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Vnet/IP User's Manual
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Toc A-1
IM 33Q06H90-31E
CONTENTS
6th Edition : Dec.10,2007-00
IM 33Q06H90-31E 6th Edition
CS 3000Vnet/IP
PART-A Vnet/IP NetworkA1. Overview of Vnet/IP Network................................................................ A1-1
A2. Vnet/IP Network Connections .............................................................. A2-1A2.1 Connection of Devices in a Vnet/IP Domain ................................................ A2-2
A2.2 Connection between Vnet/IP Domains ........................................................ A2-4
A2.3 Vnet/IP Bus Status ........................................................................................ A2-6
A2.4 Connections with Other Control Bus Domains ........................................... A2-9
A3. Time Synchronization of Vnet/IP .......................................................... A3-1A3.1 Time Synchronization of SEM ...................................................................... A3-4
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Toc B-1
IM 33Q06H90-31E
CONTENTS
6th Edition : Dec.10,2007-00
IM 33Q06H90-31E 6th Edition
CS 3000Vnet/IP
PART-B EngineeringB1. Overview of Engineering ...................................................................... B1-1
B2. Engineering of Vnet/IP .......................................................................... B2-1B2.1 Selecting the Control Bus Type.................................................................... B2-5
B2.2 Setting the IP Address .................................................................................. B2-6
B2.3 Setting Domain Properties ........................................................................... B2-9
B2.4 Setting the FFCS-L ...................................................................................... B2-11
B2.5 Setting the V net Router.............................................................................. B2-14
B2.6 Other Builders ............................................................................................. B2-18
B3. Control Function................................................................................... B3-1B3.1 System Configuration of the FFCS-L ........................................................... B3-2
B3.2 Reliability ....................................................................................................... B3-4
B3.3 Application Capacities.................................................................................. B3-5
B4. Multiple Project Connection ................................................................. B4-1
B5. SEM Function ....................................................................................... B5-1
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Toc C-1
IM 33Q06H90-31E
CONTENTS
6th Edition : Dec.10,2007-00
IM 33Q06H90-31E 6th Edition
CS 3000Vnet/IP
PART-C Operation and Monitoring FunctionC1. System Status Overview Window ........................................................ C1-1
C2. Network Status Display Dialog Box ..................................................... C2-1
C3. V net Router Operation Status ............................................................. C3-1
C4. Messages .............................................................................................. C4-1No. 0305 Control bus failure ........................................................................... C4-1
No. 0306 Control bus recovery ....................................................................... C4-1
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Toc D-1
IM 33Q06H90-31E
CONTENTS
6th Edition : Dec.10,2007-00
IM 33Q06H90-31E 6th Edition
CS 3000Vnet/IP
PART-D HardwareD1. Configuration of FFCS-L and Name of Each Part ................................ D1-1
D2. Installation of FFCS-L ........................................................................... D2-1
D3. Cable Connection ................................................................................. D3-1D3.1 Power Cable Wiring ...................................................................................... D3-2
D3.2 Grounding ..................................................................................................... D3-4
D3.3 Connecting Bus Cables ................................................................................ D3-5
D3.3.1 Connecting Network Cable ............................................................. D3-6
D3.3.2 Connecting ESB Bus Cable ............................................................ D3-7
D3.3.3 Connecting ER Bus Cable .............................................................. D3-8
D3.4 Connecting a Cable to Contact Output ...................................................... D3-11
D4. Configuration and Functions of Modules and Units ........................... D4-1D4.1 External Interface Unit .................................................................................. D4-2
D4.2 Power Supply Module ................................................................................... D4-3
D4.3 Processor Module ......................................................................................... D4-4
D4.3.1 Battery Pack ................................................................................... D4-5
D4.3.2 Status Display Lamps ..................................................................... D4-6
D4.3.3 Setting Switches ............................................................................. D4-7
D4.4 ESB Bus Coupler Module (EC401) ............................................................. D4-11
D4.5 ESB Bus Interface Module (SB401) ............................................................ D4-12
D4.6 ER Bus Interface Master Module (EB401) .................................................. D4-14
D4.7 ER Bus Interface Slave Module (EB501) .................................................... D4-15
D5. Vnet/IP Interface Card ........................................................................... D5-1D5.1 Vnet/IP Interface Card Details ...................................................................... D5-2
D5.2 Installing the Vnet/IP Interface Card to a PC................................................ D5-4
D5.3 Setting the Vnet/IP Station Address ............................................................. D5-5
D5.4 Attaching the Vnet/IP Station Address Label .............................................. D5-9
D6. V net Router .......................................................................................... D6-1D6.1 Configuration of V net Router and Name of Each Part ............................... D6-2
D6.2 Installation of V net Router ........................................................................... D6-3
D6.3 Power Cable Wiring and Grounding ............................................................ D6-4
IM 33Q06H90-31E
Toc D-2
5th Edition : Jun.27,2007-00
D6.4 Connecting Bus Cables ................................................................................ D6-5
D6.4.1 Cable Connection of V net Router ................................................... D6-6
D6.5 Functions of Each Units ............................................................................... D6-7
D6.5.1 Power Distribution Module .............................................................. D6-8
D6.5.2 Power Supply Module ..................................................................... D6-9
D6.5.3 Communication Module ................................................................ D6-10
D6.5.4 V net Coupler Module ................................................................... D6-15
D7. Maintenance of FFCS-L ........................................................................ D7-1D7.1 Routine Maintenance of FFCS-L .................................................................. D7-2
D7.1.1 Inspection by Status Display LEDs ................................................. D7-3
D7.1.2 Inspection by FFCS-L Status Display Window ................................ D7-4
D7.1.3 Inspection by V net Router Status Display Window ......................... D7-5
D7.2 Replacing Common Modules ....................................................................... D7-6
D7.2.1 Exchange Bus Cables .................................................................... D7-7
D7.2.2 Replacing Power Supply Module .................................................... D7-8
D7.2.3 Replacing Processor Module ........................................................ D7-10
D7.2.4 Replacing ESB Bus Coupler Module ............................................. D7-12
D7.2.5 Replacing ESB Bus Interface Module ........................................... D7-13
D7.2.6 Replacing ER Bus Interface Master Module .................................. D7-14
D7.2.7 Replacing ER Bus Interface Slave Module .................................... D7-15
D7.3 Exchange Node ........................................................................................... D7-16
D7.4 Parts Requiring Periodical Replacement(Parts Having Defined Life Spans) ............................................................. D7-18
D7.5 How to Replace Parts ................................................................................. D7-20
Customer Maintenance Parts List (AFV10S/AFV10D) ........CMPL 33P06C10-31E
Customer Maintenance Parts List (AVR10D) ......................CMPL 33P06H10-31E
A1-1
IM 33Q06H90-31E
<A1. Overview of Vnet/IP Network>
A1. Overview of Vnet/IP NetworkVnet/IP achieves a high-speed control network while conforms to the IEEE802.3 andTCP/IP communication standards. It is designed as a duplexed network; it conductsopen communication using two communication systems of bus 1 and bus 2, and thevarious standard protocols of control communication and Ethernet. When configur-ing a network, it can use commercially available Ethernet communication devices.
■ Network Conforming to IEEE802.3 and TCP/IPVnet/IP is a network that conforms to the IEEE802.3 and TCP/IP communication stan-dards. It supports a transmission speed of 1 Gbps or 100 Mbps. It has two independentcommunication paths, control communication and open communication.
Control communication is the communication for transferring control data. Open communi-cation is the communication conducted by using the various standard protocols of Ethernet.
As for the hardware of a Vnet/IP network, such as transmission media (Ethernet cables),layer 2 switches, layer 3 switches and routers, commercially available general-purposecommunication devices can be used.
■ Communication Paths of Control Communication and Open Communi-cation
Vnet/IP is designed as a duplexed network. In Vnet/IP, a duplexed bus is configured withindependent subnets of bus 1 and bus 2.
If both buses are normal, bus 1 is used for control communication, and bus 2 is used foropen communication. If bus 1 fails, control communication is performed using bus 2. In thiscase, because open communication is also performed using bus 2, control communicationand open communication coexist. Therefore, to secure the band for control communication,the band for open communication will be restricted.
2nd Edition : Mar.31,2005-00
A1-2<A1. Overview of Vnet/IP Network>
IM 33Q06H90-31E
■ System Components of Vnet/IP NetworkThe following describes the system components of a Vnet/IP network.
The typical system configuration is shown below.
A010001E.EPS
Console type HIS
APCS/GSGW/SIOS
HIS/HIS equipped with system builders
General-purposeEthernet device
V net routerFFCS-L
PRM field communication
server Exaopc
Intranet
Vnet/IP domain 2
Vnet/IP domain 3
V net/VL net domain 4
L3SW
L3SW: Layer 3 switch
L3SW
Bus 1 side
Bus 2 sideBus 2 side
Bus 2 side
Bus 1 side
L3SW
L3SW
Router
Vnet/IPdomain 1
Figure System Components of Vnet/IP Network
● Vnet/IP Domain
A Vnet/IP domain consists of two independent subnets of bus 1 and bus 2. In the CENTUMCS 3000, combining Vnet/IP and V net/VL net domains, up to 16 domains can be set.
To each domain, up to 64 Vnet/IP stations and up to 124 other general-purpose Ethernetcommunication devices (PCs, routers, etc.) can be connected.
● Layer 3 Switch
A layer 3 switch is used to connect between Vnet/IP domains in each bus.
● Router
A router with Security function to ensure the security of a Vnet/IP network is used to con-nect the bus 2 side with an external network such as Intranet.
4th Edition : Dec.26,2006-00
A1-3
IM 33Q06H90-31E
<A1. Overview of Vnet/IP Network>
● Vnet/IP Station
A Vnet/IP station in a domain is connected to a layer 2 switch in each bus. The followingtable shows a list of Vnet/IP stations.
Moreover, the safety control stations (Vnet/IP) of ProSafe-RS system can also be con-nected on a Vnet/IP network.
Table List of Vnet/IP Stations
A010002E.EPS
Name Hardware
HIS: Operation and monitoring station
FFCS-L: Control station
APCS: Advanced process control station
AFV10S/AFV10D
General-purpose PC + VI701
GSGW: Generic subsystem gateway
Exaopc
V net router (duplexed V net/VL net, single V net/VL net) AVR10D
PRM: Field communication server
General-purpose PC + VI701, Console type HIS
SIOS: System Integration OPC Station
• FFCS-LThis is a control station connected to Vnet/IP. The FFCS-L can connect up to 3 FIOtype I/O nodes as standard. In this case, the total number of nodes is 4 including anFCU. Furthermore, by adding the Application Capacity Expansion Package, up to 15 I/O nodes can be connected including an FCU. Only the FFCS-L can be connected toVnet/IP as a control station.
• General-Purpose PC + VI701 CardA Vnet/IP station is connected to a Vnet/IP network by installing a VI701 card if a Vnet/IP station uses a general-purpose PC as its platform. The VI701 card contains twoports of connectors to connect Vnet/IP communication cables to support duplexedVnet/IP buses.
• V net RouterThe V net router is the hardware dedicated to connect a Vnet/IP domain and a V net/VL net domain. It can also connect the V net domain of the CENTUM CS. It performsthe frame conversion and filtering between Vnet/IP and V net/VL net.
SEE ALSO
For more information about the Safety Control Station (Vnet/IP) of ProSafe-RS system, see the following:
A2, “Vnet/IP Network System Configuration” in ProSafe-RS Vnet/IP (IM 32S56H10-01E)
B4.1, “Engineering of Safety Control Stations on CS 3000” in ProSafe-RS Vnet/IP (IM 32S56H10-01E)
6th Edition : Dec.10,2007-00
A1-4<A1. Overview of Vnet/IP Network>
IM 33Q06H90-31E
■ Compatibility between Vnet/IP and V netThe upper protocol of the control communication of Vnet/IP is compatible with V net.Therefore, a Vnet/IP station connected to Vnet/IP and a V net station connected to V netcan communicate with each other via a V net router. Also, a station that uses a PC such asan HIS as its platform can connect to Vnet/IP by replacing the communication interface witha Vnet/IP interface card (VI701).
■ Connecting Control Buses Prior to the CENTUM CSControl buses prior to the CENTUM CS (HF bus, RL bus) cannot be connected directly to aVnet/IP domain. To connect these control buses to Vnet/IP, it must go through a bus con-verter (BCV-H, BCV-L) of V net connected via a V net router.
■ Connecting General-Purpose Ethernet DevicesGeneral-purpose Ethernet devices are connected to the bus 2 side of Vnet/IP.
To connect Vnet/IP with an external network such as an Intranet, separate the networkusing a general-purpose router.
IMPORTANT
Use a hub to adjust the volume of communication to flow from a general-purpose Ethernetdevice to a Vnet/IP network so that it will not exceed 300 Mbps (for example, up to three100 Mbps ports).
4th Edition : Dec.26,2006-00
A2-1
IM 33Q06H90-31E
<A2. Vnet/IP Network Connections>
A2. Vnet/IP Network ConnectionsThis chapter describes the various connections to configure a Vnet/IP network andthe communication status of the control bus.
• Connection of devices in a Vnet/IP domain
• Connection between Vnet/IP domains
• Bus status of Vnet/IP
• Connection with other control bus domain
■ Outline of Vnet/IP Network ConnectionsAn overview of Vnet/IP network connection in the CENTUM CS 3000 is shown below.
A020001E.EPS
V net router
Vnet/IP domain
L2SW L2SW L2SW
L2SW
FFCS-L L2SW: Layer 2 switchL3SW: Layer 3 switch
L2SW L2SW
L3SW
L3SW
VPNV net
domainVnet/IP domain
Vnet/IP domain
HF bus domain
BCV-H
1000BASE-TMax. 100 m
HIS APCSGSGW SIOS Exaopc
Up to seven L2SW levels
Bus 1
Bus 2
Broadband connection is also possible using a leased line
Figure Outline of Network System Elements Connections
3rd Edition : Dec.26,2005-00
A2-2<A2. Vnet/IP Network Connections>
IM 33Q06H90-31E
A2.1 Connection of Devices in a Vnet/IP DomainThe devices in the Vnet/IP domain are connected in the star network using a layer 2switch of 1 Gbps as the central device. Because duplexed Vnet/IP buses are sepa-rated as independent subnets of each bus, it is necessary to install a layer 2 switchin each bus.
IMPORTANT
Multiple stations are connected to a layer 2 switch. If the layer 2 switches of both busesstop due to power failure, a communication error will occur. Also, if a layer 2 switch isrestarted by momentary power failure, it takes several seconds for the communication withstations to recover. Therefore, it is strongly recommended to protect layer 2 switches withan uninterruptible power supply (UPS) so that layer 2 switches will not stop due to powersupply abnormality.
■ Specification when Connecting Devices in a Vnet/IP Domain
IMPORTANT
Do not connect in such a way that multiple communication paths exist between any sta-tions. Normal communication will not be performed.
The specification when connecting devices in a Vnet/IP domain is as follows:
• Number of Vnet/IP stations connected: Max. 64 unitsVnet/IP stations including V net router
• Other general-purpose Ethernet communication devices(PCs, routers, etc.): Max. 124 units
• Levels of layer 2 switches: Max. 7 levels
• Distance between layer 2 switch and station: Max. 100 m (when UTP is used)
• Connection distance between layer 2 switches: Max. 5 km(when optical fiber cable is used)
TIP
It is possible to extend the distance between the layer 2 switches using the optical fiber cable. It is alsopossible to use a connection faster than 1 Gbps.
4th Edition : Dec.26,2006-00
A2-3
IM 33Q06H90-31E
<A2. Vnet/IP Network Connections>
A020101E.EPS
HIS
L2SW
L2SW
L2SW
L2SW: Layer 2 switch
FFCS-L
L2SW
Bus 1 side Bus 2 side
Optical fiber cableMax. 5km
Max.100 m
Figure Connection Example of Devices in a Vnet/IP Domain
4th Edition : Dec.26,2006-00
A2-4<A2. Vnet/IP Network Connections>
IM 33Q06H90-31E
A2.2 Connection between Vnet/IP DomainsA commercially available layer 3 switch is used to connect between Vnet/IP do-mains. Install a layer 3 switch in each bus of duplexed Vnet/IP buses, and connect itto other domains. By using a leased line as the transmission path between domains,broadband connection can be achieved.
■ Specification when Connecting between Vnet/IP Domains
IMPORTANT
Do not connect in such a way that multiple communication paths exist between any twodomains. Normal communication will not be performed.
The specification of connection between Vnet/IP domains is as follows:
• Multi-level connection of Vnet/IP domains: Max. 15 levels (16 layers)
• Transmission delay between any domains: 250 msec or less
■ Connection between Vnet/IP DomainsThere are three types of connections between Vnet/IP domains: bi-directional, hierarchicaland bridge connections. It is possible to configure a network coexisting these three types ofconnections. Set the connection types in Domain Properties for each domain.
A020201E.EPS
Domain 1 Domain 2 Domain 3
Domain 4 Domain 5
Domain 6
Bi-directionalBi-directional
Hierarchical
Bridge L3SW L3SW
L3SW
L3SWL3SW
L3SW: Layer 3 switch
Figure Domain Connection Types in Vnet/IP
4th Edition : Dec.26,2006-00
A2-5
IM 33Q06H90-31E
<A2. Vnet/IP Network Connections>
● Bi-Directional Connection
This connection type does not differentiate the upper and lower relationships betweenVnet/IP domains. This type of connection can be established by setting the domain toreceive FCS messages, HIS messages and FCS TCP communication frames from anotherdomain.Note that the default settings of all domains are this type.
● Hierarchical Connection
This connection type differentiates the upper and lower relationships between Vnet/IPdomains. This type of connection can be established by setting the lower domain not toreceive FCS messages, HIS messages and FCS TCP communication frames from theupper domain; but the upper domain can receive them from the lower domain.
● Bridge Connection
This connection type guarantees the independence of a domain. This type of connectioncan be established by setting the domain not to receive FCS messages, HIS messagesand FCS TCP communication frames from another domain and by setting the time group to“0” so as not to perform time synchronization.
SEE ALSO
For more information about Domain Properties, see the following:
B2.3, “Setting Domain Properties”
TIP
When setting Domain Properties, it is also possible to set so as to receive only one of HIS messages,FCS messages and FCS TCP communication.
2nd Edition : Mar.31,2005-00
A2-6<A2. Vnet/IP Network Connections>
IM 33Q06H90-31E
A2.3 Vnet/IP Bus StatusThe Vnet/IP bus status shows the bus communication status of the stations in alldomains connected to a Vnet/IP network as well as the devices connected amongdomains. The Vnet/IP bus status is reflected in the Network Status Display dialogbox. If the bus communication status changes, it is output on an HIS as a systemalarm message.
■ Elements of the Vnet/IP Bus StatusIn V net, the bus status shows the bus communication status in one domain. On the otherhand, in Vnet/IP, it shows the communication status of the stations in the entire Vnet/IPnetwork, i.e., in all connected domains as well as the devices (routers) connected betweendomains. For example, when referencing the System Status Overview window of domain1, if abnormality occurs in bus 1 of a station in domain 5, the status of bus 1 of Vnet/IPindicates abnormality.
The Vnet/IP bus status consists of the following three elements:
• Bus status in own domain
• Communication status of devices connected between domains
• Bus status of other domains
A020301E.EPS
The information of a domain is not broadcasted to the stations beyond the domain, except the bus status signals. However, the HIS in an external domain can access the information.
Bus status of other domains
Communicationstatus between
stations in own domain
Communicationstatus of devices
connected between domains
Communication status between
stations in other domains
Vnet/IP bus status
Bus status of own domain
Figure Elements of Vnet/IP Bus Status
1st Edition : Oct.28,2004-00
A2-7
IM 33Q06H90-31E
<A2. Vnet/IP Network Connections>
● Displaying the Communication Status between Stations in a Domain
Each station in a Vnet/IP domain performs communication for the purpose of conductingmutual bus diagnostics using bus 1 and bus 2. Based on this diagnostic information, eachstation in a domain can display the communication statuses of all stations for each bus.
Each station holds the following four types of communication status:
• Communication status between control side (or single) stations
• Communication status between control side (or single) station and standby sidestation
• Communication status between standby side station and control side (or single)station
• Communication status between standby side stations
SEE ALSO
For more information about communication status, see the following:
C2, “Network Status Display Dialog Box”
● Bus Status in a Domain
The bus status in a domain is created from the communication status between stations ineach domain. If the bus status shows abnormality, its meaning varies with the type offailure:
• Single failureThe status of the bus generating communication abnormality due to failure is handledas abnormal.
• Multiple failuresNot both buses are handled as abnormal; only the status of the bus in which abnor-mality is detected first is handled as abnormal.
TIP
If both buses cannot communicate with a specific station, it is determined that the station itself has failed,and the bus status will not be handled as abnormal.
● Communication Statuses of Devices Connected between Domains
The communication status between domains is checked by performing mutual communica-tion using bus 1 and bus 2 between Vnet/IP domains. The communication statuses ofdevices connected between domains are indicated by a two-dimensional table of all do-mains for each bus. Also, by this communication between domains, the bus statuses ofother domains are notified to an HIS.
1st Edition : Oct.28,2004-00
A2-8<A2. Vnet/IP Network Connections>
IM 33Q06H90-31E
■ Priority of the Vnet/IP Bus StatusThe Vnet/IP bus status represents a summary of all communication statuses in the follow-ing order:
• Bus Status in Own DomainIf the bus status of own domain is abnormal, it is reflected in the Vnet/IP bus status. Inthe case of a single failure, the status of that bus is handled as abnormal. In the caseof multiple failures, only the status of the bus in which abnormality is detected first ishandled as abnormal.
• Communication Statuses of Devices Connected between DomainsIf the bus status of own domain is normal, the communication statuses of devicesbetween domains are reflected in the Vnet/IP bus status. In the case of a singlefailure, the status of that bus is handled as abnormal. In the case of multiple failures,only the status of the bus in which abnormality is detected first is handled as abnor-mal.
• Bus Statuses of Other DomainsIf the communication statuses of all devices connected between domains are normal,the bus statuses of other domains are reflected in the Vnet/IP bus status. However,even if a different bus becomes abnormal in different domains, the Vnet/IP bus sta-tuses of both buses are not handled as abnormal, and only the status of the bus inwhich abnormality is detected first is handled as abnormal.
1st Edition : Oct.28,2004-00
A2-9
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<A2. Vnet/IP Network Connections>
1st Edition : Oct.28,2004-00
A2.4 Connections with Other Control Bus DomainsTo connect between a Vnet/IP domain and V net, and between a Vnet/IP domain anda VL net domain, a V net router is used.
■ Connection between Vnet/IP and V net DomainsTo connect a Vnet/IP network and V net domains, relay V net control communication usinga V net router. The engineering of a V net router must be done from the Vnet/IP side.Because the connection form of a Vnet/IP network and V net domains is bi-directional, it ispossible to perform the operation and monitoring of the control stations of other domains.
When conducting engineering, it can be handled as one project in which Vnet/IP and V netstations coexist. It is also possible to handle Vnet/IP and V net as separate projects, andintegrate multiple projects using the Multiple Project Connection function. Connect theinformation bus (Ethernet connection between HISs) using bus 2 of Vnet/IP via a router.
■ Connection between Vnet/IP and VL net DomainsSimilar to the connection with V net, connect a Vnet/IP network and VL net domains using aV net router. In the case of VL net single, the VL net coupler of the V net router will besingle. The CENTUM CS 1000 does not require Ethernet as an information bus; however, itis required when connecting to Vnet/IP. Connect the information bus to bus 2 of Vnet/IP viaa router.
Vnet/IP will be a CS 3000 project, and VL net will be a CS 1000 project. They can beintegrated using the Multiple Project Connection function. At that time, the project on theVnet/IP side will always be an upper project.
A020401E.EPS
Vnet/IPnetwork
Router
V net router
Ethernet
Connect to bus 2
V net orVL net
FCSFFCS-L
HIS
HIS HIS
HIS
Figure Connection with V net/VL net
A2-10<A2. Vnet/IP Network Connections>
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
■ Connection with HF Bus/RL BusThe HF bus and RL bus used in control systems prior to the CENTUM CS cannot directlybe connected to Vnet/IP. To connect Vnet/IP with these control buses, it is necessary toconfigure a network by connecting to a V net domain via a V net router, and further routingthrough a bus converter (BCV-H, BCV-L).
A020404E.EPS
BCV-H
V net router
Vnet/IP domain Vnet/IP domain
Layer 3 switch
Layer 3 switch
V net domain
HF bus domain
Figure Connection with Other Control Bus
IMPORTANT
Allocate only one path from a Vnet/IP network to a specific control bus domain via a V netrouter. If a V net router is defined so that two or more paths exist as paths to a specificcontrol domain, the following problems will occur:
• The path from the Vnet/IP side to the corresponding V net domain changes randomly.
• Communication frames to nonexistent domains converge depending on the definitionof the routing of the V net router.
A2-11
IM 33Q06H90-31E
<A2. Vnet/IP Network Connections>
4th Edition : Dec.26,2006-00
● Restrictions on Multi-Level Connection of Control Buses
A station on Vnet/IP network can access a station on the other control bus, up to two levelsof bus converters beyond the V net router. Thus, you can establish the connection betweenthe Vnet/IP domain and an existing control bus that is two levels of bus converters awayfrom the V net router.
The method to count the number of levels in multi-level connection of control buses is asfollows:
• Do not count the number of levels of Vnet/IP domains on an access path.
• Do not count the number of levels of V net routers.
• Count the number of levels of bus converters that connect other control buses, asusual.
HIS
FCS
No. of levels = 0
No. of levels = 1
Max. No. of levels = 2 No. oflevels = 1
Max. No. of levels = 2
No. of levels = 1
FCS
HIS HIS HIS HIS
EFCS
BCV-H
BCV-H
HIS
BCV-Vor
BCV-Q
HIS
CGW
CGWMOPS
MFCDFCS EFCS FCS
A020402E.EPS
V net router
V net router
V net domain 12
V net domain 6
V net domain 5 V net domain 11
HF busDomain 18
Vnet/IP network
RL busDomain 19
V net domain 7
BCV-Vor
BCV-Q
HF bus domain 17
Figure Connection with Other Control Bus
SEE ALSO
For more information about the number of levels of bus converters that connect other control buses, seethe following:
L1.1, “Outline of Bus Converter for V net” in Reference Communication Devices (IM 33S01B30-01E)
L2.1, “Outline of Bus Converter for VL net” in Reference Communication Devices (IM 33S01B30-01E)
L3.1, “Outline of Bus Converter for RL Bus” in Reference Communication Devices (IM 33S01B30-01E)
L4.1, “Outline of Bus Converter for HF Bus” in Reference Communication Devices (IM 33S01B30-01E)
A2-12<A2. Vnet/IP Network Connections>
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
● Replacing Communication Gateway Units (CGWs) for Wide Area Commu-nication
By utilizing connection between Vnet/IP domains, existing communication gateway units(CGWs) for wide area communication can be replaced with routers.
IMPORTANT
Similar to connection between regular Vnet/IP domains, the transmission delay betweenany Vnet/IP domains must be less than 250 msec. Also, the communication band must be100 Mbps or more.
In V net wide area connection, HISs equipped with system builders for the engineering ofCGWs at the connection destination are required, and also Ethernet must be installed forbuilder communication. However, by changing the upper network to a Vnet/IP network andconnecting it with V net in the lower network via V net routers, CGWs can be replaced withthe routers.
A020403E.EPS
Wide area connection of V netChange upper network
to Vnet/IP network
V net
HIS HIS
Vnet/IP domain A
Router
Router
Router
Router
Router
Router
V netrouter
Vnet/IP domain A
FCS
HIS HIS
CGW
CGW
HISFCS
V net
V net
Ethernet
Figure Replacing CGWs
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<A2. Vnet/IP Network Connections>
1st Edition : Oct.28,2004-00
■ Connection with V net Domains of Revisions R3.04 or EarlierTo connect with V net domains of Revisions R3.04 or earlier, integrate them with multipleprojects in which Vnet/IP side projects are classified as upper projects.
To connect Vnet/IP domains with existing V net domains, the HIS function running in R3.04or earlier has the following restrictions. However, the HIS function on the Vnet/IP side hasnot restrictions.
• The network type on the Vnet/IP side is displayed as “V net.”
• In the event of Vnet/IP bus status abnormality, a message indicating that control buscommunication failure in all domains of Vnet/IP is displayed.
• The running status of the control station FFCS-L (AFV10S/AFV10D) becomes thesame as the FFCS.
• The System Status Overview window of Vnet/IP domains calls up a window bywindow name specification.
Blank Page
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<A3. Time Synchronization of Vnet/IP>
1st Edition : Oct.28,2004-00
A3. Time Synchronization of Vnet/IPTime synchronization is performed between Vnet/IP stations connected to a Vnet/IPnetwork. In the Vnet/IP network, a group called a time group is defined, and timesynchronization is performed in time group units. Also, to specify the reference timefor synchronization, there is a method to connect an SNTP server. When an SNTPserver is connected to Vnet/IP, each station in Vnet/IP synchronizes with universaltime of convention (UTC) of the SNTP server.
■ Overview of Time SynchronizationTime synchronization in a Vnet/IP network is performed in time group units. Define a timegroup in domain units. To synchronize each station in a Vnet/IP network with UTC, connectan SNTP server in each time group.
An overview of time synchronization in Vnet/IP is shown below.
L3SW
FCS
HIS
A030001E.EPS
FCS
HIS
SNTP server
Time group 1
Time accuracy between domains�5 msec
Vnet/IP domain 2
Vnet/IP domain 1
FCS
SNTP server
Time group 2
L3SW
L3SWL3SW
Vnet/IP domain 3
Time accuracy in a domain �1 msec
L3SW
L3SW: Layer 3 switch
L3SW
HIS
Figure Time Synchronization of Vnet/IP
A3-2<A3. Time Synchronization of Vnet/IP>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
■ Accuracy of Time SynchronizationThe Time Management function of a Vnet/IP station is the same as the V net system of theCENTUM CS 3000. Time management is performed via a control bus.
The hardware of Vnet/IP performs time synchronization in the entire Vnet/IP network. Thistime is referred to as the network time. The relative time accuracies of the network time areshown below:
Table Accuracies of Network Time
A030002E.EPS
Station Relative time accuracy
In a domain
Between domains
�1 msec, When one bus is abnormal, the accuracy may become worse than �1 msec due to heavy open communication traffic.
�5 msec, When one bus is abnormal, the accuracy may become worse than �5 msec due to heavy open communication traffic.The relative time accuracy deteriorates in proportion to transmission delay time variations between domains.
The system software of a Vnet/IP station references the network time, and adjusts its ownsystem time to the network time. Because of the differences in the time adjustment meth-ods, the deviations between the system time and the network time are as shown below:
Table Accuracies of System Time
A030003E.EPS
Station type Time adjustment methodError from network time
HIS or GSGW stations operating on general-purpose PC
FCS, V net router None
Max. 0.5 sec
The system time always synchronizes with the network time.
The deviation between the network time and the system time is checked. If there is a deviation of 0.5 sec or more, the system time is adjusted to the network time.
■ Time GroupThe time group denotes a range in which time synchronization is performed. The entireVnet/IP network can be defined on one time group. On the other hand, by separatingdomains in the same Vnet/IP network into time groups, the range in which time synchroni-zation is performed can be limited. For example, if the deviation in relative time due tovariations in transmission delay time between Vnet/IP domains cannot be ignored, sepa-rate time synchronization between domains by defining time groups, and connect an SNTPserver to each time group. By this, the deviation in relative time between domains can besuppressed to �1 msec, the deviation in absolute time of an SNTP server.
Specify a time group using a number from 0 to 7. The default time group number is 1. Toperform time synchronization only in a domain, set the time group number to 0. If an SNTPsever does not exist in a time group, one of Vnet/IP stations in a time group will act as atime master, and other stations in the same time group will synchronize with the networktime of the time master.
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■ SNTP ServerTo synchronize the network time of a Vnet/IP station with the absolute time, connect anSNTP server in each time group. Only one SNTP server can be connected to each buswithin the same time group. Generally, connect an SNTP server to bus 1 of Vnet/IP. Toduplex SNTP servers, add one SNTP server to bus 2 of Vnet/IP.
The IP address of an SNTP server connected to Vnet/IP is as follows:
IP address of an SNTP server connected to bus 1 of Vnet/IP
192.168.<domain number>.254
IP address of an SNTP server connected to bus 2 of Vnet/IP
192.168.<128 + domain number>.254
SEE ALSO
For the information about using the SNTP server with the IP address other than the above described, seethe following:
B2.3, “Setting Domain Properties”
■ Time Synchronization after Powering On a StationAfter a station is powered on, the time of that station gradually approaches the networktime of the same time group. Within 5 seconds after system startup, the relative timeaccuracy reaches 1 second, and within 5 minutes, the relative time accuracy reaches �1msec.
■ Time Synchronization with V net DomainsWhen a V net domain is connected to a Vnet/IP network, the time on the Vnet/IP side willbe used as the master time, and the time of V net domains synchronizes with it. It is notpossible to set the time on the V net side as the master time.
Also, the V net router compares the time of Vnet/IP domains with the time of V net domainson a 2-minute cycle, and equalizes its time with the Vnet/IP domain time if a deviation of 5seconds or more continues twice.
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A3.1 Time Synchronization of SEMFFCS-L is capable to put the high precise timestamps to the events; the time issynchronized with Vnet/IP network time clock. The reference time of SOE is obtainedfrom the SNTP server through the Vnet/IP network. With this scheme, the externaltime synchronization interface such as IRIG-B becomes unnecessary for FFCS-L;thus, the wiring for time synchronization becomes simple.
■ Built-In SOE MasterThe SOE master is built inside of the FFCS-L CPU module (CP451). It puts timestamps tothe events sent from the plant though the 32-channel SOE status input module (ADV151-E) and then passes the stamped events to the SOE server through Vnet/IP network bus 2.Within the same domain, the resolution of SOE data is guaranteed for �1 msec accuracy.
■ SOE Reference TimeSOE Reference time is the absolute time obtained from the SNTP server through Vnet/IPnetwork and then passed to all FFCS-L stations for synchronization. Thus the SNTP serverdetermines the accuracy of the absolute time.
2nd Edition : Mar.31,2005-00
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IM 33Q06H90-31E
<B1. Overview of Engineering>
B1. Overview of EngineeringThis part describes an overview of engineering to create Vnet/IP domains. Engineer-ing work is performed on an HIS equipped with system builders.
Prior to starting engineering work, the following operations must be complete:
• Installation of the system builders
• Set up after installation
SEE ALSO
For more information about CS 3000 installation when creating Vnet/IP domains, see the following:
11, “Installation and Setup of Vnet/IP” in CS 3000 Installation (IM 33Q01C10-01E)
■ Flow of Engineering WorkThe following figure shows the flow of engineering work to create a Vnet/IP domain.
B010001E.EPS
Start engineering work
Finish engineering work
Create a project
Create a station
Figure Flow of Engineering Work
SEE ALSO
For more information about creating projects, see the following:
F1.2, “Creating a New Project” in Reference Engineering (IM 33S01B30-01E)
For more information about creating stations, see the following:
B2, “Engineering of Vnet/IP”
For more information about the Control function of the FFCS-L, see the following:
B3, “Control Function”
2nd Edition : Mar.31,2005-00
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■ Engineering Environment when V net and Vnet/IP CoexistIn the case of a project in which V net and Vnet/IP coexist, it is necessary to connect anHIS equipped with system builders to the Vnet/IP side. Download to the V net router thatconnects Vnet/IP and V net can only be done by the builder on the Vnet/IP side.
To newly add a Vnet/IP station to an existing project defined as V net, select one of thefollowing methods.
● Creating a Project in which V net Domains and Vnet/IP Domains Coexist
To create new Vnet/IP domains and engineer V net routers, install an HIS equipped withsystem builders to the Vnet/IP side. Create new Vnet/IP stations and V net routers in thesame project.
● Creating a New Vnet/IP Domain Project to be Integrated with an ExistingProject
Create a Vnet/IP domain as a new project, and create a Vnet/IP station and a V net router.Integrate the new project with an existing V net project using the Multiple Project Connec-tion function.
1st Edition : Oct.28,2004-00
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<B2. Engineering of Vnet/IP>
B2. Engineering of Vnet/IPThis chapter describes the engineering procedures that relate to Vnet/IP.
■ Flow of Creating a StationTo create a Vnet/IP network, create a new Vnet/IP station in a project.
The following shows the engineering procedure for creating a Vnet/IP station.
● Creating a New Station
The following figure shows a flow of determining the control bus type when creating a newstation.
B020001E.EPS
Start creation of a station
Finish creation of a station
The correspondingdomain is determined
as Vnet/IP
The corresponding domain is determined
as V net
The correspondingdomain is determined
as Vnet/IP
The corresponding domain is
determined as V net
Write station information to the project
A station is defined in the corresponding
domain
Select thestation type
Select the control bus type in the Set the Control Bus dialog box
A station connectable to both Vnet/IP and V net
Select Vnet/IP
A station connectableonly to V net
A station connectable
only to Vnet/IP
No
Select V net
Yes
Select the station type
A station connectable to the control bus
of the corresponding domain
1
A station notconnectableto the control
bus of thecorresponding
domain
Figure Creating a New Station (1/2)
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B020003E.EPS
Finish creation of a station
A station cannot be created
Write station information to the project
Change the control bus type of the corresponding domain
Can the controlbus type of the
corresponding domain be changed?
Whether the control bus typecan be changed is determinedby the station type for whichthe corresponding domain has been defined (*1).
Yes
Yes
No
NoChange the
control bus type of the domain?
1
*1: If all the stations defined in the corresponding domain are the types suitable for both Vnet/IP and V net, the control bustype can be changed.
Figure Creating a New Station (2/2)
The following shows the Set the Control Bus dialog box.
B020002E.EPS
Set the control bus
Select the control bus of the domain concerne
CancelOK
Vnet/IP
Vnet
Figure Set the Control Bus Dialog Box
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● Changing Station Properties
In the case of a station that can be connected to both Vnet/IP and V net, the control bustype can be changed in the Network tab of Station Properties.
B020004E.EPS
Start changing station properties
Finish changing stationproperties
Station properties cannot bechanged
Write station information to the project
Change the control bus type of the corresponding domain
Can the control bustype of the corresponding
domain be changed?
Whether the control bus typecan be changed is determinedby the station type for whichthe corresponding domainhas been defined (*1).
Yes
Yes
No
NoChange the
control bus type of thedomain?
*1: If all the stations defined in the corresponding domain are the types suitable for both Vnet/IP and V net, the control bustype can be changed.
Figure Changing Station Properties
SEE ALSO
For more information about station properties, see the following:
B2.1, “Selecting the Control Bus Type”
2nd Edition : Mar.31,2005-00
B2-4<B2. Engineering of Vnet/IP>
IM 33Q06H90-31E 4th Edition : Dec.26,2006-00
■ Stations Connectable to Vnet/IPThere are two types of stations that can be connected to Vnet/IP: stations connectable toVnet/IP only and stations connectable to both Vnet/IP and V net. These two station typesare shown below:
Moreover, the safety control stations (Vnet/IP) of ProSafe-RS system can also be con-nected on a Vnet/IP network.
● Stations Connectable to Vnet/IP Only
Table Stations Connectable to Vnet/IP Only
B020005E.EPS
Type Station type
FCS
BCV
AFV10S Field Control Unit (for Vnet/IP, for FIO, 19-inch rack mountable)
AFV10D Duplexed Field Control Unit (for Vnet/IP, for FIO, 19-inch rack mountable)
AVR10D-Q V net Router (for Dual-Redundant V net)
AVR10D-A V net Router (for Dual-Redundant VL net)
AVR10D-Q V net Router (for Single V net)
AVR10D-A V net Router (for Single VL net)
● Stations Connectable to both Vnet/IP and V net
Table Stations Connectable to both Vnet/IP and V net
B020006E.EPS
Type Station type
FCS
Station
APCS: Advanced Process Control Station
GSGW: Generic Subsystem Gateway
PC: PC with Operation and Monitoring functions
LPCKIT: Enclosed display style console type HIS
YPCKIT: Open display style console type HIS
HIS-TSE: HIS with server for Remote Operation and Monitoring functions
UHMIS: Unified operation/monitoring station
SIOS: System Integration OPC Station
PC
Other project stations
HIS
BCV
SEE ALSO
For more information about the Safety Control Station (Vnet/IP) of ProSafe-RS system, see the following:
A2, “Vnet/IP Network System Configuration” in ProSafe-RS Vnet/IP (IM 32S56H10-01E)
B4.1, “Engineering Works of Safety Control Stations on CS 3000” in ProSafe-RS Vnet/IP (IM 32S56H10-01E)
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B2.1 Selecting the Control Bus TypeWhen a station is newly created using a new domain number that does not exist inan existing station, the control bus type of the corresponding domain is determined.However, some stations may be created in either Vnet/IP or V net. In this case, it isnecessary to select the control bus type. Also, some stations can only be defined inV net, and others can only be defined in Vnet/IP.
■ Station Properties Dialog Box▼ Vnet/IP
Set the control bus type in the Network tab of the Station Properties dialog box. In SystemView, select [File] - [Create New], and then select a station that can be created in Vnet/IP.Or, select a station in the tree view of System View, right click to display a menu, and select[Properties] from the displayed menu. The Station Properties dialog box appears.
When the Vnet/IP check box is checked, the control bus type is set to Vnet/IP; when it isunchecked, the control bus type is set to V net.
B020101E.EPS
CancelOK
Type Constant Network
172.16.1.64
M0164
Vnet/IP
255.255.0.0
Host Name
IP Address
Subnet Mask
Control Bus TCP/IP Settings
192.168.129.193
E0164
255.255.255.0
Host Name
IP Address
Subnet Mask
Ethernet TCP/IP Settings
Properties
Revert to initial value
Figure Station Properties Dialog Box
IMPORTANT
When the control bus type is changed, download the project common section.
1st Edition : Oct.28,2004-00
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B2.2 Setting the IP AddressThis section describes how to set the IP address of a Vnet/IP station.
SEE ALSO
For more information about setting hardware domain numbers and station numbers, see the following:
D4.3, “Processor Module”
D5.3, “Setting the Vnet/IP Station Address”
D6.5.3, “Communication Module”
■ Setting the IP AddressIn the control communication of Vnet/IP, a V net frame is encapsulated by an IP header andthen transmitted. Because of this, the transmission counterpart is specified using an IPaddress in the internal processing of the control communication of Vnet/IP. The IP addressfor this control communication is automatically determined by the domain number, stationnumber and bus system.
IMPORTANT
The same IP address used by Vnet/IP must not be used by other communication devices.
Set the IP address for the open communication of Vnet/IP using Windows Network Proper-ties, just like general-purpose Ethernet communication ports.
● Network Addresses
A private address space from 192.168.1.0 to 192.168.255.255 is used as IP addresses forcontrol communication of Vnet/IP. The network address is determined by the domainnumber and bus system. The subnet mask is 255.255.255.0.
B020201E.EPS
Bus IP network address
Bus 1
Bus 2
192.168.<domain number>.xxx
192.168.<128 + domain number>.xxx
● Host Addresses
The host address for control communication of Vnet/IP is determined by the station num-ber, and 2 to 129 are used. Other host addresses are used for the following purposes:
1: Reserved
130 to 253: General Ethernet communication devices (PCs, routers, etc.)
254: SNTP server
SEE ALSO
For the information about using the SNTP server with the IP address other than the above described, seethe following:
B2.3, “Setting Domain Properties”
4th Edition : Dec.26,2006-00
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● Examples of IP Addresses of Vnet/IP Stations
Examples of IP addresses of Vnet/IP stations are listed below:
[Example 1] An HIS having domain number 1 and station number 64
Network address of bus 1 = 192.168.1.0
Network address of bus 2 = 192.168.129.0
The host address is determined by the following formula:
Host address = Station number � 2
Therefore, if the station number is 64, the host address will be as follows:
Host address = 64 � 2 = 128
The IP addresses of the HIS will be as follows:
IP address of bus 1 = 192.168.1.128
IP address of bus 2 = 192.168.129.128
Set the following in Ethernet TCP/IP Protocol in the Network tab of HIS Properties:
In IP Address, use the IP address assigned to VI701.
IP address: IP address of VI701
Subnet mask: 255.255.255.0
[Example 2] An APCS having domain number 2 and station number 10
Network address of bus 1 = 192.168.2.0
Network address of bus 2 = 192.168.130.0
Host address = 10 � 2 = 20
The IP addresses of the APCS will be as follows:
IP address of bus 1 = 192.168.2.20
IP address of bus 2 = 192.168.130.20
Set the following in Ethernet TCP/IP Protocol in the Network tab of APCS Properties:
In IP Address, use the IP address assigned to VI701.
IP address: IP address of VI701
Subnet mask: 255.255.255.0
IMPORTANT
Do not change the setting of Control Bus TCP/IP Protocol in the Network tab of Vnet/IPStation Properties.
SEE ALSO
For more information about setting IP address to the VI701, see the following:
11, “Installation and Setup of Vnet/IP” in CS 3000 Installation (IM 33Q01C10-01E)
1st Edition : Oct.28,2004-00
B2-8<B2. Engineering of Vnet/IP>
IM 33Q06H90-31E 4th Edition : Dec.26,2006-00
■ IP Address of TCP/IP Applied with V net Control Communication Proto-col
CS 3000 supports TCP/IP in addition to V net control communication protocol. The HISapplications use the IP addresses defined on the V net to perform the control communica-tion through TCP/IP with the FCSs.
The IP address set for each station on the V net is automatically generated according to thedomain number and the station number.
IP address of TCP/IP communication with V net control communication:172.16.<domain number>.<station number>
Subnet mask: 255.255.0.0
The regular applications running on the TCP/IP communication with V net control commu-nication can recognize the IP addresses of TCP/IP communication with V net controlcommunication. There is no need to distinguish them as the IP addresses of Vnet/IPstations.
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B2.3 Setting Domain PropertiesIn Domain Properties, set the attributes of a Vnet/IP domain. Whether to receive HIS/FCS messages and FCS TCP communication can be specified for each domain. Notethat V net stations do not have Domain Properties.
■ Starting the Domain Properties Dialog BoxSelect [File] - [Domain Properties] in System View, or select a station in the tree view ofSystem View, and then right click to display a pop-up menu. Select [Domain Properties]from the pop-up menu. The Domain Properties dialog box appears.
B020301E.EPS
CancelOK
Domain
Properties
Domain Number 1
Time Group
Comment
Connect Bus 1
Connect Bus 2
Reception from DomainsClear AllSelect All
Domain HIS Message FCS Message FCS TCP12345678910111213141516
1
SNTP Server IP Address
Figure Domain Properties Dialog Box
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■ Setting Items of Domain Properties▼ Domain Number, Time Group, SNTP Server IP Address, Comment, Reception from Domains
The setting items of Domain Properties are listed in the table below.
Table Setting Items of Domain Properties
B020302E.EPS
Setting item Setting value (default value) Description
Domain Number
Time Group
Comment
SNTP Server IP Address
Time group number.If 0 is specified as the time group, time synchronization between domains is not performed.
Comment of a domain. This is not displayed with the HIS function.
Select All
Clear All
HIS Message
-
Checked/unchecked: Will receive/will not receive (Will receive)
Checked/unchecked: Will receive/will not receive (Will receive)
Checked/unchecked: Will receive/will not receive (Will receive)
All setting items of reception from domains are checked.
All setting items of the receive domains, except own domain, are unchecked.
Numbers of domains to be selected for reception. They include V net domains.Domain
FCS TCP
FCS Message
Specify whether HIS messages (operation history, buzzer stop command, etc.) generated from the corresponding domain will be received.
Specify whether FCS messages (sequence messages, system alarms, etc.) generated from the corresponding domain will be received.
Specify whether to receive TCP communication that is used in recipe download from the corresponding domain to the FCS of this domain.
-
-
-
0 to 7 (1)
Up to 100 bytes (None)
Connect Bus 2Specifies the IP address of SNTP server on Bus 2. If omitted, the preset IP address of 192.168.<128+domain number>.254 will be used.
nnn.nnn.nnn.nnn (None)
Connect Bus 1Specifies the IP address of SNTP server on Bus 1. If omitted, the preset IP address of 192.168.<domain number>.254 will be used.
nnn.nnn.nnn.nnn (None)
Domain number used for engineering: 1 to 16
Reception from Domains
■ Downloading Domain PropertiesDomain Properties can be downloaded in the following method:
• Setting Domain Properties in the current project
• Downloading the project common section for the current project.
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B2.4 Setting the FFCS-LThe FFCS-L is a control station that can only be connected to Vnet/IP. The types offunction blocks and I/O cards that can be connected are the same as those of theFFCS.
■ Create New FCS Dialog Box for the FFCS-LTo create a new FFCS-L, select a project folder in System View, and select [Create New] -[FCS] from the file menu.
The FFCS-L is available in the following station types:
• AFV10S Field Control Unit (for Vnet/IP, for FIO, 19-inch rack mountable)
• AFV10D Duplexed Field Control Unit (for Vnet/IP, for FIO, 19-inch rack mountable)
Next, specify the database type. The following database types are available:
• General-purpose type
• Expanded type
To use an expanded type database, the following package is required:
• LFS1530 Application Capacity Expansion Package (for AFV10�)
Other setting items are the same as those of the FFCS.
When a new FFCS-L is created, the control bus type of that domain will automatically beVnet/IP. If this domain has already been defined as V net and the control bus type will notbe changed to Vnet/IP, the creation of a new FFCS-L will be canceled.
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When a new FFCS-L is created, the following dialog box appears. Set the FFCS-L in thisdialog box.
B020401E.EPS
CancelOK
Type Constant 2 State Transition Line 1 Network Edit
Station Type
Dual-Redundant Power Supply
Type
Domain Number
Station Number
Station Address
Create New FCS
AFV10D Duplexed Field Control Unit(for Vnet/IP, for FIO,19-inch rack mountable)
Database Type
General-purpose
Number
Component
Station Comment
Alias of Station
Station Status Display
Upper Equipment Name
1
2
Constant Constant 3
Check Package
Figure Create New FCS Dialog Box
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■ Application Capacity Expansion Package▼ Check Package
To use an FFCS-L as an expanded type, the Application Capacity Expansion Package inwhich licenses for the number of FCS units of that FFCS-L have been registered is re-quired.
This package checks whether the number of expanded type FFCS-L units in a project iswithin the number of units allowed by the package. If the check result exceeds the allow-able count, no expanded type FFCS-L can be created.
● Check Package Dialog Box
The [Check Package] button is provided for displaying the number of FCS units of ex-panded type FFCS-L allowed by the package and the number of FCS units of expandedtype FFCS-L in a project.
The [Check Package] button is displayed when the CS 3000 is used and the station type iseither the AFV10S or AFV10D; it is not displayed for other station types.
When the [Check Package] button is pressed, the following dialog box is displayed.
B020402E.EPS
OK
Check Package
Number of application capacity expansion package licenses = 10Number of licenses used of Project(MYPJT) = 1 FCS0101
Figure Check Package Dialog Box
B2-14<B2. Engineering of Vnet/IP>
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B2.5 Setting the V net RouterThe V net router is a station that connects Vnet/IP with V net. With the CENTUM CS3000 Engineering function, the V net router is handled as a station having settingitems that conform to the bus converter for V net.
■ Create New BCV Dialog Box for the V net RouterWhen a new V net router is created, the control bus type of that domain will automaticallybe Vnet/IP. If this domain has already been defined as V net and the control bus typeshould not be changed to Vnet/IP, the creation of a new V net router will be canceled.
When a new V net router is created, the following dialog box appears. Set the V net routerin this dialog box.
B020501E.EPS
CancelOK
Type Constant Upper-Level Domain Lower Gateway Definition
Station Type
Type
Domain Number
Station Number
Station Address
Create new BCV
AVR10D-Q V net Router (for Dual-Redundant V net)
Number
Component Number
Station Comment
Alias of Station
Station Status Display
Upper Equipment Name
1
8
(Parentheses indicate a lower bus)
Figure Create New BCV Dialog Box
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4th Edition : Dec.26,2006-00
■ Setting Items of the V net Router▼ Station Type, Station Address - Domain Number, Station Address - Station Number, Component
Number, Station Comment, Alias of Station, Station Status Display, Lower Address - DomainNumber, Lower Address - Station Number, FCS Message Communication, HIS Message Commu-nication, Own Station Message Communication, Transfer System Time, Transfer TCP/IP to FCS,Target Domain, Station Name, Domain Number
The following table shows the setting items of the V net router.
Table Setting Items of the V net Router (1/2)
B020502E.EPS
Classification Setting item Setting value Description
Type
Constant
1 to 64
Up to 4 single-byte characters
Specify the station number.
1 to 16
Station Number
Component Number
Domain Number
AVR10D-Q, AVR10D-AStation Type Select from the station list.
The number of the domain to which a V net router will be connected
Up to 16 single-byte characters
Equipment name defined by Plant Hierarchy Builder
Up to 24 single-byte characters
Up to 8 single-byte characters
Station Status Display
Upper Equipment Name
Station Comment
Alias of Station
Check/uncheck
Check/uncheck
FCS messages generated on the Vnet/IP side will/will not be transferred to the V net side.
HIS messages generated on the V net side will/will not be transferred to the Vnet/IP side.
Domain number: 1 to 16Station number: 1 to 64
Check/uncheck
FCS Message Communication - Transfer lower
HIS Message Communication - Transfer upper
Lower Address
FCS Message Communication - Transfer upper
Specify the domain number and station number in a V net domain relayed by a V net router.
FCS messages generated on the V net side will/will not be transferred to the Vnet/IP side.
Check/uncheckMessages generated on the V net router will/will not be transferred to the V net side.
Check/uncheck
Check/uncheck
Own Station Message Communication - Transfer lower
HIS Message Communication - Transfer lower
Own Station Message Communication - Transfer upper
HIS messages generated on the Vnet/IP side will/will not be transferred to the V net side.
Messages generated on the V net router will/will not be transferred to the Vnet/IP side.
B2-16<B2. Engineering of Vnet/IP>
IM 33Q06H90-31E 4th Edition : Dec.26,2006-00
Table Setting Items of the V net Router (2/2)
B020503E.EPS
Classification Setting item Setting value Description
Constant
Upper-Level Domain
Lower Gateway Definition
1 to 64Domain Number
None (fixed) Setting not allowed.Transfer System Time - Transfer upper
Check/uncheck
BCVVddss, BCVHddss, BCVLddss (dd: domain number, ss: station number)
Check the check box of the target domain.
Specify the station number and domain number, and then add them to the list by pressing the Add button.
Check/uncheck
Transfer TCP/IP to FCS
Target Domain
Station Name
Transfer System Time - Transfer lower
Check/uncheck
The time setting will/will not be transferred from Vnet/IP to V net.The time of a V net domain will/will not be adjusted to the time on the Vnet/IP side.
TCP/IP communication between an HISand an FCS will/will not be transferred.
● Constant: Transfer System Time – Transfer upper
Because the system time cannot be transferred from V net to Vnet/IP, this check box cannotbe checked.
● Upper-Level Domain
When the transmission destination address of a frame from a V net domain matches theupper domain definition, that frame will be relayed. It is not necessary to set a Vnet/IPdomain to which this V net router is connected.
Also, only a broadcast frame from a Vnet/IP domain specified in Upper-Level Domain willbe relayed to a V net domain.
● Lower Gateway Definition
Specify the station address of the bus converter defined in a lower domain and the numberof the lower level domain.
When the transmission destination address of a frame from a Vnet/IP domain matches thelower gateway definition, that frame will be relayed. It is not necessary to set a V net do-main to which this V net router is connected.
Also, only a broadcast frame from the domain specified in the lower gateway definition willbe relayed to a Vnet/IP domain.
B2-17
IM 33Q06H90-31E
<B2. Engineering of Vnet/IP>
4th Edition : Dec.26,2006-00
■ DownloadDownload to a V net router is only possible from an HIS with the Vnet/IP domain systembuilders.
● Download to the HIS Function
Select [Load] - [Download Project Common Section] in System View. Information includingthe station configuration and plant hierarchy relating to the V net router will be downloadedto the HIS function.
● Download to the V net Router
Select [Load] - [Offline Download to BCV] in System View. The setting contents of the V netrouter will be downloaded to the V net router.
When the properties of the V net router are changed in the current project, execute down-load after changing them.
B2-18<B2. Engineering of Vnet/IP>
IM 33Q06H90-31E
B2.6 Other Builders
■ Self DocumentThis builder can print the contents of Domain Properties.
■ FDAThe following have been added to add the operations pertaining to Domain Properties.
• In Audit Trail Database Viewer, the operation log of domain property changes can bereferenced.
• In Modification Records Viewer, the domain property audit trail can be referenced.
4th Edition : Dec.26,2006-00
B3-1
IM 33Q06H90-31E
<B3. Control Function>
1st Edition : Oct.28,2004-00
B3. Control FunctionThe FFCS-L is a control station equipped with the Vnet/IP communication function.The types of function blocks and I/O cards that can be connected are the same asthose of the FFCS. Only the FFCS-L can be connected to the Vnet/IP network.
This chapter describes the items that are different from the FFCS.
SEE ALSO
For more information about the FFCS control function, see the following:
A1, “Functional Overview of Field Control Station (FCS)” in Reference FCS Common (IM 33S01B30-01E)
B3-2<B3. Control Function>
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
B3.1 System Configuration of the FFCS-LThis section describes the system configuration of the FFCS-L.
■ Station TypesThe following shows the available FFCS-L station types.
Table Station Types
B030101E.EPS
Hardware type Name Package
AFV10S
AFV10D
Field control unit (for Vnet/IP, for FIO, 19-inch rack mountable)
Duplexed field control unit (for Vnet/IP, for FIO, 19-inch rack mountable)LFS1500
■ Hardware ConfigurationThe following shows the hardware configuration of the FFCS-L.
B030102E.EPS
Remote node
PS
UP
SU
IOM
IOM
IOM
IOM
IOM
IOM
IOM
IOM
PS
UP
SU
IOM
IOM
IOM
IOM
IOM
IOM
IOM
IOM
Rack mountable (with expanded I/O nodes)
PS
UP
SU
CP
451C
P451
IOM
IOM
IOM
IOM
IOM
IOM
PS
UP
SU
IOM
IOM
IOM
IOM
IOM
IOM
EB
501E
B501
EB
401E
B401
EC
401E
C401
SB
401S
B401
EB
501E
B501
Figure Outline of FFCS-L Hardware Configuration
The FFCS-L hardware is different from the FFCS hardware in the following points. Otherhardware components are the same as those of the FFCS.
● CPU Card (CP451)
This CPU card supports Vnet/IP communication. Other hardware specifications such asthe processor and the main memory size are the same as those of the CPU card (CP401)of the FFCS.
● V net Coupler
The Vnet/IP bus is directly connected to the RJ-45 communication port located in the frontof the CP451 on the control side and the standby side. There is no V net coupler in theCPU nest.
B3-3
IM 33Q06H90-31E
<B3. Control Function>
■ Software ConfigurationThe following describes the available basic software and optional software.
● Basic Software
B030103E.EPS
Package RemarkName
LFS1500Control Function for Basic Field Control Unit
Supported in R3.05 or later.This license is bundled with hardware (AFV10S/AFV10D).
● Optional Software
The Application Capacity Expansion Package has been added to the optional software ofthe FFCS-L. Other software is the same as that of the FFCS.
B030104 E.EPS
Package RemarkName
LFS1530Application Capacity Expansion Package (for AFV10�)
Supported in R3.05 or later, and exclusively used for the FFCS-L.The number of FCS units whose capacities can be expanded is determined by the option code.
SEE ALSO
For more information about the optional software of the FFCS-L, see LFS1500 Control Function for BasicField Control Unit (for FIO, for Vnet/IP) and LFS1530 Application Capacity Expansion Package (forAFV10�) (GS 33P03K10-31E) in General Specifications (GS).
The number of nodes of the standard FFCS-L is 4. When the Application Capacity Expan-sion Package is added, the number of nodes of the FFCS-L is expanded to 15 and theapplication capacity is also expanded.
The application capacity of the FFCS-L is selected using Database Type in Station Proper-ties, which can be changed online. However, to change from the expanded applicationcapacity to the general-purpose type, the application capacity must be reduced, andtherefore the already defined application is checked. As a result of checking, if the capacityexceeds the range of the general-purpose type, the application capacity cannot bechanged.
1st Edition : Oct.28,2004-00
B3-4<B3. Control Function>
IM 33Q06H90-31E
B3.2 ReliabilityReliability provided by the Vnet/IP network is the same as that provided by the FFCS.
SEE ALSO
For more information about reliability, see the following:
PART-B, “Reliability – FCS” in Reference FCS Common (IM 33S01B30-01E)
1st Edition : Oct.28,2004-00
B3-5
IM 33Q06H90-31E
<B3. Control Function>
B3.3 Application CapacitiesThe general-purpose application capacity (4 nodes) of the FFCS-L is the same asthat of the FFCS. The number of nodes of the FFCS-L can be expanded to a maxi-mum of 15 by installing the Application Capacity Expansion Package. When thenumber of nodes is expanded, the application capacity, such as the number offunction blocks, is also expanded.
■ Overview of Application CapacitiesThe following lists the application capacities of the general-purpose and expanded FFCS-Lcontrol stations.
Table Application Capacities
B030301E.EPS
Item FFCS-L (expanded) (*1)
Area
Message
Communication I/O
Software I/O
1280Number of analog I/O points
Number of nodes
8 (*2)
15
Number of slots
16
FFCS-L (general-purpose)
480
4
8 (*2)
1920
Number of communication definition area divisions
Number of discrete I/O points
Data volume (words)
4096
4000
1
1000Annunciator (%AN)
Global switch
4000
256
Common switch
200Sequence message request (%RQ)
Print message (%PR)
Operator guide (%OG)
1000
500
9999
9999
Supervisory computer event message for PICOT (%M3)
Supervisory computer event message (%CP)
Multimedia start message (%VM)
500
100
Signal event message (%EV)
Drawing 200
*1: The LFS1530 Application Capacity Expansion Package (for AFV10�) is required to expand the application capacity.Specify 01 to 15 as the node number of the system tag name.
*2: If an expanded node is used, the number of slots for the FCU (node No.1) is 6.
3rd Edition : Dec.26,2005-00
B3-6<B3. Control Function>
IM 33Q06H90-31E
■ Details of Application CapacitiesThe following table shows the details of the application capacities of the general-purposeand expanded FFCS-L control stations.
Table Details of Application Capacities
B030302E.EPS
FFCS-L (general-purpose)
FFCS-L (expanded) (*1)
300
250
700
500
0
300
Sequence elements 1
General-purpose calculation
Sequence (L-size)
1000
0
Switch instrument
120
Sequence elements 2
Faceplate
Logic operation
200
60
20
400
60
80
50 200
200
150 400
0
256
0
256
20
30 40
60
512 512
70
1Mbyte
70
1Mbyte
210
150 150
210
200KB 200KB
Unit instrument
Batch data
SFC block
Operation
Number of high speed trend point
Offsite
Valve pattern monitor
SFC simultaneous execution
SEBOL user function
Number of ADL points
SEBOL daemon
Recipe area
User C/option area
5800 5800Element for each station (*2)
Function block/element for each area (*3)
2500 2500
500(500)
150
1200(600)
600
30
8 16
32
0 0
Maximum number of installed ALE/ALR/ALP units
Regulatory control/calculation (number of shadow blocks)
Maximum number of installed ALF111 units
Sequence
Sequence (M-size)
Item
*1: The LFS1530 Application Capacity Expansion Package (for AFV10�) is required to expand the application capacity.Specify 01 to 15 as the node number of the system tag name.
*2: Elements for each station indicate the number of the tag names that can be assigned to discrete I/O (%Z), commonswitches (%SW), global switches (%GS), and communication I/O (%WB).
*3: The function blocks/elements for each area indicate the number of tag names that can be assigned to the functionblock and annunciator (%AN).
1st Edition : Oct.28,2004-00
B4-1
IM 33Q06H90-31E
<B4. Multiple Project Connection>
B4. Multiple Project ConnectionVnet/IP projects and other control bus projects can be integrated. In this case,integration is performed using Vnet/IP projects as upper-level projects.
SEE ALSO
For more information about engineering when connecting multiple projects, see the following:
M9, “Multiple Project Connection” in Reference Options (IM 33S01B30-01E)
■ Project Connection PatternsWhen integrating only Vnet/IP projects, hierarchical or bi-directional connection can beused. When integrating Vnet/IP and V net projects, hierarchical or bi-directional can beused if the software revision on the V net side is R3.05 or later. If the software revision onthe V net side is prior to R3.05, use hierarchical connection in which the Vnet/IP side is setas upper-level projects.
■ Connection Forms of Control Bus and Information Bus
SEE ALSO
For more information about the connection forms of control bus and information bus, see the following:
A2.4, “Connections with Other Control Bus Domains”
1st Edition : Oct.28,2004-00
Blank Page
B5-1
IM 33Q06H90-31E
<B5. SEM Function>
2nd Edition : Mar.31,2005-00
B5. SEM FunctionThis chapter describes the SEM (Sequence of Events Manager) of Vnet/IP, focusingon the differences from that of V net.
SEE ALSO
For more information about the SEM function of V net, see the following:
M11, “SEM (Sequence of Events Manager) Function” in Reference Options (IM 33S01B30-01E)
■ Changes from V netThe SEM function provided in Vnet/IP has incorporated the following changes from theSEM function of V net.
• The SB311 is not required.In Vnet/IP, the SOE Master function has been embedded in the Vnet/IP firmware ofthe CP451.Up to 10000 events can be held by CP451.Up to 4000 events can be passed from ADV151-E to CP451 per second.
B050001E.EPS
Bus 2 Bus 2
Vnet/IP firmware
Active CP451
Vnet/IP firmware
Standby CP451
SOEmaster
SOEmaster
Controlunit
Controlunit
SB busAD
V15
1-E
Figure Functional Configuration of the CP451
• The connection of Ethernet in another system is not required.Vnet/IP uses bus 2 of Vnet/IP for SOE event acquisition communication.
• IRIG-B input is not required.In Vnet/IP, the network time of Vnet/IP is used as the SOE reference time. Relativetime accuracy within the same domain is �1 msec.
<B5. SEM Function>
IM 33Q06H90-31E
B5-2
■ Example of SEM System ConfigurationThe following shows an example of SEM system configuration of Vnet/IP.
B050002E.EPS
SOE server
Bus 2
Bus 1
FFCS-L
Vnet/IP
SOE viewer PC SOE viewer
SNTP server HIS
Figure Example of SEM System Configuration
■ SOE Master FunctionOnly the SOE Master in the active CPU module functions. The SOE Master in the standbyCPU module does not access the 32-channel SOE status input module. At the moment thatthe control operation switches from one CPU to the other, the event acquisition breaks for ashort time.
Then the SOE server sends the acquisition requests to the SOE Masters in both CPUs, butonly the SOE Master in the active CPU responses with the event data.
■ Setting Connection with the SOE ServerConnect the SOE server to bus 2 of Vnet/IP. Set the line speed of Ethernet of the SOEserver to 100 Mbps or less.
● Setting SOE Server Configurator
All settings other than the item below are the same as those in V net.
• Connection destination station addressSpecify the IP address of bus 2 of Vnet/IP as the address of the target station fromwhich the SOE server will acquire events.No priorities for the addresses according to the specified orders.The IP addresses are as follows:
FFCS-L left-side CP451: 192.168.(128+dd).ss x 2FFCS-L right-side CP451: 192.168.(128+dd).ss x 2+1
dd: Domain Number ss: Station Number
For example, the IP address of the FFCS-L with domain number 2 and station number3 is as follows:
FFCS-L left-side CP451: 192.168.130.6FFCS-L right-side CP451: 192.168.130.7
SEE ALSO
For more information about other setting items, see the following:
M11, “SEM (Sequence of Events Manager) Function” in Reference Options (IM 33S01B30-01E)
2nd Edition : Mar.31,2005-00
C1-1
IM 33Q06H90-31E
<C1. System Status Overview Window>
C1. System Status Overview WindowThe System Status Overview window displays the statuses of stations on the controlbus. The station statuses are displayed for each domain. A maximum of 64 stationscan be displayed in this window.
SEE ALSO
For more information about SCS station status displays, see the following:
3.1.4, “SCS Station Status Display Window” in ProSafe-RS Integration with CENTUM CS 3000 (IM32S01E10-01E)
■ Opening the System Status Overview WindowThe following shows a display example of the System Status Overview window.
C010001E.EPS
.SO System Status Overview
Ready
FCS0101 FCS0103FCS0102 FCS0104 FCS0105 FCS0106
MYPJT Vnet/IP1 Vnet/IP2
Fail
Fail
FCS
IOMFCS
BCVV0111
Domain : 01
Domain Expansion buttonNetwork Status Display Dialog Box Call button
Figure System Status Overview Window
4th Edition : Dec.26,2006-00
C1-2<C1. System Status Overview Window>
IM 33Q06H90-31E
■ Changes Accompanied with Vnet/IP SupportThe following describes the changes from V net accompanied with Vnet/IP support.
● Network Status Display Dialog Box Call Button
When the network type of the domain currently being selected is Vnet/IP, the NetworkStatus Display Dialog Box Call button on the toolbar is enabled.
● Domain Expansion Button
When this button is clicked, the connected domains are displayed in a drop-down list.When a domain is selected from this drop-down list, the stations connected to the selecteddomain are displayed as icons.
● Vnet/IP Bus Status Display
The communication statuses of bus 1 and bus 2 of Vnet/IP are displayed. The bus statusdisplay in Vnet/IP is different from the bus status display in V net.
SEE ALSO
For more information about the bus status, see the following:
A2.3, “Vnet/IP Bus Status”
● Bus Name
The network type of a domain is displayed.
● Icon of V net Router
The shape of the icon of the V net router is the same as that of the BCV.
1st Edition : Oct.28,2004-00
C2-1
IM 33Q06H90-31E
<C2. Network Status Display Dialog Box>
C2. Network Status Display Dialog BoxThe Network Status Display dialog box can be used to reference the communicationstatuses among stations in a domain and the communication statuses amongdomains. If the bus status in the System Status Overview window is abnormal, thisdialog box can be used to identify the location where an error has occurred on thenetwork.
■ Network Status DisplayIn Vnet/IP, each station is connected in the star network using a layer 2 switch as thecentral device. Therefore, it is necessary to display the communication statuses amongstations individually. Only the communication status on the control side is displayed for asingle control station or HIS. For duplexed control stations, the communication status isdisplayed on both the control side and standby side.
In addition, the communication statuses among domains in Vnet/IP can be checked in thisdialog box.
In the Network Status Display dialog box, the communication statuses among 4 stationsand among domains, as well as bus statuses of other domains are classified into tabs anddisplayed in table format.
Station[C-C]
C020001E.EPS
CloseReport
Station[S-C] Station[C-S] Station[S-S] Domain
Domain : 01
1
1SEND
RECV11 31 61 64
11
31
61
64
Ready Bus1 Fail Bus2 Fail Fail
SEND : ControlRECV : Control
Network Status Display
Figure Network Status Display Dialog Box
1st Edition : Oct.28,2004-00
C2-2<C2. Network Status Display Dialog Box>
IM 33Q06H90-31E
The tabs in the Network Status Display dialog box show the following contents:
• Station[C-C]: Communication status among stations (control side - control side)The reception status from the control side CPU of other station in the control side CPU
• Station[C-S]: Communication status among stations (control side - standby side)The reception status from the control side CPU of other station in the standby sideCPU
• Station[S-C]: Communication status among stations (standby side - control side)The reception status from the standby side CPU of other station in the control sideCPU
• Station[S-S]: Communication status among stations (standby side - standby side)The reception status from the standby side CPU of other station in the standby sideCPU
• Domain: Communication status among domainsThe reception status from other domains in each domain
■ Communication Status Display Among StationsWhen a Station tab in the Network Status Display dialog box is selected, the communica-tion statuses among stations are displayed. On the screen, you can check whether or noteach station in a domain is normally performing reception from other stations.
C020002E.EPS
Station[C-C]
Close Report
Domain : 01
1
1SEND
RECV11 31 61 64
11
31
61
64
Network Status Display
Station[S-S] DomainStation[S-C] Station[C-S]
SEND : ControlRECV : Control
Ready Bus1 Fail Bus2 Fail Fail
Unused station numbers are omitted.
Transmission side station number
Reception side station number
Reception status from STN31 to STN11.Bus 1 and bus 2 are both abnormal.
Reception status from STN64 to STN61.Bus 1 is abnormal, and bus 2 is normal.
Figure Network Status Display Dialog Box (Station[C-C] Tab)
1st Edition : Oct.28,2004-00
C2-3
IM 33Q06H90-31E
<C2. Network Status Display Dialog Box>
The first column in the matrix table shows the reception side station numbers, and the firstrow shows the transmission side station numbers. Undefined station numbers are omittedand flushed when displayed. The reception status is displayed graphically.
Furthermore, if there is any abnormal station in a Station tab (except abnormality of bothbuses), the tab name is displayed in red.
When the domain number drop-down list button located in the upper left is selected, allVnet/IP domains are displayed in list format. When you select another domain number fromthe drop-down list, the Network Status Display dialog box of the domain you selectedappears again. The domain in which a communication error has occurred is indicated inred.
■ Communication Status Display Among DomainsWhen the Domain tab in the Network Status Display dialog box is selected, the communi-cation statuses among domains are displayed. This tab can be used to check whether ornot each domain in a Vnet/IP network is normally performing reception from other domains.
Station[C-C]
Close Report
Station[S-C] Station[C-S] Station[S-S] Domain
Domain : 01
1
1SEND
RECV2 10 11 16
2
10
11
16
Network Status Display
Ready Bus1 Fail Bus2 Fail Fail
C020003E.EPS
Reception status from other domainseach domain has
Transmission side domain number
Reception side domain number
Figure Network Status Display Dialog Box (Domain Tab)
The first column in the matrix table shows the reception side domain numbers, and the firstrow shows the transmission side domain numbers. Undefined domain numbers are omittedand flushed when displayed. The reception status is displayed graphically. Furthermore, ifthere is any abnormal domain in the Domain tab, the tab name is displayed in red. Thedomain number drop-down list located in the upper left displays all of the connected Vnet/IP domains, just like the Station tabs.
4th Edition : Dec.26,2006-00
C2-4<C2. Network Status Display Dialog Box>
IM 33Q06H90-31E
IMPORTANT
If a bus failure (Bus 1 Fail, Bus 2 Fail) error exists in the tab, the tab name will be indicatedin red. However, under the following circumstances, the tab name will be indicated in redeven the buses are not indicating any error.
• When an undefined station is connectedIf an undefined station is connected to the buses, when one bus fails, the station willbe indicated with an error and the text on the tab strip becomes red. However, sincethe station is undefined, thus the buses of the station do not indicate any error in thetab.
• When communication with a V net domain encounters an errorIn a network where a Vnet/IP domain and a V net domain are connected, if one of thebuses fails due to abnormality of the V net router, the name of the V net domain tabwill be indicated in red on the tab strip. However, since only the communication statusof Vnet/IP domain is indicated in the tab , thus the buses do not indicate any error inthe tab.
In order to identify the error under the above-described circumstances, the Network StatusDisplay dialog box should be started with a comprehensive mode. With the comprehensivemode, all the stations and domains are displayed regardless their statuses. To start thecomprehensive mode, run the following command:
><Installed Folder>\Program\BKHNetStatus.exe�/A�/D�[Domain Number]
Example: The <Installed Folder> is C:\CS3000 and Domain Number is 3;
>C:\CS3000\Program\BKHNetStatus.exe�/A�/D�3
�: Space
■ Report GenerationWhen the [Report] button in the Network Status Display dialog box is clicked, the communi-cation statuses among stations and the communication statuses among domains aredisplayed in text format. This report can be used to collect information in case problemsoccur.
4th Edition : Dec.26,2006-00
C3-1
IM 33Q06H90-31E
<C3. V net Router Operation Status>
C3. V net Router Operation StatusThe operation status of the V net router can be checked in the V net Router StatusDisplay window.
■ V net Router Status Display WindowThe following shows the V net Router Status Display window.
C030001E.EPS
BCVV0108
V net Router
Station No : 1-8 (2-10)
Type : AVR10D-Q
Generation :
12/26/2006 1 : 03 PM
Throughput : 120 pps
Upper Limit : 450 pps
TEMP
CPU Card
Not ReadyStand-ByControlHard ReadyMaintenance
MYPJT V net/IP1 V net/IP2
FCS
IOMFCS
V net1 V net2
.SF BCVV0108 Station Status Display
Ready
CPU
PSU
CPU
PSU
Domain : 01
Figure V net Router Status Display Window
4th Edition : Dec.26,2006-00
C3-2<C3. V net Router Operation Status>
IM 33Q06H90-31E
■ Status Display Area in the V net Router Status Display WindowThe status of the V net router is displayed in the status display area of the V net RouterStatus Display window.
C030002E.EPS
BCVV0108V net Router
Station No : 1-8 (2-10)
Type : AVR10D-Q
Generation :
12/26/2006 1 : 03 PM
Throughput : 120 pps
Upper Limit : 450 pps
TEMP
CPU Card
Not ReadyStand-ByControlHard ReadyMaintenance
MYPJT V net/IP1 V net/IP2 V net1 V net2
CPU
PSU
CPU
PSU
Domain : 01
Project name Domain number
Upper side bus 1 communication status
Upper side bus 2 communication status
Lower side bus 1 communication status
Lower side bus 2 communication status
Power supply statusCPU status
Station name
Station comment
Station number
Station type
Last generationDate and time
Throughput
Upper limit ofthroughput
CPU cardtemperature status
Figure Status Display Area of the V net Router Status Display Window
4th Edition : Dec.26,2006-00
C3-3
IM 33Q06H90-31E
<C3. V net Router Operation Status>
1st Edition : Oct.28,2004-00
■ Item Display in the V net Router Status Display WindowThe following items are displayed in the V net Router Status Display window.
Table V net Router Status Display
Item Detail
Station information
Station name
Station comment
Station number( ) indicates the station address of the connection destination.
Station type
Station status
Date and time of last generation
Throughput (*1)
Upper limit of throughput
CPU card temperature status
Lower side bus status
Bus 1 communication status
Bus 2 communication status
Station configurationCPU status
Power supply status
Upper side bus status
Bus 1 communication status
Bus 2 communication status
C030003E.EPS
*1: The communication volume between a Vnet/IP domain and a V net domain is displayed in units of pps (packets persec).
Blank Page
C4-1
IM 33Q06H90-31E
<C4. Messages>
1st Edition : Oct.28,2004-00
C4. MessagesThe messages output by the Vnet/IP system are the same as those output by the Vnet system, except some system alarm messages.
■ System Alarm MessagesThe message numbers used in the Vnet/IP system and V net system are identical.
TIP
The character string “V net/VL net” in messages signifies the control bus, which does not change even inVnet/IP.
However, the meanings of the following system alarm messages are different.
No. 0305Message name: Control bus failure
Printing example: V net/VL net No. 1 Fail (Domain No. 1)
Meaning: Communication with other stations has been disabled due to a bus error in duplex Vnet/VL net / Vnet/IP.
No. 0306Message name: Control bus recovery
Printing example: V net/VL net No. 1 Recover (Domain No. 1)
Meaning: The bus in duplex V net/VL net / Vnet/IP has been recovered normally.
In the case of Vnet/IP, a bus error or recovery that has occurred in another domain is outputas a message indicating that it is a bus error or recovery of its own domain.
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<D1. Configuration of FFCS-L and Name of Each Part> D1-1
IM 33Q06H90-31E
D1. Configuration of FFCS-L and Name ofEach PartFFCS-L field control unit is a model of CENTUM CS 3000 field control station (modelname:AFV10S/AFV10D) that applies Vnet/IP to the control bus.
With one FFCS-L field control unit, up to I/O 14 nodes can be connected. The cablesof the Vnet/IP control bus should be the enhanced Category5 UTP cables, hereinaf-ter, referred to as CAT5e cables.
2nd Edition : Mar.31,2005-00
D1-2<D1. Configuration of FFCS-L and Name of Each Part>
IM 33Q06H90-31E
● Configuration of a Control System with FFCS-L
D010001E.EPS
AFV10D
Engineering Operation & Monitoring
ANB10D
HIS : Human Interface StationAFV10D : Field Control UnitANB10D : ESB Bus Node Unit (Local Node)ANR10D : ER Bus Node Unit (Remote Node)
Vnet/IP
HISHIS
ESB Bus
ANB10D
ESB Bus
ANR10D
ER Bus
Restrictions on Node Units • ESB Bus : Total length should be less than 10 meters • ER Bus : Total length should be less than 185 meters if via YCB141 or less than 500 meters if adapted through YCB311. • Number of Nodes : Up to 14 (including both ESB bus nodes and ER bus nodes).
Layer 2 switchBus 1 Bus 2
Figure Configuration of a Control System
● Restrictions on I/O Module Installation
The number of I/O modules can be installed in FFCS-L is restricted accordingly.
SEE ALSO
For more information about I/O module connection cables and maintenance, see the following:
Input & Output Modules (IM 33Y06K01-01E)
For more information about restrictions on I/O module installation, see the following:
General Specification "FIO System Overview (for AFV10�)" (GS 33P06Q01-31E)
1st Edition : Oct.28,2004-00
<D1. Configuration of FFCS-L and Name of Each Part> D1-3
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
■ Configuration of Field Control UnitA field control unit is constructed by installing a power supply module, a processor module,an ESB bus coupler module, or an ER bus interface module, and an I/O module on thebase unit.
The figure below shows the configuration of a field control unit. For a non-redundant con-figuration model, a power supply module and a processor module are installed in theleft side slots and a dummy cover is installed in the right side slot.
D10002E.EPS
Processor module
External interface unit
Power supply moduleInput/Output module
Utility unit
Base unit
Cable tray
TM1READY
FUSE RL1 CN1 (PSU-L)
CN2 (PSU-R)
Input/Output module or ESB bus coupler module
TM2 100-120V AC � L N
Figure Configuration of Field Control Unit
The type and number of the modules to be installed in AFV10S/AFV10D vary with modelname and specification code of AFV10S/AFV10D.
● Model Names of FFCS-L Components
Table Model Names of FFCS-L Components
NameAFV10S AFV10D
Power supply module (100-120V AC) PW481 1 or 2ps PW481 2ps
Power supply module (220-240V AC) PW482 1 or 2ps PW482 2ps
Power supply module (24V DC) PW484 1 or 2ps PW484 2ps
Processor module CP451 1ps CP451 2ps
External interface unit 1ps 1ps
ER bus interface slave module (*3) EB501 1 or 2ps EB501 2ps
D010003EEPS
ESB bus coupler module EC401 1 or 2ps EC401 2ps
ESB bus interface module (*1) SB401 1 or 2ps SB401 2ps
ER bus interface master module (*2) EB401 1 or 2ps EB401 2ps
Duplexed field control unitField control unit
*1: Installed in ESB bus node unit (local node)*2: Installed in ESB bus node unit (local node) or field control unit*3: Installed in ER bus node unit (remote node)
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<D2. Installation of FFCS-L> D2-1
IM 33Q06H90-31E
D2. Installation of FFCS-LHow to install FFCS-L is explained in this chapter.
CAUTION
If a device is a rack mountable type, the device should be mounted on a rack and put in ametal cabinet with a lock.
SEE ALSO
For more information about installation of the FFCS-L, see the following:
“CENTUM CS 3000 Installation Guidance (for Vnet/IP), TI 33P01J10-01E”
1st Edition : Oct.28,2004-00
D2-2<D2. Installation of FFCS-L>
IM 33Q06H90-31E 5th Edition : Jun.27,2007-00
■ Provision of Space for Heat RadiationBe sure to allow space for radiation of heat at the top and bottom of the equipment.
• If the equipment is installed inside an instrument panel which has a closed top, installthe equipment at least a space of 3 units (1 unit = 44.45 mm) away from the top panel,and fit an exhaust duct of at least 200 cm2 or install an exhaust fan.
• Allow a space of at least 50 mm at the rear of the equipment.
■ Provision of Maintenance SpacesBe sure to allow spaces for maintenance.
• When mounting a FFCS-L and another equipment (such as a YNT:bus repeater) inthe same rack, allow a space of at least 100 mm.Do not mount equipment too close to each other.
• All cables for units and I/O modules in a FFCS-L and other equipment such as a YNTbus repeater are connected to the front.
• The indicator lamp checks, setting, inspection, removal, and insertion of each card aredone from the front of the equipment.
• Adequate space is required for suction and exhaust of the cooling fan of equipment.
• Allow a space of at least 1000 mm in front of the equipment for wiring and mainte-nance.
D020001E.EPS
Top panel
Front
Maintenance area
Do not stack instruments without space.
Fan
Min. 50 mm
Min. 3 units
Min. 100 mm
Min. 1000 mm
Figure Rack Mounting Space
<D2. Installation of FFCS-L> D2-3
IM 33Q06H90-31E 6th Edition : Dec.10,2007-00
■ Installation of Rack Mountable DeviceWhen installing a field control unit or node unit to a rack or an instrument board, follow theinstructions below.
● Isolation from the Rack
It is necessary to isolate the FFCS-L from the rack using isolation bushings.Isolate the rack mountable FFCS-L from the rack by attaching isolation bushings. Fasten apair of isolation bushings together to each of the screw holes on the plate or the bracket onthe FFCS-L to prevent the FFCS-L from touching the rack. And then screw the FFCS-L tothe rack. After screwing the FFCS-L to the rack, confirm that the FFCS-L is electricallyisolated. Isolation bushings are supplied with the rack mountable FFCS-L.
WARNING
When you install the ‘FFCS-L with isolation bushings attached’ on a rack or an instrumentpanel, do not keep the FFCS-L hung on loose screws in an unstable status. Too much forcemay apply to the isolation bushings and cause damaged or broken isolation bushings.
D2-4<D2. Installation of FFCS-L>
IM 33Q06H90-31E
● Installation Procedure
1. Fasten a pair of isolation bushings together to each of the screw holes on the plate orthe bracket on the FFCS-L. The tapering end of the isolation bushings must come tothe front side where a screw enters.
2. Using eight M5 bolts to fix the device onto the rack or the panel.
D020002E.EPS
Input/output module slots
Power supply module
Processor module
Cable tray
Using grounding terminal to connect the base unit to earth (less than 100 ohm). Make the grounding cable to pass throughthe tray and pull it down along the right side of the racks.
M5 screws (8 pieces)
M5 screws
Rack
Rack
Isolation bushing(with a tapering)
Isolation bushing
Plate(front)
Isolation bushings (8 pieces)
Plate
Base unit
Attach isolation to both sides of the plate.
● How to install isolation bushings
Figure Mounting FFCS-L on a Rack
IMPORTANT
• Since the FFCS-L does not have power switch, in order to turn the power supply on oroff, it is recommended to use the external switch or breaker to turn on or off.
• If multiple node units exist, all the units should be grounded by connecting to the earthterminal separately.
6th Edition : Dec.10,2007-00
<D3. Cable Connection> D3-1
IM 33Q06H90-31E
D3. Cable ConnectionChapter D3 outlines the methods for power supply wiring, grounding, connectingbus cables to an FFCS-L which has already been installed.
1st Edition : Oct.28,2004-00
D3-2<D3. Cable Connection>
IM 33Q06H90-31E
D3.1 Power Cable WiringThis section explains how to connect the power supply cable to the cabinet.
CAUTION
• The power cable must be wired through a conduit at the entrance of the cabinet for thefollowing purposes:
To prevent the power cable from being damaged through direct contact with themetal plate.
To prevent an excessive load being applied to the power supply connection terminals due to the weight of the cable itself.
• Turn off the power supply source, and be sure that no electricity is flowing into thepower cable to be connected before starting the work.
• Once the wiring is complete, turn on power to the power cable while keeping the circuitbreaker on the power distribution board to off. Check to see that power is being sup-plied normally to the power supply connection terminals using a tester.
• Wire the power cable, keeping a minimum distance of 1 cm from signal wiring.
SEE ALSO
For more details on the power cable wiring and the ground wiring, see the following:
CENTUM CS 3000 Installation Guidance (TI 33Q01J10-01E).
■ Connecting Power Supply CableThe terminals for connecting power cables are illustrated as follows.
Use the M4 screws to connect the wires to the terminals on the external interface unit(TM2).
D030101E.EPS
Power supply input terminalTM1
READYFUSE RL1 CN1 (PSU-L)
CN2 (PSU-R)
Power supply connectors for power supply moduleCN1 : Left side power supply moduleCN2 : Right side power supply module
N
LTM2 100-120V AC � L N
Power supply input terminal (AC power supply)
Power supply input terminal (24V DC power supply)�
�
Figure External Interface Unit and Power Supply Input Terminal
1. Cut the end of the cable and install a crimp terminal (round shape) for M4 screw.
2. Remove the protective cover from the TM2 terminals on the external interface unit.
3. Connect the non-grounding side to the terminal L (�) and the grounding side to theterminal N (�) (using M4 screws).
4. Put the protective cover back to the external interface unit.
2nd Edition : Mar.31,2005-00
<D3. Cable Connection> D3-3
IM 33Q06H90-31E
■ Connecting Power CableA power supply module is provided with an approximately 1-meter long power cable with aconnector on one end.
This power cable should be connected as follows:
• The cable of the power supply module on the left side should be connected to CN1(PSU-L) on the external interface unit.
• The cable of the power supply module on the right side should be connected to CN2(PSU-R) on the external interface unit.
If only a single power supply module is used, the right side is covered with a dummy cover.
D030102E.EPS
Power supply module
LN
Power supply input terminal
Grounding terminal
Figure Power Cable Connection
2nd Edition : Mar.31,2005-00
D3-4<D3. Cable Connection>
IM 33Q06H90-31E
D3.2 GroundingTo prevent from the external noises, the FFCS-L must be grounded.
● Ground Wiring
Use the earth terminal on the base unit for grounding.
Pull down the grounding wire through the tray and from the right side of the rack.
• Grounding is an independent earthing of resistance up to 100 ohm.
• The wire for grounding should be about 2 mm2.
D030201E.EPS
Field control unit
Grounding terminal
Cable tray
Grounding wire
TM1READY
FUSE RL1 CN1 (PSU-L) TM2 100-120V AC � L N
CN2 (PSU-R)
Figure Ground Wiring
1st Edition : Oct.28,2004-00
<D3. Cable Connection> D3-5
IM 33Q06H90-31E
D3.3 Connecting Bus CablesThis section describes the connections of the Vnet/IP, ESB bus and ER bus cables.
1st Edition : Oct.28,2004-00
D3-6<D3. Cable Connection>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D3.3.1 Connecting Network CableThis section describes how to connect the field control unit to the network.
■ Network ConnectionFFCS-L is connected to the Layer2 switch with the CAT5e cables.
FFCS-L can communicate with the stations in the V net domain via a V net router. In thefigure below, the connections of Layer2 switch and FFCS-L with CAT5e cables are illus-trated.
D030301E.EPS
L2SW for Bus 2
Vnet/IP domain
FFCS-L
CAT5e cable
L2SW for Bus 1
L2SW : Layer 2 switch
CAT5e cable
V net domain
V net(10BASE-2)
V net router
Figure Network Connection
● Handling of Vnet/IP Cables Connected to the Processor Module (CP451)
• Turn the power on after connecting the cables to the CP451.
• When removing the CP451 on-line, remove it with the cable connected to it.
• Before installing the CP451 on-line, connect a cable to it.
IMPORTANT
When wiring the cables, the mechanical stress on the connectors and cables should berelieved, and fix the cables at the suitable places when routing them around racks in thecabinet.
<D3. Cable Connection> D3-7
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D3.3.2 Connecting ESB Bus CableHow to install ESB bus coupler module to the field control unit and how to connectESB node unit (local node) are explained in this chapter.
■ ESB BusThe communication bus to link the field control unit and the local node units is referred to asESB bus. The field control unit is always at one end of the bus. Thus, the ESB bus couplermodule is provided a connector unit with terminator for ESB bus. At the other end of theESB bus, the connector unit with terminator for ESB bus should be used. For the nodeunits in between the two ends, the connector unit for ESB bus should be used.
A drawing of ESB bus connection is shown as follows.
D030302E.EPS
Bus1
ESB bus (in case of dual redundant; use bus 1 when not dual redundant)
Bus2
SB401 withS9879UK
SB401 withS9879UK
Bus 2
To next node
Bus 1
ANB10D (local node)Connector unit for ESB bus(S9879UK)
Connector unit with terminator for
ESB bus (S9880UK)
ESB bus cable (YCB301)
Screw tightening torque: 0.3 N•m
ESB bus coupler module (EC401)
Field contrl unit
Figure ESB Bus Connection
D3-8<D3. Cable Connection>
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
D3.3.3 Connecting ER Bus CableHow to install ER bus interface master module (EB401) to local node unit (ANB10D)and how to connect ER bus node unit (remote node) are explained in this chapter.
■ ER BusER bus cable connection is illustrated in the following figure.
At the end of the ER bus node unit, the T-type connector (Model YCB148) on EB501 withterminator should be used.
Avoid using ER bus cable with other cables and also avoid wiring its cable in parallel withothers.
D030303E.EPS
ESB bus node unit ANB10D
ER bus node unit ANR10D
ER bus cable YCB141
To next ER bus node unit
EB501
EB401
Figure ER Bus Connection
<D3. Cable Connection> D3-9
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
■ ER Bus WiringThe figure shown below describes how to wire ER bus:
ANB10D
EB401
Terminator (*1)(YCB148)
Clamp filter (*2)(A1193MN)
ANR10D
YCB141
Connect to the next ER bus node unit
Adjust the cable length on the cable tray if required
Fix with using a cable fastener at the front right edge of cable tray. Separate from other cables as much as possible.
Separate from other cables
Fix with using a cable fastener at the front right edge of cable tray
D030304E.EPS
EB501
*1: Regarding EB401 and a remote node, if one side of T-type connector is terminal, mount a terminator. Two terminatorsare supplied with EB401.
*2: Regarding EB401 and a remote node, mount clamp filters to both side of T-type connector. If one of the sides isterminal, mount a clamp filter to only the cable side. Two (four for dual-redundant) clamp filters are supplied with theremote node. For EB401, use the clamp filter supplied with the terminal remote node.
Figure ER Bus Wiring
D3-10<D3. Cable Connection>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
■ Procedure for Connecting ER Bus CableAn ER bus cable is equivalent to a 10BASE-2 Ethernet cable (model YCB141). The follow-ing explains how to connect it:
1. Connect a T-type connector to the BNC connector located at the bottom part of theEB401 or EB501 module.
2. Connect an ER bus cable to both sides of the T-type connector. If the correspondingER bus interface module is position at the end, connect a terminal resistor (providedwith EB401 : 50 ohm) to one side of the T-type connector.
D030305E.EPS
ER bus cable
T-type connector
ER bus cable
Terminator
T-type connector
Figure ER Bus Cable Connection
3. When the ER bus cable is connected, put the T-type connector between insulationsheets to prevent it from touching other metals. The surfaces of the insulation sheetsthat come with the T-type connector (2 sheets) are adhesive. The figure below showshow to attach them.
• Place two pieces of insulation sheets so that the adhesive surfaces face the T-typeconnector and sandwich the T-type connector between them.
• Press the two pieces of insulation sheets together tightly with your fingers, makingsure that the sheets cover the metal part of the T-type connector.
4. Place clamp filters on both sides of the T-type connector at positions as close aspossible to the connector. Fix the clamp filters (provided with remote node) to thecables using a cable fastener.
D030306E.EPS
Insulation sheet
T-type connector
Figure Insulation Sheet
D030307E.EPS
Clamp filter
Figure Clamp Filter
<D3. Cable Connection> D3-11
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D3.4 Connecting a Cable to Contact OutputThis section describes how to connect a cable to contact output of FFCS-L.
CAUTION
• All equipment connected to a contact output, including the signal wires, junctionterminals, relays, and power supply unit, should comply with CSA1010 or CSA950 (fora 100-120V AC power supply), or EN61010-1 (for a 220-240V AC power supply).
• The cable connected to the READY (processor status contact output) terminals shouldrun at least 1 cm from other signal cables since a high voltage is applied to it.
The field control unit monitors its own processor status. Upon detection of a failure, itoutputs a system alarm and opens the output contact. This break (normally closed) contactis labeled as READY, and is opened in the following cases:
• When the processor module stops control.
• Duplexed processor module, when both processor modules stop control.
• When the power supply fails.
• Duplexed power supplies, when both power supplies fail.
■ Contact Output WiringThe figures below show the contact output terminals of a FFCS-L and an example of usinga spark killer.
D030401E.EPSContact output terminal
TM1READY
FUSE RL1 CN1 (PSU-L) TM2 100-120V AC �
CN2 (PSU-R)
L N
Figure Contact Output Terminal
Make sure of the following when using the contact output:
• Avoid applying an AC voltage directly to the contact output terminal. Use a voltage lessthan the rated.
• When this contact directly drives an external relay or the like, use a spark killer toprotect the relay contact.
D030402E.EPS
Spark killer
24V DC
External relay
READY contact
Contact rating: 0.3A or less, 30V DC or less
Figure Use of Spark Killer
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<D4. Configuration and Functions of Modules and Units> D4-1
IM 33Q06H90-31E
D4. Configuration and Functions of Modulesand UnitsIn this chapter, settings, displays and the capabilities of the modules and unitsconfigured for a field control unit are explained.
• External Interface Unit
• Power Supply Module
• Processor Module
• ESB Bus Coupler Module (EC401)
• ESB Bus Interface Module (SB401)
• ER Bus Interface Master Module (EB401)
• ER Bus Interface Slave Module (EB501)
2nd Edition : Mar.31,2005-00
D4-2<D4. Configuration and Functions of Modules and Units>
IM 33Q06H90-31E
D4.1 External Interface UnitThe external interface unit has terminals for connecting the specified power supply,and distributes the power through the output connectors.
■ ConfigurationThe field control unit does not have power switch to turn the power supply on or off.
It is recommended to prepare a separate switch or breaker.
By removing the power output connectors (CN1 or CN2) from the external interface unit,the power supply can be disconnected.
D040101E.EPS
TM1READY
FUSE RL1 CN1 (PSU-L) TM2 100-120V AC � L N
CN2 (PSU-R)
Fuse for relay
Ready-signal contact output terminal
Power supply input terminal
Power supply connectors for power supply modules• CN1: for left side power supply module• CN2: for right side power supply module
Figure External Interface Unit
● Power Supply Input Terminal
This terminal is used to connect the power supply cable.
• L(�) : Ungrounded
• N(�) : Grounded
● CN1 Connector
This is a connector for power output, for connecting the cable of the left side power supplymodule.
● CN2 Connector
This is a connector for power output, for connecting the cable of the right side power supplymodule.
● READY-Signal Contact Output Terminal (TM1; M4 Screw)
Provides an open signal when the processor module (both modules if dual-redundantlyconfigured) becomes abnormal or power supply fails.
● Fuse for Relay
The fuse for the power supply of READY output relay.
2nd Edition : Mar.31,2005-00
<D4. Configuration and Functions of Modules and Units> D4-3
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D4.2 Power Supply ModuleA power supply module is connected to a 100 to 120V AC or 220 to 240V AC or 24VDC main source and supplies isolated +5V and +24V to installed I/O modulesthrough the back board. The +5V and +24V outputs support dual-redundant isolatedoutput operation.
■ Configuration
D040201E.EPS
Power supply module
LN
Power supply input terminal (AC)
Grounding terminal
Check terminal
Status lamp
Power supply input terminal (24V DC)�
�
POWER
CHECK
GND
+5V
+24V
SYS
FLD
Figure Power Supply Module
● Power Supply Input Terminal
This terminal receives the specified power supply voltage. It is delivered with a powersupply cable attached.
• L(�) : Ungrounded
• N(�) : Grounded
• Grounding terminal: For grounding
SEE ALSO
For more information about removing power supply module,see the following:
D7.2.2, “Replacing Power Supply Module”
● Status Lamps
• SYS : The lamp is ON when +5V is output properly. Otherwise, the lamp is OFF.
• FLD : The lamp is ON when +24V is output properly. Otherwise, the lamp is OFF.
● Check Terminals
It is possible to measure output voltages of +5V DC and +24V DC using these terminals formaintenance purposes.
D4-4<D4. Configuration and Functions of Modules and Units>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D4.3 Processor ModuleControl algorithm calculations are performed in the processor module.
The processor module has diagnostic capability, when the CPU or power supplyencounters abnormalities, a signal can be output through external interface unit.
■ ConfigurationThe appearance of the processor module, front and rear, is illustrated in the drawing below.
The battery is placed behind the front cover.
The dipswitches for setting domain number and station number are placed at the rear of themodule. Thus the setting can only be performed by pulling out the module from its slot.
D040301E.EPS
START/STOP switch
Maintenance connector
Vnet/IP station address setting switch
For domain number
For station number
Rear
Vnet/IP connectorBus 1
Vnet/IP connectorBus 2
Battery
LED display
Front Behind front cover
Battery ON/OFF switch
Battery expiration date label
Front setting switch(6-bit dipswitch)
CP451CP451
BUS1
BUS2
BUS1
BUS2
FIX1G
DOMN
PORT
STA
ON OFF
START/STOP
BATTERYON
OFF
START/STOP
BATTERYONOFF
CN1
CN2
DOMAIN NO.
STATION NO.
P
10
0M
SB-
LSBP
MSB
-LSB
RCVSND
SYNC
HRDY RDY1 2
1 21 2
1 21 2
3 4 5 6 7 8CTRL COPY
RCVSND
SYNC
HRDY RDY1 2 3 4 5 6 7 8
CTRL COPY
BATTERY LIFE(AVE.ROOM TEMP 30 �C MAX.)
2007.10
VNET/IP VNET/IP
Figure Processor Module Overview
<D4. Configuration and Functions of Modules and Units> D4-5
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D4.3.1 Battery PackThe battery unit is used for backing up the main memory of the processor module whenpower failure occurs.
CAUTION
Use batteries specified by Yokogawa Electric.
A label indicating the expiration date of the battery sticks on the lower part of the processormodule front cover. This expiration date is valid when the ambient temperature is less than30 degree Celsius. The part number of battery pack is S9129FA.
SEE ALSO
For how to replace the battery unit, see the following:
“ ■ Replacing Battery” in D7.5, “How to replace Parts”
● Battery Back-up Specifications
Back-up period : 72 hours maximum
Battery life : Varies according to the ambient temperature.
• Three years if the average ambient temperature is 30 deg. C or less
• One year and a half if the average ambient temperature is 40 deg. C or less
• Nine months if the average ambient temperature is 50 deg. C or less
BATTERY LIFE(AVE.ROOM TEMP 30 �C MAX.)
2007.10 Date of battery life
D040302E.EPS
Figure Battery Expiration Date Label
D4-6<D4. Configuration and Functions of Modules and Units>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D4.3.2 Status Display Lamps
RCV 1 2SND 1 2
1 2 3 4 5 6 7 8HRDY RDY CTRL COPY
D040303J.EPSHRDY lamp
RDY lampCTRL lampCOPY lamp
STATUS lamp
RCV lampSND lamp
SYNC SYNC lamp
Figure LED Display Lamps
• HRDY:The processor module performs self diagnosis. If the processor module hardware isfunctioning normally, the green light turns on. If abnormality is found, the light turns off.
• RDY:The green light turns on if both the hardware and software are functioning normally. Ifeither of them is abnormal, the light turns off.
• CTRL:In the duplex FFCS-L, the green light turns on if the processor module is the controlside and turns off if it is the waiting side. When starting up the duplex FFCS-L, the rightside becomes the control side. In the single FFCS-L, the green light is always on.
• COPY:In the duplex FFCS-L, the green light turns on when program copy is executed andturns off when program copy is completed.When a processor module has been replaced or when the unit is stopped then startedagain, the standby-side processor module automatically copies the program of thecontrol-side processor module. When copy is completed, the light turns off.In the single FFCS-L, the light is always off.
• RCV:Indicates Vnet/IP communication status. 1 stands for Vnet/IP bus1 while 2 stands forVnet/IP bus2. When receiving communication frames, the lamp flashes in green,otherwise the lamp is off.
• SYNC:When the clock of SEM (Sequence of Events Manager) for time stamps is synchro-nized with network time clock, the light flares.
• SND:Indicates Vnet/IP communication status. 1 stands for Vnet/IP bus1 while 2 stands forVnet/IP bus2. When sending communication frames, the lamp flashes in green,otherwise the lamp is off.
• STATUS(1,2,3,4,5,6,7,8):Indicates the processor module status.
Normal : All lamps are off
DOMN : Indicates Vnet/IP domain number
STA : Indicates Vnet/IP station number
<D4. Configuration and Functions of Modules and Units> D4-7
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D4.3.3 Setting Switches
START/STOP
BATTERYON
OFF
PORT
DOMNST A
CN1
D040304E.EPS
START/STOP switch
Maintenance connector
Battery ON/OFF switch
Front setting switch(6-bit dipswitch)
ON OFF
FIX1G
Figure Setting Switches
• START/STOP:This maintenance switch is used for forcing stop or restarting the processor moduleCPU.If this switch is pressed when the processor module is still operating, the CPU willstop.If this switch is pressed when the processor module is not operating, the CPU willrestart.This switch is located inside a hole next to the START/STOP sign.Push the switch using a non conductive slender bar of around 2 mm in diameter.
• Battery ON/OFF switch:Selects whether to back up the contents of the main memory in the processor moduleduring a power failure.ON: Enables the backup. Select this position during normal operation.OFF: Disables the backup. The backup time provided by the battery is up to 72
hours. When shutting down the power supply for more than 72 hours, setthe switch to OFF to avoid draining the battery.
D4-8<D4. Configuration and Functions of Modules and Units>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
• Front setting switches (6-bit dipswitch)
1G: Sets Vnet/IP communication speed.
FIX: Sets Vnet/IP link mode.
Table Vnet/IP Communication Speed and Link Mode
Vnet/IP communication speed switch bit (1G)
Action
D040305E.EPS
OFF
OFF
ON
ON
ON
OFF
ON
100Mbps force
Invalid
1G/100Mbps auto negotiation
OFF 100Mbps auto negotiation (*1)
Vnet/IP link modeswitch bit (FIX)
default
*1: Auto negotiation means the communication speed is automatically adjusted in accordance with the destinations speedas well as the local speed setting and communication mode.
PORT: Port for maintenance (In general, set to 0 position).
DOMN: Indicates Vnet/IP domain number on STATUS LED when this bit is set to 1position. (In general, set to 0 position).
STA: Indicates Vnet/IP station number on STATUS LED when this bit is set to 1position. (In general, set to 0 position).
An example of STATUS LED indication:
If Vnet/IP domain number or Vnet/IP station number is set as 5 (10000101).
D040306E.EPS
1P(M
SB
)(LS
B)
0 1
82
34
56
7
1 86
If the domain number is set as shown in the right side figure, the LED displays as follows (the numbered bits are lit):
Figure STATUS LED Indication
<D4. Configuration and Functions of Modules and Units> D4-9
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
■ Setting the Domain NumberA domain stands for a range of stations connected to the same Vnet/IP bus.
Set the domain number to a value from 1 to 16.
To set a domain number, set the dip switches as follows.
Bits 2 must always be zero.
D040307E.EPS
P0
MS
BLS
B
Domain number
0 1
Fixed to 0
Parity of the domain number (1 bit, odd parity)
MSB : Most Significant Bit (highest-order bit)LSB : Least Significant Bit (lowest-order bit)
Bit number
65
43
21
78
Figure Domain Number Setting Switches
Table Domain Number and Dip Switch Positions
Domain number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Bit 1 0 0 1 0 1 1 0 0 1 1 0 1 0 0 1 0
Bit 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Bit 5 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
Bit 6 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0
Bit 7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
Bit 8 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
D040308E.EPS
Setting DIP switches0: From the state shown in the above figure, the switch is tilted toward left.1: From the state shown in the above figure, the switch is tilted toward right.
D4-10<D4. Configuration and Functions of Modules and Units>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
■ Setting the Station NumberSet the station number to a value from 1 to 64. To set a station number, set the dip switchesas follows.
D040309E.EPS
Station number
Station number parity (1 bit, odd parity)
MSB : Most Significant Bit (highest-order bit)LSB : Least Significant Bit (lowest-order bit)
Bit number
PM
SB
LSB
0 1
65
43
21
78
Figure Station Number Setting Switches
Table Station Number and Dip Switch Positions
Station number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Bit 1 0 0 1 0 1 1 0 0 1 1 0 1 0 0 1 0
Bit 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Bit 5 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
Bit 6 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0
Bit 7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
Bit 8 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
Station number 17 18 30 31 32 33 60 61 62 63 64
Bit 1 1 1 1 0 0 1 1 0 0 1 0
Bit 2 0 0 0 0 0 0 0 0 0 0 1
Bit 3 0 0 0 0 1 1 1 1 1 1 0
Bit 4 1 1 1 1 0 0 1 1 1 1 0
Bit 5 0 0 1 1 0 0 1 1 1 1 0
Bit 6 0 0 1 1 0 0 1 1 1 1 0
Bit 7 0 1 1 1 0 0 0 0 1 1 0
Bit 8 1 0 0 1 0 1 0 1 0 1 0D040310E.EPS
Setting DIP switches0: From the state shown in the above figure, the switch is tilted toward left.1: From the state shown in the above figure, the switch is tilted toward right.
<D4. Configuration and Functions of Modules and Units> D4-11
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D4.4 ESB Bus Coupler Module (EC401)ESB bus coupler module (Model: EC401) is installed in field control unit and used forcommunicating with the ESB bus interface module (Model: SB401) of local node.This module has one ESB bus port. Dual-redundant bus schemes can be configuredwith the two modules.
■ Configuration
D040401E.EPS
LED display
ESB bus cable connector
EC401
RCV SND
SNDRCV
LED display close-up
Figure EC401
● LED Display
• RCV: When receiving ESB bus communication frames from node units, the lampflashes, otherwise the lamp is off.
• SND: When sending ESB bus communication frames to node units, the lamp flashes,otherwise the lamp is off.
● ESB Bus Cable Connector
This connector is used for connecting ESB bus cable (YCB301).
FFCS-L is the end of the ESB bus. Thus, the connector unit with terminator for ESB busshould be used for the ESB bus coupler module.
D4-12<D4. Configuration and Functions of Modules and Units>
IM 33Q06H90-31E
D4.5 ESB Bus Interface Module (SB401)The SB401 module is the communication module installed on local nodes. It commu-nicates with an ESB bus coupler module (EC401).
SB401 has one port for an ESB bus; dual-redundant bus operation can be supportedby installing two modules.
■ Configuration
D040501E.EPS
ESB bus address settingDIP switch
LED display
ESB bus connector
RSPSELSTATUS
LED display close-up
Figure SB401
● LED Display
• STATUS : This LED turns on when the self-diagnosis has been completed normallyand the ESB interface is operating normally, otherwise it is turned off.
• SEL : This LED turns on during data transmission to an I/O module, otherwise it isturned off.
• RSP : This LED turns on during data reception from an I/O module, otherwise it isturned off.
● ESB Bus Connector
The ESB bus connector is connected to an connector unit for ESB bus, shown in the figurebelow, via an ESB bus cable (YCB301). Connect the ESB bus cable connector to a connec-tor unit with terminator for ESB bus to terminate the ESB bus.
D040502E.EPS
Connector unit for ESB bus
Connector unit with terminator for ESB bus
ESB bus cable connector
Figure Connector Unit for ESB Bus and Connector Unit with Terminator for ESB Bus
2nd Edition : Mar.31,2005-00
<D4. Configuration and Functions of Modules and Units> D4-13
IM 33Q06H90-31E
● ESB Bus Address Setting DIP Switches
When multiple node units are connected to an ESB bus, it is possible to select a node unitto be accessed by setting the node address using these switches.
■ Setting Node AddressesThe node addresses on the ESB bus are set using the node address setting switch.
Node numbers on the CENTUM CS 3000 system must be designated in the range from 2to 15.
It is possible to match the required node numbers by setting the DIP switches as shownbelow.
D040503E.EPS
(LSB)
(MSB)
Fixed to 0
MSB : Most Significant Bit (highest-order bit)LSB : Least Significant Bit (lowest-order bit)
Node address parity (1 bit, odd parity)
10
Node address
65
43
21
Figure Node Number Setting DIP Switches
Table Node Number and Switch Positions
Node number 2 3 4 5 6 7 8 9 10
Bit 1 0 1 0 1 1 0 0 1 1
Bit 2 0 0 0 0 0 0 0 0 0
Bit 3 0 0 0 0 0 0 1 1 1
Bit 4 0 0 1 1 1 1 0 0 0
Bit 5 1 1 0 0 1 1 0 0 1
Bit 6 0 1 0 1 0 1 0 1 0
D040504E.EPS1 : ON 0 : OFF
11 12 13 14 15
0 1 0 0 1
0 0 0 0 0
1 1 1 1 1
0 1 1 1 1
1 0 0 1 1
1 0 1 0 1
Setting DIP switches0: From the state shown in the above figure, the switch is tilted toward left.1: From the state shown in the above figure, the switch is tilted toward right.
2nd Edition : Mar.31,2005-00
D4-14<D4. Configuration and Functions of Modules and Units>
IM 33Q06H90-31E
D4.6 ER Bus Interface Master Module (EB401)The EB401 module is used for controlling the ER bus communication. It provides ERbus interface functions for communication between node units.
EB401 has one 10BASE-2 port; it is possible to make the ER bus dual-redundant byinstalling two modules.
■ Configuration
D040601E.EPS
LED display
ER bus cable connector (CN1)
RCV 1SND 1
DXACTSTATUS
CN1
LED display close-up
Figure EB401
● LED Display
• STATUS : This LED turns on when the self-diagnosis has been completed normallyand the hardware is ready, otherwise it is turned off.
• ACT : When the module is taking control, the lamp is on. When the module isstandby, the lamp is off.
• DX : This LED turns on when EB401 is configured for dual-redundant operation,otherwise it is turned off.
• SND-1 : This LED turns on during data transmission, otherwise it is turned off (it isonly the "1" digit that actually turns on and off).
• RCV-1 : This LED turns on during carrier detection/data reception, otherwise it isturned off (it is only the "1" digit that actually turns on and off).
● ER Bus Cable Connector
The ER bus cable connector is 10BASE-2 BNC type connector used to connect eitherEB401 or EB501 module on the slave side.
For the connection, the connector unit for ER bus needs to be used.
CAUTION
EB401 should be installed in a local node (ANB10S, ANB10D).
2nd Edition : Mar.31,2005-00
<D4. Configuration and Functions of Modules and Units> D4-15
IM 33Q06H90-31E
D4.7 ER Bus Interface Slave Module (EB501)The EB501 module is installed on the remote node and communicates with an ERbus interface master module (EB401) installed in a local node or in a slot of fieldcontrol unit.
EB501 has one 10BASE-2 port; two EB501 modules can be used for dual-redundantconfiguration.
■ Configuration
IP bus address settingDIP switch
Connector for maintenance
LED display
ER bus cable connector
D040701E.EPS
RCVSNDSTATUS
LED display close-up
Figure EB501
● LED Display
• STATUS : This LED turns on when the self-diagnosis completed normally and theEB501 module is operating properly, otherwise it is turned off.
For the EB501 with wide temperature range, the STATUS LED flashes ifthe operation temperature of the LAN controller is lower than 0 degreeCelsius.
• SND : This LED turns on during data transmission, otherwise it is turned off.
• RCV : This LED turns on during data reception, otherwise it is turned off.
● ER Bus Cable Connector
This is a BNC connector equivalent to 10BASE-2. It communicates with an EB401 moduleon the master side via Ethernet.
For the connection, the connector unit for ER bus needs to be used.
● IP Bus Address Setting DIP Switches
For setting IP address of EB501. The IP address of EB501 is the same as the node numberof EB501.
● Connector for Maintenance
This connector is used for maintenance.
2nd Edition : Mar.31,2005-00
D4-16<D4. Configuration and Functions of Modules and Units>
IM 33Q06H90-31E
■ Setting Node NumberIn order to use a bus interface module, it is necessary to set the module's “Node Number”.
• “Node Number” can be set by the DIP switches on the front surface of the EB501module.
• Both pre-defined private addresses and user addresses that the user can set freelyare provided.
• Two types of address, A and B, are available. (It is necessary to use either type A or Bconsistently in the same network segment.)
Table Setting IP Address
Bit number Description
1
2 Unused
5 to 8 IP address (4 bits)
3
4
Parity of pin 2 to pin 8
Private IP / User IP
IP 1 or 2
Always set to 0.
Set 0 if EB501 is on left side, Set 1 if EB501 is on right side.
Node number
The number of 1 among the 8 dipswitches should be an odd number.
EB501 setting
Private IP: 0
D040702E.EPS
D040703E.EPS
12
34
56
78
1
2
4
8
0 1
Parity
Upper
Lower
B
UserPrivate
Sel A
bit 3 : Fixed to 0 (private address) 4 : Set this bit to 0 if EB501 is installed on the left side and 1 if EB501 is installed on the right side. 5 to 8 : Use these bits to specify an individual node number.
(An example where the address “Node Number” 4, left EB501 is set)
Bit number
Figure IP Address Setting DIP Switches
Set the address of lower 4 bits using bit numbers 5 to 8.
Set the node number of FFCS-L in the range of 2 to 15.
The node number 1 is reserved for Field Control Unit.
The settings become valid only after the remote node is restarted.
It is possible to match the required “Node Number” by setting the DIP switches as shownbelow.
2nd Edition : Mar.31,2005-00
<D4. Configuration and Functions of Modules and Units> D4-17
IM 33Q06H90-31E
Table Node Number and Positions of Setting Switches
DIP switch setting
SW10
1
0
1
1
0
0
1
1
SW3
D040704E.EPS
0
0
0
0
0
0
1
1
1
0
1
0
1
0
1
0
1
0
Private address A
Private address A
Private address A
Private address A
Private address A
Private address A
Private address A
Private address A
Private address A
Par
ity
SW2 SW4 SW5 SW7SW6 SW8
Lower address
Vac
ant
P/U A/B 8 4 2 1Address selected
1
0
1
0
0
1
1
0
0
0
0
0
0
0
0
1
1
1
0
1
0
1
0
1
0
1
0
Private address B
Private address B
Private address B
Private address B
Private address B
Private address B
Private address B
Private address B
Private address B
1
1
0
0
1
1
0
0
1
1
1
0
0
1
1
0
0
1
0
0
1
1
1
1
0
0
0
0
0
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
11
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Node number
2 (left EB501)
3 (left EB501)
4 (left EB501)
5 (left EB501)
6 (left EB501)
7 (left EB501)
8 (left EB501)
9 (left EB501)
10 (left EB501)
2 (right EB501)
3 (right EB501)
4 (right EB501)
5 (right EB501)
6 (right EB501)
7 (right EB501)
8 (right EB501)
9 (right EB501)
10 (right EB501)
0 1 1 Private address A1000 0 11 (left EB501)
1 1 0 Private address A0100 0 12 (left EB501)
0 1 1 Private address A0100 0 13 (left EB501)
0 1 0 Private address A1100 0 14 (left EB501)
1 1 1 Private address A1100 0 15 (left EB501)
0 1 1 Private address B1110 0 15 (right EB501)
1 1 0 Private address B1110 0 14 (right EB501)1 1 1 Private address B0110 0 13 (right EB501)
0 1 0 Private address B0110 0 12 (right EB501)
1 1 1 Private address B1010 0 11 (right EB501)
Setting DIP switches0: From the state shown in the above figure, the switch is tilted toward left.1: From the state shown in the above figure, the switch is tilted toward right.
SW1 – SW8 corresponds to the bit 1 to 8 respectively.
2nd Edition : Mar.31,2005-00
Blank Page
<D5. Vnet/IP Interface Card> D5-1
IM 33Q06H90-31E
D5. Vnet/IP Interface CardThe Vnet/IP interface card (Model: VI701) is a Vnet/IP network communication cardinstalled to the PC of the CENTUM CS 3000 Human Interface Station (HIS).
There are two communication ports on VI701 card; thus, the dual-redundant configu-ration of the communication buses becomes possible. When VI701 card is installedto the PC used of CENTUM CS 3000 Human Interface Station (HIS), the networkconnection for operation and monitoring can be established.
2nd Edition : Mar.31,2005-00
D5-2<D5. Vnet/IP Interface Card>
IM 33Q06H90-31E
D5.1 Vnet/IP Interface Card DetailsThe details of the Vnet/IP interface card VI701 are explained below.
■ FeaturesVI701 card can be used for control communication and general-purpose Ethernet commu-nication. There are two ports, BUS1 and BUS2 ports on it. Both the two ports supportcontrol communication and general-purpose Ethernet communication.
The control communications among the stations interfaced with Vnet/IP are performed inthe dual-redundant scheme.
For the Ethernet communications, VI701 provides the same capability as a generic PCEthernet port; normally the BUS2 port is used. Since the bandwidth is predefined, theEthernet communication does not harm the Vnet/IP communication.
■ Front Panel of VI701 Vnet/IP Interface Card• RDY lamp
This lamp illuminates to indicate that the card is working properly as the result of theperiodic diagnosis.
• RCV lamp
This lamp illuminates when a signal is received through Vnet/IP.
• SND lamp
This lamp illuminates when a signal is sent through Vnet/IP.
• Ethernet connectors
These connectors are used for connecting with the Layer2 Switch.
The connector type is RJ45 and the twist-pair cable type is CAT5e.
D050101E.EPS
BUS1
RDY
BUS2
RCV
SND
RCV
SND
Ethernet-connector
SND lamp
RCV lamp
RCV lamp
SND lamp
Ethernet-connector
BUS 1 side
RDY lamp
BUS 2 side
Figure VI701 Vnet/IP Interface Card
6th Edition : Dec.10,2007-00
<D5. Vnet/IP Interface Card> D5-3
IM 33Q06H90-31E
IMPORTANT
Install and Remove VI701:
The Vnet/IP driver and the Yokogawa provided Ethernet communication driver should beinstalled after the VI701 is installed in the PC. If VI701 is installed after the installation of theVnet/IP driver, the PC may not recognize the VI701.
In this case, the driver should be deleted, and install the driver again after the VI701 isinstalled.
When remove the VI701 while the Vnet/IP driver or the Yokogawa provided Ethernet com-munication driver is installed, it is necessary to remove the driver first. Otherwise, anerror dialog box will be displayed after restarting the PC and the communication malfunc-tion will occur.
1st Edition : Oct.28,2004-00
D5-4<D5. Vnet/IP Interface Card>
IM 33Q06H90-31E
D5.2 Installing the Vnet/IP Interface Card to a PCThe Vnet/IP interface card (VI701) is installed in the expansion PCI slot of a general-purpose personal computer (PC/AT compatible). The VI701 connects the computer tothe Vnet/IP.
This section explains how to install the Vnet/IP interface card.
SEE ALSO
The explanations given here are based on a general PC/AT-compatible unit. For details, see the instruc-tion manual for the personal computer being used.
IMPORTANT
• The power of the PC should not be turned on until the cables are connected.
• When disconnecting the cables, the power of the PC must be turned off.
● Installation Procedure
1. Set the station address of VI701 interface card.
2. Turn off the power of the PC. For safety, remove the power plug from the power outlet.
3. Loosen the screws of the PCI slot cover and remove the slot cover.
4. Insert the VI701 interface card in the PCI slot and make sure that the card is insertedstraightly in the slot.
5. Tighten the screws of the PCI slot cover so as to fix the VI701 card.
6. Connect the card with Layer2 Switch with the cables for BUS1 and BUS2. For thisconnection, there is no need to turn off the power of the Layer2 Switch.
7. Turn on the power of the PC.
8. Confirm that the RDY lamp on VI701 card is on.
9. Write the station address to the sticker that comes with the VI701 and stick it on thefront of the computer or another obvious place.
● Remove Procedure
1. Turn off the power of the PC.
2. Disconnect the cables for BUS1 and BUS2 from the VI701 card. For replacement ofVI701 card, there is no need to disconnect the cables from the Layer2 Switch.
3. Remove the VI701 from the PCI slot.
SEE ALSO
For more information about installing Vnet/IP driver to the PC, see the following:
11, “Installation and Setup of Vnet/IP” of CS 3000 Installation (IM 33Q01C10-01E)
1st Edition : Oct.28,2004-00
<D5. Vnet/IP Interface Card> D5-5
IM 33Q06H90-31E
D5.3 Setting the Vnet/IP Station AddressThe station address of a Vnet/IP is defined by a combination of a domain numberand a station number.
The action mode can be setup using the dipswitches on the printed circuit board.
■ Setting the Station NumberThe DIP switches for setting the domain number and station number are located on theprinted circuit board of the VI701 (see the figure).
D050301E.EPS
Dip switch
Station No.Domain No.
DOMAIN
STATION
SW1
SW2
SW4
Action mode
Figure Location of DIP Switches on VI701
If necessary, set the domain number and station number as follows:
D050302E.EPS
0P
P
DOMAIN
LSBMSB
LSBMSB
SW1
STATION
SW2
87654321
87654321
Station number setting switch
Domain number setting switch
Bit number
Bit number
0
1
0
1
Figure DIP Switches for Station Address Setting
1st Edition : Oct.28,2004-00
D5-6<D5. Vnet/IP Interface Card>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
● Setting the Domain Number
Set the domain number to 1 for a single network system.
Unless other specified, all bits are set to 0 (OFF) at shipment from the factory.
Domain is a range of stations connected by a single Vnet/IP. Set the domain number in therange of 1 to 16. Set the DIP switches as shown in the following table to set the necessarydomain number.
Bit 2 of the DIP switch is always 0.
D050303E.EPS
LSBMSB
1
0
MSB : Most Significant Bit (highest-order bit)LSB : Least Significant Bit (lowest order bit)
P 0
Domain numberFixed to 0Domain number parity (1 bit, odd parity)
21 3 4 5 6 7 8 Bit number(An example where the address “Domain Number” 6)
Figure DIP Switches for Domain Number Setting
Table Domain Numbers and Switch Positions
Domain number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Bit 1 0 0 1 0 1 1 0 0 1 1 0 1 0 0 1 0
Bit 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Bit 5 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
Bit 6 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0
Bit 7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
Bit 8 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
D050304E.EPS
Setting of the DIP switch0: The switch is flipped down in the diagram above.1: The switch is flipped up in the diagram above.
<D5. Vnet/IP Interface Card> D5-7
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
● Setting the Station Number
Set the station number in the range of 1 to 64. Set the DIP switches as shown in the follow-ing table to set the necessary station number.
D050305E.EPS
1
0
21 3 4 5 6 7 8
P LSB
Station number
MSB : Most Significant Bit (highest-order bit)LSB : Least Significant Bit (lowest-order bit)
Station number parity (1 bit, odd parity)
Bit number(An example where the address “Station Number” 60)
MSB
Figure DIP Switches for Station Number Setting
Table Station Numbers and Switch Positions
Station number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Bit 1 0 0 1 0 1 1 0 0 1 1 0 1 0 0 1 0
Bit 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Bit 5 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
Bit 6 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0
Bit 7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
Bit 8 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
Station number 17 18 30 31 32 33 60 61 62 63 64
Bit 1 1 1 1 0 0 1 1 0 0 1 0
Bit 2 0 0 0 0 0 0 0 0 0 0 1
Bit 3 0 0 0 0 1 1 1 1 1 1 0
Bit 4 1 1 1 1 0 0 1 1 1 1 0
Bit 5 0 0 1 1 0 0 1 1 1 1 0
Bit 6 0 0 1 1 0 0 1 1 1 1 0
Bit 7 0 1 1 1 0 0 0 0 1 1 0
Bit 8 1 0 0 1 0 1 0 1 0 1 0D050306E.EPS
Setting of the DIP switch0: The switch is flipped down in the diagram above.1: The switch is flipped up in the diagram above.
D5-8<D5. Vnet/IP Interface Card>
IM 33Q06H90-31E
■ Setup Action ModeUsing the DIP switches (SW4) on the printed circuit board, the communication mode andthe redundant configuration can be setup.
O
D050307E.EPS
F F21 3 4
A B C D
Bit number
Figure Action Mode DIP switches
IMPORTANT
The combination of the DIP switches should not be:
B:OFF C:ON
The above displayed DIP switches indicate the following settings:
Table DIP Switches Setting
DIP switch ON DIP switch OFF
A (bit 1) � Always OFF
B (bit 2) 100 Mbps 1 Gbps
C (bit 3) Force Auto
D (bit 4) � Always OFFD050308E.EPS
Remarks
Reserved
Reserved
Communication speed (Default : OFF)
Negotiation (Default : OFF)
SEE ALSO
For more information about the negotiation, see the following:
D4.3.3, “Setting Switches”
2nd Edition : Mar.31,2005-00
<D5. Vnet/IP Interface Card> D5-9
IM 33Q06H90-31E
D5.4 Attaching the Vnet/IP Station Address LabelOnce the domain number and station number have been determined, the usershould record the numbers on the station address label provided with the VI701 andattach the label on the front or other visible place of the personal computer with theVI701 installed.
STATION ADDRESSDOMAIN NO. STATION NO.
D050401E.EPS
Figure Station Address Label
1st Edition : Oct.28,2004-00
Blank Page
<D6. V net Router> D6-1
IM 33Q06H90-31E
D6. V net RouterThe V net router (model:AVR10D) is used for linking the Vnet/IP domain (of CENTUMCS 3000 system) and the V net domain (of CENTUM CS 3000 system or CENTUM CSsystem) or the VL net domain (of CENTUM CS1000 system), and routing the commu-nications among the stations on the Vnet/IP domain and the stations on the V netand VL net domains.
2nd Edition : Mar.31,2005-00
D6-2<D6. V net Router>
IM 33Q06H90-31E
D6.1 Configuration of V net Router and Name of EachPartThe Vnet/IP network should be applied with always dual-redundant configuration.
The V net and VL net can be applied either with dual-redundant configuration or non-redundant configuration.
● Name of Each Part
The assembly of the V net router are illustrated in the figure below.
For non-redundant configuration model, a V net coupler module should be installed in theleft side slot and the dummy cover should be installed on the right side slot.
The Vnet/IP network and the V net network are always dual-redundantly configured.
D060101E.EPS
Power supply modulesCommunication modulesV net coupler module Power distribution moduleDummy cover
220-240V AC
L
N
CN1(PSU-L) CN2(PSU-R)
TM1
Figure V net Router Components (V net /VL net dual-redundant configuration)
D060102E.EPS
220-240V AC
L
N
CN1(PSU-L) CN2(PSU-R)
TM1
Figure V net Router Components (V net /VL net non-redundant configuration)
● Configuration of a V net Router
Table Model Names of V net Router
Name Model Remark
D060103E.EPS
Power distribution module
Power supply module
Power supply module
Power supply module
Communication module
V net coupler module
Dummy cover
PW441
PW442
PW444
VI451
VC401
100 - 120V AC
220 - 240V AC
24V DC
T9083HA
2nd Edition : Mar.31,2005-00
<D6. V net Router> D6-3
IM 33Q06H90-31E
D6.2 Installation of V net RouterHow to install the V net router is explained in this section.
■ Installing On A RackInstalling a V net router is about the same as installing a field control unit or a node unit.
SEE ALSO
For more information about installations, see the following:
D2, “Installation of FFCS-L”
■ Ambient EnvironmentSufficient spaces should be reserved above and below the router for heat ventilation.
If the router is installed in the same rack with a field control unit or a node unit, at 100mmspace should be reserved.
IMPORTANT
The V net router does not have power supply switch. It is recommended to prepare aseparate external switch or breaker to turn the power supply on or off.
2nd Edition : Mar.31,2005-00
D6-4<D6. V net Router>
IM 33Q06H90-31E
D6.3 Power Cable Wiring and GroundingThis section explains how to connect power cable and grounding cable to an V netrouter which has already been installed.
IMPORTANT
If the power supply to the V net router power is shut off, communications which are underthe service of that V net router will be interrupted. Thus, in designing the power sourcesystem for the V net router, review the scope of its service and provide an appropriatepower source, e.g., an independent source, accordingly.
■ Connecting Power CableThe terminals for connecting power cables are illustrated as follows.
Use the M4 screws to connect the wires to the terminals on the power distribution module(TM1).
D060301E.EPS
220-240V AC
Power supply modules Power distribution module
L
N
Power supply input terminal (AC power supply)
�
�Power supply input terminal (24V DC power supply)
LN
Grounding terminal
CN1(PSU-L) CN2(PSU-R)
TM1
Figure External Interface Unit and Power Supply Terminal
1. Cut the end of the cable and install a crimp terminal (round shape) for M4 screw.
2. Remove the protective cover from the TM1 terminals on the power distribution module.
3. Connect the non-grounding side to the terminal L (�) and the grounding side to theterminal N (�) (using M4 screws).
4. Put the protective cover back to the power distribution module.
■ Connecting Power Supply ModuleA power supply module is provided with a power cable with a connector on one end.
This power cable should be connected as follows:
• The cable of the power supply module on the left side should be connected to CN1(PSU-L) on the power distribution module.
• The cable of the power supply module on the right side should be connected to CN2(PSU-R) on the power distribution module.
2nd Edition : Mar.31,2005-00
<D6. V net Router> D6-5
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D6.4 Connecting Bus CablesThis section describes the connections of the V net router.
D6-6<D6. V net Router>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D6.4.1 Cable Connection of V net RouterHow to establish the connection routing the V net router to other domains are ex-plained below. The cables used in Vnet/IP domain are CAT5e cables.
■ Wiring Cables
IMPORTANT
When wiring the buses, note the followings:
When connecting the station with cables, always connect a station’s BUS1 to anotherstation’s BUS1, or BUS2 to BUS2. Do not crossly connect BUS1 to BUS2, or vice versaBUS2 to BUS1.
The figure below illustrates a connection of Vnet/IP domain and V net domain though a Vnet router.
D060401E.EPS
L2SW for Bus2
Vnet/IP domain
FFCS-L
CAT5e cable
L2SW for Bus1
L2SW : layer2 switch
CAT5e cable
V net domain
V net (10BASE-2)
V net router
220-240V AC
L
N
CN1(PSU-L) CN2(PSU-R)
TM1
Figure Connection of Vnet/IP Domain and V net Domain
● Cable Connection of V net Coupler Module
The cable for connecting V net coupler is YCB141 (10BASE-2).
SEE ALSO
For more information about V net coupler cable connection, see the following:
D3.3.3, “Connecting ER Bus Cable”
<D6. V net Router> D6-7
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D6.5 Functions of Each UnitsThe modules on V net router and their functionalities as well as the indications of theLEDs are explained in this section.
• Power Distribution Module
• Power Supply Module
• Communication Module
• V net Coupler Module
D6-8<D6. V net Router>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D6.5.1 Power Distribution ModuleThe power supply are connected to the power input terminals, and the power can bedistributed through the distribution connectors.
■ ConfigurationThere is no ON/OFF toggle switch for the V net router.
A separate external switch or breaker is recommended.
Pulling out the cable from the power distribution connector can sever the power supply ofthe power supply module.
● TM1, TM2 Terminals:
These are the terminals for connecting the external power supply (M4 screw).
• L(�) : Ungrounded
• N(�) : Grounded
• Grounding terminal: For grounding
● CN1 Connector:
This is a power distribution connector.
The left side power supply module is connected to CN1 connector.
For the dual power supplies, the power connected on TM1 terminals is distributed throughthis connector.
● CN2 Connector:
This is a power distribution connector.
The right side power supply module is connected to CN2 connector.
For the dual power supplies, the power connected on TM2 terminals is distributed throughthis connector.
L
N
Power supply input terminal (AC power supply)
LN L
N
L
N
220-240V AC 220-240V AC220-240V AC
Label text
TM1 TM1 TM2
For left side power modulepower input terminals (TM1)
For right side power modulepower input terminals (TM2)
Dual redundant Dual redundant / Dual power supplies
D060501E.EPS
CN1(PSU-L) CN2(PSU-R)
�
�
Power supply input terminal (24V DC power supply)
Grounding terminal
Figure Power Distribution Module
<D6. V net Router> D6-9
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D6.5.2 Power Supply ModuleA power supply module is connected to a 100 to 120V AC or 220 to 240V AC or 24VDC main source and supplies isolated +5V to installed I/O modules through the backboard. The +5V outputs support dual-redundant isolated output operation.
■ Configuration
D060502E.EPS
Power module
LN Power supply input terminal
(AC power supply)
Grounding terminal
Check terminal
Status lamp
�
�Power supply input terminal (24V DC power supply)
SYS
FLDPOWER
CHECK
+5V
+24V
GND��
FLD24VDC
Grounding terminal
Not connect
Figure Power Supply Module
● Power Input Terminal
This terminal receives the specified power supply voltage. It is delivered with a powersupply cable attached; remove it if it is not necessary.
• L(�) : Ungrounded
• N(�) : Grounded
• Grounding terminal: For grounding
IMPORTANT
The V net router does not require the 24V DC power which is for field devices, thus the FLD24V DC + and – terminals should be left idle.
● Status LEDs
• SYS : The lamp is ON when +5V is output properly. Otherwise, the lamp is OFF.
• FLD : Always OFF.
● Check Terminals
It is possible to measure output voltage of +5V DC using these terminals for maintenancepurposes.
Since the power for field devices is not used, the +24V DC voltage cannot be detected.
D6-10<D6. V net Router>
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D6.5.3 Communication ModuleThe dipswitches on the front of the communication module can be used for settingthe station numbers of Vnet/IP domain and the V net or VL net domain.
■ Configuration
0
00
1 0 1
PARITY
(MSB)
DOMAIN
(LSB)
PARITY(MSB)
STATION
(LSB)
VI451
HRDY RDY CTRL
V NetADDRESS
VNET/IPADDRESS
VNET/IP
NORMMNT
MODERCV
BUS1
SND
RCV
BUS2
SND
D060503E.EPS
Dipswitches for aaddress in V net domain
Dipswitches for address in Vnet/IP domain
Vnet/IP BUS1 connector
Vnet/IP BUS2 connector
Mode switch
HRDY RDY CTRL
HRDY lamp
RDY lamp
CTRL lamp
RCV lamp
BUS2
SND lamp
LED display
0
LED display
Figure Communication Module
● HRDY Lamp:
If the hardware is functioning normally, the lamp turns on; otherwise the lamp turns off.
● RDY Lamp:
During the network configuration, the lamp turns off. When the configuration is completed,the lamp turns on.
● CTRL Lamp:
The lamp turns on if the module is controlling. The lamp turns off if the module is standby.
● Dipswitches for Address in Vnet/IP Domain
Range of domain number is 1 to 16; Range of station number is 1 to 64.
● Dipswitches for Address in V net or VL net Domain
Range of domain number is 1 to 16; Range of station number is 1 to 64.
● Vnet/IP Connectors
The lamps indicate if the Vnet/IP connector is undergoing the communication.
• RCV: The lamp turns when receiving; otherwise the lamp turns off.
• SND: The lamp turns when sending; otherwise the lamp turns off.
The connector type is RJ45 and the twist-pair cable type is CAT5e.
<D6. V net Router> D6-11
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
● Mode Switch
The switch can be toggled between NORM and MNT for normal communication or mainte-nance mode.
■ Setting Address ProcedureTurn the power supply of the V net router to OFF.
1. Set domain and station numbers of V net domain
2. Set domain and station numbers of Vnet/IP domain
3. Confirm that the ENBL/DSBL switch on the coupler is at ENBL position.
4. Turn the power supply of the V net router to ON.
■ Install and Remove Communication ModuleWhen installing or removing the communication module, the following cautions should beobserved.
IMPORTANT
• The power supply should not be turned on unless the cables are connected.
• When online removing the module, the module should be removed together with theconnected cables.
• When online installing the module, the cable should be connected to the module first.
• The slots on the backboard of the V net router are all numbered. When installing themodule, the slot number should be confirmed.
● Initialize Internal Settings
When install a new communication module to replace the previous one, the internal set-tings need to be initialized with the following procedure.
1. Turn the communication module mode switch to MNT position.
2. Insert the communication module to a slot of the V net router.
3. Confirm that HRDY lamp is blinking.
4. Turn the communication module mode switch to NORM position.
5. For the dual-redundantly configured modules, make sure that the RDY lamp of onemodule is on, and the standby module RDY lamp becomes on after the equalization ofsettings.
If both communication modules were replaced, download needs to be performed fromthe HIS (Human Interface Station) where the engineering packages are installed. Andthen confirm that of RDY lamps of modules become on.
D6-12<D6. V net Router>
IM 33Q06H90-31E
■ Station Address LabelWrite the station address to the label and stick it on the right side of the V net router. Usershould write down the domain number and the station number after the configuration isdecided.
VNET/IP STATION ADDRESSDOMAIN NO. STATION NO.
D060504E.EPS
V net STATION ADDRESSDOMAIN NO. STATION NO.
COMPONENT NO.
Figure Station Address Label
2nd Edition : Mar.31,2005-00
<D6. V net Router> D6-13
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
■ Setting the Domain NumberA domain stands for a range of stations connected by a single train of the V net or Vnet/IP.
Set the domain number to a value from 1 to 16.
To set a domain number, set the dip switches as follows.
As shown in the figures below, the 8-bit dip switches are numbered. Each bit correspondsto a number, from 1 to 8.
For V net domain, the bit 2 and bit 3 are always off.
For Vnet/IP domain, the bit 2 is always off.
D060505E.EPS
PARITY0
0
MSB
LSB
Domain number
0 1
Fixed to 0
Domain number parity (1 bit, odd parity)
MSB : Most Significant Bit (highest-order bit)LSB : Least Significant Bit (lowest order bit)
0 1
DOMAIN
V net ADDRESS
Vnet/IPADDRESS
0MSB
LSB
Figure Domain Number Setting Switches
Table Domain Number and Dip Switch Positions
Domain number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Bit 1 0 0 1 0 1 1 0 0 1 1 0 1 0 0 1 0
Bit 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Bit 5 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
Bit 6 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0
Bit 7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
Bit 8 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
D060506E.EPS
Setting DIP switches0: From the state shown in the above figure, the switch is tilted toward left.1: From the state shown in the above figure, the switch is tilted toward right.
D6-14<D6. V net Router>
IM 33Q06H90-31E
■ Setting the Station NumberSet the station number to a value from 1 to 64. To set a station number, set the dip switchesas follows.
D060507E.EPS
Station number
Station number parity (1 bit, odd parity)
MSB : Most Significant Bit (highest-order bit)LSB : Least Significant Bit (lowest-order bit)
PARITY
MSB
LSB
0 10 1
STATION
V net ADDRESS
Vnet/IPADDRESS
Figure Station Number Setting Switches
Table Station Number and Dip Switch Positions
Station number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Bit 1 0 0 1 0 1 1 0 0 1 1 0 1 0 0 1 0
Bit 2 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 3 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Bit 4 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1
Bit 5 0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0
Bit 6 0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0
Bit 7 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0
Bit 8 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0
Station number 17 18 30 31 32 33 60 61 62 63 64
Bit 1 1 1 1 0 0 1 1 0 0 1 0
Bit 2 0 0 0 0 0 0 0 0 0 0 1
Bit 3 0 0 0 0 1 1 1 1 1 1 0
Bit 4 1 1 1 1 0 0 1 1 1 1 0
Bit 5 0 0 1 1 0 0 1 1 1 1 0
Bit 6 0 0 1 1 0 0 1 1 1 1 0
Bit 7 0 1 1 1 0 0 0 0 1 1 0
Bit 8 1 0 0 1 0 1 0 1 0 1 0D060508E.EPS
Setting DIP switches0: From the state shown in the above figure, the switch is tilted toward left.1: From the state shown in the above figure, the switch is tilted toward right.
2nd Edition : Mar.31,2005-00
<D6. V net Router> D6-15
IM 33Q06H90-31E
D6.5.4 V net Coupler ModuleWhen connecting to V net domain, the V net coupler module can be used with 10BASE-2BNC connector and T-type connector.
D060509E.EPS
ENBL
DSBL
V net
RCV SNDL SNDR
RCV lamp
SNDL lamp
SNDR lampCommunication switch
V net/VL net BNC connector
LED displayLED display close-up
Figure V net Coupler Module
● RCV Lamp
Indicates the data reception status of V net network.
• Receiving: On
• Otherwise: Off
● SNDL lamp
Indicates the data sending status of the V net bus1 of the left side communication module.
• Sending: On
• Otherwise: Off
● SNDR lamp
Indicates the data sending status of the V net bus2 of the right side communication module.
• Sending: On
• Otherwise: Off
● Communication Switch
• ENBL: Enables V net communication. Usually, the switch is at this position.
• DSBL: Disables communication
● BNC Connectors
For connecting V net or VL net cables. V net cables are connected with 10BASE-2 BNCconnector and T-type connector. If connecting with a trunk cable (10BASE-5), an adapter(YCB149) should be used.
SEE ALSO
For more information about adapting 10BASE-2 and 10BASE-5, see the following:
A4.4, “V net Conversion” in “Field Control Stations (IM33Q06C20-01E)”
2nd Edition : Mar.31,2005-00
D6-16<D6. V net Router>
IM 33Q06H90-31E
■ Install and Remove V net Coupler ModuleWhen installing or removing the V net coupler module, follow the procedure below.
● Removing Procedure
1. Check the module not to be replaced is working properly, and the communicationswitch (ENBL/DSBL) is at ENBL position.
2. For the module to be replaced, turn the switch (ENBL/DSBL) to DSBL position.
3. Remove the T-type connector together with the V net cable from the module.
4. Remove the V net coupler module.
● Installing Procedure
1. For the module to be installed, turn the switch (ENBL/DSBL) to DSBL position.
2. Connect the T-type connector together with the V net cable to the module.
3. Insert the V net coupler module into a slot of the V net router.
4. Turn the communication switch (ENBL/DSBL) of the installed module to ENBL posi-tion.
5. Confirm the running status of the installed V net coupler by the front LED lamps, or onthe HIS status display window.
2nd Edition : Mar.31,2005-00
<D7. Maintenance of FFCS-L> D7-1
IM 33Q06H90-31E
D7. Maintenance of FFCS-LFFCS-L routine maintenance, how to mount and dismount the modules and nodeunits are explained in this chapter.
CAUTION
• If dust or dirt is found in devices, clean with a vacuum cleaner or dry soft cloth.
• When power is ON, do not install or remove the cards, cables, connectors not listed inthis manual.
• During maintenance, put up wrist strap, and take other ESD (Electrostatic Discharge)measures.
1st Edition : Oct.28,2004-00
D7-2<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
D7.1 Routine Maintenance of FFCS-LMaintenance of FFCS-L can be performed by visually checking the on/off of thestatus lamps of all the modules, or checking the FFCS-L status on the HIS statusdisplay window.
■ Antistatic PrecautionsWhen doing maintenance work, take full precautions as described below to avoid electro-static problems.
• When storing or carrying parts for maintenance, put them in an antistatic bag. (Whenshipped, they are placed in an antistatic bag labeled with cautions against electricproblems.)
• Wear a wrist strap with a 1M ohm grounding resistor then ground the wrist strap.
• When working on the bench, place the parts on a conductive sheet grounded via a 1M ohm resistor and wear wrist strap. Keep static-chargeable plastic materials awayfrom the parts.
• Never touch the parts with bare hands, without using a wrist strap and a conductivesheet.
D070101E.EPS
1M ohm
1M ohm
Wrist strap
Conductive sheet
Grounding resistance of 1 M ohm
Wrist strap
Connect to earth terminal orunpainted part of frame (grounded)
When working with a card with battery on a conductive sheet, set the BATTERY ON/OFF switch to the OFF position or remove the battery
Figure Handling of Cards
<D7. Maintenance of FFCS-L> D7-3
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D7.1.1 Inspection by Status Display LEDsThis section explains how to inspect each modules and common sections of FFCS-L.
■ Inspection of LEDsPower supply modules, processor modules, bus interface modules, and I/O modules havestatus display LEDs. It can easily be identified whether or not a module is operating nor-mally by checking whether these LEDs are turned on or off.
Table Types and Functions of Status Display LEDs of Common Modules
Modules name Indicator Meaning of ON Meaning of OFF
Power supply module
SYS +5V output normal +5V output abnormal
FLD +24V output normal
ER Bus interface master module
STATUS Hardware normal Hardware abnormal
SND-1 Sending data Data is not sent
RCV-1 Receiving data Data is not received
D070102E.EPS
ACT
DX
Module is operating normally
Module is set to dual-redundant operation Module is set to single operation
The module is stand-by
+24V output abnormal
STATUS Hardware normal Hardware abnormal
RCV Receiving data Data is not received
SND Sending data Data is not sent
ER Bus interface slave module
STATUS Hardware normal Hardware abnormal
SEL During data transmission to I/O module Not sending
RSP During data reception from I/O module Not receiving
ESB businterface module
Processormodule
HRDY Hardware normal
RDY Module normal Module abnormal
CTRL Module is operating normally The module is stand-by
COPY Copying normal Not copying
SND-1, 2
RCV-1, 2
Sending frames to Vnet/IP
Receiving frames from Vnet/IP
Not sending
Not receiving
ESB Bus coupler module
RCV Receiving ESB bus frames from node units Not receiving
SND Sending ESB bus frames to V net Not sending
Hardware abnormal
SYNC Synchronizing –
Table Types and Functions of Status Display LEDs of V net Router
Module name Indicator Meaning of ON Meaning of OFF
Power supply module
SYS +5V output normal +5V output abnormal
FLD Never on, since field power not used
D070103E.EPS
Always off
SND-R Sending data through right side module on V net network Not sending data
Communication module
HRDY Hardware normal Hardware abnormal
RDY Network configuration completedNetwork configuration uncompleted
CTRL Controlling Not controlling
SND-1,2
RCV-1,2
Sending data on Vnet/IP network
Receiving data on Vnet/IP network
Not sending data
Not receiving data
V net coupler module
RCV Receiving data on V net network Not receiving data
SND-L Sending data through left side module on V net network Not sending data
D7-4<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E 4th Edition : Dec.26,2006-00
D7.1.2 Inspection by FFCS-L Status Display WindowThe FFCS-L status display window can be displayed from the system maintenance windowof a Human Interface Station (HIS). It is possible to check the operation status of a controlstation, the status of the I/O modules, and the status of the communication buses in thenetwork via the FFCS-L status display window.
It is recommended to check this window periodically, not only when troubles occur, toconfirm the operation status of each station.
The figure below shows an example of a FFCS-L status display window.
FCS0101
Station No : 1
Type : AFV10D
Revision : R3.08. 00
Generation :
12/26/2006 13 : 29
CPU Idle Time : 34Sec
Comm Load Ave : 0%
Cur : 0%
Test Mode : OFF
Control Status : RUN
Comm I/O : ON
TEMP
Air in
Air out
Battery ( L, R )
Battery ( L, R )
D070104E.EPS
.SF FCS0101 FCS Status Display
Ready
MAN
CPU
CPU
PSU
PSU
Not ReadyStand-ByControlHard ReadyMaintenance
MYPJT Vnet/IP1 Vnet/IP2
FCS
IOM
COM
02
1
COM
PSU PSU
01
PSU PSU
COM
03COM
PSU PSU
COM
04COM
PSU PSU
2
FCS
Domain : 01
Figure FFCS-L Status Display Window
SEE ALSO
For more information about FFCS-L status display window, see the following:
C2, “Network Status Display Dialog Box”
<D7. Maintenance of FFCS-L> D7-5
IM 33Q06H90-31E 4th Edition : Dec.26,2006-00
D7.1.3 Inspection by V net Router Status Display WindowThe V net router status display window can be displayed from the system maintenancewindow of a Human Interface Station (HIS). It is possible to check the operation status of aV net router, and the status of the communication buses in the network via the V net routerstatus display window.
The figure below shows an example of a V net router status display window.
D070105E.EPS
BCVV0108V net Router
Station No : 1-8 (2-10)
Type : AVR10D-Q
Generation :
12/26/2006 14 : 08
Throughput : 120 pps
Upper Limit : 450 pps
TEMP
CPU Card
Not ReadyStand-ByControlHard ReadyMaintenance
MYPJT V net/IP1 V net/IP2
FCS
IOMFCS
V net1 V net2
.SF BCVV0108 Station Status Display
Ready
CPU
PSU
CPU
PSU
Domain : 01
Figure V net Router Status Display Window
SEE ALSO
For more information about V net router status display window, see the following:
C3, “V net Router Operation Status”
D7-6<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
D7.2 Replacing Common ModulesThis section explains how to remove/install power supply modules, processormodules and bus interface modules. Dual-redundant power supply modules, proces-sor modules and bus interface modules can be removed or installed without turningoff the power supply of a FFCS-L.
<D7. Maintenance of FFCS-L> D7-7
IM 33Q06H90-31E 2nd Edition : Mar.31,2005-00
D7.2.1 Exchange Bus CablesHow to replace the ESB bus cables, ER bus cables and the replacing procedure areexplained in this section. When replacing the cables, the FFCS-L running statusshould be monitored by checking the system status display window on HIS, orchecking the lamps of hardware.
■ Procedure for Replacing ESB Bus Cables1. When exchanging a bus cable, the corresponding bus becomes abnormal. It is neces-
sary to confirm that the communication to all the nodes and I/O modules by the otherbus is properly performed.
2. Disconnect the ESB bus cable from the ESB bus coupler module.
3. Exchange the ESB bus cables.
4. Connect the new ESB bus cable to the connector unit for ESB bus of the ESB buscoupler module.
The torque to fasten the screws on connector unit for ESB bus is about 0.3 N•m.
5. Confirm that all the related parts are running properly.
■ Procedure for Replacing ER Bus Cables1. Check on FFCS-L status display window or the LED on EB401 module to confirm that
the ER bus to be exchanged is on the standby side. (When EB401 is standby, ACTlamp becomes off.)
If the EB401 is in control, it is necessary to switch the control right to the other EB401.
2. Exchange the ER bus cable.
3. Then confirm that all the nodes on the bus are running properly.
D7-8<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
D7.2.2 Replacing Power Supply ModulePower supply modules can be replaced according to the procedure describedbelow.
IMPORTANT
Make sure to check that the status display LED of the power supply module to be removedis turned off before removing the power supply module.
Remove the connector of the power supply cables from the external interface unit and turnoff the power supply before removing the power supply module.
■ Procedure for Removing Power Supply Modules1. Sever the power supply to the power supply module to be removed by disconnecting it
from the external interface unit.
For the dual-redundantly configured modules, only sever the power supply to themodule to be removed, by disconnecting it from the external interface unit.
2. Remove the fixing screws of the power supply module. There is one at the upper partand two at the bottom part.
3. Pull the power supply module forward and remove it from the base unit.
■ Procedure for Installing Power Supply Modules
IMPORTANT
Use a plus or minus driver to tighten the screws for fixing the power supply module. As aguideline, the screw tightening torque should be approximately 0.5 N•m.
Install the power supply module following the steps of the “Procedure for Removing PowerSupply Modules” in the reverse order.
1. Install the power supply module on the base unit.
2. Fix screws in one place at the upper part and two places at the bottom part of thepower supply module.
3. Insert the corresponding connector of the power supply cable to the external interfaceunit and supply power.
<D7. Maintenance of FFCS-L> D7-9
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
The figure below illustrates how to install the power supply module.
A050201E.EPS
Base unit
Power supply module
Figure Installing Power Supply Module
D7-10<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
D7.2.3 Replacing Processor ModuleHow to replace the processor module is explained in this chapter.
WARNING
• When pullout the processor module, the contents in the memory will be initialized.Thus, it is necessary to save all the parameters before pulling out the processormodule.
• The power to the processor module should be supplied after the Vnet/IP cable con-nection is established.
• When online removing the processor module, the module should be removed togetherwith the connected Vnet/IP cable.
• When online installing the processor module, the Vnet/IP cable should be connectedto the module first, and then install the module to the base unit.
SEE ALSO
For more information about front lamps of processor module, see the following:
D4.3, “Processor Module”
● Remove Processor Module
1. Confirm that the CTRL lamp on the processor module to be removed is off (indicatesthat the module is in standby state).
2. Loosen the screws that fix the processor module.
3. When online removing the processor module, the module should be removed togetherwith the connected Vnet/IP cable.
● Install Processor Module
1. Check the processor module to be installed to confirm that the domain number andthe station number are the same as the replaced module.
2. When online installing the processor module, the Vnet/IP cable should be connectedto the module first, and then install the module to the base unit.
3. Fasten the screws that fix the processor module.
4. Check the front lamps or the FFCS-L status display window to make sure that theprocessor module is at normal state.
When online installation is complete, the copy program will automatically perform. Whencopying is complete, the module will be indicated as standby.
<D7. Maintenance of FFCS-L> D7-11
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
The figure below illustrates how to install the processor module.
A050202E.EPS
Base unit
Processor module
Figure Installing Processor Module
D7-12<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
D7.2.4 Replacing ESB Bus Coupler ModuleESB bus coupler module for both single and dual-redundant operation are replacedaccording to the procedure described below.
■ Procedure for Removing ESB Bus Coupler Module1. Remove the fixing screws of the ESB bus coupler module. There is one at the upper
part and one at the bottom part.
2. Pull the ESB bus coupler module forward and remove it from the base unit.
3. Remove the upper part screw and the lower part screw on the connector unit withterminator for ESB bus of the ESB bus coupler module.
4. Do not disconnect the cable connected to the connector unit with terminator for ESBbus.
■ Procedure for Installing ESB Bus Coupler Module
IMPORTANT
Use a plus driver to tighten the screws for fixing the ESB bus coupler module. As a guide-line, the screw tightening torque should be approximately 0.5 N•m.
Install the ESB bus coupler module following the steps of the “Procedure for RemovingESB Bus Coupler Module” in the reverse order.
1. Install the connector unit with terminator for ESB bus on the installed ESB bus couplermodule.
2. Use the two screws at the upper and lower part of the connector to fasten the connec-tor unit with terminator for ESB bus. The torque to fasten the screws on connector unitwith terminator for ESB bus is about 0.3 N•m.
3. Install the ESB bus coupler module to the base unit.
4. Fix screws in one place at the upper part and one place at the bottom part of the ESBbus coupler module.
<D7. Maintenance of FFCS-L> D7-13
IM 33Q06H90-31E 1st Edition : Oct.28,2004-00
D7.2.5 Replacing ESB Bus Interface ModuleESB bus interface module for both single and dual-redundant operation are replacedaccording to the procedure described below.
■ Procedure for Removing ESB Bus Interface Module1. Remove the fixing screws of the ESB bus interface module. There is one at the upper
part and one at the bottom part.
2. Pull the ESB bus interface module forward and remove it from the base unit.
3. Remove the upper part screw and the lower part screw on the connector unit for ESBbus of the ESB bus interface module.
4. Do not disconnect the cable connected to the connector unit for ESB bus.
■ Procedure for Installing ESB Bus Interface Module
IMPORTANT
Use a plus driver to tighten the screws for fixing the ESB bus interface module. As a guide-line, the screw tightening torque should be approximately 0.5 N•m.
Install the ESB bus interface module following the steps of the “Procedure for RemovingESB Bus Interface Module” in the reverse order.
1. Set the ESB address of the ESB bus interface module to be installed to the sameaddress as the removed ESB bus interface module.
2. Install the connector unit for ESB bus on the installed ESB bus interface module.
3. Fix the upper and lower part screws on the installed connector unit for ESB bus.
4. Pinch the upper and lower parts of the ESB bus interface module and install it on thebase unit.
5. Fix screws in one place at the upper part and one place at the bottom part of the ESBbus interface module.
D7-14<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E
D7.2.6 Replacing ER Bus Interface Master ModuleER bus Interface Master Module for both single and dual-redundant operation arereplaced according to the procedure described below.
■ Procedure for Removing ER Bus Interface Master Module1. Remove the communication cable of the ER bus Interface Master Module to be
removed.
Remove the insulation sheet and disconnect the T-type connector from the BNCconnector of the ER bus Interface Master Module. At this point, do not remove thecables and terminal resistor connected to the T-type connector.
2. Remove the fixing screws of the ER bus Interface Master Module. There is one at theupper part and one at the bottom part.
3. Pull the ER bus Interface Master Module forward and remove it from the base unit.
■ Procedure for Installing ER Bus Interface Master Module
IMPORTANT
Use a plus driver to tighten the screws for fixing the ER bus Interface Master Module. As aguideline, the screw tightening torque should be approximately 0.5 N•m.
Install the ER bus Interface Master Module following the steps of the “Procedure for Re-moving ER Bus Interface Master Module” in the reverse order.
1. Pinch the upper and lower parts of the ER bus Interface Master Module and install iton the base unit.
2. Fix screws in one place at the upper part and one place at the bottom part of the ERbus Interface Master Module.
3. Install the communication cable on the installed ER bus Interface Master Module.
4. Install the insulation sheet.
2nd Edition : Mar.31,2005-00
<D7. Maintenance of FFCS-L> D7-15
IM 33Q06H90-31E
D7.2.7 Replacing ER Bus Interface Slave ModuleER bus Interface Slave Module for both single and dual-redundant operation arereplaced according to the procedure described below.
■ Procedure for Removing ER Bus Interface Slave Module1. Remove the communication cable of the ER bus Interface Slave Module to be re-
moved.
Remove the insulation sheet and disconnect the T-type connector from the BNCconnector of the ER bus Interface Slave Module. At this point, do not remove thecables and terminal resistor connected to the T-type connector.
2. Remove the fixing screws of the ER bus Interface Slave Module. There is one at theupper part and one at the bottom part.
3. Pull the ER bus Interface Slave Module forward and remove it from the base unit.
■ Procedure for Installing ER Bus Interface Slave Module
IMPORTANT
Use a plus driver to tighten the screws for fixing the ER bus Interface Slave Module. As aguideline, the screw tightening torque should be approximately 0.5 N•m.
Install the ER bus Interface Slave Module following the steps of the “Procedure for Remov-ing ER Bus Interface Slave Module” in the reverse order.
1. Set the address setting switch of the ER bus Interface Slave Module to be installed tothe same address as the removed ER bus Interface Slave Module.
The settings for ER bus Interface Slave Module are remembered only when the poweron the module. Thus, when the settings are changed while the module are installed inbase unit and with power supply on, the changed settings become valid after therestart the power supply once.
2. Pinch the upper and lower parts of the ER bus Interface Slave Module and install it onthe base unit.
3. Fix screws in one place at the upper part and one place at the bottom part of the ERbus Interface Slave Module.
4. Install the communication cable on the installed ER bus Interface Slave Module.
5. Installed the insulation sheet.
1st Edition : Oct.28,2004-00
D7-16<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E 3rd Edition : Dec.26,2005-00
D7.3 Exchange NodeDo the followings for exchanging a node
• Switch off the power supply of the node
• This can be done even the FFCS-L is running
If this performed while the FFCS-L is running (online), it is necessary to be verycareful to carry out the following procedures.
■ Procedure of Exchanging Local Node1. Check the status of the nodes on both sides, as well as the internal buses of I/O
modules on the FFCS-L status display window.
2. Switch off the power supply of the node that to be exchanged.
3. Leave the ESB cable connected, then remove the connector unit for ESB bus from theSB401 for ESB bus 1.
4. Confirm on the FFCS-L status display window that there is no abnormality occurredother than the node to be exchanged.
5. Leave the ESB cable connected, then remove the connector unit for ESB bus from theSB401 for ESB bus 2.
6. Exchange the node. And confirm that the SB401 address is correct.
7. Connect connector unit for ESB bus to the new SB401.
8. Switch on the node power supply.
9. Confirm that the exchanged node is running properly on the FFCS-L status displaywindow.
■ Procedure of Adding a Local Node1. Check the status of the nodes on both sides, as well as the internal buses of I/O
modules on the FFCS-L status display window.
2. The connector unit for ESB bus of the node of SB401 needs to be changed to the typewithout terminator. For the dual-redundant bus, this should be performed one side byone side.
3. Set the new node address before switching on the node power supply. Make sure theaddress setting is correct and not identical. The connector unit with terminator for ESBbus should be used if the node is at the end of the bus.
4. Connect the SB401 on the left side of the added node to ESB bus 1.
5. Confirm on the FFCS-L status display window that the ESB bus 1 is running properly.
6. Do the same to the ESB bus 2.
7. Turn on the power supply to the added node.
8. On “System View”, add a new node and configure the node.
9. Confirm on the FFCS-L status display window that the newly configured node isrunning properly.
SEE ALSO
For more information about the “configure the node”, see the following:
F1.5.1, “Creating a Node" in Part F "Engineering” of Reference (IM 33S01B30-01E)
<D7. Maintenance of FFCS-L> D7-17
IM 33Q06H90-31E
■ Procedure of Exchanging Remote Node1. Check the status of the nodes on both sides, as well as the internal buses of I/O
modules on the FFCS-L status display window.
2. Switch off the power supply of the node that to be exchanged.
3. Leave the ER bus cable connected, then remove the T-type connector from theEB501 for ER bus 1.
4. Confirm on the FFCS-L status display window that there is no abnormality occurredother than the node to be exchanged.
5. Leave the ER cable connected, then remove the T-type connector from the EB501 forER bus 2.
6. Exchange the node. And confirm that the EB501 address is correct.
7. Connect T-type connector to the new EB501.
8. Switch on the node power supply.
9. Confirm that the exchanged node is running properly on the FFCS-L status displaywindow.
■ Procedure of Adding a Remote Node1. Make sure the power of the node unit to be added is off.
2. Set the addresses of the two EB501 modules that are in dual-redundant configuration.For user-defined settings, node numbers need to be set. The addresses for left andright sides are different.
3. At first, connect the standby side. Disconnect the ER bus and connect it to the EB501of the added remote node. Make sure that the left side and right side are not reversed.
4. Confirm on the FFCS-L status display window that all nodes are running properlyexcept the newly added one.
5. Then connect the ER bus of the other side. Pull out the EB401 so as to switch thecontrol right. At this moment, the communication stops for two or three seconds.
6. Disconnect the ER bus of the newly standby side bus and connect it to EB501. Thenconfirm on FFCS-L status display window that all nodes are running properly.
7. Switch on the added node power.
8. On “System View”, add a new node and configure the node.
9. Confirm on the FFCS-L status display window that the newly configured node isrunning properly.
SEE ALSO
For more information about the node number setting, see the following:
D4.7, “ER Bus Interface Slave Module (EB501)”
1st Edition : Oct.28,2004-00
D7-18<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E 5th Edition : Jun.27,2007-00
D7.4 Parts Requiring Periodical Replacement (PartsHaving Defined Life Spans)Model FFCS-L has components with a defined life and need to be replaced periodi-cally. The parts having defined life spans to be replaced by the user are available asspare parts and consumables. Purchase and replace as necessary.
Read the following cautions on the parts with defined life spans.
IMPORTANT
Precautions for parts having defined life spans
• The term “Parts having defined life spans” refers to parts that are expected to wear outor break down within 10 years from initial use under normal conditions of use andstorage. Therefore, parts with expected life spans of 10 years or more are excludedhere.
• The recommended replacement cycle is the cycle indicated for preventive mainte-nance. It provides no guarantee against the accidental failures.
• The recommended replacement cycle is merely a guideline. The actual replacementcycle depends on the usage conditions.
• The recommended replacement cycle is subject to change according to actual fieldresults.
<D7. Maintenance of FFCS-L> D7-19
IM 33Q06H90-31E
■ Parts Having Defined Life SpansThe table below shows the recommended part replacement cycles for preventive mainte-nance. Parts indicated by a “Yes” in the “Replacement by user” column of the table can bereplaced by the user. Parts indicated by a “No” in the “Replacement by user” columncannot be replaced by the user, so please contact the Yokogawa's sales agents for re-placement.
Table AFV10D and AFV10S Periodic Replacement Parts Having Defined Life Spans
Part name Part number
Recommended replacement
cycle
Replace-ment
by userRemarks
Battery pack S9129FA
3 years Yes At the ambient temperature of 30 deg. C or lower (*1)
Power supply module
PW481 8 years No100 - 120 V AC. At the ambient temperature of 40 deg. C or lower (*1)
PW482 8 years No220 - 240 V AC. At the ambient temperature of 40 deg. C or lower (*1)
PW484 8 years No24 V DC. At the ambient temperature of 40 deg. C or lower (*1)
1.5 years Yes At the ambient temperature of 40 deg. C or lower (*1)
9 months Yes At the ambient temperature of 50 deg. C or lower (*1)
Aluminum electrolytic capacitor (in a power supply module)
(PW481) 8 years No 100 - 120 V AC. At the ambient temperature of 40 deg. C or lower (*1)
(PW482) 8 years No 220 - 240 V AC. At the ambient temperature of 40 deg. C or lower (*1)
(PW484) 8 years No 24 V DC. At the ambient temperature of 40 deg. C or lower (*1)
Fuse built in a power supply module
S9109VK 8 years No For PW481, PW482
A1546EF 8 years No For PW484
D070401E.EPS
*1: The ambient temperature varies with FFCS-L installation conditions. When FFCS-L is installed in the cabinet, theambient temperature means the temperature inside the cabinet, not outside the cabinet.
Table AVR10D Periodic Replacement Parts Having Defined Life Spans
Part name Part number
Recommended replacement
cycle
Replace-ment
by userRemarks
Aluminum electrolytic capacitor (in a power supply module)
(PW441) 8 years No 100 - 120 V AC. At the ambient temperature of 40 deg. C or lower (*1)
(PW442) 8 years No 220 - 240 V AC. At the ambient temperature of 40 deg. C or lower (*1)
(PW444) 8 years No 24 V DC. At the ambient temperature of 40 deg. C or lower (*1)
Fuse built in a power supply module
S9109VK 8 years No For PW441, PW442, PW444
D070402E.EPS
*1: The ambient temperature varies with FFCL-L installation conditions. When FFCS-L is installed in the cabinet, theambient temperature means the temperature inside the cabinet, not outside the cabinet.
5th Edition : Jun.27,2007-00
D7-20<D7. Maintenance of FFCS-L>
IM 33Q06H90-31E 5th Edition : Jun.27,2007-00
D7.5 How to Replace PartsThis chapter describes replacement of battery pack placed in the processor module.
■ How to Replace Battery Pack
CAUTION
• Use only a battery specified by Yokogawa Electric Corporation.
• Wear a wrist strap when handling a battery pack.
• If the memory contents must not be cleared when replacing the battery unit, makesure you leave the power to the FFCS-L turned on. Turning OFF the battery switchwhen the power is off results in the loss the memory contents in the processor module.
● Expiration Date Label
A battery for keeping the contents of main memories is placed in the processor module. Onthe front cover of the module, a label is stuck to indicate the expiration date of the battery.
The expiration date of the battery varies with the ambient temperatures.
The battery pack placed in the module is shown in the following figure.
D070501E.EPS
Processor module
Battery expiration date label
Date of battery life
START/STOP
BATTERYON
OFF
PORT
DOMST A
CN1
CN2
START/STOP switch
Battery
Battery ON/OFF switch
Behind front cover
Connector for battery
ON OFF
BATTERY LIFE(AVE.ROOM TEMP 30 �C MAX.)
2007.10
CP451
BUS1
BUS2
FIX1G
START/STOP
BATTERYONOFF
1 21 2
RCVSND
SYNC
HRDY RDY1 2 3 4 5 6 7 8
CTRL COPY
VNET/IP
Figure Battery Expiration Date Label
<D7. Maintenance of FFCS-L> D7-21
IM 33Q06H90-31E 5th Edition : Jun.27,2007-00
■ Replacing BatteryHow to replace the battery is explained as follows.
● Procedure for Removing battery
1. Open the front cover of the processor module.
2. Turn the battery ON/OFF switch to OFF position. A stick of insulation material shouldbe used to toggle the battery switch.
3. Disconnect the battery cable from the connector (displayed as CN2).
The battery cable connector has a self-locking elastic clip. When pulling out theconnector, it is necessary to push the clip to unlock it.
4. Pull out the battery pack straightly.
● Procedure for Installing battery
1. Place the battery to the specified position on the processor module.
2. Connect the battery cable to the connector. Make sure the connection is firm and thered wire is facing upward.
3. Turn the battery ON/OFF switch to ON position.
4. Put the front cover back.
5. Stick the battery expiration date label to the front cover.
D070502E.EPS
Processor module
Battery pack
Cable connector
Cover
Elastic clip
CN2 connector
Battery pack
Cable (red facing upward)
Battery ON/OFFswitch
Battery expiration date label (accessory)
Figure Replacement of Battery
IMPORTANT
• Replace a battery pack when the validity period expires.
• Do not throw a battery pack in a fire.
• Do not disassemble a battery pack.
• In the battery pack, the nickel metal hydride cells are used, thus the battery is re-chargeable.
Blank Page
CAUTIONThe Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance Parts. Customer should notassemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa’s sales agents for partsreplacement. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
All Rights Reserved. Copyright © 2004, Yokogawa Electric Corporation
CustomerMaintenanceParts List
CMPL D-1
Yokogawa Electric Corporation
Models AFV10S and AFV10DField Control UnitDuplexed Field Control Unit(for Vnet/IP, for FIO,19-inch rack mountable type)CMPL 33P06C10-31E
CMPL 33P06C10-31E1st Edition : Oct. 2004(YK)
5th Edition : Dec. 2007(YK)
C1031F01E.EPS
1
Field Control UnitDuplexed Field Control Unit
1 AFV10SAFV10D
��
Item Model DescriptionQty
C1031PL01E.EPS
CMPL D-2
All Rights Reserved. Copyright © 2004, Yokogawa Electric Corporation CMPL 33P06C10-31E 3rd Edition : Dec.2006-00
C1031F02E.EPS
A
14
12
8
5
6
49
7
172018
19
16
1011
13
15
3
2
1
To A
CMPL D-3
All Rights Reserved. Copyright © 2004, Yokogawa Electric Corporation CMPL 33P06C10-31E 5th Edition : Dec.2007-00Printed in Japan
1
234
567
89
1011
1213
141516
17181920
S9100FAS9148FAT9082QEY9306LBCP451-10
CP451-11T9083CBS9129FACP451-10CP451-11
T9083CBS9129FAT9083LY
BelowPW481-10
PW482-10PW484-10
BelowPW481-11PW482-11
PW484-11T9088MJ
BelowPW481-10PW482-10
PW484-10Below
PW481-11PW482-11PW484-11
T9088MJADCV02
BelowS9103FAS9113FA
S9114FABelow
S9151FAS9152FAS9153FA
Y9322LBY9301WLG9311AAS9528VK
*1 : Basic type*2 : With ISA Standard G3 option
1
141
11
11
1
11
2221
CPU Node UnitCPU Node Unit
Cable TrayB.H.Screw, M3x6
Processor Module
Processor ModuleCoverBattery Assembly
Processor Module Processor Module
CoverBattery Assembly
Dummy CoverPower Supply Modulefor 100 to 120 V AC Power Supply
for 220 to 240 V AC Power Supply for 24 V DC Power Supply
Power Supply Modulefor 100 to 120 V AC Power Supply for 220 to 240 V AC Power Supply for 24 V DC Power Supply
CoverPower Supply Modulefor 100 to 120 V AC Power Supply for 220 to 240 V AC Power Supply
for 24 V DC Power Supply Power Supply Modulefor 100 to 120 V AC Power Supply for 220 to 240 V AC Power Supply for 24 V DC Power Supply
CoverDummy CoverCPU Node External Inferface Unitfor 100 to 120 V AC Power Supplyfor 220 to 240 V AC Power Supply
for 24 V DC Power SupplyCPU Node External Inferface Unitfor 100 to 120 V AC Power Supplyfor 220 to 240 V AC Power Supplyfor 24 V DC Power Supply
B.H.Screw, M3x22Toothed Lock WasherWasherFuse (1.6A)
1
141
111
11
1
11
1
1
2221
114
111
1
1
1
1
1
2221
114
111
1
11
1
1
1
1
1
2221
ItemModel orPart No. DescriptionM
odel
Qty
AF
V10
S*1
AF
V10
D*1
AF
V10
S*2
AF
V10
D*2
C1031PL02E.EPS
Subject to change without notice.
Blank Page
CAUTIONThe Customer Maintenance Parts List (CMPL) is provided as reference for ordering maintenance parts. Customer should notassemble or disassemble the products by himself using this CMPL, but to contact to Yokogawa’s sales agents for partsreplacement. YOKOGAWA assumes no liability to any party for damages caused through disassembly or assembly.
All Rights Reserved. Copyright © 2004, Yokogawa Electric Corporation
CustomerMaintenanceParts List
CMPL D-5
Yokogawa Electric Corporation
Model AVR10DDuplexed V net Router(Duplexed Communication Module,Duplexed Power Module)
CMPL 33P06H10-31E
CMPL 33P06H10-31E1st Edition : Oct. 2004(YK)
3rd Edition : Dec. 2007(YK)
H1031F01E.EPS
1
Duplexed V net Router for Single VL netDuplexed V net Router for Dual-Redundant VL netDuplexed V net Router for Single V net (10BASE-2)Duplexed V net Router for Dual-Redundant V net (10BASE-2)
1 AVR10D-A1AVR10D-A2AVR10D-Q1AVR10D-Q2
����
Item Model DescriptionQty
H1031PL01E.EPS
CMPL D-6
All Rights Reserved. Copyright © 2004, Yokogawa Electric Corporation CMPL 33P06H10-31E 2nd Edition Mar. 2005-00
H1031F02E.EPS
1
8
2
3 (4 through 7)
3 (4 through 7)
10
9
12
15
14
11
13
Accessory Assembly
56
7
4
3(4 through 7)
CMPL D-7
All Rights Reserved. Copyright © 2004, Yokogawa Electric Corporation CMPL 33P06H10-31E 3rd Edition Dec. 2007-00Printed in Japan
12345
6789
10
1112
1314
15
�ADCV01VC401S9768UKT9072MB
A1120AJT9072MCS9049PMADCV01VI451
A1472JZBelowPW441-10PW442-10PW444-10
T9088MJBelowS9172FAS9173FAS9174FA
S9175FAS9176FAS9177FAY9306TY
11111
11412
42
21
2
11211
114
2
42
21
2
Base UnitDummy CoverV net Coupler Unit
Accessory Assembly (for VL net, T junction)Cover
Coaxial connectorCover
Grommet (Accessory)Dummy CoverCommunication Module
CoverPower Supply Unit
for 100 to 120 V AC Power Supplyfor 220 to 240 V AC Power Supplyfor 24 V DC Power Supply
CoverPower Supply Bus Module
for 100 to 120 V (Single)for 220 to 240 V AC (Single)for 24 V DC (Single)
for 100 to 120 V (Dual)for 220 to 240 V AC (Dual)for 24 V DC (Dual)
Tapping Screw, M3�6
ItemModel orPart No. Description
Qty
H1031PL02E.EPS
Mod
el
AV
R10
D-A
1A
VR
10D
-Q1
AV
R10
D-A
2A
VR
10D
-Q2
Subject to change without notice.
Blank Page
Ind-1
IM 33Q06H90-31E
CS 3000Vnet/IP
INDEX
6th Edition : Dec.10,2007-00
IM 33Q06H90-31E 6th Edition
BBattery Pack .................................................... D4-5Bus Status ....................................................... A2-6
CCable Connection ............................................ D3-1Configuration and Name of Each Part
FFCS-L ....................................................... D1-1V net Router ............................................... D6-2
ConnectingBus Cables ................................................. D3-5Cable to Contact Output ........................... D3-11ER Bus Cable ............................................. D3-8ESB Bus Cable ........................................... D3-7Network Cable ............................................ D3-6
Control Communication ................................... A1-1
DDomain Properties ........................................... B2-9
EEngineering ..................................................... B2-1ER Bus Interface Master Module ................... D4-14ER Bus Interface Slave Module ..................... D4-15ESB Bus Coupler Module .............................. D4-11ESB Bus Interface Module ............................. D4-12Exchange Bus Cables ..................................... D7-7Exchange Node ............................................. D7-16External Interface Unit ..................................... D4-2
GGrounding ........................................................ D3-4
HHow to Replace Parts .................................... D7-20
IInspection by
FFCS-L Status Display Window .................. D7-4Status Display LEDs ................................... D7-3V net Router Status Display Window........... D7-5
Installation of FFCS-L ...................................... D2-1IP Address ....................................................... B2-6
MMaintenance of FFCS-L ................................... D7-1Messages ........................................................ C4-1
NNetwork Status Display Dialog Box .................. C2-1
OOpen Communication ...................................... A1-1
PParts Requiring Periodic Replacement ........... D7-18Power Cable Wiring ......................................... D3-2Power Supply Module ...................................... D4-3Processor Module
Processor Module ....................................... D4-4Setting Switches ......................................... D4-7Setting the Domain Number ........................ D4-9Setting the Station Number ....................... D4-10Status Display Lamps ................................. D4-6
RReplacing
Battery ...................................................... D7-21ER Bus Interface Master Module .............. D7-14ER Bus Interface Slave Module ................ D7-15ESB Bus Coupler Module ......................... D7-12ESB Bus Interface Module ........................ D7-13Power Supply Module ................................. D7-8Processor Module ..................................... D7-10
Routine Maintenance of FFCS-L ...................... D7-2
Ind-2
IM 33Q06H90-31E 4th Edition : Dec.26,2006-00
SSEM Function .................................................. B5-1SNTP Server ................................................... A3-3System Status Overview Window .................... C1-1
TTime Group ...................................................... A3-2Time Synchronization ...................................... A3-1
VV net Router
Cable Connection ....................................... D6-6Communication Module ............................ D6-10Connecting Bus Cables .............................. D6-5Installation .................................................. D6-3Power Cable Wiring and Grounding ............ D6-4Power Distribution Module .......................... D6-8Power Supply Module ................................. D6-9Setting the Domain Number ...................... D6-13Setting the Station Number ....................... D6-14V net Coupler Module ............................... D6-15V net Router ................................... B2-14, D6-1
V net Router Operation Status ......................... C3-1Vnet/IP Interface Card
Installing to a PC ......................................... D5-4Setting the Domain Number ........................ D5-6Setting the Station Number ......................... D5-7Setup Action Mode...................................... D5-8Vnet/IP Interface Card ................................ D5-1
Vnet/IP Network ............................................... A1-1