSoc Europe; E-ISSN: 2191-1363
Wiley-VCH and ChemPubSoc
Europe, an association of sixteen
chemical societies, have launched
ChemistryOpen, the fi rst open
access chemical society journal.
ChemistryOpen will publish peer-reviewed primary
research in all areas of chemistry, and will thus
satisfy funding organisations and institutes which
require that the research funded by them should
be accessible to all. As an additional feature, short
summaries of PhD theses with a link to the full version
will be published. This Thesis Treasury will make PhD
theses in chemistry readily accessible while linking
them through CrossRef to all cited journal articles in
the programme.
ChemPlusChemEditor: N. A. Compton; Deputy Editor: M. Spiniello; Wiley-VCH and ChemPubSoc Europe; E-ISSN: 2192-6506
Wiley-VCH and ChemPubSoc
Europe have launched
ChemPlusChem. Original papers
published will cover at least two
different aspects (subfi elds) of
chemistry or one of chemistry and one of another
scientifi c discipline. ChemPlusChem succeeded
the Collection of Czechoslovak Chemical
Communications which ceased publication at
the end of 2011. Editorial Board Co-Chairman
Michal Hocek explained: “Research in chemical
and molecular sciences is becoming more and
more complex and inter- and multidisciplinary
and also its impact in physical, biological and
material sciences is rapidly growing. Typically
nowadays projects involve synthesis of compounds,
catalysis, spectroscopy, crystallography, biological
evaluations, physical measurements, and/or
material studies”.
Integrating Materials and Manufacturing Innovation
Editor: C. Ward; The Minerals, Metals & Materials Society (TMS) and Springer; ISSN: 2193-9764; e-ISSN: 2193-9772
Integrating Materials and Manufacturing
Innovation (IMMI) is a new open
access journal supporting the
discovery, development, and
application of materials, materials
systems, and materials processes
for practical use in manufacturing. IMMI covers
innovations from the discovery of materials to their
deployment.
Special Issue: Celebrating the 150th Anniversary of the Department of Chemistry, The University of Tokyo
Chem. Asian J., 2011, 6, (7), 1629–1895
The Department of Chemistry of
The University of Tokyo, Japan,
celebrated its 150th anniversary
in 2011. To commemorate
this occasion and to honour
the department’s tradition of
excellence, this special issue
featuring contributions from international scientists
closely linked with the department was dedicated to
this anniversary. The cover picture, provided by the
issue co-organisers, Professors Shu Kobayashi and
Eiichi Nakamura, captures the history and the many
faces of the department. Items of interest include:
‘New Design Tactics in OLEDs Using Functionalized
2-Phenylpyridine-Type Cyclometalates of Iridium(III)
and Platinum(II)’, ‘One-Pot Nitrile Aldolization/
Hydration Operation Giving -Hydroxy Carboxamides’
and ‘Platinum--Acetylide Polymers with Higher
Dimensionality for Organic Solar Cells’.
http://dx.doi.org/10.1595/147106712X639292 •Platinum Metals Rev., 2012, 56, (2)•
133 © 2012 Johnson Matthey
Themed Issue: Heterogeneous Catalysis for Fine Chemicals
Catal. Sci. Technol., 2011, 1, (9), 1533–1696
Mario Pagliaro (Istituto per lo
studio dei materiali nanostrutturati,
CNR, Palermo, Italy) and Graham
Hutchings (Cardiff University, UK)
introduce this themed issue. Today,
in addition to the original rhodium
homogeneous catalysts, there are
a number of commercial fi ne chemicals production
processes using highly effi cient and selective solid
catalysts. To celebrate the contribution of Professor
Michele Rossi to this fi eld on the occasion of his 70th
birthday, this themed issue aims to “grasp the current
momentum in heterogeneous catalytic chemistry
for fi ne chemicals”. Palladium with interstitial
carbon atoms is shown to be an ultraselective
hydrogenation catalyst. Other contributions
demonstrate how to discriminate between
homogeneous or heterogeneous nano-catalysis in
the conjugate addition of arylboronic acids mediated
by palladium(II) complexes; how the selective
hydrogenation of functionalised nitroarenes can be
carried out under ultra-mild conditions; and how
ruthenium-modifi cation of gold catalysts enhances
the selective oxidation of aliphatic alcohols.
ON THE WEBCatAppCatApp is a web application, from SUNCAT Center
for Interface Science and Catalysis, SLAC National
Accelerator Laboratory, Menlo Park and Department
of Chemical Engineering, Stanford University,
California, USA, for looking up calculated reaction
and activation energies for elementary reactions
occurring on metal surfaces. The database includes
reaction energies for all surface reactions that
involve C–C, C–H, C–O, O–O, O–H, N–N, C–N, O–N,
N–H splitting for molecules with
up to three C, N, or O atoms on
close-packed fcc(111), hcp(0001),
and bcc(110) surfaces, as well as
stepped fcc and hcp surfaces. The
metals included in the database are Ag, Au, Co, Cu, Fe,
Ir, Mo, Ni, Pd, Pt, Re, Rh, Ru, Sc and V.
Find this at: http://suncat.stanford.edu/catapp/
Materials Project
Researchers from the Department of Energy’s Lawrence
Berkeley National Laboratory and the Massachusetts
Institute of Technology, USA, jointly launched the
Materials Project, which is a search engine for material
properties. With the Materials Project, researchers can
use supercomputers to characterise properties of
inorganic compounds, including their stability, voltage,
capacity and oxidation state, which had previously not
been possible. The results are then organised into a
database.
Find this at: http://www.materialsproject.org/
Details of catalytic reactions, such as methanol decomposition on copper (shown in this smart phone display), can be accessed via CatApp from mobile devices. Copyright: Jens S. Hummelshøj/Stanford University
http://dx.doi.org/10.1595/147106712X640335 •Platinum Metals Rev., 2012, 56, (2), 134–136•
134 © 2012 Johnson Matthey
CATALYSIS – INDUSTRIAL PROCESSKilogram-Scale Asymmetric Ruthenium-Catalyzed Hydrogenation of a Tetrasubstituted FluoroenamideA. Stumpf, M. Reynolds, D. Sutherlin, S. Babu, E. Bappert, F. Spindler, M. Welch and J. Gaudino, Adv. Synth. Catal., 2011, 353, (18), 3367–3372
Ru-catalysed asymmetric homogeneous hydro-
genation (AHH) was used as the key step of a multi-
kg scale synthesis of an enantiomeric fl uoropiperidine.
The AHH of a tetrasubstituted -fl uoroenamide was
carried out under mild conditions using a Ru/Josiphos
catalyst with an ee of 98%.
CATALYSIS – REACTIONSHydrodeoxygenation of Waste Fat for Diesel Production: Study on Model Feed with Pt/Alumina CatalystA. T. Madsen, E. H. Ahmed, C. H. Christensen, R. Fehrmann and A. Riisager, Fuel, 2011, 90, (11), 3433–3438
Hydrodeoxygenation of a model feed mixture has
been investigated. Oleic acid and tripalmitin in
molar ratio 1:3 were hydrotreated at 325ºC with 20
bars H2 in a stirred batch autoclave with 5 wt% Pt/-Al2O3. Hydrogenation of both reactants was limited
and decarboxylation or decarbonylation of the ester
and carboxylic acid functionalities were highly
favoured, giving C chain lengths of odd numbers.
Pd/-Al2O3 was found to be slightly more active than
Pt/-Al2O3 and had a higher ratio of decarboxylation
and decarbonylation to hydrogenation, while Ni/-Al2O3 was substantially less active. The conversion
of oleic acid increased from 6% to 100% when the
temperature was increased from 250ºC to 325ºC.
Selective Hydrogenation of Sunfl ower Oil over Noble Metal CatalystsS. McArdle, S. Girish, J. J. Leahy and T. Curtin, J. Mol. Catal. A: Chem., 2011, 351, 179–187
Pd and Pt supported on Al2O3, ZrO2 and TiO2 were
screened as heterogeneous catalysts for the selective
hydrogenation of sunfl ower oil in a batch reactor
under different operating conditions. Metal dispersions
between 6–69% and loadings between 0.3–3.9% were
studied for promotion of selectivity in cis C18:1. Pd
catalysts were found to be much more active than a
conventional Ni catalyst. The Pt catalyst was not as
active as the Pd catalysts but produced lower trans
fatty acids. The level of trans could be further reduced
by increasing the operating pressure to 10 bar and
reducing the reaction temperature to 100ºC especially
with the Pt catalyst.
The Conversion of 1,8-Cineole Sourced from Renewable Eucalyptus Oil to p-Cymene over a Palladium Doped -Al2O3 CatalystB. A. Leita, P. Gray, M. O’Shea, N. Burke, K. Chiang and D. Trimm, Catal. Today, 2011, 178, (1), 98–102
The conversion of the title 1,8-cineole over a Pd-
doped -Al2O3 catalyst was studied. Both Pd and
-Al2O3 were found to be bifunctional catalysts but
the Pd-doped system showed very high activity and
selectivity, yielding >99% p-cymene, while producing
large amounts of H2 at a bed temperature of 250ºC.
The reaction mechanism is suggested to involve C–O
bond fi ssion in cineole, followed by dehydrogenation/
isomerisation to give p-cymene.
Asymmetric Synthesis of 2-Alkyl-3-phosphonopropanoic Acid Derivatives via Rh-Catalyzed Asymmetric HydrogenationL.-B. Luo, D.-Y. Wang, X.-M. Zhou, Z. Zheng and X.-P. Hu, Tetrahedron: Asymmetry, 2011, 22, (24), 2117–2123
The ferrocene-based diphosphine ligand (Sc,SFc)-
TaniaPhos was shown to be highly effi cient in
the Rh-catalysed asymmetric hydrogenation of
3-aryl-2-(phosphonomethyl)propenates. Excellent
enantioselectivity (90–98% ee) and high catalytic
activity (S/C up to 1000) were exhibited.
Abstracts
Ph2P
Ph2P FeN
L.-B. Luo et al., Tetrahedron: Asymmetry, 2011, 22, (24), 2117–2123
(Sc,SFc)-TaniaPhos
http://dx.doi.org/10.1595/147106712X640335 •Platinum Metals Rev., 2012, 56, (2)•
135 © 2012 Johnson Matthey
,-Unsaturated Imines via Ru-Catalyzed Coupling of Allylic Alcohols and AminesJ. W. Rigoli, S. A. Moyer, S. D. Pearce and J. M. Schomaker, Org. Biomol. Chem., 2012, 10, (9), 1746–1749
,-Unsaturated imines were synthesised using only
an allylic alcohol, an amine and a Ru catalyst. The use
of large excesses of oxidants or dehydrating reagents
and the purifi cation of sensitive intermediates were
not requried. The reaction was most effective with
trisubstituted allylic alcohols. The reaction conditions
are mild enough to preserve other unsaturated
functional groups from reduction. The ability of
Milstein’s PNN Ru catalyst to catalyse the effi cient
redox isomerisation of secondary allylic alcohols to
the corresponding ketones was also demonstrated for
the fi rst time.
FUEL CELLSProducts of SO2 Adsorption on Fuel Cell Electrocatalysts by Combination of Sulfur K-Edge XANES and ElectrochemistryO. A. Baturina, B. D. Gould, A. Korovina, Y. Garsany, R. Stroman and P. A. Northrup, Langmuir, 2011, 27, (24), 14930–14939
SO2 adsorption products on Pt/Vulcan C catalyst coated
membranes (CCMs) were investigated at different
electrode potentials using a combination of in situ
S K-edge XANES spectroscopy and electrochemical
techniques. SO2 was adsorbed from a SO2/N2 gas
mixture with the Pt/Vulcan C electrode potential
held at 0.1, 0.5, 0.7 or 0.9 V vs RHE. S0 adatoms were
identified as the SO2 adsorption products at 0.1 V;
mixtures of S0, SO2 and sulfate/bisulfate ((bi)sulfate)
ions at 0.5 and 0.7 V; and (bi)sulfate ions at 0.9 V.
Effect of Deactivation and Reactivation of Palladium Anode Catalyst on Performance of Direct Formic Acid Fuel Cell (DFAFC)S. M. Baik, J. Han, J. Kim and Y. Kwon, Int. J. Hydrogen Energy, 2011, 36, (22), 14719–14724
Pd and Pt were used as anode and cathode DFAFC
catalysts, respectively, and were applied to a Nafi on
membrane by CCM spraying. As multiple repeated
DFAFC operations were performed, the cell
performance of DFAFC steadily degraded. This is
attributed to the electrooxidation of Pd into Pd–OH,
which occurs between 0.1 and 0.55 V. In CV experiments
where the voltages applied to the DFAFC single cell
are lower than 0.7 V vs DHE, the cell performance was
further deactivated due to continuous production
of Pd–OH. Conversely, in CV experiments where the
voltage was higher than 0.9 V vs DHE, cell performance
was reactivated due to redox reactions of Pd–OH into
Pd–O and Pd–O into Pd.
Development of a Catalytic Hollow Fibre Membrane Microreactor as a Microreformer Unit for Automotive ApplicationM. A. Rahman, F. R. García-García and K. Li, J. Membrane Sci., 2012, 390–391, 68–75
A catalytic hollow fi bre membrane microreactor
(CHFMMR) was prepared by electroless plating of a
uniform, defect-free Pd/Ag membrane with a total
thickness of 5.0 μm onto the outer layer of a YSZ hollow
fi bre substrate. A thin layer of a 10 wt% NiO/MgO–CeO2
ethanol steam reforming (ESR) catalyst (max. 1.3 wt%)
with a high surface area was impregnated into the
YSZ hollow fi bres using the sol–gel Pechini method.
ESR was carried out and high purity H2 was obtained
outside the shell with a yield of <53% of the total H2
produced in the ESR. This CHFMMR can be used in the
development of on-board H2 generation using EtOH as
a fuel for PEMFCs in vehicular applications.
APPARATUS AND TECHNIQUE
Brittle Failure Analysis of PtRh10 – Pt Thermocouple WireY. Wang, X. Chen, G. Li , Y. Pan, X. Chen, B. Wu and J. Wang, Precious Met. (Chin.), 2011, 32, (3), 82–84
The brittle failure of PtRh10-Pt thermocouples in
reducing atmospheres was investigated. Electron
probe microanalysis indicated that the formation of
the low melting point eutectic, Pt5Si2, is the main cause
of brittle failure.
Electrospun Carbon Nano-Felt Surface-Attached with Pd Nanoparticles for Hydrogen Sensing ApplicationL. Zhang, X. Wang, Y. Zhao, Z. Zhu and H. Fong, Mater. Lett., 2012, 68, 133–136
A C nano-felt with Pd NPs attached at the surface was
prepared from electrospun polyacrylonitrile nano-felt
surface-functionalised with amidoxime groups. The
material consisted of relatively uniform and randomly
overlaid C nanofi bres with diameters of ~300 nm. The
electrospun C nano-felt was mechanically fl exible and
resilient, and its resistance varied on exposure to H2
at room temperature. This material could therefore be
used for the fabrication of gas- or bio-sensors.
http://dx.doi.org/10.1595/147106712X640335 •Platinum Metals Rev., 2012, 56, (2)•
136 © 2012 Johnson Matthey
ELECTRICALS AND ELECTRONICSInjection of Synthesized FePt Nanoparticles in Hole-Patterns for Bit Patterned MediaT. Hachisu, W. Sato, S. Ishizuka, A. Sugiyama, J. Mizuno and T. Osaka, J. Magn. Magn. Mater., 2012, 324, (3), 303–308
Previously, the immobilisation of FePt NPs on a
thermal oxide Si substrate was carried out by
utilising the Pt–S bonding between the -SH in
(3-mercaptopropyl)trimethoxysilane (MPTMS) and
Pt in FePt NPs. In this study, attempts were made to
control the distortion of the arrangement of FePt NPs
using an MPTMS layer modifi ed with a silane coupling
reaction and a geometrical structure prepared by UV
nanoimprint lithography. The hole-patterns used for
the geometrical structure on Si(1 0 0) were 200 nm
wide, 40 nm deep, and had a 500 nm pitch. The 5.6 nm
FePt NPs were used to coat the hole-patterns by using
a picolitre pipette.
NANOTECHNOLOGYAtomic Force Microscopy of the Dissolution of Cubic Pt Nanoparticle on a Carbon SubstrateN. Hoshi, M. Nakamura, C. Goto and H. Kikuchi, J. Electroanal. Chem., 2012, 667, 7–10
The dissolution mechanism of cubic Pt NPs on a
C substrate in 0.1 M NaClO4 was studied using AFM.
The shape of the NPs did not change in the double
layer region. The height of the NPs increased slightly
at the onset potential of the oxide fi lm formation. The
NPs were dissolved from the sides in the oxide fi lm
formation region; the change of height was negligible.
These results differed from those of the cubic Pt NPs
on a Pt substrate, for which dissolution proceeds at the
upper terrace.
PHOTOCONVERSIONPhotodegradation of 2,4-D over PdO/Al2O3–Nd2O3 Photocatalysts Prepared by the Sol–Gel MethodA. Barrera, F. Tzompantzi, V. Lara and R. Gómez, J. Photochem. Photobiol. A: Chem., 2012, 227, (1), 45–50
The photocatalytic activity of 1.0 wt% PdO/Al2O3–
Nd2O3 was studied in the photodegradation of
2,4-dichlorophenoxyacetic acid (2,4-D). PdO/-Al2O3
photodegraded 2,4-D; however the addition of Nd2O3
to -Al2O3 improves the photocatalytic activity. As
the concentration of Nd2O3 was increased from 2 to
10 wt%, the photodegradation of 2,4-D was enhanced.
PdO/Nd2O3 showed scarce photocatalytic activity.
2,4-D was completely destroyed on the PdO/Al2O3–
Nd2O3 photocatalysts after 6 h irradiation.
REFINING AND RECOVERYRecovery of Platinum from Spent Catalysts by Sintering-LeachingM. Wang, X. Dai, J. Wu, B. Zhang, Y. Wu and T. Chen, Precious Met. (Chin.), 2011, 32, (4), 6–10
The sintering-leaching method was used to treat the
Al2O3 in spent catalysts. Pt was then recovered from
the residues after the enriching process. The residual
C was 0.54% with a high decoking rate of 92.66%, after
roasting the spent catalysts at 600ºC for 1 h. The Pt was
enriched 17.87 times by the sintering-leaching process.
The ‘cinder’ was mixed with NaOH and then sintered
at 800ºC for 2 h. The ‘clinker’ was leached at 95ºC for
10 min.
SURFACE COATINGSRoom Temperature Formation, Electro-Reduction and Dissolution of Surface Oxide Layers on Sputtered Palladium FilmsG. Macfi e, A. Cooper and M. F. Cardosi, Electrochim. Acta,
2011, 56, (24), 8394–8402
After storage under ambient conditions, peaks
corresponding to sub-monolayer coverage of surface
oxide and to chemisorbed O2 were observed on linear
sweep voltammograms measured on sputtered Pd
fi lms. The surface oxide fi lms formed on the Pd were
found to be relatively insoluble in neutral conditions
and in the absence of Cl–, where dissolution was limited
by the solubility of Pd2+. In HCl the greater solubility of
PdCl42– allowed the oxide fi lm to dissolve completely.
http://dx.doi.org/10.1595/147106712X638545 •Platinum Metals Rev., 2012, 56, (2), 137–139•
137 © 2012 Johnson Matthey
CATALYSIS – APPLIED AND PHYSICAL ASPECTSCore-Shell Catalyst ParticleToyota Jidosha Kabushiki Kaisha, US Appl. 2012/0,010,069
A core-shell catalyst particle is produced by
preparing a core particle containing a fi rst core
metal (selected from Pd, Ag, Rh, Os or Ir) which
has a standard electrode potential of at least 0.6 V
and a second core metal (selected from Co, Cu, Fe
or Ni) with a lower electrode potential. The second
core metal is eluted by adjusting the pH (2 to 4) and
the potential (–2 V to 1 V) of the core particle and
the shell portion is coated on the core particle by
displacement plating to replace a Cu monoatomic
layer deposited by underpotential deposition. The
shell portion includes a metal selected from Pt, Ir
and Au. The average diameter of the core particle
is 4–40 nm.
Mixed Bed Polymeric CatalystDow Global Technologies LLC, Chinese Appl. 102,309,989; 2012
A mixed bed polymeric catalyst consists of 10–90 wt%
of a fi rst catalyst having ion exchange resin loaded
with zerovalent metal selected from Pt, Pd, Rh, Ir, Ru,
Cu, Au or Ag and 10–90 wt% of a second catalyst
which has a strong acidic ion exchange resin without
metal, this comprises of a styrenic strong acid cationic
resin with a moisture hold capacity from 10–90%
and a volume capacity from 0.5–7 meq l–1. The fi rst
and second catalysts both have a particle size of
100 μm to 2 mm. The metal is uniformly distributed
throughout the mixed bed. This catalyst is used for the
hydrogenation of alkynes, alkenes, aldehydes, ketones,
alcohols, nitriles, amines and nitro groups.
CATALYSIS – REACTIONSProducing Olefi n OxideSumitomo Chem. Co, Ltd, World Appl. 2012/005,824
A method for producing an olefi n oxide e.g. propylene
oxide involves reacting an olefi n (propylene) with O2
at 100–350ºC in the presence of a catalyst consisting
of CuO, OsO2, an alkali metal or alkaline earth metal
and a halogen component. This catalyst is obtained by
impregnating a porous support (selected from Al2O3,
SiO2, TiO2 or ZrO2) with a solution containing Cu2+ ions,
Os3+ ions, alkali metal or alkaline earth metal ions and
halogen ions, followed by calcining the composition.
The molar ratio of Cu:Os in the catalyst is 1:99 to 99:1.
EMISSIONS CONTROLTwo Layers in an Exhaust Gas Purifying CatalystJohnson Matthey Plc, US Appl. 2012/0,031,085
An exhaust gas purifying catalyst comprises
two catalyst layers, each containing different
compositions of fi re resistant inorganic compound
(this is a powder selected from Al2O3, SiO2-Al2O3,
zeolite, TiO, SiO2, CeO2 and ZrO2 or a mixture and has
an average particle diameter of 2–10 μm). The fi rst
catalyst layer is selected from Pt, Pd, Rh or Pt/Pd and
the second catalyst layer is selected from Pt, Pd, Rh,
Rh/Pt and Rh/Pd, with both layers extending a length
of ≥40% to <100% of the total passage length. The fi rst
layer is extended from the exhaust gas introduction
port side to the discharge port side and the second
layer is extended from the exhaust gas discharge port
side to the introduction port side so that both layers
are partly overlapped.
Treatment of Nitrogen Oxides and/or Particulate Matter in Lean GasJohnson Matthey Plc, British Appl. 2,481,057; 2011
A method for treating NOx and PM or both comprises
of: (a) a NO conversion catalyst (for converting NO to
NO2) supported on a substrate monolith, the catalyst
contains a Mn oxide and one or more of Pt, Pd and
Rh in a loading of 1–240 g ft–3; (b) a SCR catalyst
(for selectively catalysing the reduction of NOx to
N2) supported on a fl ow-through substrate monolith
and located downstream from the NO conversion
catalyst; and optionally (c) a catalysed fi lter substrate
for removing PM to combust it in NO2.
FUEL CELLSPlatinum Alloy CatalystJohnson Matthey Plc, World Appl. 2012/017,226
A Pt alloy catalyst, PtXY, where X = Ni, Co, Cr, Cu, Ti or
Mn and Y = Ta or Nb (which is less leachable than
X in an acidic environment) with (in at%): 20.5–40
Pt; 40.5–78.5 X; and 1–19.5 Y is utilised for PAFC and
PEMFC. This catalyst is supported on a conductive
support material and is used at the fuel cell cathode.
Patents
http://dx.doi.org/10.1595/147106712X638545 •Platinum Metals Rev., 2012, 56, (2)•
138 © 2012 Johnson Matthey
METALLURGY AND MATERIALSPalladium-Containing Alloy for Jewellery Ware Pasquale Bruni Spa, World Appl. 2012/017,299
An alloy consists of (in wt%): 4–4.5 Au; 35–68 Ag; 8–30
Pd; and one or more elements selected from Ir, Cu, Zn,
Ni and Si in a total amount from 18–32 wt% or In in a
total amount from 25–32 wt%. This alloy can be used for
goldware or jewellery.
Platinum Jewellery AlloyKrastsvetmet, Russian Patent 2,439,180; 2012
An alloy comprising of (in wt%): 99–99.5 Pt; 0.1–0.7 Ir;
0.1–0.5 Co; and the balance Ga. This alloy is suitable
for manufacturing jewellery, especially chains, using
investment microcasting or plastic deformation.
APPARATUS AND TECHNIQUEPalladium in Heating CircuitDelphi Technol., Inc, World Appl. 2011/153,517
A planar device consists of a heater circuit which is
formed by fi rst depositing a heater precursor material
consisting of Pd, optionally alloyed with Rh to reduce
its tendency to oxidise, in a predetermined pattern on
the surface of a fi rst unfi red ceramic substrate. This is
then laminated to a second unfi red ceramic substrate
where Pd is in contact with the second substrate to
form a laminated combination, this is then fi red in an
oxidising atmosphere at 400–850ºC suffi ciently slowly
to prevent the formation of voids in the fi nal structure.
The line widths of the heater circuit are 0.1–0.25 mm
in the area which reaches the highest temperature.
MEDICAL AND DENTALStent Delivery CatheterKaneka Corp, Japanese Appl. 2012-000,328
A stent delivery catheter has a multilayer shaft tube
comprising of an outer layer, a reinforcement layer and
an inner layer. A tubular member (e.g. Pt-Ir) is formed
between the outer layer and reinforcement layer on the
shaft tube end.
PHOTOCONVERSIONRefl ective Electrode for Light-Emitting DiodeLG Innotek Co, Ltd, European Appl. 2,410,583; 2012
The structure of a LED comprises of two conductive
semiconductor layers and an active layer. An electrode
is disposed on the fi rst semiconductor layer and a
refl ective electrode (surrounded by a channel layer
selected from Pt, Pd, Rh, Ir, Ti, Ni and W, and connected to a
support substrate through an adhesive layer) is disposed
on the second semiconductor layer which also has an
ohmic layer disposed on the current blocking layer.
Solar Cells with Multiple DyesBangor Univ., British Appl. 2,481,035; 2011
A method for the preparation of dye-sensitised solar
cells with multiple dyes consists of: (a) preparing the fi rst
electrode from an electroconducting substrate, which
is a glass or polymer plate coated with a transparent
conducting oxide, preferably SnO2 which has been
preferably doped with F; (b) applying ≥1 layers of a paste
of TiO2 NPs on the conducting side of the substrate; (c)
subjecting the coated substrate to a thermal treatment
from 300–600ºC for 1 h; (d) preparing a second
electrode in the same way as the fi rst electrode and
additionally coating it with Pt; (e) optionally pre-dyeing
the fi rst coated electrode with a solution containing ≥1
dyes; (f) piercing two perforations in the fi rst and/or
second electrode and sealing these together with glue
or a thermoplastic polymer; (g) injecting or pumping
≥2 solutions containing ≥1 different dyes under vacuum
to covalently bind the dye(s) to the surface of the
metal oxide; (h) injecting or pumping the electrolyte
(selected from a liquid nitrile solvent containing a
redox couple selected from Ru bipyridyl complexes,
Ru terpyridyl complexes, coumarins, phthalocyamines,
squaraines, indolines or triarylamine dyes) through
the holes in the electrodes; (i) sealing the holes in the
electrodes with glue or a thermoplastic polymer; and
(j) providing an external connection between the two
electrodes for electron transport. The dyeing between
the sealed electrodes takes place from 10–70ºC and the
electrolyte is added <10 min after the dye, therefore, the
dyeing is completed in 10 min.
Dye solutionor electrolyte ingress
Outfl ow for excess dyesolution or electrolyte
SealHole throughelectrode
F-dopedtin oxide
Electrolyte Sealant
Dyed metal oxidephotoelectrode
Electroconductingsubstrate
Metal contact
Electroconductingsubstrate
A “cocktail” dyed solar cell using 2 different dyes within the same photoelectrode
British Appl. 2,481,035; 2011
http://dx.doi.org/10.1595/147106712X638545 •Platinum Metals Rev., 2012, 56, (2)•
139 © 2012 Johnson Matthey
Platinum in Dye-Sensitised Solar CellToyo Aluminium Ltd, Japanese Appl. 2011-171,133
A cathode for a dye-sensitised solar cell contains an
Al substrate. The surface of the substrate is laminated
by sputtering with at least one metal selected from Pt,
Au or Ag. The Al substrate is 7–200 μm thick and the Pt,
Au or Ag layer is 1–50 nm thick. The cathode is suitable
for a dye-sensitised solar cell using an ionic liquid free
from iodine or iodide.
REFINING AND RECOVERYRecovery of Platinum Group MetalsWintermute Metals Pty Ltd, World Appl. 2011/140,593
A method for extracting pgms from a pgm-containing
material, especially spent automotive catalysts, is
claimed. This involves mixing the pgm-containing
material with a chloride leaching solution which
consists of 10–20 wt% HCl and ≥1 trivalent metal
chloride salt selected from AlCl3, FeCl3, CrCl3 or
lanthanide chloride salts. This process occurs in an
overpressure of Cl2 gas of ~1–2 atm at ~55–90ºC for
~120 min. The leachate solution may be recycled for
use as the chloride leaching solution. The recovery
of pgms in the leachate solution involves subjecting
this solution to electrowinning, cementation, solvent
extraction, gas-reduction or adsorption.
SURFACE COATINGSCoating for Gas Turbine Engine ComponentGeneral Electric Co, US Patent, 8,084,094; 2011
A coating system is applied to the surface of a substrate
(formed from a Ni-base alloy e.g. Ni3Al) to prevent the
formation of a secondary reaction zone. This system
involves plating a stabilising layer (selected from the
pgms: Pt, Pd, Rh or Ir) on the surface of the substrate
then heat treating at ~900–1120ºC for ~1–8 h prior to
depositing an Al-containing overlay coating which has
also been coated with a ceramic coating. The stabilising
layer consists of ~75 at% pgm and optionally Ni, Co, Cr,
Al and/or Ru in a combined amount of up to 25 at%.
This layer has a thickness of ~3–12 μm.
0
1020
3040
50
60
70
8090
100
Test 111 Test 114 Test 115 Test 116
Extr
actio
n, %
Pt %
Pd %
Rh %
Leaching with 15% HCl and Cl2 gas at 90ºC for 5 min
World Appl. 2011/140,593
140 © 2012 Johnson Matthey
http://dx.doi.org/10.1595/147106712X631984 •Platinum Metals Rev., 2012, 56, (2), 140–142•
A common question asked by process chemists is
“Do I use a biocatalyst or one based on a transition
metal?”. The choice can be an important part of
route scouting (1). Unlike many articles that leave
the reader waiting to the end, here is the answer: “It
depends”.
The advantages of using a catalyst rather than a
stoichiometric reagent can be summed up by the
concepts of ‘green’ chemistry (2), but the simple
way to look at the catalytic approach is that less of a
catalyst is used compared to a stoichiometric reagent,
so the cost of the material and its removal is reduced.
In the past, processes were designed by chemists
who had little familiarity with biotransformations and
enzymes. Thus, the use of an enzyme was a means of
last resort (3). Now, many companies have process
groups which include members who are familiar with
enzymes and biotransformations. Indeed, to those who
are familiar with biological systems, they seem to be
the solution to most problems!
Background KnowledgeOne of the criteria for the choice between bio- and
chemical catalysis is background knowledge. Our
understanding of chemistry is far from complete.
However, there is a wealth of information available and
the key parameters to control the reaction outcome
are known for a wide range of transformations. This
knowledge has often been gained by trial and error.
As our knowledge has increased, better and more
selective catalysts have been developed. Even if we
still cannot design the ultimate catalyst from fi rst
principles, we can use prior knowledge to obtain a
workable catalyst.
For biological systems, trial and error has again been
used, but often there are subtle differences between
very similar enzymes so that interpretation of the
results can be diffi cult. Examples of this are provided
by baker’s yeast reductions and pig liver esterase. More
recently, our understanding of active sites and how to
manipulate them either in a controlled or random way
has allowed for the expansion of biomethods to make
useful compounds.
Modern screening methods make it almost as easy
to determine whether a chemical or a biocatalyst
is capable of the desired transformation. However,
chemical approaches will often require a more
involved analysis, such as high-performance liquid
chromatography (HPLC). Although biocatalysts may
also need this type of analytical method, much faster
methods have been developed and even the survival
of the strain can be used.
An Exclusive ApproachClosely related to this consideration is the ability of
one system to perform a transformation that is very
diffi cult for the other to accomplish. Examples are
the hydrolysis of a meso-diester and the coupling of
aryl groups. In the fi rst case, chemical catalysts have
been developed to hydrolyse just one ester group of a
diester to provide a chiral monoester. In contrast, there
is a wealth of information on enzymatic examples and
for some, as with pig liver esterase, a mnemonic has
been developed to predict whether the reaction can
be performed with ‘wild-type’ enzyme and what the
stereochemical outcome will be (4).
In the example of aryl couplings, there are many
examples and variations of palladium-catalysed Heck
and Suzuki reactions (5, 6), to name but two of these
types of reaction; these approaches are the methods
of choice in most cases. There are very few examples
of enzymatic aryl couplings and, thus, this will only
be used when alternative chemical methods are not
applicable.
Solvent ChoiceAnother criterion used to decide what type of catalyst
is used is that the process must include isolation of
the product in acceptable yield and purity. Although
signifi cant advances have been made for the use
of enzymes in the presence of organic solvents and
with substrates that are poorly soluble in aqueous
media, problems can still exist. Conversely, if the
product is very water soluble, isolation of the desired
material can present a signifi cant challenge. Chemical
transformations usually have the advantage of a
FINAL ANALYSIS
Biological or Chemical Catalysis?
http://dx.doi.org/10.1595/147106712X631984 •Platinum Metals Rev., 2012, 56, (2)•
141 © 2012 Johnson Matthey
number of solvent systems being available to perform
the transformation and subsequent isolation.
Scaling UpThe scale-up of chemical catalytic reactions is usually
an exercise in normal process chemistry. Synthesis of
the ligands and transition metal catalyst usually present
few problems, as the amounts are much lower than
for the reaction itself. However, to improve specifi city
and effi ciency new catalysts have to be prepared
and tried. This can be a time-consuming exercise. On
the biocatalytic side, modifi cations to the original
enzyme can be made by genetic modifi cations and
rapid screening. This allows selectivity, stability and
other issues to be addressed. On the other hand, these
studies can be time-consuming and may require more
resources than just making a new ligand.
Cost and SpeedThe criteria of cost and speed also contribute to
the choice of catalyst system. In the early stages of
development of a drug candidate, speed is of the
essence but cost is still important. Precedence and
the availability of the catalyst will be key factors.
For larger scale work, the pendulum may swing
from a chemical method to a biocatalytic one. For
commercial production, biological routes are often
cost effective.
However, it must be remembered that the catalytic
step is usually part of a synthetic sequence. The
substrate for the catalytic step has to be prepared and
the product converted to the fi nal target molecule.
As an example, consider the synthesis of (S)-2,3-
dihydro-1H-indole-2-carboxylic acid. It was necessary
to replace an ineffi cient route that used a late stage
resolution. Many alternatives were considered but
the most effi cient used a copper-catalysed cyclisation
to form the product. To prepare the substrate for
this reaction, three enzymatic approaches were
identifi ed (Figure 1). When the alternative methods
were compared in terms of costs and effi ciencies
(including the number of steps), the ammonia lyase
approach was the route of choice as the starting
material is readily available (7, 8). Although there are
a number of approaches to ortho-halocinnamic acid
(8), the Heck reaction provides an effi cient synthesis.
Without the use of this palladium-catalysed reaction,
the remainder of the sequence would not be effi cient.
Thus, the overall sequence shows that biocatalysts and
chemical catalysts are required to effect an effi cient,
sustainable process.
Conclusion In summary the choice between a chemical and a
biological catalyst depends on many factors. The
background literature plays an important role, as
i) Pd,
ii) Hydrolysis
Amino acid
dehydrogenase
Ammonia lyase
Hydantoinase
Cu catalysis
Fig. 1. Some routes to (S)-2,3-dihydro-1H-indole-2-carboxylic acid
http://dx.doi.org/10.1595/147106712X631984 •Platinum Metals Rev., 2012, 56, (2)•
142 © 2012 Johnson Matthey
does cost and speed to implement the process.
There are some transformations where both types of
catalysts excel. Chemical catalysts can work well with
a specifi c and well documented range of substrates,
and in particular palladium fi nds wide use in
essential reactions such as Heck coupling. Enzymatic
approaches can have a broader application but may
be less well understood. In the end, both transition
metal catalysts and biocatalysts may be required to
produce an effi cient process.
DAVID AGER
DSM Innovative Synthesis BV, PMB 150,
9650 Strickland Road, Suite 103,
Raleigh, NC 27615, USA
Email: [email protected]
References1 D. J. Ager, ‘Route and Process Selection’, in “Process
Understanding: For Scale-Up and Manufacturing of Active Ingredients”, ed. I. Houson, Wiley-VCH Verlag GmbH & Co KGaA, Weinheim, Germany, 2011, pp. 17–58
2 P. T. Anastas and J. C. Warner, “Green Chemistry: Theory and Practice”, Oxford University Press, New York,
USA, 1998
3 H. E. Schoemaker, D. Mink and M. G. Wubbolts, Science, 2003, 299, (5613), 1694
4 D. J. Ager and M. B. East, “Asymmetric Synthetic Methodology”, CRC Press, Boca Raton, USA, 1996, Chapter 14
5 X.-F. Wu, P. Anbarasan, H. Neumann and M. Beller, Angew. Chem. Int. Ed., 2010, 49, (48), 9047
6 Angew. Chem. Int. Ed., 2010, 49, (45), 8300
7 P. Pöchlauer, S. Braune, A. de Vries and O. May, Chim. Oggi, 2010, 25, (4), 14
8 D. Ager and A. de Vries, Spec. Chem., 2011, 31, (09), 10
The AuthorDavid Ager has a PhD (University of Cambridge, UK), and was a post-doctoral worker at the University of Southampton. He worked at Liverpool and Toledo (USA) universities; NutraSweet Company’s research and development group (as a Monsanto Fellow), NSC Technologies, and Great Lakes Fine Chemicals (as a Fellow) responsible for developing new synthetic methodology. David was then a consultant on chiral and process chemistry. In 2002 he joined DSM as the Competence Manager for homogeneous catalysis. In January 2006 he became a Principal Scientist.
EDITORIAL TEAM
Jonathan ButlerPublications Manager
Sara ColesAssistant Editor
Ming ChungEditorial Assistant
Keith WhitePrincipal Information Scientist
Email: [email protected]
Platinum Metals Review is Johnson Matthey’s quarterly journal of research on the science and technologyof the platinum group metals and developments in their application in industry
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Editorial Team
Jonathan Butler Publications Manager
Sara Coles Assistant Editor
Ming Chung Editorial Assistant
Keith White Principal Information Scientist