VINODRAI ENGINEERS is a specialist manufacturer &global supplier of rotational moulding machines, based out of Jalna, a business town nestled in the state of Maharashtra (INDIA).

VINODRAI ENGINEERS PVT. LTD. is a TÜV AUSTRIA certified ISO 9001:2008 company. Volume-wise, Vinodrai is the largest producer of rotational moulding machines in the world. We have successfully installed over 300 automated Rotational moulding machines; in more than 50 countries worldwide, for 150 + satisfied customers.

At Vinodrai, we are engineers at heart, with passion, knowledge and problem solving attitude fueling our growth and capabilities. Our main focus is on maximizing our client's profits with efficient rotational moulding machines. We take pride in constant pursuance of client satisfaction with our excellent after sales support team.

Vinodrai's wide range of continually evolving machines includes Single Station Bi-axial Machines, Three Arm Bi-axial Machines fit Clamshell Bi-axial Machines with over 25 different models to suit every customer's needs. Spearheaded by technocrat CEO, Mr. Sunil V. Raithatha -a B.E. Mechanical gold-medalist and an achiever in his own right, the company has been on the growth side since inception. In fact under his leadership, "Vinodrai" has ushered the Rotational Moulding revolution in India with some of the very first machines to its credit.

We value growing business relationships over money and thats what inspires us to excel at engineering and help our clients beyond it. At VINODRAI, We don’t just engineer machines, we engineer your growth.

INTRODUCTION

R Ethical business practices.

R Simplicity in attitude, approach and outlook

R In-depth understanding of clients requirements, precision in engineering with problem solving motive.

R Focus on maximizing client’s profitability through our solutions.

R Guiding & helping our customers about our products and the application around them.

OURPHILOSOPHY

R To ensure 100 % satisfaction of all our customers always

R To offer excellent highest quality engineering, products & solutions

R To become technology partner & business evangelist for all engineering products we make in future

R To pursue excellence in every thing we do, everyday.

R To boost resource optimization with every machine we deliver, so as to reduce our customers overheads

OURMISSION

R To become the best & most sought after Rotational moulding solutions manufacturers in the world

R To pioneer engineering solutions by anticipating better solutions for the industry & market.

OURVISION Low

MaintenanceCost

LowFuelCostLow

PowerCost

LowRejections

High Quality

HighValueAddition

HighProductivity

HighProfits LESS

INVESTMENT,HIGHER

RETURNS.

MANUFACTURING CAPABILITIESQUALITYSince its inception in the 1990s, the company's research team has been in the constant pursuit of excellence in quality and innovation in Rota-tional Moulding Technology. This journey has been driven by custom-er-centricity and a deep-rooted motto of delivering low-cost, fuel-efficient, and maintenance-free engineering solutions.

The increasing international demand for our machines is the result of constant efforts towards maintain-ing global standards in quality of our machines. The use of imported high quality components and superior raw materials in the machine's production process have been instrumental in ensuring the low operational and maintenance costs

of our machines. Optionally the machines are embedded with state-of-the-art internal control systems offering a Programmable Logic Controller and therefore machines that are easily controlled by a computer interface.

We at Vinodrai manufacture the machines from tested quality input raw materials. We use switch gears and components which comply with international standards. Stringent quality procedures, test-runs & multiple checks are conducted on each machine, before dispatch to ensure standard performance. We have in house software develop-ment team for PLC based machines with touch-screen.

Vinodrai’s Manufacturing plant & office being situated on the highway to Jalna, is very well connected by road to Mumbai, Aurangabad & Pune being the closest major cities with Airport access. The factory is spread over 14000 Sq Mtr area of land, where Shop floor for machine assembly is about 3000 Sq Mtr administered by a well equipped corporate office.

An advanced high-tech design and manufacturing facility supported by a dynamic workforce of 50 passionate engineers and experts fuels our vision for delivering top-notch machines. The EN-1000x2 one of the fastest selling machines in India is an testimony to the engineer-ing feat achieved by our development team.

Our shop floor is now handling more than 25 rotational moulding turnkey projects at time, where we can manu-

factures diverse array of roto-moulding machines ranging having a handling capacity of customized 1000 ltr to the large bi-axial machines 30000 Ltr. Vinodrai Engineering also has a well equipped shop floor for making moulds from where and 50-75 Molds of various types can be delivered per month.

We have an excellent after sales support team who dedicatedly solve problems after the installation is complete. Our service engineers travel all over the globe for installation and commissioning of our world-class roto-moulding machines.

EN-SERIESROTO-MOULDING MACHINES

EN S

erie

s M

achi

ne S

peci

�cat

ions

Mod

el

EN 5

00 X

2

EN 10

00

EN 10

00 X

2

EN 10

00 X

4

EN 15

00 X

2

EN 2

000

EN 2

000

X 2

EN

250

0 EN

300

0

Type

Si

ngle

Arm

Si

ngle

Arm

Si

ngle

Arm

Si

ngle

Arm

Si

ngle

Arm

Si

ngle

Arm

Si

ngle

Arm

Si

ngle

Arm

Si

ngle

Arm

Bi

-Axi

al

Bi-A

xial

Bi

-Axi

al

Bi-A

xial

Bi

-Axi

al

Bi-A

xial

Bi

-Axi

al

Bi-A

xial

Bi

-Axi

al

No.

of U

Arm

s -

- -

- -

1 1

1 1

No.

of

1 -

1 1

1 -

- -

-St

raig

ht a

rms

Max

size

of

500

1000

10

00

1000

15

00

2000

20

00

2500

30

00Ta

nks (

in L

tr)

No.

of t

anks

50

0 X

2 10

00 X

1 10

00 X

2

1000

X 4

15

00 X

2

2000

X 1

20

00 X

2

2500

X 1

30

00 X

1Pe

r Cyc

le

50

0 X

1 50

0 X

4 75

0 X

4 75

0 X

4 10

00 X

4

1000

X 4

20

00 X

1 20

00 X

1

Max

Spi

der

880

mm

. 12

00 m

m.

1200

mm

. 12

00 m

m.

1500

mm

. 16

00 m

m.

1600

mm

. 16

00 m

m.

1900

mm

Diam

eter

Arm

Driv

e A

C D

rive

AC

Driv

e A

C D

rive

AC

Dri

ve

AC

Dri

ve

AC

Driv

e A

C D

rive

AC

Driv

e A

C D

rive

Max

Tem

p.

2500 C

25

00 C

2500 C

25

00 C

2500 C

25

00 C

2500 C

25

00 C

2500 C

Fuel

D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l

Fuel

(Opt

iona

l) LP

G

LPG

LP

G

LPG

LP

G

LPG

LP

G

LPG

LP

G

No.

of C

ylce

24

24

20

18

18

20

18

18

16

Per 2

4 hr

s.

Ital

ian

Burn

er

Sing

le S

tage

Si

ngle

Sta

ge

Sing

le S

tage

Si

ngle

Sta

ge

Sing

le S

tage

Si

ngle

Sta

ge

Sing

le S

tage

Si

ngle

Sta

ge

Sing

le S

tage

Fuel

3.

5 Lt

r. 3.

5 Lt

r. 4.

5 Lt

r. 8

Ltr.

5.5

Ltr.

6 Lt

r. 10

Ltr

. 6.

5 Lt

r. 8

Ltr.

Cons

umpt

ion

Per C

ycle

Pe

r Cyc

le

Per C

ycle

Pe

r Cyc

le

Per C

ycle

Pe

r Cyc

le

Per C

ycle

Pe

r Cyc

le

Per C

ycle

Cool

ing

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Pow

er R

equi

red

3.5

HP.

3.

5 H

P.

6 H

P.

9 H

P.

8 H

P.

6 H

P.

9 H

P.

6 H

P.

7 H

P.

Supp

ly o

f 41

5 Vo

lts

415

Volt

s 41

5 Vo

lts

415

Volt

s 41

5 Vo

lts

415

Volt

s 41

5 Vo

lts

415

Volt

s 41

5 Vo

lts

Volt

age

3 P

hase

3

Pha

se

3 P

hase

3

Pha

se

3 P

hase

3

Pha

se

3 P

hase

3

Pha

se

3 P

hase

Maj

or A

rm

0 - 6

rpm

. 0

- 6 rp

m.

0 - 8

rpm

. 0

- 4 rp

m.

0 - 4

rpm

. 0

- 6 rp

m.

0 - 4

rpm

. 0

- 5 rp

m.

0 - 5

rpm

.Sp

eed

Xaxi

s

Min

or A

rm

0 - 6

rpm

. 0

- 6 rp

m.

0 - 6

rpm

. 0

- 6 rp

m.

0 - 6

rpm

. 0

- 6 rp

m.

0 - 6

rpm

. 0

- 4 rp

m.

0 - 4

rpm

.Sp

eed

Yaxi

s

Elec

tric

al

Siem

ens

/

Siem

ens

/

Siem

ens

/

Siem

ens

/

Siem

ens

/

Siem

ens

/

Siem

ens

/

Siem

ens

/

Siem

ens

/Sw

itch

Schn

iede

r Sc

hnie

der

Schn

iede

r Sc

hnie

der

Schn

iede

r Sc

hnie

der

Schn

iede

r Sc

hnie

der

Schn

iede

r

Area

Req

uire

d

5.5

X 3.

4 X

4.5

3.8

X 3.

9 X

3.7

7.0

X 5.

0 X

5.0

8.5

X 4.

5 X

6.3

7.3

X 4.

3 X

5.5

5.1 X

3.3

X 4

.1 7.

5 X

5 X

6 5.

3 X

5.0

X 5.

0 5.

6 X

5.1 X

4.6

L x

W x

H (m

tr.)

'Spe

cific

atio

ns a

re su

bjec

ted

to im

prov

emen

t & D

evel

opm

ent.

*

*Als

o av

aila

ble

with

cus

tom

er's

spec

ifica

tions

.

EN 500 X2 EN 1000 X2 EN 3000Vinodrai’s EN series machine range was a pioneering effort in creating enterprise grade machine sufficient in itself to begin a new water tank manufacturing plant. Vinodrai also was the first in the industry to introduce a single station machine“EN 1000x2” with multi-station capabilities. EN-1000x2 is truly a multi-station capability machine which can mould two tanks of 1000 lit. at a time or four tanks of 500 lit at a time. Resulting in increased productivity at lowest ever fuel cost.

RAW MATERIAL :About 84 % of production cost is

due to ever increasing price of

LLDPE. EN 1000x2 is equipped with

state of art process control, so that

you can produce multilayer tanks

with lowest possible weights.

Quality of product is independent of

skill, rejection is minimum.

FUEL COST :EN 1000x2 is most fuel efficient

machine in its class. Fuel cost is low

even while producing 1000 and 750

lit tanks. Machine consumes less

than 2.2 lit per 1000 lit tank. Gas

Fired Model further improvises the

efficiency.

MANPOWER COST :Operation of EN 1000x2 machine is

very simple even unskilled operator

manages production of multilayer

tanks without any rejection.

OVERHEAD COST :Low initial capital investment,

minimum space requirement &

higher production results in

minimum overheads.

TRANSPORTATION COST:Machine can be installed nearer to

market resulting in lower cost of

transportation.

HIGHLIGHTS OF PLC CONTROL MACHINES:

R User friendly, No skill manpower require & Trouble free operation.

R Touch screen operation. Temperature Profile display.

R Interlock message display.

R Graphical display of various functions

R Remote support available

R Recipe storage upto 100 recipes

R Alarm History display.

Three Arm rotational moulding machines are considered as rotational moulding industry's workhorse. Always used for mass production of water storage tanks and different industrial components. Heating, cooling and loading cycles function in a synchronized manner to give combination of productivity and fuel efficiency.

We at Vinodrai, add value to these machine by state of art design process. Feedback from our numerous customer helps us offer better fuel efficiency & productivity. We offer most economical solutions for producing tanks from 1000 lit capacity to 10000 lit capacity on our three arm range of machines.

It is possible to customize the three arm machine to suit the demand from the market. Arm / Offset Arm holds single mould of large tank, where as Straight Arm has innovative design to give you choice of mounting either two or four moulds at a time. This helps in reducing production cost of small tanks. Fuel efficiency and productivity is achieved mainly because of complete burning of fuel by the World Class Italian package burner. State-of-the-art control panel

and slip-ring assembly offers ease of operation and hence productivity.

Vinodrai three arm machines are designed for maintenance free long life operation, thanks to heavy duty gear boxes. Over-load safety clutches are provided on turret drive, furnace traveling drive and door drive. Doors are clamped by automatic pneumatic cylinder for reducing heat losses. High capacity re circulating blower insures uniform heating of moulds. Fully automatic turret indexing mechanism with automatic turret lock is provided for better productivity.

THREE ARM BI-AXIALROTO-MOULDING MACHINES

* Also availble in customer's specificationSpecification are subjected to improvement and development.

THREE ARM Machine Specifications

Mod

el

VI-

3-10

00

VI-

3-10

00X

2 V

I-3-

1500

V

I-3-

2000

V

I-3-

2000

X2

VI-

3-25

00

VI-

3-30

00

VI-

3-50

00

VI-

3-10

000

No

of A

rm

2 St

. Arm

&

3 St

. Arm

2

St.

Arm

2

St.

Arm

3

St.

Arm

2

St.

Arm

2

St.

Arm

2

St.

Arm

2

St.

Arm

1

Off

set

Arm

1 O

ffse

t A

rm

1 O

ffse

t A

rm

1

Off

set

Arm

1

Off

set

Arm

1 O

ffse

t A

rm

1 Off

set

Arm

Max

Siz

e of

Tan

k 50

0 Lt

rr x

2

1000

Ltr

x 2

, 75

0 Lt

r x 2

75

0 Lt

r x 2

20

00 L

tr x

2

1000

Ltr

x 2

10

00 L

tr x

2

2000

ltr x

2

5,00

0 x

02on

1 St

raig

ht A

rm

5

00 X

4

1000

Ltr

4

1000

x 4

Prod

ucti

on C

apac

ity

72,0

00 lt

. 96

,000

lt.

80,0

00 lt

. 10

8,00

0 lt

. 13

0,00

0 lt

. 88

,000

lt.

88,0

00 lt

. 16

0,00

0 lt

. 24

0,00

0 lt

.Pe

r D

ay (2

4 hr

s. b

asis

)

Spid

er D

ia &

12

00 &

1300

mm

. -

1300

& 16

00 m

m

1650

& 17

50 m

m

**

1700

& 2

000

mm

19

00 &

205

0 m

m

2400

& 2

600

mm

26

00 &

250

0 m

mH

iegh

t O

ffse

t A

rm

Spid

er D

ia &

11

00 X

900

12

00 X

1300

12

50 X

1200

12

50 X

1300

16

50 X

1750

12

50 X

1300

12

50 X

1300

24

00 X

1600

24

00 X

235

0H

iegh

t St

raig

ht A

rm

Max

imum

Wei

ght

on

200

Kg

**

300

Kg

400

kg

**

400

kg

450

Kg

600

Kg

1400

kg

Off

set

Arm

Max

imum

Wei

ght

on

300

Kg

400

kg

400

Kg

500

Kg

800

Kg

600

Kg

650

Kg

800

Kg

1600

Kg.

Stra

ight

Arm

Furn

ace

Type

Tr

avel

ling,

Rou

nd

Trav

ellin

g, R

ound

Tr

avel

ling,

Rou

nd

Trav

ellin

g, R

ound

Tr

avel

ling,

Rou

nd

Trav

ellin

g, R

ound

Tr

avel

ling,

Rou

nd

Trav

ellin

g, R

ound

Tr

avel

ling,

Rou

nd

Con

trol

s El

ectr

ical

El

ectr

ical

El

ectr

ical

El

ectr

ical

El

ectr

ical

El

ectr

ical

El

ectr

ical

El

ectr

ical

El

ectr

ical

Prog

ram

mab

le L

ogic

O

ptio

nal

Opt

iona

l O

ptio

nal

Opt

iona

l O

ptio

nal

Opt

iona

l O

ptio

nal

Opt

iona

l O

ptio

nal

Con

trol

ler

(PLC

)

Fuel

D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l

Opt

iona

l Fue

l G

as

Gas

G

as

Gas

G

as

Gas

G

as

Gas

G

as

Burn

er T

ype

Sing

le S

tage

Si

ngle

Sta

ge

Sing

le S

tage

Si

ngle

Sta

ge

Sing

le S

tage

Si

ngle

Sta

ge

Sing

le S

tage

Tw

o St

age

Two

Stag

e

Riel

lo M

ake

Ital

ian

R40G

20/

3.5

R40G

20/

3.5

R40G

20/

3.5

R40G

20/

3.5

Pres

s G

V/5

Pres

s G

V/5

Pres

s G

V/5

RL 5

0/4.

5x6.

5 RL

s 70

/5x

6.5

Burn

er/

Noz

el

Hea

t O

utpu

t of

Bur

ner

1830

00

1830

00

1830

00

1830

00

3060

00

3060

00

3060

00

4380

00

7140

00M

ax, K

cal.

Per

hrs.

Max

imun

Tem

p.

2500 C

25

00 C

2500 C

25

00 C

2500 C

25

00 C

2500 C

25

00 C

2500 C

Re-C

ircu

lati

ng

5 5

5 5

7.5

7.5

7.5

10

20Bl

ower

HP.

Re-C

ircu

lati

ng

1200

0 12

000

1200

0 12

000

1800

0 18

000

1800

0 24

000

2400

0Bl

ower

C.F

.M

Fuel

Con

sum

ptio

n 8

to 18

8

to 18

8

to 18

8

to 18

15

to

30

15 t

o 30

15

to

30

24 t

o 30

36

to

40 1

Kg/

Hr.

(Die

sel)

Supp

ly V

olta

ge *

* 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

Maj

or A

xis

RPM

. 7.

5 7.

5 7.

5 7.

5 5

5 5

5 5

Min

or A

xis

RPM

. 12

12

12

12

7

7 7

8 8

Maj

or A

xis

Mot

or H

P.

2 2

2 2

3 3

3 5

5

Min

or A

xis

Mot

or H

P.

1 1

1 1

2 2

2 3

3

Tota

l HP.

18

18

18

18

27

27

27

40

49

M/

C D

imen

sion

s 10

.7 x

09

x 5

11 X

11 X

6

12 x

9 x

5.7

11

x 0

9 x

5.7

13 X

11.5

X 6

.8

12 X

08

X 5.

5 12

.5 x

11 x

6

16.5

x 12

x 6

.8

17.8

x 15

.2 x

8.5

L

X W

X H

( M

tr.)

FOUR ARM BI-AXIALROTO-MOULDING MACHINES

FOUR ARM Machine Specifications

Mod

el

VI-

4-10

00

VI-

4-10

00X

2 V

I-4-

1500

V

I-4-

2000

V

I-4-

2000

X2

VI-

4-25

00

VI-

4-30

00

VI-

4-50

00

VI-

4-10

000

No

of A

rm

3 St

arm

&

4 St

. Arm

3

St.

Arm

3

St.

Arm

4

St. A

rm

3 S

t. A

rm

3 S

t. A

rm

3 St

. Arm

3

St.

Arm

1

Off

set

Arm

1 O

ffse

t A

rm

1 O

ffse

t A

rm

1

Off

set

Arm

1

Off

set

Arm

1

Off

set

Arm

1

Off

set

Arm

Max

Siz

e of

Tan

k 50

0 lt

X 2

10

00 lt

X 2

75

0 lt

X 2

75

0 lt

X 2

20

00 lt

X 2

10

00 lt

X 2

10

00 lt

X 2

20

00 lt

X 2

50

00 lt

X 2

on 1

Stra

ight

Arm

500

lt X

4

1000

x 4

Prod

ucti

on C

apac

ity

72,0

00 lt

96

,000

lt

80,0

00 lt

10

8,00

0 lt

13

0,00

0 lt

88

,000

lt

88,0

00 lt

16

0,00

0 lt

24

0,00

0 lt

Per

Day

(24

hrs.

bas

is)

Spid

er D

ia &

12

50 &

1300

mm

**

13

00 &

1600

mm

16

50 &

1750

mm

**

17

00 &

200

0 m

m

1900

& 2

050

mm

24

00 &

260

0 m

m

2600

& 2

500

mm

.H

iegh

t O

ffse

t A

rm

Spid

er D

ia &

90

0 &

1100

mm

12

50 &

1300

mm

12

50 &

1200

mm

12

50 &

1300

mm

16

50 &

1750

mm

12

50 &

1300

mm

12

50 &

1300

mm

24

00 &

1600

mm

24

00 &

235

0 m

mH

iegh

t St

raig

ht A

rm

Max

imum

Wei

ght

on

200

Kg

**

300

Kg

400

kg

**

400

kg

450

Kg

600

Kg

1400

kg

Off

set

Arm

Max

imum

Wei

ght

on

300

Kg.

40

0 K

g.

400

Kg.

50

0 K

g.

800

Kg.

60

0 K

g.

650

Kg.

80

0 K

g.

1600

Kg.

Stra

ight

Arm

Furn

ace

Type

Tr

avel

ling,

Rou

nd

Trav

ellin

g, R

ound

Tr

avel

ling,

Rou

nd

Trav

ellin

g, R

ound

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avel

ling,

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nd

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ellin

g, R

ound

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avel

ling,

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nd

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g, R

ound

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avel

ling,

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nd

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s El

ectr

ical

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ectr

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ectr

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ectr

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El

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ectr

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ram

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le L

ogic

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ptio

nal

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iona

l O

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Opt

iona

l O

ptio

nal

Opt

iona

l O

ptio

nal

Opt

iona

l O

ptio

nal

Con

trol

ler

(PLC

)

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D

iese

l D

iese

l D

iese

l D

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l D

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l D

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l D

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l D

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l

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l Fue

l G

as

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as

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as

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as

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as

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ype

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tage

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tage

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tage

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tage

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o St

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e

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lo M

ake

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ian

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3.5

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3.5

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3.5

R40G

20/

3.5

Pres

s G

V/5

Pres

s G

V/5

Pres

s G

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RL 5

0/4.

5x6.

5 RL

s 70

/5x

6.5

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er/

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el

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t O

utpu

t of

Bur

ner

1830

00

1830

00

1830

00

1830

00

3060

00

3060

00

3060

00

4380

00

7140

00M

ax, K

cal.

Per

hrs.

Max

imun

Tem

p.

2500 C

25

00 C

2500 C

25

00 C

2500 C

25

00 C

2500 C

25

00 C

2500 C

Re-C

ircu

lati

ng

5 5

5 5

7.5

7.5

7.5

10

20Bl

ower

HP.

Re-C

ircu

lati

ng

1200

0 12

000

1200

0 12

000

1800

0 18

000

1800

0 24

000

2400

0Bl

ower

C.F

.M

Fuel

Con

sum

ptio

n 8

to 18

8

to 18

8

to 18

8

to 18

15

to

30

15 t

o 30

15

to

30

24 t

o 30

36

to

40 1

Kg/

Hr.

(Die

sel)

Supp

ly V

olta

ge *

* 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

Maj

or A

xis

RPM

. 7.

5 7.

5 7.

5 7.

5 5

5 5

5 5

Min

or A

xis

RPM

. 12

12

12

12

7

7 7

8 8

Maj

or A

xis

Mot

or H

P.

2 2

2 2

3 3

3 5

5

Min

or A

xis

Mot

or H

P.

1 1

1 1

2 2

2 3

3

Tota

l HP.

21

21

21

21

30

30

30

48

58

M/

C D

imen

sion

s 9

x7.2

x 4

.1 12

X 12

X 6

12

x 8

x 5

.7

12 x

8 x

5.7

14

X 11

X 7

12

X 11

X 6

.2

13 x

11 x

6.2

17

.5 x

13.2

x 7

.2

25 x

16.6

x 1

0 L

X W

X H

( M

tr.)

* Al

so a

vailb

le in

cus

tom

er's

spec

ifica

tion

Spe

cific

atio

n ar

e su

bjec

ted

to im

prov

emen

t and

dev

elop

men

t.

ADDED ADVANTAGES OF FOUR ARM MACHINES:

R Variety of molds mounting saves time for mold changing.

R Suitable for two molds of max capacity molds or four small capacity molds on all St arms.

R Round furnace which gives highest fuel efficiency, compact design.

R Extra cooling time available in four arm machine.

R Arm bypass facility available

R Two speed for Re circulating Blower.

R Jog function available for indexing major and minor axis.

R Optional PLC Control Panel with Touch screen available.

HIGHLIGHTS OF PLC CONTROL MACHINES:

R User friendly, No skill manpower require & Trouble free operation.

R Touch screen operation. Temperature Profile display.

R Interlock message display.

R Graphical display of various functions

R Remote support available

R Recipe storage upto 100 recipes

R Alarm History display.

Four arm rotational molding machines are

considered as rotational molding industries

workhorse. Always used for manufacturing

various capacities or component at a time.

Same as three arm Heating, cooling and

loading cycles function in a synchronized

manner to give combination of productivity

and fuel efficiency. Four arm machine do give

same productivity as three arm but you can

mount variety of molds at time on four arm

save the time to change the molds.

We at Vinodrai, add value to these machine by

state of art design process. Feedback from our

numerous customers helps us to offer better

fuel efficiency & productivity. We offer most

economical solutions for producing tanks from

1000 lit capacity to 10,000 lit capacity on our

four arm range of machines.

CS

Seri

es M

achi

ne S

peci

ficat

ions

'Specifications are subjected to improvement & Development. **Also available with customer's specifications.

Mod

el

CS-

5000

C

S-75

00

CS-

1000

0 C

S-20

000

CS-

2500

0 C

S-30

000

Type

C

lam

shel

l C

lam

shel

l C

lam

shel

l C

lam

shel

l C

lam

shel

l C

lam

shel

l

Arm

O

ne

One

O

ne

One

O

ne

One

Arm

Typ

e U

Arm

500

0 lt

U

Arm

750

0 lt

U

Arm

1000

0 lt

U

Arm

200

00 lt

U

Arm

250

00 lt

U

Arm

300

00 lt

Prod

. Per

day

80

,000

10

0000

12

0,00

0 16

0,00

0 15

0,00

0 18

0,00

0( L

tr. P

er 2

4 hr

s. )

Prod

uctio

n

16 t

anks

of

14 t

anks

of

12 t

anks

of

8 ta

nks

of

6 ta

nks

of

6 ta

nks

ofCa

paci

ty

5000

Ltr

. 7

500

Ltr.

10

,000

Ltr

. 20

,000

Ltr

. 25

,000

Ltr

. 3

0,00

0 Lt

r.

Spid

er D

iam

eter

24

00 m

m.

2,60

0 m

m.

2800

mm

. 32

00 m

m.

3800

mm

. 38

00 m

m.

Cont

rol

Elec

tric

El

ectr

ic

Elec

tric

El

ectr

ic

Elec

tric

El

ectr

ic

Prog

ram

mab

le

Opt

iona

l O

ptio

nal

Opt

iona

l O

ptio

nal

Opt

iona

l O

ptio

nal

Logi

cal C

ontr

ol (P

LC)

Burn

er

Sing

le S

tage

Si

ngle

Sta

ge

Two

Stag

e Tw

o St

age

Two

Stag

e Tw

o St

age

Fuel

D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l D

iese

l

Fuel

(opt

iona

l) G

as

Gas

G

as

Gas

G

as

Gas

Fuel

Con

sum

ptio

n 11

Ltr

. 16

Ltr

. 30

Ltr

. 35

Ltr

. 40

Ltr

. 40

Ltr

.(D

iese

l) Pe

r Cyc

le

Per C

ycle

Pe

r Cyc

le

Per C

ycle

Pe

r Cyc

le

Per C

ycle

Fuel

Con

sum

ptio

n 9.

3 Kg

. 13

.50

Kg.

25.5

Kg.

30

Kg.

34

Kg.

34

Kg.

(Gas

) Pe

r Cyc

le

Per C

ycle

Pe

r Cyc

le

Per C

ycle

Pe

r Cyc

le

Per C

ycle

Proc

ess T

emp.

21

00 C

2100 C

21

00 C

2100 C

21

00 C

2100 C

Tota

l Cyc

le T

ime

90 m

in.

100

min

. 12

0 m

in.

180

min

. 24

0 m

in.

240

min

.

Cool

ing

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Air

Coo

ling

Pow

er R

equi

rem

ent

18 h

p.

24 h

p.

27 h

p.

35 h

p.

35 h

p.

35 h

p.

Supp

ly V

olta

ge *

* 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

415

Volt

50H

z 41

5 Vo

lt 5

0Hz

415

Volt

50H

z

3 Ph

ase

& N

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

3 Ph

ase

& N

3

Phas

e &

N

Maj

or A

xis R

PM

4 4

4 3

2 2

Min

or A

xis R

PM

6 6

6 7

7 7

Mac

hine

Spa

ce

8.5

X 6.

5 X

6 11

X 7

X 7

11

.5 X

8 X

8

16 X

9.5

X 8

.5

18 X

9.5

X 10

18

X 10

X 10

.5

HIGHLIGHTS OF THE CLAMSHELL RANGE :R Highly Productive and Fuel efficient

R Negligible Rejections

R Suitable for making multilayer insulated tanks

R Environment friendly closed oven with forced air circulation

R Low installed Kilo watts

R Less dependent on Labour

R Consistent product quality

R Hydraulics hood lifting arrangement up to CS 10000

R Fuel Efficient technology for large Rotational Molded Tanks 5000 lit to 30000 lit

Introducing India's first Clamshell Range ofRotational Moulding MachinesVinodrai Engineers has pioneered in introducing Indias first Clamshell ranhe of rotational moulding machines for manufacturing high capacity tanks.These machines can manufacture horizontal as well as vertical tanks between capacities from 5000 ltr to 30,000 lts effeciently.These machines are designed to assure uniformity of wall thichness of the products regardless of skill of the operator.Clamshell machine is highly suitable for making large rotational moulded products like portable toilets, Septic tanks and shape other than round. So Rock and Roll is no more option.

Sr No. Description Clamshell Machine Rock N Roll Machine 1 Arm Movement Bi-Axial 360o 45o Rocking 2 Heating of Mould In a Closed Oven Open Fired 3 Product Thickness Uniform Un Even 4 Material Usages Low High 5 Multi-Layer Easy to Produce Difficult 6 Process Control Controlled Process Operator Dependent 7 Fuel Cost Low High 8 Electric Power Low High 9 Quality of Product Consistent Variable 10 Labor Requirement Less More

Clamshell & Rock N Roll Machine comparision:

Vinodrai also manufactures support machinery to rotomoulding i.e.the most Advanced Two Stage Pulveriser. This makes us the one stopend to end solution provider for entreprenuers looking to start awater tank manufacturing businessMODELS: VI-450-30 / VI-450-40 & VI-450-40X2

PULVERISER Specifications

*Specifications are subjected to improvement & Development. **Also available with customer's specifications.

VI-450-30 VI-450-40 VI-450-40x2

Type of Pulveriser Disc Mill Disc Mill Dual Disc Mill

Disc Diameter 450 mm. 450 mm. 450 mm.

Main Mill Motor 30 hp. 40 hp. 40 hp., 2 Nos.

Output (With LLDPE RM Grade ) 80 kg. 120 kg. 240 kg.

Vibro Siever 900 mm. 1200 mm. 1500 mm.

Siever Motor 1 hp. 1.5 hp. 3 hp.

Air Lock Valve 0.5 HP. 16 rpm. 0.5 HP. 16 rpm. 0.5 HP 16 rpm.

Blower 5 hp. 5 hp. 7.5 hp.

Water Cooling 1 ) Stator Disc 1 )Stator Disc 1)StatorDisc 2) Rotor Disc 2) Rotor Disc 2) Rotor Disc 3) Main Shaft 3) Main Shaft 3)Main Shaft

Disc Temp. Monitor Yes Yes Yes

Motor Current Monitor Yes Yes Yes

Magnetic Separator Yes Yes Yes

Auto Lub. Pump Optional Optional Yes

Electrical Supply** 3 Ph 415 VAC 50 Hz 3 Ph 415 VAC 50 Hz 3 Ph 415 VAC 50 Hz

Connected Load 37 hp. 47 hp. 91 hp.

Over All Dimensions in Mtr. 3 X 2.8 X 4 3 X 2.8 X 4 5 X 3 X 4

Gross Weight in Kg. 2500 3000 4200

DESCRIPTION OF TWO STAGE PULVERISER.

Two stage Disc Mill

Disc Mill is the heart of the pulveriser. Two stage feature ensures course and fine grinding. This increases the life of fine teeth. Disc is made from special alloy steel imported from BOHLER Germany. Easy opening of the disc mill on hinge ensures quick cleaning. There is no need to set the gap every time mill is opened for cleaning.

Bearing Housing

Heavy duty, graded cast housing results in smooth running of the mill. Bearing set up is designed to take care of heavy thrust of grinding. Oil bath lubrication results in less energy consumption. Machine is also available with automatic oil circulating lubrication system. Disc is mounted on taper nose of the shaft to ensure true rotation St easy dismantling.

PULVERISERMoving Disc Cooling

"Dublin" USA make special “rotary union supply water” for moving disc through shaft. This not only cools the moving disc but also keeps bearings running cool. This results in the increase of out put and also machine is able grind heat sensitive polymers. Taper lock pulley from "Fenner" improves transmission efficiency.

Control Panel

The control panel is a free standing economically designed enclosure of steel-powder coated sheet housing with all controls inside. The control panel has access to monitor temperature of disc-mill, fit controls the feeding of material under over temperature condition. Circuit also monitors mill motor current and takes corrective action if mill motor draws more than set current. Control panel offers all protections and interlocks, so that machine can run safely even when the attendant is not around.

Optional¤ 3 ton capacity closed loop water chiller

¤ PLC controlled machine.

Vibratory Screen & Cyclone

Large volume cyclone for efficient separation of powder and vibratory

screen with anti-blocking deck ensure trouble free flow of powder.

Vinodrai offers range of standard as well as customized moulds for water storage tanks, household products &, Industrial Products. We offer sheetmetal moulds, steel CNC machined moulds & Cast Aluminum moulds as per requirement of client.

MOULDS

STAINLESS STEEL MOULDS

SHEET METALFABRICATED MOULDS

CAST ALUMINUMMOULDS

Rotational moulding offers significant advantages when compared with other moulding techniques or thermoforming:

R Low Cost of Production: Roto-molding moulds are less expensive because of their simplicity; and operating pressures are relatively low, allowing moulds to be made from less expensive materials. Costs for moulds and tooling are relatively low.

R The roto-moulding technique is easily adapted to short production runs, particularly when sets of multiple-cavity moulds are used

ADVANTAGES OFROTO-MOULDING

R Hollow, totally enclosed items as well as pieces with openings can be made

R Rotational moulding eliminates the need for secondary tooling

R There is little or no waste due to resin scrap

R Wall thickness and piece weight can be easily controlled

R Rotational moulding procedures assure uniform wall thickness

R Deviations can be controlled to within a maximum tolerance of ± 10 percent

R Pieces with intricate contours and undercuts can be easilymoulded

R Virtually any size piece can be rotationally moulded

R There is a minimum of cross- sectional deformation and warpage

R Rotational moulding yields pieces with excellent surface detail and finish

R Rotationally moulded items are virtually stress free

R Identical or similar items or different sections on one piece can be moulded at the same time in different colors on a single spindle

R Plastic or metal inserts can often be moulded as integral parts of the item

R Double wall constructions for applications are feasible

Using our Two decades of domain knowledge, technical expertise & international experience; we guide and consult with our clients beyond machines; in setting up businesses around the applications of Rotomoulding.

WATER STORAGE TANKS

Water storage tank is the primary product application of roto-moulding for developing countries. Manufacturing Water Storage Tanks using rotational moulding technology is a winning business proposition. Low investment, break even period of 2 years, and huge untapped market, makes water tank manufacturing a highly lucrative opportunity. We continue to offer international quality products adapted to every client's needs for everyone to share and discover the potential of rotational moulding.

Other than water storage tanks, following applications also can be developed with the power of Roto-moulding:

R Containers for disposing, packaging, storage and material handling;

R A variety of industrial parts, especially covers and housings, water softening tanks, tote bins; numerous under-the-hood and in-the-cab automotive parts;

R Small or large toys with complex shapes; Kayaks, small rowing boats etc.

APPLICATIONSOF ROTATIONALMOULDING

Installations accross the globe

Algeria Sarl Tiba Drinking Water Factory Algerie

Argentina Solvi SRL Buenos Aires

Australia Aussie Water Savers Pty Ltd Toongabbie, NSW

Australia Moonpar Nursery Jilliby NSW

Australia Plastic Fabrications Pty Ltd Goodwood TAS

Belgium Plastigi NV Herentals

Baharain Polycon Bahrain w.l.l. Raffia

Bulgeria Bossa Ltd. Sofia

Bulgeria Rotokas Ltd. Sofia

Chile Industria Franco Santiago Chilena De Plasticos. S.A

Fiji Gurubachan Singh Tyre Centre Suva And Industries Ltd.

France E.M.P. Enterprises Metallo Plerguer Plastique S.A.

Ghana New Star Poly Accara

Ghana Poly Tanks ( GH ) Ltd Accara

Gaza Wael Esleem & Brother’s Company Gaza City

Haiti Aqua Sysytem SA Port Au Prince

Haiti Tank Solid Port Au Prince

Ireland Sturdy Products Ltd Dublin

Indonesia Pt. Indoagung Multikreasi Jakarta Ceramic Industri

Indonesia Madan Fibreglass Medan

Kenya Foam Mattress Ltd. Kismu

Kenya Roto Moulders Ltd. Nairobi

Kuwait Plastic Industries Company Kuwait City

Kuwait Shera Al Khaleej Factory Co. Kuwait Ciry For Fiberglass & Poly.

Kuwait United Neama Group Gen. Kuwait Ciry Trdg. And Contracting Co.

Lebanon Murex Industries And Trading SAL Antelias

Libya Mazaya Modern Industries Tripoli

Libya Tsharkiat Alkatt Aldahabi Azzawiya

Madgaskar Makiplast Antananarivo

Malasiya FMJ Sinarmajo Meleka

Malasiya Rich Inspirations Sdn Bhd Tawau

Malawi Electrade Distributors Limbe

Mauritrius Secureworks Ltd. Pailles

Nepal Jagadamba Polytanks Industries Dubhi

Nigeria Chialu I K Investment Ltd Lagos

Nigeria Cobef International Limited Harcourt

Qatar Al Nada Water Tanks Factory Doha

Qatar Khalid Cement Industries Complex Doha

Qatar Titen Fiberglass Company Doha

Republic Of ETS Mimo LugambashiCango

Republic Of Kabongo Kumwimba LugambashiCango

Republic Of Shibam Sky Trading Eng. Co. Aden Yemen

Russia Construction Business Alliance Ltd. Mascow

Russia Corsair Ltd. Mascow

Russia Ekoprom Services Ltd Mascow

Saudi Arabia Al Esra Group Madina

Saudi Arabia Al Zamil Water Tank Factory Riyadh

Saudi Arabia Hisham And Jamal Al-Zamil Riyadh

Saudi Arabia Rayan Water Tanks Khafji Universal Factory

Saudi Arabia Water Filters Riyadh

Sultanate Of High Technology Plastic Co. L.L.C Al BuraimiOman

Sudan Sudan Rotomould Factory Omdurman

Sudan Roto Juba Limited Juba

Tanzania Chemi And Cotex Industries Ltd Dar Es Salaam

Tanzania Trishala Plastics Ltd Arusha

Thailand Roto Moulding Co. Ltd. Bankok

Tunisia Sea Art SARL Tunis

Ukraine Ooo"Expressdetal" Ukraine Odessa

Uruguay RotoPLast – Uruguay Montevideo

Vietnam Son Ha Industrial Co. Ltd. HCM City

Zambia Jumbo Tank Manufacturers Limited Lusaka

Zimbabwe Sphagus Investment P Limited Harare

VINODRAI: A GLOBAL SUPPLIER OFROTO-MOULDING MACHINESVALUE ENGINEERING

We manufacture high quality rotational moulding machines; engineered with precision for consistent & hassle-free long life. Easy to operate machines with high-end safety measures and lock systems minimizes dependency on skilled labour

MORE PROFITS FOR YOU

Our machines are an efficient resource for low investment higher return business. Higher quality, better productivity & precision engineering minimizes production cost while ensures low-maintenance machines. Every step in our conceptualization, design & manufacturing process for customized requirement of our clients is an effort towards optimizing thier resources and increasing their profits.

BEYOND MACHINES

We are an engineering company driven by knowledge, ethics and simplicity. We believe in adding value wherever possible to ensure success of our client’s project; either in terms of domain knowledge, technical expertise or engineering solution. Helping our clients about our products as well as in setting up businesses around has established us as an industry thought leader. With our problem solving attitude we go out of our way to resolve issues at our customer’s plant on priority, this being an instance of our excellence.

www.

reve

bran

dcon

sulti

ng.co

m

FACTORY & OFFICE:

VINODRAI ENGINEERS PVT. LTD12 km Stone, Jalna-Aurangabad Rd., Village Dawalwadi, Dist: JalnaJalna - 431 203. Maharashtra ( India )

Tel:+91 2482 262000 | Fax:+91 2482 262400 | Mob: +91 9890260111

vinodraieng@gmail.com | sunil@vinodrai.com | www.vinodrai.com