Vertical Machining Centers

GENOS technology carries Okuma’s geneticheritage and takes you to the leading edge

of global competition.

Vertical Machining Centers

Photos used in this brochure include optional equipment.

1 2

Machining accuracy and productivity that exceed expectations; ease of

use with a thorough understanding of the user’s perspective.

Machine shops around the world long for machines like this.

Okuma has faced this challenge head on, resulting in the high

quality GENOS global machine.

Okuma’s technical genes are found in cutting edge

manufacturing that seeks to balance high quality and low cost.

Thermo-Friendly Concept

Machining Navi

Collision AvoidanceSystem

3 4

Highly rigid construction for productivity that exceeds expectations

■ Table size / machining area

Non-cutting time reduced 35% from previous machine with maximum acceleration/deceleration speeds of 0.7 G and high-speed rapid traverse.

■ Fast machine movements reduce non-cutting time

Maximum performance is achieved by limiting the options with the same high-rigidity structure.

■ Same double column structure as on the best-selling MB-V series

In addition to the highly rigid double-column structure and the diagonal rib casting base section, Okuma’s original design makes this a robust machine capable of stable, powerful cutting even with high-speed movement.

■ Highly rigid structure supports powerful cutting

The overhang from the machining point to slideway is small, enabling efficient machining. For table movement, the Y-axis overhang also remains small regardless of the machining position.

The ball screw is set at the center of the table. By aligning the positions of the center of the ball screw and the guideway, highly accurate drive and positioning are achieved with no collisions.

■ Small overhang for more efficient machining

■ Highly accurate drive system

X

Z

Y

Fast, powerful, long-life spindle

(bearing lubrication: oil air)

Ball screw bracket integrated in machine

Highly rigid double-column construction

Tough vertical ribs directly below linear ball guides

“X” diagonal rib casting

Zero alignment drive / center drive

Time

Speed

Previous

Reduced positioning time

Hi-G control

Highly rigid construction

using 3D-CAD and

FEM analysis

■ Highly rigid double-column construction ■ “X” diagonal rib casting

● Torsional rigidity comparisons (per weight)

GENOS with “X” diagonal ribs

1.0 1.2 3.5 7.1

Table center aligns with ball-screw center (center drive)

Workpiece

Ball screw center

Guideway “center” aligns with ball-screw center (zero alignment center)

Table

Guide [Y axis]

Overhang

Y-axis travel

GENOS M460-VE GENOS M560-V

■ Hi-G Control (standard)

Acceleration/deceleration during positioning is controlled by math functions linked to motor speed/torque characteristics, to provideboth machine accel/decel and vibration control.

■ Zero alignment drive / center drive

1,300 mm (table) 1,050 mm (X-axis travel)

460

mm

(Z

-axi

s tr

avel

)

560 mm (Y-axis travel)

X

Z

Y

560 mm

(table) 1,000 mm (table)

762 mm (X-axis travel)

460

mm

(Z

-axi

s tr

avel

)

460 mm (Y-axis travel)

X

Z

Y

460 mm

(table)

■ Non-cutting time35% less(Compared with previous machine.)

■ Rapid traverseX,Y: 40 m/min, Z: 32 m/min

■ ATC time (T-T)1.2 sec

■ Spindle accel/decel1.2 sec(8,000 min-1 spindle, 0 8,000min-1)

5

High dimensional stability

■ Simplified structure for thermal deformation / Design technology for uniform dissemination of heat

Manageable Deformation—Accurately Controlled Thermo-Friendly Concept

Eliminate waste with the Thermo-Friendly Concept

In addition to maintaining high dimensional accuracy when room temperature changes,

Okuma’s Thermo— Friendly Concept provides high dimensional accuracy during machine

startup and machining restart. To stabilize thermal deformation, warming-up time is

shortened and the burden of dimensional correction during machining restart is reduced.

■ TAS-C: Thermo Active Stabilizer—Construction“Proactively” keeps the machine [construction] in optimum, stable condition during shop environment temperature change resulting in superb (stable) machining accuracies.

■ TAS-S: Thermo Active Stabilizer—SpindleAccurate compensation during spindle start/stops, and speed changes.

Thermally symmetric structure Equal left-right construction

permits straightforward thermal distortion

“Box-build” structure Column structure built up of

simple blocks is used to permit straightforward thermal distortion

Thermally balanced structure A cover is set on the front of the column and the control

cabinet on the back for even conduction of temperature.

Sloped telescopic cover

Chips with heat produced by machining are quickly removed before heat is transferred to machine.

The machine expands and contracts in predictable directions, and manageable deformation is achieved with a machine structure that evenly transmits the temperature.

■ Insulation measures from coolant, chips

Note: The “actual data” referred to above for this brochure represent examples, and may not be obtained due to differences in speci�cations, tooling, cutting, and other conditions.

■ Hi-Cut Pro (standard)A speed and acceleration controller to make sharper corners and smoother arcs—ideal for the extra accurate and quicker cycle time jobs.

Hi-Cut Pro Off Hi-Cut Pro On

Machining dimensional change over time: Less than 8 μm (GENOS M460-VE actual data)

OD

dim

ensi

onal

cha

nge

(µm

)

Tem

per

atur

e (˚C

) -10

0

10

20

15

20

25

30

Elapsed time (Hr) 0 2 4 6 8 10 12 14 16 18 20 22 24

Room temp 20 ˚C

28 ˚C

8 ˚C

X-axis 8 µm Y-axis 5 µm

Z-axis 6 µm

Spindle speed: 8,000 min-1

Coolant use: Yes Tool: ø6 end mill

(Workpiece: S45C) (Workpiece: S45C)

Bed

Chip coil conveyor with independent suspension (heat not transmitted to bed)

Trough

6

Improved productivity with powerful machining

■ Standard spindle 8,000 min-1 specs

■ Machining capacity● 8,000 min-1 standard spindle cutting examples

Tool

895

3,660

1,000

318

225

230

157

30

2,600

4,300

150

1,113

56

4

2.5

20

364

344

Spindle min-1

Cutting m/min

Feedrate mm/min

Width mm

Depth mm

Amount cm3/min

[Actual data] ● 12,000 min-1 wide-range spindle cutting examples

ø80 face mill 8 blades (cermet)

M30 x 3.5 tap

ø20 roughing end mill 7 ¨utes (carbide)

ø63 insert drill(carbide)

ø80 face mill 8 blades (cermet)

M30 x 3.5 tap

ø20 roughing end mill 7 ¨utes (carbide)

ø50 insert drill(carbide)

Tool

895

4,000

720

318

225

251

142

30

3,000

4,800

108

1,113

56

7

3

20

504

672

Spindle min-1

Cutting m/min

Feedrate mm/min

Width mm

Depth mm

Amount cm3/min

[Actual data]

Shorter cutting times and highly accurate machining

Spindle specifications

Motor output: 11/17.5 kW (10 min/cont)

Spindle Torque: 198 N-m

Spindle tapered bore: 7/24 taper No. 40

■ Wide-range spindle 12,000 min-1 specs (optional)

Motor output: 22/18.5 kW (10 min/cont)

Spindle Torque: 199 N-m

Spindle tapered bore: 7/24 taper No. 40

50 100 500 1,000 4,000 10,000

720 12,000 2,500

5

10

50

100

500

1

1

5

10

50

0.5

0.1

Spindle speed min-1

199 N-m (5 min)

146 N-m (cont)

22 kW (10 min) 15 kW (5 min)

11 kW (cont)

18.5 kW (cont)

Round cornersRound corners Sharp cornersSharp corners

N-m

Sp

ind

le t

orq

ue

kW

Mot

or o

utp

ut

50 100 500 1,000 5,000 10,000

530 8,000

5

10

50

100

500

1

1

5

10

50

0.5

0.1

198 N-m (5 min)

135 N-m (cont) 11 kW (10 min)

7.5 kW (cont)

Spindle speed min-1

N-m

Sp

ind

le t

orq

ue

kW

Mot

or o

utp

ut

7 8

Truly machinist oriented, superb ease-of-use machine operation

For smooth machining preparations With wide opening for easy workpiece access and setup changes

Power line, chip disposal maintenance location

3,58

0 (3

,875

)

2,81

0 (3

,105

)

2,225 (2,564)

■ Outstanding ease of use

● Wide door opening : 850 mm (1,323 mm)

● Approach to table : 210 mm (215 mm)

● Table height : 800 mm

Chip discharge

Wide opening

GENOS M460-VE : 850 mm GENOS M560-V : 1,323 mm

Chip flusher

Large coolant tank with max 190 L (230 L) [effective 100 L (120 L)]

Large 60 L (69 L) chip pan

Coolant supply system

Shower coolant pump (optional)

250 W

Chip Pan

Chip �usher pump

400 W

Filter

Filter

Oil level gauge

Workpiece washing gun pump (optional)

250 W

Coolant nozzle pump

250 W M460-VE ( ) for M560-V

Actual required footprint 8.0 m2 (10 m2)

Air supply maintenance

location

ATC magazine

● Loading/unloading tools to/from the magazine can be performed from the front of the machine

● Tool load/unload button on spindlehead

● Simple and accurate zero setting with auto gauging (optional)

● Simple and accurate tool information input with auto tool length compensation (optional)

M460-VE ( ) for M560-V

( ) for M560-V

Travel Y travel Travel

800

Table

230 (280)

460 (560)

460 (560)

230 (280)

210 (215)

Table

Bed

(Machine front)

Chip pan

Coolant tank

(Machine rear)

Power consumption compared to previous Okuma machine

Power consumption compared toprevious Okumamachine

9 10

Push cutting conditions higher to increase profit

Machining Navi instantly determines the optimal cutting conditions for highly efficient machining.

Cutting conditions can be changed while looking at analysis results

Based on the chatter noise captured by the microphone,

Machining Navi displays a number of optimal spindle speed

possibilities on the screen. The operator can change to the

indicated spindle speed with a single touch and immediately

confirm the result.

Hi-tech Okuma mechatronics for advanced machining applications

Spindle speed

Axi

al c

uttin

g

Spindle speed and chatter are linked in a periodic manner,

manifesting as alternating ranges with and without chatter.

This means that there will be cases in which chatter cannot be

suppressed with a reduction in spindle speed, and other cases where

increasing the spindle speed will eliminate the chatter.

Machining Navi navigates the extremely dif�cult process of �nding the

optimal spindle speed value by analyzing chatter and instantly

determining (powerful computing) the best spindle speed.

Range without chatter

Range with chatter (gray area)

Machining Navi (OSP) provides

the answer!

Energy-saving technology

■ Energy-saving drive unit· Low-loss power transistor used· Power regeneration system used

NC unit power consumption (%) Servo unit power consumption (%)

0

20

40

60

80

100

120 (%)

0

20

40

60

80

100 (%)

136% 100%

100% 85%

40%

1990s OSP

2000s OSP

OSP-P300 Previous Okuma machine

GENOS M460-VE

■ Energy-saving NC unit· Computer in a �at panel with a high-performance CPU· Power-saving design· LCD (Liquid Crystal Display) used

With a variety of eco-friendly features

Accuracy ensured, cooler off ECO Idling Stop

● “ECO Idling Stop” for operation of necessary units only

● “ECO Power Monitor” for visual graphics of power

● Intermittent/continuous operation of chip conveyor and

mist collector during operation—“ECO Operation” (Optional)

■ ECO suite provides a suite of energy-saving functions thatcan be used on machines

Electricity consumption during non-machining time greatly reduced with “ECO Idling Stop,” which shuts down each piece of auxiliary equipment not in use.

■ ECO suite benefits

ECO Idling Stop Machine tool idling stop

Intelligent energy-saving function with the Thermo-Friendly Concept. The machine itself determines whether or not cooling is needed and cooler idling is stopped with no loss to accuracy. (Standard application on machines with Thermo-Active Stabilizer—Spindle)

On-the-spot check of energy savings ECO Power Monitor

Power is shown individually for spindle, feed axes, and auxiliaries on the OSP operation screen. The energy-saving benefits from auxiliary equipment stopped with ECO Idling Stop can be confirmed on the spot.

Only the necessary units run

Cutting condition search for milling

Machining Navi M-g + (Optional)

This sign indicates a change to the optimum spindle speed.

This sign indicates that spindle speed is being changed.

This sign indicates that the cutting load needs to be reduced.

Machining Navi OFF

Machining NaviON Reduced 60 Reduced 15

460

150 to 610

800

8,000 (12,000, 15,000)

Stepless

7/24 taper No. 40

ø70

X-Y: 40, Z: 32

X-Y-Z: 32

11/7.5 (22/18.5)

X-Y-Z: 3.5

MAS BT40

MAS 2

20 [32]

ø90

ø125

300

8

7.8 [8 kg x 100 mm]

Memory random

OSP-P300M

Travels

Table

Spindle

Feedrate

Motors

ATC

Machine Size

Control

Model Item Description Item Description

( ): Optional

X axis (ram saddle horizontal)

Y axis (table front/back)

Z axis (spindle vertical)

Table top to spindle nose

Max work dimension

Floor to table top

Max load capacity

Max spindle speed

Speed ranges

Tapered bore

Bearing dia

Rapid traverse (X-Y-Z)

Cutting feedrate (X-Y-Z)

Spindle (10 min/cont)

Feed axes (X-Y-Z)

Tool shank

Pull stud

Tool capacity

Max tool dia (w/adjacent tool)

Max tool dia (w/o adjacent tool)

Max tool length

Max tool weight

Max tool moment

Tool selection

Height

Floor space length x width

Weight

mm

mm

mm

mm

mm

mm

kg

min-1

mm

m/min

m/min

kW

kW

tool

mm

mm

mm

kg

N-m

mm

mm

kg

Spindle speed 50 to 8,000 min-1

Rapid traverse

Spindle cooling system

Air cleaner (�lter)

Spindle oil-air lubrication system

TAS-S

TAS-C

Automatic tool changer

ATC magazine shutter

Tool unclamp package

Coolant supply systems tank capacities *1

Coolant nozzle

Chip ¡usher system *1

Chip pan *

ATC air blower

Chip air blower

Foundation washers (with jack bolts)

3-lamp status indicator

Work lamp

Full enclosure shielding

Tapered bore cleaning bar

Hand tools

Tool release lever

Tool box

Operation panel with color LCD

Pulse handle

7/24 taper No. 40, 11/7.5 kW [10 min/cont]

X-Y: 40 m/min, Z: 32 m/min

Oil controller

Including regulator

Thermo Active Stabilizer – Spindle

Thermo Active Stabilizer – Construction

20-tool magazine

M460-VE: 190 L (100 L effective), 250-W pump

M560-V: 230 L (120 L effective), 250-W pump

Flexible nozzles (5)

Table both sides

M460-VE: 60 L (effective)

M560-V: 69 L (effective)

Nozzle type

8 pcs

Type C (LED signal tower)

With ceiling

Item Description

*1. Use water-based coolant. * A required option

#40 wide-range spindle 50 to 12,000 min-1

50 to 15,000 min-1

Dual contact spindle

ATC capacity

Tool shank

Pull stud specs

NC rotary table (A-axis)

Preps for NC rotary table

In-machine chip discharge

Off-machine chip discharge

Chip bucket for above

Thru-spindle coolant system*2

Chip air blower (thru-spindle)

Oil-hole coolant system

Semi-dry coolant system

Shower coolant system

Workpiece washing gun

Tool breakage detection,

auto tool length compensation

Auto zero offset/auto gauging

Auto door (front operation)

Machining Navi

22/18.5 kW [10 min/cont]

BIG-PLUS®*1(spindle nose)

32-tool

CAT-40, DIN No. 40, JIS BT40

MAS1 / JIS / CAT / DIN

Please specify type details

Includes 1 or 2 additional axis

Coil conveyors (1 pcs, table L/R)

Lift-up conveyor (rear right)

Refer to “Recommended” below

1.5 MPa, 7.0 MPa

(includes thru-spindle coolant system)

Touch sensor activated

W/auto tool length offset (Renishaw probe)

M-gII+

Chip shape

In-machine

Off-machine (optional)

Chip ¡usher (Std)

Coil (Opt)

Hinge

Scraper

Scraper (drum �lter)

Hinge + Scraper (drum �lter)

Material Steel FC AL/Nonferrous metal Mixed (general use)

—

—— (*1)

(wet)

(dry/wet)

—(dry)

(wet) with magnet

(wet) (*2)

——— (*3)

—

(*4)

——

Type

Shape

Hinge Scraper Scraper (drum �lter) Hinge + Scraper (drum �lter)

Caution: �re prevention measures are necessary when using oil-based coolants.

Note: The machine may need to be raised (platform) depending on the type of chip conveyor.

*1. When there are many �ne chips *2. When chips are longer than 100 mm *3. When chips are not longer than 100 mm *4. When there are few �ne chips

: Standard : Selectable

762

460

1,000 x 460

700

2,225 x 2,810

6,800

GENOS M460-VE GENOS M560-V

1,050

560

1,300 x 560

900

2,564 x 3,105

8,100

*1. Please select this optional BIG-PLUS speci�cation when using BIG-PLUS toolholders. *2. OKUMA pull studs required.

Mass including shank may be up to 78.4 N (8 kg), and the position of center of gravity at that time may be up to 100 mm from the datum diameter (ø44.45).

* Commercially available milling chucks may interfere with the ATC tool change arm and tooling outer portions. Please check dimensions with tool manufacturer documentation before use.

● Max tool sizeIn tool magazine (with adjacent tools)

● Max single tool size(Without adjacent tools)

● Max tool mass moment

7.8 N-m

ø44.

45

ø63

ø90

32 12 300 30°

ø76

ø4

4.4

5

ø1

25

ø6

3

32 30 300

30°

100 78.4 N (8 kg)

Unit: mm

* *

R R

11 12

2,746 2,666

■ Machine Specifications ■ Optional Specifications

■ Recommended chip conveyors Please contact an Okuma sales representative for details.

■ Standard Specifications and Accessories

■ ATC tool dimensions

■ Off-machine lift-up chip conveyors

■ Dimensional drawing / Installation drawing

1,89

0 (B

ed b

otto

m le

ngth

)

100

3,87

5 29

5 31

0 55

0 1,

340

1,18

4.5

357

10

551

59

135

380 200

130

525

1,230 1,200 100

1,770 (Bed bottom)

Bed bottom line

515 895

2,430 2,564

90 44

505 515 Spindle center

1,030 (Bed bottom)

FL

A TC operation panel

A TC magazine door

1,323 (Doors open) 1,410 1,020

667 743 580

380 3,840 *4,190

200

1,300 T able full length

525 Move

525 Move

1,050 X-axis travel

Tool load/unload button

460

Z

-axi

s tr

avel

146

2,29

5 61

0 70

0 *1

000

61 *3

3 73

0 150

Pulse handle

Signal tower

Operation panel

(in-MC)

2,60

0

70

2,74

6

Coolant tank

T ank r emoval di r ection

280 Move

280 Move

560 Y -axis travel

2,795 310 845 1,950

600

490 75

0

2,15

0

Spindle center 32-tool ATC (Opt)

A TC

1,40

0 (C

NC

cab

inet

hei

ght)

Air unit

Spindlehead cooler

560 T able width

T ransformer (Opt)

1.5 MPa thru-spindle coolant unit (Opt)

600 *800

230 *380

440

Chip bucket (Opt)

Lift-up conveyer (Opt)

500

(Mar

gin)

170

830 *1030

500 (Margin)

3,840 *4,190 500 (Margin)

1,33

0 43

0

Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied air temperature should be within +5˚C

Air inlet height 954, Rc3/8 internal

32-tool ATC

Tank removal direction

500

(Mar

gin)

600

610

89

450

NC cabinet

Power inlet 22 KVA 30 mm2 4C (8,000 min-1 Spindle) 37 KVA 50 mm2 4C (12,000 min-1 /15,000 min-1 Spindle (Opt))

Height from �oor: 750 mm or 2,150 mm

1,200 860 130

450 380 470 200

50 2,175 2,225

885 430 430 430

1,07

6

1,64

0 (B

ed b

otto

m le

ngth

)

Spindle center

(Mar

gin)

50

0 (M

argi

n)

500

3,58

0 2,

810

600

100

100

110

610

240

320

170

551

1,19

0 45

0 35

4 91

0 59

(Margin) 500 3,390 *3,790

730 *1,130 (Margin) 500

430

300

1,33

0

860 (Bed bottom)

1,500 (Bed bottom)

32-tool ATC (Opt)

20-tool ATC

Air inlet height 456, Rc3/8 internal Required capacity 500 L/min (ANR) More than 0.5 MPa Supplied air temperature should be within +5°C

Bed bottom line

1.5 MPa thru-spindle coolant unit (Opt)

Tank removal direction

NC cabinet

Height from �oor: 670 mm or 2,070 mm

Power inlet 22 KVA 30 mm2 4C (8,000 min-1 Spindle) 37 KVA 50 mm2 4C (12,000 min-1 /15,000 min-1 Spindle (Opt))

13 14

GENOS M460-VE

■ Table size

■ Dimensional drawing / Installation drawing

■ Table size■ Working ranges ■ Working ranges

GENOS M560-V

30

150

80

150

80

18H7

30

1,000 Table length

T-slot detail (3 slots)

762 Spindle travel range (X axis)

460

Tab

le t

rave

l (Y

axi

s)

+2 0

12 +2

0

Travel 560

560 Table width

280 280

Trav

el 4

60

Travel 1,050

150

525 525

650

1,300 Table width

650

Z-a

xis

trav

el

(sp

ind

le v

ertic

al)

X-axis travel (spindle vertical)

Z-a

xis

trav

el

(sp

ind

le v

ertic

al)

Y-axis travel (table F/B)

T-slot detail (4 slots)

T-slot Cross groove

30

125

125

125

92.5

92

.5

18H7

30

1,300 Table length

1,050 Spindle travel range (X axis)

560

Tab

le t

rave

l (Y

axi

s)

18H7

7

+2 0

12 +2

0

Cross groove detail

Travel 460

460 Table width

230 230

Trav

el 4

60

Travel 762

150

381 381

500

1,000 Table length

500

Z-a

xis

trav

el

(sp

ind

le v

ertic

al)

Z-a

xis

trav

el

(sp

ind

le v

ertic

al)

X-axis travel (spindle vertical)

+0.

4 0

2,495

1,800 695

460 230 230

730

490

670

315

Spindle center

2,66

6

32-tool ATC (Opt)

1,40

0 (C

NC

cab

inet

hei

ght)

Air unit Coolant tank

1,96

5 (1

2,00

0 m

in-1

sp

ind

le)

1,76

5 (8

,000

min

-1 s

pin

dle

)

Tank removal direction

Move Move Y-axis travel

460 Table width

Spindlehead cooler

20-tool ATC

*H1000 lift-up conveyor specifications *H1000 lift-up conveyor specifications

Lift-up chip conveyor (Opt)

Tool load/unload button (in-MC)

460

Z-ax

is tra

vel

FL

1,23

5

146

2,52

0

280

1,92

2

3,390 *3,790

118 *374

*800

ATC operation panel

ATC magazine door Pulse handle

810 (Doors open)

Chip bucket (Opt)

Signal tower

1,000 Table full length

381 Move

381 Move

762 X-axis travel

Operation panel

860 1,220 380

200

390

470

470

340

880 95 600

*330

*756

130

*1,0

00

*6

700

610

150

56

Y-axis travel(table F/B)

15 16

Interactive operations

Advanced One-Touch IGF-M (Optional)

The objective: simple programming

Machining processes can be newly added or revised on the Machining Order Table. Each process can be set freely with tool units, and knowhow can be input with the edit function with a high degree of freedom. The recommended value is automatically set when new additions are made.

Simple operations for 1st part machining jobs

Can be operated directly from Machining Order Table. When a problem is detected it can be quickly corrected and checked, speeding up first part machining.

■ Tool path, cutting conditions...

■ Approach/relief, cutting depth movement

Details are established

in window

Processes can be added or have their order changed for each tool

on the Machining Order Table

Key items changed directly on

Machining Order Table

Tool path, cutting conditions... Approach/relief, cutting depth movement

Selected overall

Selected range

Cycle start

Mid-cycle start/single cycle start by simply selecting target on

Machining Order Table

Immediate editing from Machining Order Table

■ suite apps

Actual Load

MacMan Monitor

Tool Data

Maintenance Monitor that displays daily and regular check items

The Next-Generation Intelligent CNC

■ suite operation

It is a suite of premium applications to increase the ef�ciency of each manufacturing process by increasing status visibility and digitizing shop �oor production instructions, setup information, machining and utilization, machine maintenance information and more. Intelligent, fast machining and ef�cient “monozukuri” (craftsmanship-based manufacturing) achieved with a control interface that can be operated on a new dimension.

[Shortcut to suite apps]

[Operating mode] Auto / MDI / Manual

[Maintenance screen]

[Machine status] Running / limits, etc.

[NC screen]

[Settings] Screen customization

[Operator change]

[Manuals]

[Shortcut to suite apps]

In addition to Okuma's Intelligent Technology, a rich array of applications is available for visualization and digitization of information needed on shop �oors to support high-level “monozukuri”.

A highly reliable touch panel suited to shop �oors is used. Suite apps can be started by touching a function key icon on the right side of the screen. They are then displayed in a pop-up window. The icon layout is customizable. Suite apps can be accessed with one touch according to the desired phase of operation.

17 18

Real 3D simulation included Easy part program editing per guide maps (with drawing calculate) Part program edit during a scheduled run G: 100 sets / M: 20 sets 1000 (standard is 200) ON/OFF external switch (part program) Message displayed on screen by part program 100, 200, 400 sets (Std: 20 sets) Large-diameter screws with angular cutters Fast & accurate rigid tapping (synchronized spindle speed, angle, feed axis position) Easy any-angle chamfering (C, R) Easier to execute Flat-tool free-shaped grooving (XY/spindle) Changeable per G22, G23 commands Offset directions per I-J-K commands Programmable mirror image Enlarge/reduce I/O variables (16 each) Consultations required Real time simulation of all machining modes (auto, MDI, manual) Spindle overload monitor Hour meter, work counter Adaptive control, overload monitor Hour meter, No. of workpieces Touch probe Includes auto gauging Includes auto tool offset File output Touch-sensor, touch-probe required

ADMAC-Parts CAD/CAM System for Parts Machining

Manual inputs, interactive inputs, CAD inputs-all kinds of ways to program with this comprehensive programming package.

■ Kit Specs

Auto program schedule update

Program notes (MSG)

Coordinate system selection (Std: 20 sets)

Helical cutting

Synchronized Tapping II Programmable travel limits

Arbitrary angle chamfering

Programmable mirror image

Drawing enlarge/reduce

Tool life management

Auto power shut-off

Sequence stop

Mid-block restart

Advanced One-Touch IGF-M

Real 3-D simulation

I-MAP

Simple load monitor

NC operation monitor

Cycle time reduction

Manual gauging (w/o sensor)

Tool wear compensation

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OSP-P300M

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NML: Normal kit / 3D: Real 3-D simulation kit / AOT: Advanced One-Touch IGF-M / E: Economy / D: Deluxe

■ Optional SpecificationsExternal I/O communication

Additional USB Additional RS-232-C channel RS-232-C, connecting cables DNC-B DNC-C/Ethernet DNC-DT

Automation/untended operations Auto power shut-off Warm-up (calendar) External program selection Cycle time reduction Robot, loader I/F

High-speed, high-precision Super-NURBS ECO suite (energy saving functions)

ECO Operation ECO Power Monitor Wattmeter

Other Circuit breaker Sequence operation Upgraded sequence restart Block skip External M signals Machining Navi M-gII+ (cutting condition search) Collision Avoidance System (CAS) One-Touch Spreadsheet Additional axes for rotary table Fixture offset Retract function OSP-VPS (Virus Protection System)

Interactive functions Advanced One-Touch IGF-M Interactive MAP (I-MAP)

Programming

Auto scheduled program update G/M code macros Common variables Program branch; 2 sets Program notes (MSG) Coordinate system selection Helical cutting (within 360 degrees) 3D circular interpolation Synchronized Tapping II (rigid tapping) Arbitrary angle chamfering Cylindrical side facing Tool grooving Tool max roational speed setting Programmable travel limits Skip Axis naming 3D tool compensation Tool wear compensation Drawing conversion User task 2 Tape conversion

Monitoring Real 3D simulation Simple load monitor NC operation monitor MOP-TOOL Tool life management

Gauging Auto gauging Auto zero offset Tool breakage detection (touch sensor) Gauging data printout Manual gauging (w/o sensor) Interactive gauging

Standard specs include 1 channelMaker Type232-C-Ethernet (for OSP) w/converter

With M02 and END alarmsWork preps done → OFF

Operation end buzzer includedPushbutton, rotary switchBCD (2-digit, 4-digit), digital switchIgnores certain commands

Fast, high-precision applications(shape comp, adaptive control)

Sequence stopMid-block restart3 sets4, 8 signalsFrom chatter to optimum spindle speedAuto/manual modes (blank stock removal)

1 or 2 additional axes

Tool retract from workpiece duringpower outages

■ Standard Specifications

*1. Spindle cooler Idling Stop is used on TAS-S machines. *2. The power display shows estimated values. When precise electrical values are needed, select the on-machine wattmeter option.

Basic Specs Programming Operations Communications / Networking High speed/accuracy specs Energy-saving function

Control Position feedback Coordinate functions Min / Max inputs Feed Spindle control Tool compensation Display Self-diagnostics Program capacity Program operations suite apps suite operation Easy Operation Machine operations MacMan ECO suite

X, Y, Z simultaneous 3-axis, spindle control (1 axis)OSP full range absolute position feedback (zero point return not required)Machine coordinate system (1 set), work coordinate system (20 sets)8-digit decimal, ±9999.9999 to 0.001 mm , 0.001˚Decimals: 1 µm, 10 µm, 1 mm (0.0001,1 in.) (1˚, 0.01˚, 0.001˚ )Cutting feed override 0 to 200%, rapid traverse override 0 to 100%Direct spindle speed commands, override 30 to 300%, multi-point indexingNo. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool15-inch color LCD + touch panel operationsAutomatic diagnostics and display of program, operation, machine, and NC system faultsProgram storage: 4 GB, operation buffer: 2 MBProgram management, editing, multitasking, scheduled program, «xed cycle, G-/M-code macros, arithmetic, logic statements,math functions, variables, branch commands, coordinate calculate, area calculate, coordinate convert, programming helpApplications to graphically visualize and digitize information needed on the shop ¬oorHighly reliable touch panel suited to shop ¬oors. One-touch access to suite apps. “Single-mode operation” to complete a series of operationsComprehensive management of tool shape and tool compensation information for each tool numberTool data shared between machining, Advanced One-Touch IGF (Optional), and Collision Avoidance System (Optional). Advanced operation panel/graphics facilitate smooth machine controlMDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, alarm help,sequence return, manual interrupt/auto return, pulse handle overlap, parameter I/O, self-diagnostics, PLC monitorMachining management: machining results, machine utilization, fault data compile & report, external outputUSB (2 ports), Ethernet, RS-232-C interface (1 channel)TAS-S (Thermo Active Stabilizer––Spindle), TAS-C (Thermo Active Stabilizer––Construction), Hi-G Control, Hi-Cut Pro, pitch error compensationECO Idling Stop*1, ECO Power Monitor*2

Okuma Techno(Thailand) LtdSingapore Branch

Okuma’s Global Support System 

Okuma Europe GmbH (Germany)

BYJC-Okuma (Beijing)Machine Tool Co., Ltd

Okuma America Corporation

Okuma Korea Technical Service Center

Oguchi Plant (World Headquarters)

OKUMA Corporation

Kani Plant

Okuma Europe RUS (Russia)

Okuma Technical Centre East (Austria)

Okuma Technology Centre South (Germany)

OkumaTechnical Centre Paris

Okuma Australia Pty Ltd

OkumaNew Zealand Ltd

Partners in THINC

OkumaTech Centerat HEMAQ(Mexico)

Okuma Techno (Thailand) Ltd

Okuma India Pvt Ltd Okuma Machine Tool (Shanghai) Corporation

Tatung-Okuma Co. LtdOkuma Taiwan Technical Center

OkumaTech CenterHouston

Okuma TechCenter at Morris ChicagoMidwest

Okuma LatinoAmericanaOkuma Tech Center Brazil

Okuma VietnamCo., Ltd

PT. OkumaIndonesia

Pub

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Oguchi-cho, Niwa-gun,Aichi 480-0193,  JapanTEL: +81-587-95-7825 FAX: +81-587-95-6074 

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.