VMECA VACUUM PRODUCT

www.uniontech-vacuum.com

Specifications subject to change without notice.

VACUUM CARTRIDGE


VMECA Vacuum Cartridge

VACUUMCOMPRESSEDAIR

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Vacuum is created with an air-jet system when Compressed air (3~6bar / 43.5~87 psi)passes at high speed through the pump nozzles

VMECA VACUUM CARTRIDGE IS ..

High vacuum flow rate (3X higher) and an extremely quick response time (about 1.5 X greater)compared to typical and conventional air-ejectors.

Maintains vacuum despite fluctuations and drops in air pressure (operating using compressedair at a pressure of 3~6 bar / 43.5~87 psi)

Located at or near the point of use thus reducing system volume, increasing speed andreducing cycle time.

Air at a pressure of 3~6 bar / 43.5~87 psi

APPLICATIONS


KR PAT No.629994PCT No. PCT/KR 2006/005638

The vacuum pump system is created by installing one or moreVMECA Vacuum Cartridge into appropriate sized holes made incustomer supplied material. The customer determines the de-sign, size and style of the system.

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VMECA Vacuum Cartridge pump

3www.uniontech-vacuum.com Specifications subject to change without notice.


VMECA Micro Cartridge

VC102 : An extremely compact, patented design, multi-stage vacuum ejectorSmall size and high vacuum level (-85 kPa) at very low (1.7 bar) inlet air pressure.

VC202 : Small size, Suitable for application that require high operational reliability despite fluctuating or lowcompressed-air pressure.

VMECA Mini Cartridge

VC203 : Extremely large vacuum flow. Suitable for applications that require high operational reliabilitydespite fluctuating or low compressed-air pressure.

VMECA Midi Cartridge

VCL303 : Large vacuum flow. Suitable for applications that require quick response time.VC303 : Extremely large vacuum flow. Suitable for applications that require high operational reliability despite

fluctuating or low compressed-air pressure.

VCL302 : Small size. Suitable for non-sealed system.VC302 : Small size. Suitable for applications that require high operational reliability despite fluctuating or low

compressed-air pressure.

2 Stage Nozzle Cartridge





Specifications subject to change without notice.4

VACUUM TURTLE PUMP


Based on VMECA Vacuum CartridgeTURTLE-PUMP

Main advantages

Applications

Patented design.

High operational reliability despite fluctuating or low compressed-air pressure.

Integrated high dirt holding capacity pleated filter.

Automatic vacuum filter cleaning system.

Compact size and light weight.

VMECA Twofold SilencerPT assures low noise levels and adjustable exhaust direction.

Optional Air-Saving(AS) kit available to minimize energy consumption.

Optional factory installed Air control / Vacuum release valves and Vacuum switch available.

Easily mountable and interchangeable vacuum cartridge.

High vacuum level (-93 kPa / -27.46 inHg) at low compressed air pressure (3~6 bar / 43.5~87 psi)High vacuum flow rate to compensate for fluctuating or low compressed air pressure.Suitable for sealed system applications such as lifting metal sheets or glass plate.

Extra high vacuum flow rate and suitable for non-sealed system applications.Vacuum level of -75 kPa (-22.1 inHg) at a compressed air pressure of 6 bar.

Series VTC

Series VTCL

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: - 93 kPa (- 27.46 inHg)

: 1,364 Nl/min (48.17 scfm)

: 3 ~ 6 bar (43.5~87 psi, max 101.5 psi)

max 7 bar

: 194 ~ 608 Nl/min (6.85 ~ 21.47 scfm)

: Dry compressed air: - 20°C to +80°C : 50 ~ 65 dBA

Series VTC

Max. vacuum levelMax. flow rate

Supply air pressure

Air consumptionSupply air typeWorking temp.Noise level

: - 75 kPa (- 22.15 inHg)

: 1448 Nl/min (51.13 scfm)

: 4 ~ 6 bar (58~87 psi),

max 7 bar (101.5 psi)

: 140 ~ 416 Nl/min (4.9 ~ 14.7 scfm)

: Dry compressed air: - 20°C to + 80°C (- 4°F to + 176°F)

: 60 ~ 65 dBA

Series VTCL

Max. vacuum levelMax. flow rateSupply air pressure

Air consumptionSupply air typeWorking temp.Noise level

www.uniontech-vacuum.com 5Specifications subject to change without notice.

VACUUM TURTLE PUMP

High operational reliability despite fluctuating or low compressed airpressure (Vacuum level +2%)

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Typical installation (Old System)

VMECA Improved SystemVTC3031.. Quick evacuation timeby minimizing vacuum area withall-in-one system

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RTypical installation (Old system) VMECA Improved system(New solution with Turtle Pump)

Vac

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Vac

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Typical installation (Old System)VMECA Improved System

Drop vacuum flow and levels due to easily be blocked the filter surface by dust according as the running time.

Required periodic filter cleaning.

About 3 times faster !!

Vacuum function at running time(Vacuum flow and levels)

Vacuum function at running time(Vacuum flow and levels)

Comparison of Vacuum Efficiency

Comparison of Evacuation time at different Vacuum levels

Comparison of Vacuum level at different feed pressure

RVMECA Turtle pump with built-in filter automatic cleaning system eliminates drop vacuum flow and vacuum levels

Constant vacuum flow & vacuum level

Specifications subject to change without notice.8

VACUUM PUMP


Based on VMECA Vacuum CartridgeV-PUMP

Series VSMax. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Supply air type

Working temp.

Noise level

: - 92 kPa (- 27.1 inHg)

: 341 Nl/min (12.04 scfm)

: 3 ~ 6 bar (43.5 ~ 87 psi),


: 97 ~ 152 Nl/min (3.4 ~ 5.4 scfm)

: Dry compressed air

: - 20°C to + 80°C (- 4°F to + 176°F)

: 50 ~ 60 dBA

+ + + + +

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4

2

1

5

8

1 2 3 4 5 6 + 8

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: - 75kPa (- 22.1 inHg)

: 362 Nl/min (12.8 scfm)

: 4 ~ 6 bar (58 ~ 87 psi),


: 70 ~ 104 Nl/min (2.5 ~ 3.7 scfm)


: - 20°C to + 80°C (- 4°F to + 176°F)

: 50 ~ 60 dBA

Max. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Supply air type

Working temp.

Noise level

Series VLS

① Air control valve

② Vacuum pump

③ Digital switch

④ Vacuum pipe line

⑤ Vacuum release control valve

⑥ Release flow ADJ. valve

⑦ Vacuum filter

⑧ Vacuum manifold


Series VS

Series VLS

Located at or near the point of use thus reducing system volume, increase and reducing cycle time.

High operational reliability despite fluctuating.

Quick response time.

Easy to distribute Vacuum. (Multiple connection alternatives up to 8 ports.)

Optional Air-Saving (AS) kit available to minimize energy consumption.

Optional factory installed air control/vacuum release valve and vacuum switch available.


VMECA Twofold Silencer assures low noise levels and adjustable exhaust direction.


Typical installation (Old system)

VMECA Improved system (New solution with Turtle Pump)

Main advantages

Applications

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VACUUM PUMP

www.uniontech-vacuum.com Specifications subject to change without notice.

Max. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Supply air type

Working temp.

Noise level

: - 92 kPa (- 27.1 inHg)

: 341 Nl/min (12.04 scfm)

: 3 ~ 6 bar (43.5 ~ 87 psi),


: 97 ~ 152 Nl/min (3.4 ~ 5.4 scfm)


: - 20°C to + 80°C (- 4°F to + 176°F)

: 50 ~ 60 dBA

Series MD

Max. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Supply air type

Working temp.

Noise level

: - 75 kPa (- 22.1 inHg)

: 362 Nl/min (12.8 scfm)

: 4 ~ 6 bar (58 ~ 87 psi),


: 70 ~ 104 Nl/min (2.5 ~ 3.7 scfm)


: - 20°C to + 80°C (- 4°F to + 176°F)

: 50 ~ 60 dBA

Series MDL

Based on VMECA Vacuum CartridgeMD-PUMP

< Robot Arm >

< Vacuum JIG >


Located at or near the point of use thus reducing system volume, increase and reducing cycle time.

Compact in size and light weight.

Maintain vacuum despite fluctuations and drops in air pressure

VMECA Twofold Silencer assures low noise levels (about 30% lower than conventional silencer)

Adjustable exhaust direction

Optional Air-saving kit (AS-KIT) available to minimize energy consumption.

Optional factory installed air control/vacuum release valves and digital vacuum switch available.

Easily mountable and interchangeable vacuum cartridge (save the maintenance time)


Series MD

Series MDL

Main advantages

Applications


VACUUM PUMP

www.uniontech-vacuum.com8

Based on VMECA Vacuum CartridgePM-PUMP (Premium)

Max. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Supply air type

Working temp.

Noise level

Max. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Supply air type

Working temp.

Noise level

Series PM

Series PML

: - 92 kPa (-27.1 inHg)

: 341~1364 Nl/min (12.04~48.17 scfm)

: 3 ~ 6 bar (43.5 ~ 87 psi),


: 97~608 Nl/min (3.4~21.4 scfm)


: - 20°C to + 80°C (-4°F to + 176°F)

: 60 ~ 65 dBA

: - 75 kPa (-22.1 inHg)

: 362~1448 Nl/min (12.8~51.5 scfm)

: 4 ~ 6 bar (58~87 psi),


: 70 ~ 416 Nl/min (2.5~14.7 scfm)


: - 20°C to + 80°C (-4°F to + 176°F)

: 60 ~ 65 dBA


Maintain vacuum despite fluctuations and drops in air pressure.

Various connection ports are available.

Fast evacuation time.

Optional Air-saving kit (AS-KIT) available to minimize energy consumption.

Optional factory installed air control / vacuum release valves and digital vacuum switch available.

Strong with aluminum body.

Easily mountable and interchangeable vacuum cartridge. (save the maintenance time)

Modular design.


Series PM

Series PML

Main advantages

Applications

99www.uniontech-vacuum.com

Max. vacuum level

Supply air pressure

Supply air typeWorking temp.Noise level

VACUUM PUMP


Based on VTEC multi-stage nozzlesKeyboard-Pumps

: VKX - 92 kPa (- 27.16 inHg)

VKM - 85 kPa (- 25.1 inHg)

: VKX 23 Nl/m (0.81scfm)

VKM 26 Nl/m (0.91scfm)

: VKX 62 Nl/m (2.19 scfm)

VKM 74 Nl/m (2.61 scfm)

: VKX 109 Nl/m (3.85 scfm)

VKM 135 Nl/m (4.76 scfm)

: 3 ~ 6 bar, Max. 7 bar

(43.5 ~ 87 psi, Max 101.5 psi)


: - 20°C to + 80°C (- 4°F to + 176°F)

: 50 ~ 65 dBA

Mini-Keyboard(10mm)Max. flow rate

Midi-Keyboard(17mm)Max. flow rate

Mega-Keyboard(17mm)Max. flow rate

Based on VTEC multi-stage nozzleVMECA-Pumps

One-line pump

Mini multiple pump

Midi multiple pump

Mini pump: VTX5 ~ 10 ( A, B, C ) / VTM5 ~ 10 ( A, B, C )

: VTX : - 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)

: VTX : 185 Nl/min (6.53 scfm) / VTM : 220 Nl/min (7.77 scfm)

Model

Max. vacuum level

Max. flow rate

Model


: VTOX5 x N (up to 16 stack) / VTOM 5 x N (up to 16 stack)VTOX10 x N (up to 12 stack) / VTOM 10 x N (up to 12 stack)

: VTOX : - 92 kPa (- 27.17 inHg) / VTOM : - 85 kPa (- 25.1 inHg)

: VTOX : 32 Nl/min x N (1.13 scfm) / VTOM : 35 Nl/min x N (1.23 scfm )

All vacuum ports operate independent of each other. (Do not affect each other port)Enables vacuum control and vacuum release while utilizing only two input valves.Can be used vacuum port for purging work filter cleaning function.

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: VTX5 x N (up to 16 stack) / VTM5 x N (up to 16 stack)VTX10 x N(up to 12 stack) / VTM10 x N(up to 12 stack)

: VTX : 92 kPa (- 27.17 inHg) / VTM : - 85 kPa (- 25.1 inHg)

: VTX : 32 Nl/min x N (1.13 scfm) / VTM : 35 Nl/min x N (1.23 scfm)

Model


Independent operation of each vacuum line.Can be operated with a single compressed air control valve.Vacuum line does not affect the performance of the other line.

: VTX5 ~ 10 (up to 2~6 stack) / VTM5 ~ 10 (up to 2~6 stack)


: VTX : 185 Nl/min x N (6.53 scfm) / VTM : 220 Nl/min x N (7.77 scfm)

Model

Max. vacuum level

Max. flow rate

Modular manifold based system.Can be integrated vacuum filters directly on the pumps.Single control valve is used to for operation of this modular system.

Building blocks for the VMECA Modular pump system.Excellent vacuum characteristics in terms of both flow and vacuum levels with minimalair usage.Specified with a vacuum switch or a quick release module attached directly onto the pump.

Specifications subject to change without notice. www.uniontech-vacuum.com10

VACUUM PUMPS

Based on VTEC multi-stage nozzleVMECA-Pumps

Conveying Pumps (Air Movers)

M / X - Duplex pump

L / VL / M / X / H - Classic pump

MM / MX / H - Midiflex pump

- 92 kPa

: VTX20 ~ 60 KD / VTM20 ~ 60KD


: VTX : 332 Nl/min (11.72 scfm) / VTM : 390 Nl/min (13.77 scfm)

Model


Includes two mini pump to provide excellent flow characteristics in a compact andfiexible package.

Multiple connection ports.

Be offered with a pressure switch mounted piggy back to one of the pumps

Represents the most significant base of multi-stage venturi pumps offered.

Offer high volume flow rates and excellent vacuum levels with minimal air usage.

: VTMM100 ~ 200F / VTMX100 ~ 300 / VTH300

: - 92 kPa (- 27.17 inHg) / - 97 kPa (- 28.64 inHg) / - 100.8 kPa (- 29.76 inHg)

: 2200 Nl/m (77.69 scfm) / 1355 Nl/m (47.85 scfm) / 1042 Nl/m (36 .8 scfm)

Model


Very high vacuum flow rates in a compact package.

Dual vacuum ports, a pressure gauge and a vacuum gauge.

Mega pump: VTML200 ~ 1200: (- 27.17 inHg)

: 14460 Nl/min (510.6 scfm)

Model

Max. vacuum level

Max. flow rate

Largest compressed air-driven vacuum pump. (compact and light weight)

Applicable to larger air volume to be evacuated or to compensate for the leakage flow

Complete with vacuum gauge, pressure gauge and mechanical ON/OFF valves.

: VTM 25L ~ 100L / VTL25 ~ 200 / VTM25 ~ 200 / VTX25~ 75 / VTH50~150

: - 91 kPa (- 26.87 inHg) / - 80 kPa (- 23.62 inHg) / - 92 kPa (- 27.17 inHg)- 97 kPa (- 28.64 inHg) / - 100.8 kPa (- 29.76 inHg)

: 1370 Nl/m (48.43 scfm) / 2061 Nl/m (72.78 scfm) / 1580 Nl/m ( 55.8 scfm)521 Nl/m (18.4 scfm) / 521 Nl/m (18.4 scfm)

Model


: VTRA / VTRF

Max. vacuum level

Max. flow rate

Supply air pressure

Supply air type

: -84.4 kPa (-24.92 inHg) /

: 3396 Nl/m (119.9 scfm) /

: 4~6bar, max 7bar(58~87 psi, max 101.5psi)


-33.8 kPa (-9.98 inHg)

4670 Nl/m (164.9 scfm)

Model

Unloading vibrator feeders

Reloading hoppers with plastic Regrind

Transferring of engine valves in grinding operation

Chip removal in drilling operation

Transfer power detergent and caustic chemicals

Convey peanut husks

R

New solution withVMECA VACUUM SPEEDER

VACUUM SPEEDER

Max. vacuum level

Max. flow rate

Supply air pressure

Supply air type

Working temp.

Noise level

VCS 202 18M20 / 38M20 / 12M20

Vacuum Compressed-air

① Vacuum pump

② Vacuum filter

③ Level compensator

④ Suction cup

①

②

③

④①+②+③+④

Based on VMECA Vacuum CartridgeVACUUM SPEEDER

: - 90 kPa (- 26.5 inHg)

: 41.3 Nl/min (1.45 scfm)

: 3 ~ 6 bar (43.5 ~ 8 7psi),



: - 20°C to + 80°C (- 4°F to + 176°F)

: 55 ~ 65 dBA

VACUUM

Air inlet port - G1/8


Silencer

Vacuum release port - M5

Vacuum Filter

Vacuum connection portG1/8 , G38 , G1/2

COMPRESSED AIR

VMECA multi-stage vacuum cartridge with silencer built into level compensator.

VMECA vacuum speeder mounted close to work (Fast response).

High operational reliability despite fluctuating or low compressed-air pressure.

Low air consumption (Save energy).

Compact size.


Typical installation(Old system)

Main advantages


Faster release (blow-off) and efficient cleaningof suction cup filters can be achieved by addingcontrolled compressed air to extra vacuum ports.

Use a VSM (Vacuum Speeder) as a slave unit with vacuum suppliedby another VSM in sealed applications or in applications where quick response time is not required.

Automatic faster release (blow-off) by inflow device ofoutside air is available without any release control valveor line. (Patent pending)

To prevent the Vacuum Speeder from rotating whenmounted in the top position use a guide pin insertedinto the M5 port on the top of the VSM and extendedinto the t-frame slot.

Max. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Supply air type

Working temp.

Noise level

: - 90 kPa (- 26.6 inHg)

: 85 Nl/min (3.0 scfm)

: 3 ~ 6 bar (43.5 ~ 87 psi),


: 17 ~ 35 Nl/min (0.6 ~ 1.2 scfm)


: - 20°C to + 80°C (- 4°F to + 176°F)

: 50 ~ 60 dBA

Max. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Supply air type

Working temp.

Noise level

: - 90 kPa (- 26.6 inHg)

: 40 Nl/min (1.4 scfm)

: 3 ~ 6 bar (43.5 ~ 87 psi),


: 17~35 Nl/min (0.6 ~ 1.2 scfm)


: - 20°C to + 80°C (- 4°F to + 176°F)

: 50 ~ 60 dBA

Based on VMECA Vacuum CartridgeVSM / VSMR (Vacuum Speeder)

Series VSM 203 / VSMR 203


VACUUM SPEEDER

VACUUM

VACUUM RELEASEON / OFF

VACUUM ON / OFF

SLAVE UNIT

VACUUM RELEASE

GUIDE PIN

VACUUM VACUUM RELEASE

INFLOWDEVICE

Efficient individul and independent point-of-use vacuum.

Extremely quick response.

Multiple connection ports available.

Quick release system without release control valve.

Maintains vacuum despite fluctuations and drops in air pressure.

VMECA Twofold SilencerPT assure low noise levels. (about 30% lower than conventional silencer)

Main advantages


Vacuum Release& Blow-Off

Vacuum Release

Filter Cleaning

Mesh Filter

Air Control ValveOFF

Vacuum Release & Blow-Off

Air (Off)


Based on VMECA Vacuum CartridgeVQ SERIES (Vacuum Speeder)

VACUUM SPEEDER


Max. vacuum levelMax. flow rateSupply air pressure

Air consumptionSupply air typeWorking temperatureNoise level

: -90kPa (-675 mmHg)

: 85.8 Nl/min (3.01 scfm)

: 4~6 bar, max 7 bar

: 32 Nl/min (1.12 scfm)


: -20°C~ 80°C (-4°F ~ 176°F)

: 55~65 dBA

Main advantagesIntegrated with innovative Multi-Stage


Auto Blow-Off

Compact Size and Light Weight

Adjustable Blow-Off Air-Flow

Fast Response Time

Easy Installation and Low Maintenance Cost

Automatic Filter Cleaning

Low noise level

Low Air Consumption (Energy Saving)

Integrated Vacuum Filter

Operation in Limited Space

Quick Release Vacuum Pump+ Smart Suction Cup Quick Release Vacuum Pump+ Suction Pad

Quick Release Vacuum Pump + Smart Suction Cup

V - GRIP

Based on VMECA Vacuum CartridgeV - GRIP

Max. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Supply air type

Working temp.

Noise level

Series VG: - 74 kPa (- 21.85 inHg)

: 1448 Nl/min (51.1 scfm)

: 4 ~ 6 bar (58 ~ 87 psi),

max 7bar (101.5 psi)

: 416 Nl/min (14.6 scfm)


: - 20°C to + 80°C (- 4°F to + 176°F)

: 55 ~ 65 dBA

• VMECA Patented Vacuum Cartridge System

- High operational reliability despite fluctuating or low compressed air pressure.

- Multiple Vacuum cartridge available up to 4cartridges to high vacuum flow & levels.

- Easily mountable and interchangeable vacuumcartridge.

- Compact size & light weight.

• Vacuum Port

- G1/8

- Available vacuum release valves.

• Air Inlet Port

- G1/4

• Mounting Slot

- Easy mounting

• Main Body

- High operational reliability despite fluctuating

• Internal Free Flow Silencer

- Assure low noise level.

- Free air flow design to minimizevacuum lose due to back pressure.

- No dust collection.

• Flexible Sealing Form

- Excllent grips both even & uneven surface products.

- Long life time.

- Easy replacement.

Choked

• Check Valve Module

- Closes idle suction ports for no vacuum loss

- Handles porous & non-porous materials

- Adjustable check valve holes accordingto handling products

Applications


FLOATING SUCTION CUP

FLOATING SUCTION CUP

4 ~6(58 ~ 87)

AI : 21Peek : 11.5NF 20 06

ModelWeight

g

Operatingpressurebar (psi)

Air consumptionNl/min(scfm)

4bar 5bar 6bar

75(2.64)138

(4.87)

53(1.87)

120(4.2)

105(3.7)

160(5.6)

82(2.89)166

(5.86)

68(2.4)

128(4.5)

123(4.3)

190(6.7)

90(3.18)198

(6.99)

82(2.9)

135(4.7)

126(4.4)

223(7.8)

1.96(0.2)1.96(0.2)

2.84(0.29)

4.8(0.49)

5.78(0.59)

9.7(0.99)

2.15(0.22)2.15

(0.22)

3.82(0.39)

5.78(0.59)

7.74(0.79)

12.2(1.25)

2.15(0.22)2.15

(0.22)

4.8(0.49)

6.66(0.68)

8.72(0.89)

14.6(1.49)

Holding force, N (kg)at different pressure

4bar 5bar 6bar

• PCB board • Solar cell • Metal • Film • CD & DVD• Thin products • Paper-board • Mirrors • Wood • Plastic

Non-contact handling item

Intergrated multi-stage nozzle

Low air consumption

Large vacuum flow and powerful suction force

Safe gripping with mark free

No moving parts

Excellent gripping with metal sheet withholes, convex or concave work pieces

4 ~6(58 ~ 87)

AI : 21Peek : 11.5NF 20 12

4 ~6(58 ~ 87)

AI : 55Peek : 30NF 40 06

4 ~6(58 ~ 87)

AI : 55Peek : 30NF 40 12

4 ~6(58 ~ 87)

AI : 130Peek : 70NF 60 06

4 ~6(58 ~ 87)

AI : 130Peek : 70NF 60 12

Based on VTEC multi-stage nozzles

Main advantages

Suitable for handling

Technical data


SMART SUCTION CUP

SMART SUCTION CUP

Based on VTEC multi-stage nozzles

17Specifications subject to change without notice. www.uniontech-vacuum.com16

Features

Application

Wide angle (Max. angle ±21°)

Always returns back to center position

No need for tools and screws to assemble or disassemble

Integrated low friction Level Compensator (Type ..’L20’)Spiral Spring (Triangle Shaped) is compressed with no extra wasted space. (Type ..’L20’)Easily interchanges with other cup styles

Ball Joint only

‘F .. T - BJ.. .. F’

Ball Joint with long stroke

‘F .. T - BJ.. L18.. T’

Ball Joint with short stroke

‘F .. T - BJ.. L20 - .. F ’

Short stroke only

‘F .. T .. L20 - .. F ’

Automobile Assembly Line

Automobile Assembly LineGlass Transfer Line

Various Jig Tools in Press Line

VALOCK (Vacuum Auto Lock System)

Series VG25 / VG40 / VG50Max. vacuum level

Max. flow rate

Supply air pressure

Air consumption

Brake force

Acceptable angel

Lock torque

Supply air type

Working temp.

Noise level

Old systemThe typical installation which is using with Ball Joint is easy toshakes handling item and tilts to heavy direction on the transfer.So it is necessary of a lot of suction devices to keep holdhandling item and various vacuum jigs for different positioningby product’s shape.

New solution with VALOCKThe VMECA VALOCK is automatically positioningand powerfully fixes a shaking part to transfer workpiece safely. So it can safely transfers work pieceby one suction cup with VMECA VALOCK.

: - 86 kPa (-25.4 inHg)

: 85 Nl/min (3 scfm)

: 5 ~ 7 bar, max 7 bar(72.5 ~ 101.5 psi, max 101.5 psi)

: 34 ~ 40 Nl/min (1.2~1.41 scfm)

: max. 43 kgf

: ± 15° X 360°

: max. 35 kg.cm


: - 20°C to + 80°C (- 4°F to + 176°F)

: 50 ~ 60 dBA

VALOCK SYSTEM

Based on VMECA Vacuum Cartridge

Save time

Save cost

Save space

Increase productivity

“New solution to increase

your productivity by flexible

auto-positioning”

Integrated Auto-locking system.

Not shaken or change positioning of handling item on the transfer.

Automatic flexible positioning with handling items. (No need vacuum JIG or clamp - lower capital cost)

Integrated VMECA Vacuum Cartridge pump with compact design. (Quick response time)

Automatic release. (No need vacuum release control valve)

Main advantages


Features

No need toolSaving costLess downtimeLong life time (life-span)Quick attachableBall joint integratedWide Angle

(Max. Angle : +/- 21°)

No screwEasy replace rubber partCompact sizeEasy maintenanceAlways return back to center position Built in Slide BearingHigh durability

VMECA Safety stopper

VSA System (Smart Arm System)Based on VMECA Vacuum Cartridge

SMART ARM SYSTEM


VSA System (Vmeca Smart Arm System) has a VMECA safety stopper which is for prevent the Pad Adapter from falling off by frequency shock, as like the press line.

VMECA Safety stopper

Suction Cup Adapter (for Oval-shape pads)

With the suction cup adapter (for Oval - shape pads), the detail angle adjustment of the suction cup is possible to be.

Easy adjustable angle

Saving cost

Less downtime

High durability

Features

Quick attachable

Light weight

Various adapters

Strong positioning


SUCTION CUPS

VB series (Bellows) VBF series (Bellows Flat) VB-M series VBL series (Bellows Long)

VU series (Universal) VF series (Flat) VFC series (Flat Curved) VD series (Deep)

VS series (Sponge) KPS series (Plastic Bag Opening) VOU series (Oval Universal) VOC series (Oval Curved)

FeaturesSlightly curved surfacesCan be fitted directly to onto a piece of pipeNo fittings required

UsesCardboard, packaging machines,thin film sheets, sheet veneer, plastic sheets

FeaturesSlightly curved surfacesExcellent for compensating fordifference in level and curvatureGood for sheet separation

UsesPlywood, paper board boxes, thin film, electronic parts

FeaturesIdeal for curved or irregular surfacesCan be used for around comers ofproductsCan be used for gripping edges of products

UsesAutomotive press relief feed, plasticsheets, sheet veneer shaped sheet metal panels, packaging industry and plywood.

FeaturesSpecifically designed to cope withboth flat and curved surfacesCan handle multiple applicationswith one padIdeal for automotive environment

UsesAutomobile windshields, roofs and doorpanels, sheet metal, TV picture tubes

FeaturesExcellent for parallel and horizontalplane lifting applicationsHigh lifting capacityFeet provide additional adhesion to reduce shearLarge pad sizes available(300mm)

UsesFragile objeects, eggs, breadglass and general food stuffs

FeaturesCan cope with small degreeof concave curvatureHight lifting capacityVery small pad size available(1.5mm)

UsesSmall compontens, semiconductorchips, packaging materials, printing industry

Features

Ideal for round and uneven surfacesSoft sponge pad provides excellent sealVery large sizes available (400mm)Even more effective when used withball joint

UsesMarble, paving slabs, bricksrough wood, masonry

Features

Designed for bag opening applicationsMuliple materials available

UsesPlastic bag opening, thin film materials,paper bag handling

Features

Best suitable for handling long objectswith flat and curved surfaces.Good lifting forces can be achived withsmall size.Conductives silicon is excellent for handling PCB board or Electroniccomponents.

UsesSemiconductor chips (PCB board)Electronic components.Small glass cases (e.g.ampoule), Pipe

FeaturesGood for use on curve surface and forseparating thin sheets of materialsVery good at compensating for a degree of difference in level and curvature of the work pieceProtect dust coming into the pump when useing PE filter inside of the cup.The feet inside the pad provide a good register as well as enhancing the adhesion to the surface.

UsesVeneer Sheets, Plastic Sheets, PaperBoxes Handing, Cardboard Boxes, Metal Sheets, Plastic

Features

Ideal for long objects with either flat or curved surfacesThick and durable lipSuuitable for both horizontal and parallelapplications

UsesLong objects with either flat or curved surface, pipe, shaped sheet metal panels, automotive bumpers

FeaturesGreater degree of heightcompensatuion than regular bellowsProvides a buffering effect

UsesFragile objects, eggs, bread,glass and general food stuffs

Based on VMECA Vacuum CartridgeNEEDLE GRIPPER


SUCTION CUPS

VBOFseries (Oval, Bellows & Flat)

Features

Uses

s

Uses

Features

UsesConcaved surface, Plastic packSheet metal, Plywood, Carton box

VBU series (Bellows & Universal)

Particularly good for use on curved surface and separating thin sheets of materials in stacks.

The bellows cup is very good at compensating for a degree of differrence in level and curvatureof the work piece, more angular and level compensation can be achieved by using other cup.

Enhancing the adhesion to the surface

Suitable for handling long and narrow objects with flat and curved surfacesEnhancing the adhesion with durable material Stable lifting force can be achieved with this cup for perpendicular and parallel application

The feet inside the cup provide an anti-slide.

Automotive panels and door, Sheet metal, Press line

Feature

VBX Series (Bellows & Cross groove) FCF / VDF Series

Vaneer sheets, Sheet metal, Plywood, Carton box, Glass

Particularly good for use on curved surface and for separating thin sheets of materials in stacks. The bellows cup is very good at compensating for a degree of differrence in level and curvature of the work piece, more angular and level compensation can be achieved by using other cup

Enhancing the adhesion to the surface

Excellent sealing, even on curved surfacesFeatures FCF Series

Features VDF Series

Handling of sheet - metal parts with small radius curvatureHighly wear - resistant and resistant to draw oils.Highest transmission of holding forces and adaptation

Best adaptation to strongly flat and curved surfacesGood adjustment to different work -piece outlines

Highly wear - resistant and resistant to draw oils.

Application

Handling of flexible, non-rigid components

Handling of materials which are difficult to

grip with vacuum such as; Textiles, fleece,

felt, carpets, metal foam, insulating mats,

foam materials

Features

Double-acting pneumatic cylinder

Variable needle stroke

Easy Maintenance and needle change

Easy operation

Safe handling of the work piece

Easy Interchangeable NeedlesThe needles can be replaced with new one without disassemble the needle gripper.

boltWrench

Needle


APPLICATIONS

Pick & place / VMECA Midi keyboard pump

Automobile panel JIG / VMECA Classic pump & suction cup

Palletizing robot / VMECA Classic pump & VB CUP

Automobile windshield handling / VMECA VD CUP Packaging industry / VMECA Turtle pump & Suction cup

WATER FREE

WF 01 - AWF 34 - AWF 12 - AWF 38 - AModelMax. Flow rate (Nl/min / scfm)

Pressure drop (bar / psi)

Operating pressure (bar / psi)

Water drain effect (%)

Drainage method

Port size

Drain outlet

Weight (Kg)

Size (mm)

0.2 bar / 2.9 psi

3 ~ 9.8 bar / 43.5 ~ 142 psi

99Automatic

Outer Diameter 6 hose one touch fitting

58.258.1

Moisture

Compressor Compressed Air

Pipe / Air Hose ( 15m)

VMECA WATER FREE Dried Air

Spray printing Equipment

Assemble the Water-Free vertically for optimum performance.

Pipe / Air hose should be over 15 meters.

Installation should be made closest to the vacuum pump possible.

If F. R. L. unit is used, Water-Free should be installed right before theF. R. L. Unit

Excellent remmoval water up to 99%.

No filter element replacement.

Less pressure loss.

No effect in performance by time, flow rate,moisture proportion.

Simple design and No moving parts.

No electric power required.

Air-dryer substitute.

Extended pneumatic products lifetime.

Failure reduction of pneumatic products.

Reduction of maintenance time and cost andpneumatic products.

Improvement in quaility.

ø

1,300 / 45.9

G3/8

90 x 362

3,000 / 106

G3/4

106 x 433

5,000 / 176.6

G1

106 x 433

2,000 / 70.6

G1/2

90 x 364

Main advantages

�

WATER FREE installation

Application• Eletrical and electronics industries• Semiconductor line• Phamaceutical produce line• Food processing line• Cosmetic factory• Car assembling line• Powder transfering• Wooden machine• Precision machine tool• Febrics manufacture• NC machine• Various air tools Various air cylinder

• Chemical facilities• Paint facility• Packaging machine• Electric power plant• Printing power plant• Ship manufacture• Air motors Air bearing


WATER FREE


ACCESSORIES

Prevents contaminants and dust from entering the pump (5 micron, 20 micron efficiency)Replaceable elements, simple assembly and disassemblyStandard and long bowl sizes availableStandard mounting bracket can be attached to either side of units5 different sizes

Features

Transfers electrical and/or pneumatic signals when desired vacuum/pressure is achievedDigital, LED, Analog, pneumatic and mechanical types availableMany models panel mountableSome models designed to be direct mounted on pumps

Features

VMECA Motion Technology

Compensates for differences in height of object to be liftedReduced demand for exact height adjustmentOffers a degree of shock absorptionMany configurations of size spring and stroke

Features2/2 Way solenoid valve G1/8 , G1/4 ,G3/8 (for air control) indirectlyoperated with spring return.This valve compact and can control high flow rate of air.Double solenoid valve G1/4 .(VMS 14D)

Features

Compensates for bending stresses placed on suction cupsMost frequently used with flat cupsIntegral vacuum port through the center of the joint

FeaturesPressure gauge measures 0~10 bar (0 ~145 PSI)± 2.5% FSDVacuum gauge measures 0 to -30 inHg (0 to -100kpa)± l.6% FSDBoth panel mountable

Features

Vacuum Filters Vacuum / Pressure Switches

Level Compensators (Springs) Control Valves

Ball Joints Gauges

“

““ “

Based on VMECA Vacuum CartridgeVACUUM CONVEYOR

VMECA Vacuum Conveyor is a highly efficient and durable unit. It is able to transport a huge sum of dry raw material from point “A” to point “B”. The Vacuum Conveyor is able to transport food materials, pharmaceuticals, chemical productsand much more!

The Vacuum Conveyor will allow your business to grow and run efficiently fitted just right to your application.

Some examples of products we have tested successfully

Grape-sugarSandCheese powderHerb teaSprayed rubberChromite sandLiver saltsWheat flourCosmetic powderBone glueFumaric acidSoya mealChicken liverKieselguhrAluminiumGraphite

FelsparPlastic granulesBeansFloating puttyPowdered resinCalcium phosphateGingerSaltChalkGypsumSpicesChocolate powderLactoseTalcum powderFertilizerGum

Apricot stonesCorn flourRiceCelitPowderOxideEnamel raw materialPeasDebrisanMetal FlakesMustard seedsApple sauceExpancelPenicillinSawdustFrozen

Bath saltsFish foodPowdered bloodBuckwheat flakesGelatineRock-saltCementGun powerMicaIron oxideStarchCocoa beansMagnesium oxideWheat grainsMilk powderWheat

Acetylsalicylic acidDextrinNutmegAromic saltFerrous carbonatePolyethylene powderBlueberriesFluxing materialPVC powderCane-sugarSugarCoffeeDetergentsNickel powderBaking-powderPotato Flour

บร�ษัท ยูเนี่ยน เทค เอ็นจ�เนียร��ง จำกัดUnion Tech Engineering Co.,Ltd.

84 Leabklongsong Rd., Bangchan, Klongsamwa, Bangkok 10510 ThailandTel. 0-2907-3530 Fax : 0-2907-3531 E-mail : [email protected] www.uniontech-vacuum.com

ตัวแทนจำหน�าย / Distributor

L Up to = 30 m

C Up to = 9 ton/h

Documents

VMECA VACUUM PRODUCT