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Vibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE Presented at the COMSOL Conference 2010 Paris

Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

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Page 1: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Vibration Solutions Vibration Solutions

Dr. Brett Marmo

MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE

Presented at the COMSOL Conference 2010 Paris

Page 2: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Introduction

• Environmental noise produced by wind turbines can impinge of residential

communities

• Tonal noise is a particular nuisance and therefore incurs heavy regulatory

Reactec Ltd www.reactec.com

• Tonal noise is a particular nuisance and therefore incurs heavy regulatory

penalties

• Reactec were employed to identify the source of problematic ~600 Hz

tonal noise from a megawatt scale wind turbine

• COMSOL Multiphysics was used to identify structural amplification sources

and to design a cost-effective solution

Page 3: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Mechanical sources of vibration and noise in a wind

turbine

• The turbine manufacturer

identified a tonal

frequency ~ 600 Hz

• This coincides with the

Reactec Ltd www.reactec.com

• This coincides with the

gear meshing frequency

in the gear box

Page 4: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Identifying tonal component30

dBA

15

dBA

WIND

DIRECTION

10 Hz

160 Hz

630 Hz

6.3 kHz

Reactec Ltd www.reactec.com

30

dBA

15

dBA

Key Frequency Emissions

0

5

10

15

6.3

Hz

10

Hz

16

Hz

25

Hz

40

Hz

63

Hz

100

Hz

160

Hz

250

Hz

400

Hz

630

Hz

1.0

k

1.6

k

2.5

k

4.0

k

6.3

k

10.0

k

16.0

k

Av

era

ge

d S

PL

Dif

f.

(dB

A)

Page 5: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Vibration survey

Reactec Ltd www.reactec.com

Page 6: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Yaw test to excite resonances – Gear Box

Reactec Ltd www.reactec.com

Page 7: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Yaw test to excite resonances – Tower Skin

Reactec Ltd www.reactec.com

Page 8: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Turbine active test

Reactec Ltd www.reactec.com

Page 9: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Gearbox 602 Hz modal shape

Reactec Ltd www.reactec.com

Page 10: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Skin frequencies

• The tower of this particular

turbine is made up of two

sections of tubular steel of

varying thickness

Reactec Ltd www.reactec.com

• COMSOL Multiphysics was

used to identify hot spots

where ~600 Hz vibration are

amplified

Page 11: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Vibration – noise pathway

Reactec Ltd www.reactec.com

Page 12: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Acoustic-structural interaction model

• Combines three acoustic time-

harmonic models with a

frequency response model

using shell elements:

• Air in nacelle

Reactec Ltd www.reactec.com

• Air in nacelle

• Air in tower

• Air external

• Excite with a vibration source

in the tower over a range of

frequencies from 5 to 3000 Hz

Page 13: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Acoustic-structural interaction model

• Results of native state

model:

• Sound pressure level as

measured 20 m from the

Reactec Ltd www.reactec.com

measured 20 m from the

base of the tower

Page 14: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Acoustic-structural interaction model

Reactec Ltd www.reactec.com

Page 15: Vibration Solutions - COMSOL Multiphysics · PDF fileVibration Solutions Dr. Brett Marmo MODELLING AND ANALYSIS OF ACOUSTIC EMISSIONS AND STRUCTURAL VIBRATIONS IN A WIND TURBINE 3DULV

Conclusion

• COMSOL Multiphysics was used to identify the

modal shapes of structural resonances that amplify

~600 Hz tonal noise

• The identification of modal shapes help identify the

Reactec Ltd www.reactec.com

• The identification of modal shapes help identify the

vibration pathway from gearbox to external air-

borne noise

• Acoustic-structural interaction models were used to

target acoustic hot spots and develop a cost-

effective solution