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Vertical FFS packaging machines and dosing systems
COMPANY PROFILEFor more then 60 years Gandus Saldatrici has been a point of reference for all those people asking for certified quality, professional attitude, reliability and technological innovation in packaging field. Our steady development is proven by the successful and continous widening of our product range, which includes today more than 30 different models available in more than 100 versions.
In 2007 times were ready for a further evolution.
With the aim to constantly support our customers in their growth, which often leads to the need to work with very powerful machines, we have created a special Division dedicated to automatic packaging.
Our wide range of vertical FFS packaging machines and dosing systems are designed and built with the highest quality standards, certified and with maximum design flexibility.
Constructive solutions with prevalence of mechanical precision, without any pre-formed aluminum, the highest attention to ergonomics and design, selection and choice of reliable and quality partners.
Over 450 customized projects have led us now to the third generation of machines, able to ensure the ideal solution to each single automatic packaging requirement.
Quality is our vocation.
Index
Vertical FFS packaging machines PRIME 400 4
MIcRo 5
FLEXI 6
FRoG 7
GA 25 8
Weighing and dosing systems Linear weighing dosing systems
DPcV 2 9
DPCVS 1T - 2T 10
Belt weighing systems
DPS 1N - 2N 11
Volumetric weighing systems
DVcS BR 12
Multi head weighing systems
GTB 13
Accessories 13
APPLIcATIoNS
BISCUITS BAKERYSNACK PASTA
PET FOODTECHNICAL PRODUCTSCONFECTIONERY
CANDIES
PRIME 400Flexible, smart, innovative.
TEchNIcAL FEATuRES
PRIME 400
Max pack height 100 mmHorizontal jaws opening 200 mmMax pack length from 50 to 900 mmKind of bag
• Smalldimensions,highperformance.• Lowmaintenancecosts.• Latestgenerationaxismanagementsystem.• Sealingsystemdirectablebetween45°and80°.• Fullymanagedbytouchscreencolourpanel.• Upto50programs.• Easyformatchange.• Photocellforprintedfilm.• Adjustableformingbox.• Upto20pieces/minutespeedwithautomaticcycle.
AGRICOLTURAL PRODUCTS
Vertical FFSpackaging machines
BUSTAA CUSCINOpillow bag
CHOCOLATE
MicroSmall dimensions, high performance.
Vertical FFSpackaging machines
• FullymanageddbyPLCSiemensS71500.• Speedcontrolbytouchscreen.• Userfriendlyandeasyformatchange.• Programmingwithrecipesforparametersstorage.• Threephasemotor+inverterwithself-centeringbelts.• Encodertosetbaglenght.• Machinecanbeinterfacedwithfeedinganddosingautomatic systems.• Built-inscalessupporttoreducedimensions.• Versionsuponrequest:inpaintedsteelorstainlesssteel.
TEchNIcAL FEATuRES
MIcRo
Max reel width 440 mmMax pack length 390 mmKind of bag
BUSTAA CUSCINO
CONFEZIONEA SPIGOLI VIVI
CONFEZIONEA SPIGOLI RAGGIATI
powered by
pillow bagsharp corners
bagroUnD corners
bag
FLOURS
APPLIcATIoNS
BISCUITS COFFEE ROASTERS
BAKERY
SNACK PASTA
PET FOODTECHNICAL PRODUCTSCONFECTIONERY
RICE
CANDIESCHOCOLATE
Flexi 400/600High production flexibility.
Vertical FFSpackaging machines
• Highproductionflexibility.• FullmanagedbyPLCSiemensS71500withatouchscreen commandpanel.• Speedcontrolbytouchscreen.• Singlearmpneumaticreelforquickrollchange.• Quickandeasyrecallofasinglerecipefrommemory.• Inspectionwindowtoscrollcontrolfilm,equippedwith technicalservicetable.• Interfaceswithweighingandcountingsystems.• Supportofthescalesembeddedinthemachineframe toreducedimensions.• Manycustomizableversions.• high Speed versionwithbrushlessmotors.• Versionsuponrequest:inpaintedsteelorstainlesssteel.
TEchNIcAL FEATuRES
FLEXI 400/600
Max reel width 440 mm / 640 mmMax pack length 480 mmKind of bag
CI
CI
C
powered by
BUSTAA CUSCINOpillow bag
ONFEZIONEA SPIGOLI VIV
sharp corners bag
ONFEZIONEA SPIGOLI RAGGIATroUnD corners
bagONFEZIONE
A 4 SALDATUREfoUr seals - stabilo bag
FLOURS
APPLIcATIoNS
BISCUITS COFFEE ROASTERS
BAKERY
SNACK PASTA
PET FOODTECHNICAL PRODUCTSCONFECTIONERY
RICE
CANDIESCHOCOLATE
FrogCantilevered construction and flexible inclination up to 45°.
Vertical FFSpackaging machines
cantilevered machine: all the functioning groups of the packagingmachineareplacedonacantileveredframe,soastoeaseboththemaintenanceandthecleaningofthemachine.Thisnewconceptdesignavoidsanyriskofdustandpartsofproductthatcouldremaininsidethestructure.Adjustable inclination up to 45°: different for weight, dimensions,fragilityproductsrequireadifferentmachineinclination.FROGallowsto pack different products with one only machine. An extremelyeasyandsoftoperationgivesyou thepossibilityofmanydifferentinclinationsupto45°accordingtosingleproductrequirement.• FullmanagedbyPLCSiemensS71500.• Speedcontrolbytouchscreen.• Interfaceswithweighingandcountingsystems.• high Speed versionwithbrushlessmotors.• Versionsuponrequest:inpaintedsteelorstainlesssteel.
TEchNIcAL FEATuRES
FRoG
Max reel width 640 mmMax pack length 500 mm/700 mm (with double step opt.)
Kind of bag
powered by
BUSTAA CUSCINOpillow bag
ONFEZIONEA SPIGOLI VIV
sharp corners bag
ONFEZIONEA SPIGOLI RAGGIATroUnD corners
bagONFEZIONE
A 4 SALDATUREfoUr seals - stabilo bag
FLOURS
APPLIcATIoNS
BISCUITS COFFEE ROASTERS
BAKERY
SNACK PASTA
PET FOODTECHNICAL PRODUCTSCONFECTIONERY
RICE
CANDIESCHOCOLATE
GA 25Vertical form-fill-seal machine to create heavy duty bags.
Vertical FFSpackaging machines
• Strongsteelframe.• Easytouseandhiglyreliable.• Lowmaintenancecosts.• FullymanagedbyPLCSiemensS71500 withTouchscreencolourcontrolpanel.• Speedcontrolbytouchscreen.• Interfaceswithanyautomaticdosingsystem.• Quickandsimplereciperecordandcallofthesingle recipefrommemory.• Built-inscalessupporttoreducedimensions.• Versionsuponrequest:inpaintedsteelorstainlesssteel.
TEchNIcAL FEATuRES
GA 25
Max reel width 1250 mmMax pack length 750 mmKind of bag
AGRICOLTURAL PRODUCTSCHEMICAL PELLET
APPLIcATIoNS
PASTA TECHNICAL PRODUCTS
powered by
BUSTAA CUSCINOpillow bag
DPCV 2Semi automatic electronic weighing dosing system for dosing and filling of preformed bags and containers.
Weighing and dosing systemsLinear weighing dosing systems
powered by
Semiautomaticelectroniclinearweighingdosingsystems.Designedtopackfineandroughgranularproducts.• Analogicwithvibrationsindependentcontrol.• 2vibratingchannels(1roughand1fine).• Availableindifferentconfigurationsasforloadinghopper,weighingtrays,unloadinghopper.• Standardissuppliedmountedonafloorstandequippedwithadjustableinheigthanddepthworkingplane.• AllpartsincontactwiththeproductareinstainlesssteelAISI304standard.• Available,ondemand,indimpleorPTFEcoatedplate.
CANDIESSPICES
APPLIcATIoNS
BISCUITS COFFEE ROASTERS BAKERYSNACK PASTA
PET FOODTECHNICAL PRODUCTSFLOURS RICE
CHOCOLATE
DPCVS 1T/2TAutomatic weighing dosing system to combine with VFFS packging machines.
Weighing and dosing systemsLinear weighing dosing systems
Electroniclinearweighingdosingsystemswithvibratingchannels,designedtoautomaticallypackfineandroughgranularproducts.Functions-weightmanagingthroughSiemenselectronicswithsynchronizationofweighingcontrolandvibrationfrequency.Softwareautomaticallymanagesthevibrationfrequencyaccordingtothedesiredweightinordertoobtaintheutmostdosingaccuracy.Versions-accordingtothekindofproductandrequiredproductionoutput,theDPCVSdosingunitsareavaliablewith1weighinghead(DPCVS1T)or2weighinghead(DPCVS2T).Availablealsoinspecialcountingversion,speciallydesignedforbakeryproducts(e.g.bread,biscuits,croissants).Available,ondemand,indimpleorPTFEcoatedplate.AllpartsincontactwiththeproductareinstainlesssteelAISI304standard.
CANDIESSPICES
APPLIcATIoNS
BISCUITS COFFEE ROASTERS BAKERYSNACK PASTA
PET FOODTECHNICAL PRODUCTSFLOURS RICE
powered by
CHOCOLATE
DPS 1N - 2NElectronic weighing systems for large volumes and special products. Automatic and semi automatic versions.
Weighing and dosing systemsBelt weighing systems
TEchNIcAL FEATuRES
DPS 1N - 2N
Max weight according to product specific weight and weighing trayAccuracy according to product dimensions Compressed air 6 bar Power 400V 3Ph+N Consumption 400W - 800WIP grade IP 54
Electronic weighing systems for filling preformed bags orcontainers in general,with large volumes products or specialproducts that cannot be managed with linear dosers withvibratingchannels.WeightismanagedthroughSiemenselectronic,withsynchronizationweightcontrolandbelt/beltsinfeedspeed.Beltsarecontrolledbyinverterandtheirinfeedspeedismanagedbythesoftware.Versions-accordingtoproductandrequiredoutput,DPNserieisavailableindifferentconfigurations:• 1infeedbelt.• 2infeedbelts(1rough,1fine)• 1weighinghead.• 2weighingheads.Automaticversionsaresuppliedcompletewithfloorindependentsupport.
APPLIcATIoNS
COFFEE ROASTERS BAKERY
powered by
AGRICOLTURAL PRODUCTSCHEMICAL PELLETTECHNICAL PRODUCTSCHOCOLATE
DVCS BRVertical Auger Filler.
Weighing and dosing systemsVolumetric weighing systems
TEchNIcAL FEATuRES
DVcS BR
Max weight 20-5000 gr. (according to auger diameter and kind of product)
Accuracy +/- 1-1,5%Output Up to 3000 dos/h (according to kind of product and weight)
Consumption 4000WIP grade IP54
Verticalaugerfillerwithelectronicfunctioning,idealfordosingofpowderproducts.Brushlessmotoraugerrotationtoguaranteehigh performances and electronic resolution Digital weightcontrolwithrecipesrecord.Versions:semiautomaticandautomatic.
The system includes:• Strongsteelframeinaluminiumanticorodal.• Electronicshakerinthehopperwithsingleordoubletowels withseparatedmotor.• Electroniccommand.• Touchscreentosetallparametersandmenu.• Loading hopper in stainless steel AISI 304 with inspection window.• AugerinstainlesssteelAISI304.• Easyaugerassemblyereplacementincaseofchutechange.• Capacitylevelsensormountedonthehoppertokeepasteady productlevelduringthefunctioning.
FLOURS
powered by
APPLIcATIoNS
GTBModular system multihead weigher with weighing heads with independent mother boards.Designed with modular system, each weighing head has its independent other board responsible for processing, weighing and driving. This system enables the machine to go on working even in case one weighing head stops forsome reason.
Weighing and dosing systemsMulti head weighing systems
TEchNIcAL FEATuRES
GTB
Weighing heads 10-14-18Bucket capacity 1,3lt, 2,5lt, 5ltSurface execution Plain surface/dimple surfaceMaterial 304 stainless steelControl panel 10” colour touch screenLoadcell (option) HBM loadcellFunctioning Driving Step motorWeighing range each bucket 5-1200 g
• A wide range of models and configurations, ideal for automatic weighing of all bulk products, food and non food, even fragile and frozen,thankstocustomizedoptionsavailable.• Central loadcell - thetraditionalphotocell isreplacedby loadcell to ensureabetterandmoreprecisecontroloffeedingsequencefrom thebucketelevator.• HighprecisionHBMloadcellasoption,setineachdrive/weighunitto ensurethemaximumlevelofcontrolandprecisionandguarnteethe beststableweighresult.• The drive/weigh unit is designed as the independent module. It is designedwithoutcablesbutwithheavydutyquickconnectorforthe mostconvenientreplacement.• Programselection-WithGTBeachprogramrecipecanbestoredwith names.Onesetofprogramcanbecopiedtothedesiredaddress.• 10”colortouchscreenControlpanel,wellfunctionalanduserfriendly.
APPLIcATIoNS
BISCUITS
BAKERY
SNACK PASTA
TECHNICAL PRODUCTS
CONFECTIONERY
CANDIESRICE
Accessories
Loading funnel TRV
Loading conveyors
Exit conveyors
Revolving tables
Digital printers
Pneumatic loaders
Our policy is of steady improvement.We reserve the right to change the technical specifications of the machines in this catalogue without previous notice.
Loading funnel TRV
Loading conveyors
Exit conveyors
Revolving tables
Digital printers
Pneumatic loaders
Gandus Saldatrici S.r.l. socio unico Via Milano, 5 - 20010 Cornaredo (Milano) - ItalyTel. +39 02 93.19.41 - Fax + 39 02 [email protected] - www.gandus.it