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Vikoma Industrial Products

Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

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Page 1: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

Vikoma Industrial Products

Page 2: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

Vikoma Industrial SkimmersVikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial applications and environments.

• High quality equipment for skimming in industrial environments.

• Reduces environmental risk from spills and odours.• Recovered oil can be returned to the process or recycled.

All around the world Vikoma industrial skimmers are being used in environments where they collect: Naphtha, Kerosene, Toluene, Xylene, Petrochemical residues, Crude oils, Fuel oils, Hydraulic oils, Vegetable oils and Tramp oils.

• Theycanbefoundin:• Oil/waterinterceptors• Ballastponds/Lagoons• Settlingtanks• Stormwaterinterceptors • APIseparators• Manholes• Evaporationpits

Vikoma industrial skimmers are designed for continuous use in hazardous and aggressive industrial environments with minimal maintenance.

VIKOMA T DISCThe Vikoma ‘T’ disc is the heart of the Vikoma industrial disc skimmer. It is a patented design.

It has been found that the provision of a band or ’T’ profile around the periphery of an oil skimming disc, significantly improves performance in terms of recovery rates and in promoting surface currents to draw isolated oil patches into the skimmer.

Industriesusingoil/waterseparators:

• Oilrefining • Petrochemical • Product storage

• Power generation• Steel works• Airfields

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Page 3: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

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T6 In

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The T6 oil recovery skimmer is designed for continuous use in both hazardous and corrosive environments in situations where water levels may vary significantly.

The skimmer will remove a wide range of floating oils at a maximum recovery rate of up to 6m3/hrwithatypicalfreewatercontent of only 2%.

The T6 is manufactured from 316 grade stainless steel and is fitted with carbon filledPTFEscrapers.

The skimmer head is able to be operated inATEXZone1areas.

The system is supplied with a positive displacement rotary lobe recovered oil transfer pump capable of pumping a wide range of pollutants of varying viscosities.

BoththeT6andtransferpumparepowered by an electro-hydraulic powerpack unit and can operate continuously, unattended with minimal maintenance.

Capacity:Up to 6m3 per hour

System components :T6 skimmer headElectro-hydraulicpowerpackunitHydraulic driven transfer pumpHose setLiftingsling

Optional extras:MooringlinesSpares kits

Vikoma T6 Industrial Skimmer

Page 4: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

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T9 In

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The T9 oil recovery skimmer is designed for continuous use in both hazardous and corrosive environments. The T9 will remove a wide range of floating oils at a maximum recovery rate of up to 9m3/hrwith a typical free water content of only 2%.

The system is fitted with an on-board positive displacement rotary lobe recovered oil transfer pump that is automatically operated by a float switch.

The skimmer can be supplied either in a floating version for where water levels may vary significantly or a fixed version for where the water level is fixed such as an API separator.

The T9 is manufactured from 316 grade stainless steel and is fitted with carbon filled PTFEscrapersandisabletobeoperatedinATEXZone1areas.

The skimmer is powered by an electro-hydraulic powerpack unit and can operate continuously, unattended with minimal maintenance.

Capacity: Up to 9m3 per hour

System components :T9 skimmer headElectro-hydraulicpowerpackunitHose setLiftingsling

Optional extras:Mooringlines

Spares kits

Vikoma T9 Industrial Skimmer

Page 5: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

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The T14 oil recovery skimmer is designed for continuous use in both hazardous and corrosive environments.

The skimmer will remove a wide range of floating oils at a maximum recovery rate of up to 14m3/hrwithatypicalfreewatercontentofonly 2%.

The T14 is fitted with an on-board positive displacement rotary lobe recovered oil transfer pump that is automatically operated by a float switch.

The skimmer head can be supplied either in a floating version for where water levels may vary significantly or a fixed version for where the water level is fixed such as an API separator.

The T14 is manufactured from 316 grade stainless steel and is fitted with carbon filled PTFEscrapersandisabletobeoperatedinATEXZone1areas.

The system is powered by an electro-hydraulic powerpack unit and can operate continuously, unattended with minimal maintenance.

Capacity: Up to 14m3 per hour

System components :T14 skimmer headElectro-hydraulicpowerpackunitHose setLiftingsling

Optional extras:Mooringlines

Spares kits

Vikoma T14 Industrial Skimmer

Page 6: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

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erVikoma Dragonfly SkimmerThe Vikoma Dragonfly skimmer is a floating weir skimmer.

The depth of the circular weir is controlled by a float unit situated in the oil collection trough.

The Dragonfly skimmer can be supplied with a variety of different transfer pumps in order to meet the operator’s requirements:

• Diesel driven • Electricdriven• Pneumatic • Hydraulic driven

The Dragonfly skimmer can also be attached to a vacuum tanker for skimming operations.

Capacity:Up to 30m3 per hour

System components :Dragonfly skimmer headTransfer pump unit Hose set

Optional extras:MooringlinesSpares kits

Page 7: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

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Vikoma In Tank SkimmersThe Vikoma In-Tank skimmer system consists of a floating weir skimmer and discharge tube assembly.

The depth of the circular weir submersion is controlled by the float unit situated in the oil collection trough.

A bellows connected between the weir and trough facilitates weir movement.

Vikoma can design and supply single or multiple articulated discharge arms in order to suit different tank diameters and heights.

The system can also be supplied with coiling discharge hoses and guide wires.

The systems can be manufactured from a variety of specialist materials, such as 316 stainless steel, Super Duplex, Incoloy 825.

The skimmer and discharge arms are of welded and bolted construction. This allows the component parts to be accessed through any existing manholes with a minimum of 600mm diameter. The items are then assembled inside the tank.

Capacity: Up to 15m3 per hour

System components :Weir skimmer headArticulated discharge arms or discharge hose.Tanknozzleadaptors/flanges

Optional extras:Spares kits LiquidlevelsensorsTransfer pumps

Page 8: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

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Vikoma Powerpack UnitsTheVikomaElecto-hydraulicpowerpackunitsare designed to provide power to Vikoma industrial skimmer systems (T6, T9, T14 & Dragonfly).

VikomaElectro-hydraulicpowerpackscanbe supplied certified for use in hazardous environments,suchasATEX,Zone1,Zone2orClass 1, Class 2 etc.

VikomaElectro-hydraulicpowerpackunitsaredesigned for installation in the open and are fitted with a roof to protect the units from the elements.

VikomaElectro-hydraulicpowerpackscanbefitted with coolers or heaters in order to meets the customers environmental conditions and supplied with a range of electric motors in order to meet customer requirements.

VikomaElectro-hydraulicpowerpackscanalsobe fitted with:

• Oillevelswitch• High temperature oil switch • Pressure gauge

System components :Electro-hydraulicpowerpackfittedwithnecessary controls to power a Vikoma industrial skimmer unit.

Powerpack is fitted with a terminal block to allow customers electrician to connect to site power and control system.

Optional extras:Spares kitsLouverpanels

Page 9: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

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Vikoma Delta SkimmerThe Delta skimmer system is a self-contained free floating oil recovery system, specifically designed for operation in shallow waters and inaccessible areas.

• Operatesinaslittleas7cmsofwater• Recoversupto30m3/hr

The Delta skimmer can be supplied with a variety of different transfer pumps in order to meet the operator’s requirements:

• Diesel driven • Electricdriven• Pneumatic • Hydraulic driven

The Delta skimmer can also be attached to a vacuum tanker for skimming operations.

Capacity:Up to 30m3 per hour

System components :Dragonfly skimmer headTransfer pump unit Hose set

Optional extras:Spares kits

Manoeuvringpole

Page 10: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

Viko

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VikomaOilBoomsVikoma booms can be deployed permanently to protect:

• Inlets • Outlets• Channels • Culverts

Vikoma permanent deployment booms are designed to prevent pollutants escaping or entering industrial facilities.

Vikoma offers a range of permanent deployment booms.

• VikomaPodBoom• Neoprene foam filled Sentinel boom.• Polyurethane foam filled Sentinel boom.• Vikoflex Fence boom.

Vikoma permanent deployment booms can be used in conjunction with Vikoma’s range of Industrial skimmer systems thereby offering a complete containment and recovery solution

Boom sliders / Anchor pillars

Vikoma anchor pillars are designed to be used with Vikoma booms. They are used to secure booms to vertical walls and can be fitted to separators, inlets and outlets, drainage channels and culverts.

The systems are designed to automatically adjust to varying water levels so that pollutants are effectively contained awaiting recovery.

The anchor pillars and floats are manufactured from 316 grade stainless steel so that they can be used in arduous environments.

Page 11: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

Case

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Case Study - Four bay API type seperator in an oil refinery

Feedstock Oil/waterfrommanyrefinerysourcesincludingcrudeandproduct storage areas.

Oilinseparator Weatheredcrudeoils,lubeoilsandlightproducts. Some waxy distillate feedstock.

Solventspresent Occasionalbenzene&ethylbenzene

Separatorareclassification Zone1

Problem Existingskimpiperunshaveaveryshallowslopetotheseparator oilsump.Oiltowaterratiointherecoveredoilisrarelybetterthan 20% oil to 80% water. Reduced operator availability.

Specific site objectives:

• Fixedskimmerc/won-boardpumpsarerequired.• Oiltowaterratiorequired80%oilto20%waterorbetter.• Feedstock from API separator to dissolved air floatation system (DAF) to be 15ppm or less.• Continuous oil skimming required with infrequent operator attendance.

A system comprising of 2 x T14 fixed oil skimmers on a beam support structure have been installed in each of the 4 bays. All site objectives have been met or exceeded. In the 4 bay separator with all the improvements oil levels in the final discharge, after the DAF system are typically 1-2ppm.

Documentation

As documentation can be a major item in the manufacturers scope of supply. Vikoma have developed the capabilities to tailor documentation packages to meet the client’s specific requirements.Typical examples of documentation requested are as follows:

• General arrangement drawings, which include cross sections and bills of materials• Overallsystemslayoutschematic,showingmajorcomponentsandinterconnects• Site layout drawings showing connection details• Data dossiers• Hydraulic circuit diagrams • Instrument schedules • Noise data sheets • Fabrication procedures • Test procedures and reports • Operatorsandmaintenancemanuals • SPIR spares forms

• Equipmentdatasheets• Control schematics• Certificates of conformity• QA/QCmanual• Electricalsafetycertificates• Installation manuals• ATEX

Page 12: Vikoma Industrial Products - LA FORNITRICE · Vikoma offers a range of skimmers, using various recovery methods, to deal with different types of oil in industrial

Vikoma has an ongoing development program. We reserve the right to amend the information contained within this document without prior notice. All quoted dimensions and quantities are nominal.

www.vikoma.comt: +44 (0)1983 200560 f:+44 (0)198 200561 e: [email protected],KingstonRoad,EastCowes,IsleofWight,PO326JS

VIL24-05

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