Version · 3 1.9 Unit-generated electromagnetic interference is in accordance with GOST R 51318.14.1-99 and GOST R 51320-99. The Units do not interfere with the operation of other

mailto:[email protected]

Version: 10.10.2018_А6

CONTENTS

1 INTENDED USE ................................................................ 2

2 TECHNICAL SPECIFICATIONS ....................................... 3

3 DESIGNATION FOR ORDERING ..................................... 4

4 PACKAGING INCLUDES ................................................. 5

5 DESIGN AND OPERATING PRINCIPLE .......................... 5

6 SAFETY MEASURES ....................................................... 6

7 INSTALLATION ................................................................ 6

8 GETTING STARTED ....................................................... 10

9 MARKING AND SEALING .............................................. 11

10 PACKAGING .................................................................. 12

11 TRANSPORT AND STORAGE ....................................... 12

12 DISPOSAL ...................................................................... 12

13 ACCEPTANCE CERTIFICATE ....................................... 13

14 CERTIFICATE OF PACKAGING .................................... 13

15 MANUFACTURER'S WARRANTY ................................. 14

16 COMPLAINT HANDLING ............................................... 14

APPENDIX A Dimensions ...................................................... 15

APPENDIX B Wiring Diagrams .............................................. 20

APPENDIX C Verification Diagram ........................................ 22

2

Data Sheet and User Manual contain the specifications, the rules of operation, and an operating-principle description for БПИ switched-mode power supplies ("the Units"), as well as information on its ac-ceptance, packaging, and the Manufacturer's warranty.

1 INTENDED USE

1.1 The Units are designed to convert 220 V mains voltage into stabilized DC output voltage. The Units are designed for supplying power to industrial automation devices, to process controls, to instru-mentation, to electromagnetic drives, to fans, to programmable con-trollers, and to other DC devices.

1.2 The Units have a single output channel galvanically isolated from the mains voltage. They can be manufactured to have custom specifications and operating parameters on request.

1.3 Each Unit has a built-in soft-start circuitry to limit the starting current, a power-supply filter that reduces the noise in the circuitry to the required limits and filters out such noises, and an input fuse trig-gered by the Unit's internal faults. Units are protected from overheat-ing, input overloads and short-circuits.

1.4 Multiple БПИ-125 Units can be connected in series or in par-allel without using additional external protection devices or current ad-justments.

1.5 The Units are designed for mounting on NS35\7.5 DIN rails or for wall mounting (БПИ-125, БПИ-250 support DIN-mounting only). Dimensions are given in Appendix A.

1.6 In terms of weather resistance, the Units are a Category 3.1 NF unit per GOST 15150, and Group C3 units per GOST 52931; how-ever, their operating temperature range is limited to -10...+55 °С. Any Unit except БПИ-250 models can be customized to operate at temperatures ranging from -40 to +55°C.

1.7 It is permissible to expose the Units to:

⎯ sinusoidal vibrations with a frequency of 5 to 25 Hz and an amplitude of up to 0.1 mm (Group L3 per GOST 52931);

⎯ DC and AC magnetic fields with a frequency of (50 ± 1) Hz and a strength of up to 400 A/m;

⎯ relative humidity of 30 to 80 % as long as the temperature is within the operating range.

1.8 The Units are repairable.

3

1.9 Unit-generated electromagnetic interference is in accordance with GOST R 51318.14.1-99 and GOST R 51320-99. The Units do not interfere with the operation of other devices that might be con-nected to, or be placed in the vicinity of, such Units.

1.10 In accordance with GOST 14254, the Units feature IP20 pro-tection.

1.11 The Manufacturer reserves the right to amend the technical documentation for this Product without prior notice as long as the functionality and purpose are not altered.

2 TECHNICAL SPECIFICATIONS

2.1 The Units are powered by 184...264 V 45...65 Hz AC mains or by 250...370 V DC mains (custom Units might be designed to op-erate in 95...132 V 45...65 Hz AC mains or by 130...190 V DC mains). БПИ-24 require 100...265 V AC mains.

2.2 Output voltage instability is 0.2 % for БПИ-30 and БПИ-60, 0.5 % for БПИ-24, БПИ-125 and БПИ-250.

2.3 Output-voltage temperature drift is ± 0.2 % per 10 °C at max. 2.4 Ripple (peak-to-peak) output voltage does not exceed 0.7 %

of the output voltage. 2.5 The output stage may operate even if unloaded. 2.6 The Units are protected against short-circuits (SC) and over-

loads; protection is triggered when the output current reaches 130 % of its maximum value and restores the unit operation automatically when overloads are eliminated. БПИ-24 limits the output power if the current exceeds 120 % of the maximum.

2.7 Thermal protection is triggered when the key stage is heated to 125 °C. As soon as it is cooled down to 70 °C, Units switch on au-tomatically.

2.8 БПИ-24, БПИ-30, БПИ-60 and БПИ-125 Units have natural cooling. БПИ-250 Units feature fans that are triggered automatically at unit temperatures over 60 °С.

2.9 Operating performance is reached within 1 s of power-up. 2.10 Each Units features output-voltage adjustment. Output volt-

ages are adjustable within ± 10 %, see Appendix A for the location of the adjustment resistor. Adjustments do not affect the protection-trig-gering current levels.

2.11 The front panel has an output-voltage LED. 2.12 Except БПИ-24, the Units feature an XT2 dry pin for signal-

ing the present or missing output voltage (1 A, 250 V).

4

2.13 The dielectric strength of input-output insulation equals 1,500 V.

2.14 Main parameters are given in Table 1.

Table 1. Main Parameters of the Units Power

output, W Output voltage

Uout, V Load current

lout.max, A Min. efficiency,

% Max. weight,

kg

24

12 2.00 79

0.20

24 1.00 82

36 0.65 82

48 0.50 82

30

12 2.50 79

24 1.25 81

36 0.85 78

48 0.65 78

60

12 5.00 79

0.45 24 2.50 83

36 1.50 82

48 1.25 80

125

12 10.00 78

1.00 24 5.00 84

36 3.50 83

48 2.50 85

250

12 20.00 85

1.40 24 10.00 89

36 7.00 88

48 5.00 90

3 DESIGNATION FOR ORDERING

Sample designation for ordering:

БПИ - 250 - 24 - 10 - 40 - 360 1 2 3 4 5 6

where 1 is the name; 2 is the power output, W, see Table 1; 3 is the output voltage, V (see Table 1); 4 is the load current, A (see Table 1); 5 is the temperature range:

⎯ 10 is the operating range (–10…+55) °C;

⎯ 40 is the operating range (–40…+55) °C (except БПИ-250);

6 is for extra runtime (up to 360 hours);

Note NS35/7.5 DIN rails available on request.

5

4 PACKAGING INCLUDES

4.1 Package contents must match the list in Table 2.

Table 2. Package Contents

Name Designation Num-ber

Note

БПИ switched-mode power supply ЭИ.97.00.000 1 as ordered

Data Sheet User Manual

ЭИ.97.00.000ПС 1

3-pin header 2EDGK-5.0-03P 2 for БПИ-125, БПИ-250

DIN rail NS35\7,5 m as ordered

5 DESIGN AND OPERATING PRINCIPLE

5.1 Units consist of:

⎯ a power-supply filter;

⎯ input protection against high input-voltage surges and in-put-current overloads;

⎯ an input-voltage rectifier and a smoother;

⎯ 132 Kz DC-to-AC voltage converter with galvanic isola-tion;

⎯ secondary output-voltage rectifier and smoother, as well as a galvanically isolated feedback center;

⎯ high-pass filter. 5.2 Functional diagram of the Units is shown in Figure 1.

1 is the power-supply filter; 2 is a rectifier; 3 is the pulse converter; 4 is the pulse transformer; 5 is a rectifier; 6 is feedback; 7 is the output filter.

Figure 1. Unit Functional Diagram

5.3 Electronic overload, short-circuit, and overheating protection circuits are built in the electronic power switch and have consistent

6

performance. The Units restore their normal operation as soon as overloads are eliminated.

5.4 The front panel contains terminal blocks for connecting the mains, the output voltage, the output-voltage relay pins, and the out-put-voltage LEDs.

6 SAFETY MEASURES

6.1 To be allowed to operate the Units, a person must receive a safety briefing for ≤ 1,000 V units and study this Data Sheet and User

Manual. 6.2 Safety briefing is absolutely mandatory for operating or ser-

vicing any Unit. 6.3 In terms of electric-shock protection, the Unit is a Class 01

unit per GOST 12.2.007.0-75. 6.4 Load the units only when powered off. 6.5 The Units must be connected to a ground circuit.

7 INSTALLATION

7.1 In the winter, the Unit must be unboxed in a heated room only; before unboxing, the box must be kept in such a heated room for at least 8 hours.

7.2 Before mounting, the Units must be visually inspected. Verify that conformity of markings and make sure there are no dents or other visible mechanical damage to the enclosure.

7.3 The installation location must be easily accessible for mount-ing, dismounting, and maintenance.

7.4 For the Units to cool down efficiently, air clearance must exist between the Unit and the enclosure walls and/or the adjacent devices. Figures 2 and 3 show minimum clearances.

7.5 The Units are mounted on DIN rails as shown in Figures 4 and 6, or on walls (except БПИ-125, БПИ-250) as shown in Figure 5.

7.6 External connections must be mounted in accordance with the wiring diagrams given in Appendix B.

7.7 Connect the Units by a screwdriver for 0.5x3.0 mm sockets. Screw-tightening torque must be equal to 0.5 N·m.

7.8 Before БПИ-125 Units are connected in parallel, use the ad-justment resistor to configure the same output voltage while unloaded (output-voltage difference must not exceed 50 mV).

7

Figure 2. Minimum Clearances for БПИ-24, БПИ-30, БПИ-60 Units

Attention! When using parallel connections, it is advisable to en-sure that БПИ-125 units are connected to their respective power-gain-ing devices with wires of the same length and cross-section to ensure the same resistance level across units.

8

Figure 3. Minimum Clearances for БПИ-125, БПИ-250 Units

9

1 release the latch; 2 mount the Unit on the DIN rail, fasten the latch.

Figure 4. DIN-Rail Mounting of БПИ-24, БПИ-30, БПИ-60 Units

1 remove the latch from the Unit; 2 fix the latch onto the wall; 3 mount the Unit on the latch.

Figure 5. Wall Mounting of БПИ-24, БПИ-30, БПИ-60 Units

10

1. Place the DIN rail behind the fastener spring and compress the spring by pressing on the top of the Unit; 2. Place the Unit on the DIN rail and release the Unit.

Figure 6. DIN-Rail Mounting of БПИ-125, БПИ-250 Units

8 GETTING STARTED

8.1 Before powering on a unit, make sure it is installed and mounted as specified in sections 6, 7 hereof. Study this Data Sheet and User Manual.

8.2 Supply mains voltage. When powered on, the output-voltage LED lights up to indicate normal output voltage. Units are now ready for use.

8.3 The unit-using company must periodically check up the con-dition of units at its own discretion.

11

8.4 Checkups include:

⎯ visual inspection;

⎯ health check. 8.5 Visual inspection must verify:

⎯ the presence of markings;

⎯ no breakages in, or damage to, cables;

⎯ whether cables are connected reliably;

⎯ the absence of breakages in grounding wires;

⎯ whether the grounding is fixed firmly;

⎯ whether the unit is clean;

⎯ the absence of dents and apparent mechanical damage to the enclosure;

⎯ the integrity of channel-status LEDs. 8.6 Damaged or faulty units must not be used. 8.7 Units rejected by visual inspection are subject to no further

checkup. 8.8 For health check diagram, see Appendix B. The Unit to be

checked is connected to 220 V mains, and a voltmeter is used to measure the output voltage. If necessary, adjust the output voltage by means of a screwdriver, see Appendix A for the location of the adjust-ment resistor.

9 MARKING AND SEALING

9.1 The Units are marked in accordance with GOST 18620-86; the marking contains the following:

⎯ Unit name;

⎯ connector designations;

⎯ supply voltage;

⎯ mains frequency;

⎯ output voltage;

⎯ maximum output current;

⎯ output-voltage instability;

⎯ operating temperature range;

⎯ year of manufacture;

⎯ ordinal number of the Unit (per the Manufacturer's num-bering system).

12

9.2 Units are sealed at the front-panel and enclosure-base junc-tion (for БПИ-24, -30, -60) or on the right screws on three enclosure sides (for БПИ-125, -250) by sticking warranty stickers with the Man-ufacturer's logo.

10 PACKAGING

10.1 Unit packaging ensures safety during transport. 10.2 The Units and their operational documents are contained in

plastic bags. The bags are placed in corrugated-cardboard boxes. 10.3 Cardboard boxes with Units are placed in Type IV boxes per

GOST 5959 for transport. 10.4 Box insides must be lined with a water-proof material to pro-

tect from dust and water. 10.5 Pursuant to GOST 14192, the transport container must bear

indelibly-painted additional information labels and handling signs with the following meanings: Fragile, Caution, Top, Protect from Moisture

11 TRANSPORT AND STORAGE

11.1 Unless unboxed, the Units are transportable by any mode of transport, including air carriage in heated pressurized compartments; transport is subject to all the effective transport-specific regulations.

11.2 Transport conditions must be compliant with Condition Group 5, GOST 15150.

11.3 Unit storage for transport must be compliant with Condition Group 5, GOST 15150.

12 DISPOSAL

12.1 The Units are non-hazardous for human life and health or for the environment during and after its service life.

12.2 The Units contain no precious metals. 12.3 The Units must be disposed of by the user organization in

due compliance with all the regulations effective in the area.

13

13 ACCEPTANCE CERTIFICATE

БПИ switched-mode power supply-_______________________

______________________________________________________

serial number _____________________ is compliant with specifica-

tions per ЭИ.97.00.000ТУ and is therefore found ready for service.

Date of issue ___________________________.

L.S.

QA Team representative ______________ / _____________ /. (signature, surname)

The Unit has run for an additional _________ hours.

14 CERTIFICATE OF PACKAGING

БПИ switched-mode power supply-_______________________

______________________________________________________

serial number ______________________ is packed in full compli-

ance with the effective design documentation.

Date of packing ____________________.

Packed by _________________ / ______________ /. (signature, surname)

14

15 MANUFACTURER'S WARRANTY

15.1 The Manufacturer guarantees the Units' proper operation for 36 months since the day of commissioning provided that the actual transportation, storage, and operating conditions are in line with the conditions herein specified.

15.2 Warranty storage period is 6 months since the date of man-ufacture. Excess storage is deduced from the warranty period.

15.3 Date of commissioning ____________________________. 15.4 Position, surname, and signature of the officer witnessing

the verification of the Unit's condition and its commissioning: ______________________________________________________.

16 COMPLAINT HANDLING

16.1 Complaints about units that have been found non-compliant with the TU specifications during its warranty period or warranty stor-age period shall be submitted to the Manufacturer.

16.2 Defect remedy shall be the Manufacturer's responsibility. 16.3 Complaints about units, the defects whereof have been

caused by improper transportation, operation, or storage, shall be re-jected.

Manufacturer: Energiya-Istochnik LLC Russia, 454138 Chelyabinsk, 290 Prospekt Pobedy, Office 112, phone/fax: +7 (351) 749-93-60, +7 (351) 742-44-47, 749-93-55, http://www.eni-bbmv.ru E-Mail: [email protected]

15

APPENDIX A

Dimensions

1 are DG128-5.0-02P terminal blocks for connecting output voltage; 2 is the output-voltage LED:

— if on, the output voltage is within normal range; — if off, there is a fault, a short-circuit, or an overload at the channel;

3 is the resistor for ± 10 % output-voltage adjustments; 4 are DG128-5.0-03P terminal blocks for supplying mains voltage; 5 is the warranty label; 6 is a DIN rail.

Figure A.1. БПИ-24 Dimensions

16

Appendix A continued

1 are DG128-5.0-02P terminal blocks for connecting output voltage; 2 are DG128-5.0-03P terminal blocks for relay pins; 3 is the output-voltage LED:




17


1 are DG128-5.0-02P terminal blocks for connecting output voltage; 2 are DG128-5.0-03P terminal blocks for relay pins; 3 is the output-voltage LED:




18


1 are DG25R-B-04P terminal blocks for connecting output voltage; 2 is the 2EDGK-5.0-03P connector for relay pins; 3 is the output-voltage LED:


4 is the resistor for ± 10 % output-voltage adjustments; 5 is the 2EDGK-5.0-03P connector for supplying mains voltage; 6 is the warranty label; 7 is a DIN rail.


19


1 are DG25R-B-04P terminal blocks for connecting output voltage; 2 is the 2EDGK-5.0-03P connector for relay pins; 3 is the output-voltage LED:


4 is the resistor for ± 10 % output-voltage adjustments; 5 is the 2EDGK-5.0-03P connector for supplying mains voltage; 6 is the warranty label; 7 is a DIN rail.


20

APPENDIX B

Wiring Diagrams

Figure B.1. БПИ-30 Wiring Diagram


21

Appendix B continued


Figure B.4. БПИ-125, БПИ-250 Wiring Diagram

22

APPENDIX C Verification Diagram

R1 is the load resistance; SA1 is a switch; W is a power meter; V1 and V2 are voltmeters; A is an ammeter; G is an oscilloscope; Ω is an Ohmmeter; Т is an autotransformer.

Figure C.1. Unit Verification Diagram

23

Notes

24

Notes

Documents

Version · 3 1.9 Unit-generated electromagnetic interference is in accordance with GOST R 51318.14.1-99 and GOST R 51320-99. The Units do not interfere with the operation of other