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Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science and Industry Kansas State University

Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

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Page 1: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Vertical ConcreteSlipforming

Scholer-Peterson Concrete ConferenceFebruary 12

Kansas State University

byFred J. Fairchild, P.E.

Department of Grain Science and IndustryKansas State University

Page 2: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Applicable Codes• ACI-318

• ACI-313

Page 3: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Slipform Form

jaYoke

Form Walls

Page 4: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Slipform Form

jaForm Walls

3’-6

Page 5: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Slipform Form

jaJack Rod

Jack

Page 6: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Slipform Form

jaChamfer Strips

Page 7: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Jacks and YokesJack Capacities:• 3 Ton• 6 Ton• 22 TonYoke Spacing:• 3-4 Ft. ApartConcrete Placed in 6-8” liftsContinuous Pour 24 hours/day

Page 8: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science
Page 9: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Round Bins/Structures

Page 10: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Individual Yoke w/ Jack

Page 11: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Multiple Wall Plan

Page 12: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Multiple Wall Plan

8 - 22 Ton Jack

Locations

Page 13: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Multi Wall Yoking

Delta Yoke

Cross Yoke

Standard Yoke

Page 14: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Overhead Beam Structure

Page 15: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Overhead Structure

22 Ton Jack

Page 16: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Slipform Deck

Page 17: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science
Page 18: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Slipform Processing Plant

Page 19: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science
Page 20: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science
Page 21: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science
Page 22: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science
Page 23: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science
Page 24: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Wall Beams Under Deck

Page 25: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science
Page 26: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science
Page 27: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

KSU FLOUR MILL CONSTRUCTION

Page 28: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

PREPARING THE SITE

• September 14, 2005

Page 29: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

FORMING FOUNDATION

• Sept 22, 2005

Page 30: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

POURING FOUNDATION• October 4, 2005

• 42” Thick

• 809 Yards of Concrete

• 66 Tons of Reinforcement

Page 31: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

BUILDING SLIP FORMS

Page 32: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

BUILDING SLIP FORMS

Page 33: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

BUILDING SLIP FORMS

Page 34: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

SLIPPING THE WALLS

• First Pour 8:00AM • Monday, October 31, 2005

Page 35: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

SLIPPING THE WALLS

• 9 Ft. High• 7:00PM Monday, October 31, 2005

Page 36: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

SLIPPING THE WALLS

• 19 Ft. High8:00AM Tuesday, November 1, 2005

Page 37: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

SLIPPING THE WALLS

• 29 Ft. High7:00PM Tuesday, November 1, 2005

Page 38: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

SLIPPING THE WALLS

• 39 Ft. High8:00AM Wednesday, November 2, 2005

Page 39: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

SLIPPING THE WALLS

• 50 Ft. High7:00PM Wednesday, November 2, 2005

Page 40: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

SLIPPING THE WALLS

• 61 Ft. High8:00AM Thursday, November 3, 2005

Page 41: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

WALLS FINISHED

• 72 Ft. High7:00PM Thursday, November 3, 2005

Page 42: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

WALLS FINISHED

• Continuous Pour

• 83 Hours

• 1406 Yards of Concrete

• 92 Tons of Reinforcement

Page 43: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

INSIDE THE WALLS

Page 44: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

FORMING THE FLOORS

Page 45: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

POURING THE FLOORS

Page 46: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

FORMING ROOF DECK

Page 47: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

POURING THE ROOF

Page 48: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

POURING THE FLOORS

• 5 Floors and Roof

• 100 Yards of Concrete Each Floor

• Last Pour (Roof) February 3, 2006

Page 49: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

FINISHING ROOF POUR

Page 50: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Questions ?

Page 51: Vertical Concrete Slipforming Scholer-Peterson Concrete Conference February 12 Kansas State University by Fred J. Fairchild, P.E. Department of Grain Science

Thank You