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8/11/2019 Vilasshinde.com Lib Docs SCM Module-II -A
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MODULE: II-A
Procurement Management
Presentation by
Dr !ilas " Shin#ePro$essor % &ea#'
Mechanical Engineering Department'
Datta Meghe College o$ Engineering'
Airoli' (a)i Mumbai-*++,+ .I(DIA/
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PU0C&ASI(1 A(D P0OCU0EME(2
Intro#uction Procurement and Purchasing are the related terms used to acquire the
optimum quality and quantity of material, goods or services at thelowest cost in timely manner for the enterprises as per requirement
The term Procurement can broadly defined as it is the overarchingfunction that describes the activities and processes to acquire goodsand services for the enterprise
goods and services. It is refers to the process involved in orderinggoods /services
The Purchasing is a subset of the wider procurement process
Importantly, the Procurement is distinct from Purchasing,
procurement involves the complete activities right from inestablishing fundamental requirements.
It includes sourcing activities, such as, market research, vendorevaluation and negotiation of cost or contracts. It can also include the
purchasing activities required to issue the purchase order and receivegoods
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Scope an# Importance
Procurement is the most important activities of the element ofsupply chain management
Purchasing is most important function of materials management
The material planning functions determines the requirement ofraw materials, such as, material, spare parts and componentsrequired for the purpose of manufacturing the required product/s.
e requ remen o ese raw ma er a s as es gne y ematerial requirement planning (MP!I"
This process can take the decision regarding the buying of rawmaterial, #hat, $ow and #hen to buy% &ccordingly the
procurement plan can be prepared by the concerned This procurement plan will be forwarded to the purchase
department in the form of requisitions
The suppliers evaluation is also one of the important task of the
procurement process
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P0OCU0EME(2 MA(A1EME(2 I( SC
Procurement Process
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To understand the need of fundamental businessrequirement of any material by the concerned
department To verify the requirement with respect to its
specifications, quality and quantity
DE3I(E 2&E "USI(ESS (EED
To search for the endors and suppliers along with theirdetails who can supply the required material
In the 'upply hain e)ecution the business requirement
can be publici*ed on the intranet through software toreceive the information of requirement
The purchase requisition should include all the requiredparameters of the material in the procurement process
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DE!ELOP P0OCU0EME(2 S20A2E14
+epending on the scale of requirement, there are very wide rangeof potential solutions and approaches to the business need
There are number of ways of searching the market and selecting a
supplier to fulfill the requirement To understand the importance and timely need of required intend
To verify whether the suggested vendors / suppliers are on thea roved list of the com an or not
To verify the records and the reputation of the vendors / supplierssuggested by the intender
To decide the strategy and flow down the complete procedureright from floating of tender to the purchase for the procurement
of said material To take the approval from the concerned authority so as to enable
to e)ecute the process e)peditiously
The quality material shall be procured with optimum lowest cost in
minimum time
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SUPPLIE0S E!ALUA2IO( A(D SELEC2IO(
To evaluate the tenders received or on!line action afterestablishing your procurement process
To draw the compatible evaluation criteria or plan to choosethe appropriate solution by comparing the different solutions
The process for the selection of the supplier involves two basicaspects
Searching $or all possible sources Short listing the i#enti$ie# sources out o$ it
The criteria for comparing different solutions and suppliersare critical which includes all the important parameters
To focused on the key criteria heavily and don-t give muchimportance to aspects that will have little impact on thesolution
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(E1O2IA2IO( A(D A5A0D O3 CO(20AC2
+espite of selecting the suppliers after following the procedure, itis necessary to negotiate for the complete deals.
This is not ust about the cost of the material but its all about the
e)penses incurred on other necessary things, such as, deliverytime, carriage cost, maintenance contract etc..
To draw the procedures carefully by which the goods or services
To consider the claws for delivery terms and returned the materialif necessary
To decide the appropriate invoice process for payment terms and
prepare the M0 between supplier/s and the company &fter following the complete procedure the contract can be
awarded to the selected and negotiated supplier/s
To consider the whole Purchase to Pay process (P1P" which will
help to reduce total costs and risk significantly
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I(DUC2IO( A(D I(2E10A2IO(
To induct the supplier in the company process, the
contract shall be signed by the supplier/s
2o goods or services should be ordered until thecontract is signed
be understood by both, buyer and supplier
To draw the mechanism for evaluate the service levels
of the suppliers
egular review procedure should be established to
integrate the complete procurement procedure
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24PES O3 PU0C&ASES A(D I2S POLICIES
The primary obective of purchasing is to insure the un!interruptedflow of quality raw materials at the lowest possible cost in pre!defined time to produce the product to the customer satisfaction
Purchasing is the crucial link between the suppliers and themanufacturer with supportive overlapping activities to enhance themanufacturability of both.
e purc ase proce ure s e eren rom e procuremenprocedure.
There are eight stages of the purchase procedure, some of themalso involved in procurement process
The significance of the role of purchasing is based on the si*e ofe)penditures for goods/services as reflected in balance sheet.
The whole concept of purchasing activities is now changing fromtraditional material controlling to managing supply chains.
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24PES O3 PU0C&ASES
There are four primary type of purchases which is classified on thebasis of classes of buyers Personal Purchasing:The buyers who purchases the materials /goods
for their personal consumption and survival in economical prices. Thewhole economy is depends upon this group of buyers.
Mercantile Purchasing: The buyers who purchases the goods /material for the purpose of resale to meet customer-s requirements butnot for heir own consumption. 0nder his group he buyers are
distributors, wholesalers, retailers and agents who creates he channelsof distribution of goods from manufacturers to the consumers.
In#ustrial purchasing:The buyers who purchases the semi!finishedgoods / raw material to consume or convert into finished product. Itinvolves buying of raw materials, components, consumable stores and
supplies, spares and tools, machines and equipments, officeappliances. 0nder this group the buyers are manufacturer,industrialist, small or medium scale business proprietors.
Institutional or 1o)ernment Purchasing: The buyers whopurchases the material / goods for public utilities. 0nder this group the
buyers are governmental agencies and institutions.
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The manufacturing enterprises can segregate the types of purchases
according to the category of required material.These type of purchases requires a specific sets of skills to fulfil the
requirement and accomplish the process.
The types of purchases according to category of materials:
aw material
Purchased parts and
In 4eneral Purchasing
describes
componen sMaintenance epair
operating (M"
Packaging
Tools and equipments
'ervices
esale items
The process of buying
5nowing the need
'uppliers selection
Price negotiation6ollow!up
Timely delivery
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PU0C&ASE P0OCEDU0E
(ee# 0ecognition
Selection o$Supplier
Maintenanceo$ !en#ors 6
7
(1P0OCEDU
0E
0ecei)ing % Inspection
Placing Or#er
3ollo8-upPaymento$ In)oice
Maintenanceo$ 0ecor#s
9
*
;,
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PU0C&ASE POLICIES
&n enterprises requires to enhance and achieve continuousprocess improvement in order to produce their products
/services more effectively. There are some policies anenterprises can organi*e the purchasing/supply function in itsquest to achieve the obectives. The policies are as follows
Placement of Purchasing &uthority esponsibility for &naly*ing equirements
esponsibility of Purchasing7Materials Management
entrali*ation versus +ecentrali*ation The Team &pproach as Part of the rgani*ational 'tructure
rgani*ing 'upply hain Management
reating organi*ation for the future
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PLACEME(2 O3 PU0C&ASI(1 AU2&O0I24
The four maor prerogatives of the purchasing department should be emphasi*edin the company8s written obectives and policies.
6irst, selection of the supply source is wholly a matter of purchasingauthority. The need to buy originates in other departments, where required
quality is defined. The purchasing authority is fully responsible for thepurchases so as to satisfy the all measures of the requisition made byconcerned.
'econd, all contacts with vendors / suppliers should be made through thepurchasing department, right from first sales interview to the delivery ofmaterial and approval of the endor8s invoice or any adustments that may benecessary.
Third, it is the duty of the purchasing authority and buyers to check purchaserequests against the need, referred as 9+emand Management:. They can alsosuggest necessary modifications in the requisitions to make it moreeconomical or more e)peditious procurement in order procured the materialin time to meet the necessary need.
6ourth, the commercial aspects of the purchases are within the urisdiction ofthe purchasing department. These include the method of purchase, the priceand pricing method, the terms and conditions of the order or contract,packing and shipping instructions.
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0ESPO(SI"ILI24 3O0 A(AL4
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CE(20ALI
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CE(20ALInhances Inventory control ?ess operating e)penses
'tandardi*ation of the items
'ystem is more efficient in
administration It provides better control on
purchases as well as onsuppliers
?ack of recognition of uniqueneeds
6ocus of corporate requirements,not on business unit strategicrequirements
2arrow speciali*ation and obboredom
?ack of ob fle)ibility
Tendency to create organi*ational
silos
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O01A(I
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C0EA2I(1 O01A(I
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P0OCU0EME(2 P0OCESS I( SCM
The procurement process includes the activities right from materialrequisitions to material acquisitions
The concept of adopting these activities are called as supply
management in the supply chain conte)t The variables of the procurement in 'M directly affects the profit of
the enterprise/s
These variables areg t ater a
f ight @uality 6rom the ight 'ource
In the ight @uantity
In the ight ondition
&t the ight Time
&t the ight Price and
6or the ight service
To achieve these all rights the techniques of procurement process supplychain is used
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0E3E0E(CES
<ekar ahul A., (1BBC", 9'upply hain Management:, P$I?earning Private ?imited, 2ew +elhi, 1BBC
hopra, 'unil and Peter Meindl, (1BBD", 9'upply hainManagement:, 1nd ed. 0pper 'addle iver Pearson Prentice $all
atholic elief 'ervices (1BEE" F 0nited 'tates onference ofatholic Gishops, 11H #est ?e)ington 'treet, Galtimore, M+ 1E1BE
F 0'&
o an y . . an es mu . . , upp y a n
Management (Theories and Practices":, Est edition, by Gi*tantraInnovation in Management
'hah Janat, (1BBC", 9'upply hain Management:, Pearson>ducation
'hinde Ailas G. (1BE1", 9Mergers and &cquisitions for Aalue hainManagement in the 6ramework of Technology +riven Industrial>ngineering Practices: Ph. +. Thesis, 0niversity of Mumbai