VISION 570 FRYTOP GAS C-G2 VISION 840 FRYTOP GAS C-G3 ...€¦ · VISION 570 FRYTOP GAS C-G2 VISION 840 FRYTOP GAS C-G3 (SOLID TOP) Vulcan catering equipment (ptY)ltD [ 2 ] VISION

Vulcan catering equipment (ptY)ltD

Index:General Data 2 Authorised Vulcan Catering Equipment Branches and Dealers 3Owner’s Responsibility 3Installation 4Operation 4Cleaning Process 5Parts Ordering / Service Information 6Line Drawing 7Control and Spares 8-9Wiring Diagrams 10-11Safety 12

VISION 570 FRYTOP GAS C-G2VISION 840 FRYTOP GAS C-G3

(SOLID TOP)

[ 2 ] VISION 570 FRYTOP GAS C-G2 (SOLID TOP)Vulcan catering equipment (ptY)ltD

GENERAL DATA:

MAnufACtuRER: Reg no. 1954/002040/07

Vulcan Catering Equipment (Pty) Ltd

P O Box 60188 15 newclare Road

Langlaagte 2102 Industria 2093

Johannesburg Johannesburg

South Africa South Africa

Web Site: www.vulcan.co.za

MODEL / SERIAL nuMBER: 108/11/0116 onwards –570 frytop

108/22/0058 onwards –840 frytop

(Between serial 108/22/0037 and 0057 with igniter)

LP Gas Safety Association Permit no 1123/02/RSA-03/A

HEAtInG: Heated by 3 x 426mm radiance burner - 570 frytop

Heated by 5 x 426mm radiance burner - 840 frytop

GAS COnnECtIOn: 15mm (1/2”) BSP gas pipe to the rear right hand side. - Male

GAS RAtInG: 45 000 kJ/hr or 900 g/h - 570 frytop

75 000 kJ/hr or 1500 g/h - 840 frytop

GAS PRESSuRE: L.P. Gas 180mm H2O (2.75kPa)

natural Gas (2.0kPa)

Complying with SAnS 1237 requirements.

nEt MASS: 53Kg 570 fRYtOP

88Kg 840 fRYtOP

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VISION 840 FRYTOP GAS C-G3 (SOLID TOP)Vulcan catering equipment (ptY)ltD

AUTHORISED VULCAN CATERING EQUIPMENT BRANCHES AND DEALERS:

Vulcan Toll Free Number 0860 Vulcan / 885226Johannesburg Branch Office (011) 249 - 8500Johannesburg Service Department (011) 249 - 8578 / 8582Johannesburg Spares Department (011) 249 - 8600Johannesburg Standby tel. number (082) 446 - 7095 After HoursCape Town Branch OfficeCape Town Office Tel. Number (021) 510 - 5010Durban Branch OfficeDurban Branch Office Tel. Number (031) 569 - 7800Port Elizabeth OfficePort Elizabeth Office Tel. Number (041) 453 - 5177East London Branch OfficeEast London Office Tel. Number (043) 722 - 2883Botswana Dealer OfficeBotswana Dealer Office Tel. Number (+267) 395 - 2228Namibia Dealer OfficeNamibia Dealer Office Tel. Number (+264) 61 251 - 708

OWNER’S RESPONSIBILITY:

IMPORTANT INFORMATION FOR THE USER

this appliance may only be installed by a registered LP Gas installer. All registered installers are issued with a card carrying their registration number. Ask to be shown the card before allowing the installation work to commence and make a note of installer QCC number. upon completion of the installation the installer is required to explain the operational details of the appliance together with the safety instruction. You will be asked to sign acceptance of the installation and be provided with a completion certificate.

IMPORTANT INFORMATION FOR THE INSTALLER

The installer must be registered with the Liquefied Petroleum Gas Association of Southern Africa. the appliance must be installed in accordance with SAnS 10087-1 requirements and any local fire department regulations and/or local bylaws.


INSTALLATION:

1. Before leaving the factory, unit has been fully assembled and undergone final tests.

2. this unit must be installed in a well ventilated area.

3. Unit must be installed on a fire proof surface complying with local fire department regulations. Surface must be level .

4. Remove plastic material protecting the stainless steel panels.

5. A gas valve must be incorporated in the supply pipe and fitted close to the unit. A gas regulator/governor (complying with SAnS 1237) set at the correct pressure must also be fitted close to the unit.

6. Before connecting the gas supply,check the serial plate and ensure that the unit is suitable for the type of gas being used. After connecting the gas supply,check carefully for leaks. As there may be air in the system,it will take several minutes to evacuate after turning the control on to light the pilot.

OPERATION:

1. Make sure that the gas is open at the main gas supply.

2. the pilot valve is located on the right hand side of front panel. turn the pilot valve to vertical position to open. (see figure 1)

3. Light pilot through the aperture on front panel on the right hand side of panel with a long match or long nose lighter. note there is a panel behind the front panel that acts as a fire wall, the pilot is located behind this panel.

4. turn burners on, working from right hand side towards the left side of unit by turning the burner valve handles to a vertical position(fully open). turn burners off by turning valve handles back to the horizontal position.

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CLEANING:

1. Ensure unit is turned off before cleaning.

2. Clean when unit is still warm.

3. Wipe surface with soapy damp cloth.

4. use a soft sponge and warm soapy water when cleaning.

5. never use soda, steel wool,green 3M scouring pad or any other harsh abrasive to clean the unit.

6. to gain access to burners, the boiler plate is simply removed by lifting it off the unit, or by removing the front panel by undoing the securing screws. Please note that the boiler plate is difficult to physically handle due to its weight and size, remove with caution.

7. the unit has a removable drip tray at the bottom of unit which should be cleaned after use on a daily basis.

Method to check for gas leakage is as follows: • Ensure the area is well ventilated.

• Confirm that control knob is in OFF position.

• Mix up a solution of soap and water to a 50/50 ratio.

• Open the main gas control valve.

• Methodically brush the solution onto all the gas system joints, including all the valve connections, hose connections, and regulator connections.

• The formation of bubbles indicates a gas leak.

• Turn off the gas supply and re-tighten all joints where there are bubbles.

• Repeat the test.

• If bubbles appear again do not use the unit. Contact your supplier or service agent for assistance.

• Never use an open flame to test for gas leaks at any time.


PARTS ORDERING / SERVICE INFORMATION:

Parts / spares orders must be placed directly with your local branch / distributor. to help speed up your order, we require the following information:

1. Model / Serial number

2. type of Gas (L.P. or natural Gas)

3. Item Part number

4. Quantity Required

the serial number data plate is situated at the front right hand side of the unit.

Service information may be obtained by calling your local branch / distributor. When calling, please have the following information available:

1. Model / Serial number

2. type of Gas (L.P or natural Gas)

3. nature of Service Problem

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VISION 570 GAS SOLID TOP FRYTOP C-G2

VISION 840 GAS SOLID TOP FRYTOP C-G3

REMOVABLE BOILER PLATE

APERTURE TO LIGHT PILOT FLAME

PILOT VALVE HANDLE VERTICAL AS DRAWN = OPEN HORIzONTAL = CLOSED

REMOVABLE DRIP TRAYBURNER VALVE HANDLE

VERTICAL AS DRAWN = OPEN HORIzONTAL = CLOSED

REMOVABLE BOILER PLATE

APERTURE TO LIGHT PILOT FLAME

PILOT VALVE HANDLE VERTICAL AS DRAWN = OPEN HORIzONTAL = CLOSED

REMOVABLE DRIP TRAY

BURNER VALVE HANDLE VERTICAL AS DRAWN = OPEN HORIzONTAL = CLOSED


Item No. Stores Ref.No. Description1 373519A Boiler Plate2 310618 426mm Gas Burner3 347461 8mm (1/4”) Ball Valve4 311514 Pilot5 336320 M/f 1/4” Elbow 6 312902 1/4” Gas Jet7 311514 1/4” Pilot Cock Male8 347461 1/4” Ball Valve

CONTROLS AND SPARE PARTS ORDERING INFORMATION FOR VISION 570 GAS SOLID TOP FRYTOP C-G2

APPLICABLE FROM SERIAL NO: 108/11/0116 ONWARDSEDITION 2

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Item No. Stores Ref.No. Description1 3735-200 Boiler Plate2 310618 426mm Gas Burner3 347461 8mm (1/4”) Ball Valve4 311514 Pilot5 336320 M/f 1/4” Elbow 6 312902 1/4” Gas Jet7 311514 1/4” Pilot Cock Male8 347461 1/4” Ball Valve

CONTROLS AND SPARE PARTS ORDERING INFORMATION FOR VISION 570 GAS SOLID TOP FRYTOP C-G3

APPLICABLE FROM SERIAL NO: 108/22/0058EDITION 2


Item No. Stores Ref.No. DescriptionB1 3076 11 terminal BlockP1-P2 0351 01 Pilot Lamp AmberR1-R2 3017 37 3,3KW Elementt1-t2 3077 39 Thermostat 250˚C Control

Item No. Stores Ref.No. DescriptionB1 3076 11 terminal BlockP1-P2 0351 01 Pilot Lamp AmberR1-R2 3017 37 3,3KW Elementt1-t2 3077 39 Thermostat 250˚C Controlt3-t4 3077 82 Thermostat 300˚C Control

WIRING DIAGRAM FOR VISION 570 GAS SOLID TOP FRYTOP C-G2


FOR UNITS UP TO SERIAL NO 103/21/...

FOR UNITS UP TO SERIAL NO 103/22/...

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Item No. Stores Ref.No. DescriptionB1 3076 11 terminal BlockP1-P2 0351 01 Pilot Lamp AmberR1-R2 3017 37 3,3KW Elementt1-t2 3077 39 Thermostat 250˚C Control

Item No. Stores Ref.No. DescriptionB1 3076 11 terminal BlockP1-P2 0351 01 Pilot Lamp AmberR1-R2 3017 37 3,3KW Elementt1-t3 3077 39 Thermostat 250˚C Controlt4-t6 3077 82 Thermostat 300˚C Control



FOR UNITS UP TO SERIAL NO 103/21/... FOR UNITS UP TO SERIAL NO 103/31/...

FOR UNITS UP TO SERIAL NO 103/22/... FOR UNITS UP TO SERIAL NO 103/22/...

[ 12 ]REV3-11-2011 / VfM114

© Copyright subsists on all work published in this operating manual and may not be reproduced or adapted, in whole or in part, without written permission of Vulcan Catering Equipment (Pty) Limited. Whilst every effort has been taken in the preparation of this operating manual to ensure the accuracy and relevance of the contents, Vulcan Catering Equipment (Pty) Limited cannot be held responsible for any omissions or errors, or from damages resulting from the use of information contained herein.

Subject to standard Vulcan warranty within South Africa borders. Subject to standard Vulcan Export warranty outside South Africa borders. Vulcan reserves the right to modify or alter appliances without prior notice. Local prices subject to confirmation at time of purchase / placing of order.

WARNINGThis is an un-vented gas appliance. It uses air (oxygen) from the room in

which it is installed. Provisions for adequate ventilation must be provided.

Vulcan catering equipment (ptY)ltD VISION 570 FRYTOP GAS C-G2 (SOLID TOP)

SAFETY :

1. Always ensure that the pilot is lit before opening the gas valves. 2. Do not leave the unit unattended whilst lit.3. Do not move the appliance whilst lit.4. Do not place or use flammable materials near unit.5. Do not tamper with any parts sealed by manufacturer. Any modification of this

appliance is dangerous and will nullify any warranty. All repairs or adjustments should be made by a qualified technician.

6. turn off the gas supply at the main gas supply after use.7. this appliance consumes oxygen and is dangerous to the health and safety of

humans. use only in properly ventilated area.8. Gas leak testing should be done annually and/or whenever the unit is reconnected to

the main gas supply.9. Always inspect the hose for cuts,cracks,or excessive wear before use. Damaged

hoses must be replaced with suitable type which meets the national standards for the country of use(South Africa: SAnS 1156-2 or BS3212. the length of the hose shall not exceed 1.5M.

10. use gloves when handling hot containers11. If you smell gas turn off gas supply at the main gas supply (bottle ect.) Extinguish all naked flames Do not operate any electrical appliances Ventilate the area Check for leaks as detailed in this manual If odour persists call dealer or gas supplier immediately12. Burn back (fire in burner tube or chamber) In the event of burn back, where flame burns back to the jet, immediately turn off the

gas supply at the control valve on the panel. After ensuring the flame is extinguished, relight the appliance in the normal manner. Should the unit again burn back, close the control valve & call a technician. Do not use again until the technician has the unit declared safe to do so.

13. this appliance is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless overseen and supervised by trained personnel.

14. Children should be supervised to ensure that they do not play with the appliance.

Documents

VISION 570 FRYTOP GAS C-G2 VISION 840 FRYTOP GAS C-G3 ...€¦ · VISION 570 FRYTOP GAS C-G2 VISION 840 FRYTOP GAS C-G3 (SOLID TOP) Vulcan catering equipment (ptY)ltD [ 2 ] VISION