Versatile tools for productive automationIndustrial robots in the IR Series

Engineering Passion

Facts and figures

Application areas Insertion, demolding, machining, installing

Special features Versatile, high rigidity, great degree of freedom, investment security, cleanroom-compliant

Working space Ball

Payload 6 – 210 kg

Reach 1610 – 3900 mm

Standard accessories Gripper, quick changing units, belt conveyors, linear axis (7th axis), protective housings

Control system concept Integrated (in combination with a KraussMaffei injection molding machine) or stand-alone (for injection molding machines from other manufacturers)

Clamping force range 500 kN to 40,000 kN

Transfer variants Standardized transfer direction for floor and bracket installation

Industrial robots in the IR SeriesFacts and figures2

Applications

Consumer goods

Medical/pharmaceutical

Packaging

Electrical/electronics

Automotive

White goods

Versatile tools for productive automationIndustrial robots in the IR Series

IR stands for industrial robot. They implement complex demolding processes with a wide variety of grippers and freely programmable sequences of movements for wide swiveling ranges. Six axes enable enormous flexibility, even in spots where linear robots cannot be ideally used.

Our IR Series is the solution for comprehensive, customer-specific automation requirements.KraussMaffei creates custom production cells with standard components – from pick and place to turnkey solutions.

Your advantages at a glance:– Turnkey automation solutions from a single source– Optimal positioning and space-saving installation

types for injection molding machines– Excellent operating concept– Integration of various peripherals– Flexible gripper solutions

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Flexibility is criticalSpace-optimized production units or mobile assembly cells

Simple operating conceptProgramming – setting – operating

Economical turnkey solutionsTechnologically sophisticated and advanced

Transparent technology Take a tour of the IR Series

CE conformity, free of chargeHigh degree of assurance – low costs

Proven energy and signal routingAttachment unit or gripper interface module

Safe home traverse at the press of a buttonNo collision

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6

Flexibility is criticalNo limits for your requirements

their performance limits, but rather dis-tinguish themselves over a long operation period with the highest level of service. Highly dynamic servo drives and high-precision gear boxes, synchronized with an intelligent control system, provide for continuously high positioning accuracy. Closed guides make them nearly main-tenance-free, even in dirty environments, and contribute to their long service life. Industrial robots can demold components

Heavy-duty basic unitsIndustrial robots are designed for extreme ambient conditions and continuous operation – for example, when welding body components. When used in plastics processing, they do not brush up against

KraussMaffei provides you space-optimized production units and mobile cells with the shortest return to service time, according to your require-ments. Our industrial robots implement complex demolding processes with various gripper concepts through six axes, freely

programmable sequences of movements and wide swiveling ranges.

Industrial robots in the IR SeriesFlexible concepts

Industrial robot key: IR = Industrial robot 300 = Payload in N R2030 = Reach in mm F = Floor S = Shelf type K = KUKA

Clamping force kN

Industrial robots

IR 60 R1610 F/KIR 160 R1610 F/KIR 300 R2030 F/K IR 600 R2030 F/K IR 300 R2430 F/K IR 1200 R2500 F/K IR 900 R2700 F/K IR 1200 R2900 F/K IR 1500 R3100 F/K IR 160 R1800 S/K IR 60 R2100 S/K IR 300 R2230 S/K IR 300 R2630 S/K IR 2100 R2900 S/K IR 1800 R3100 S/KIR 1500 R3300 S/KIR 1200 R3500 S/KIR 900 R3700 S/KIR 1200 R3900 S/K

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77

in every design appropriate to their type, even if they have large volume or are dif-ficult or intricate. Even in an extended state, they retain their enormous rigidity and can be manipulated at high speeds. Through careful product handling and pre-cise post-mold processing of components, a higher and, above all, uniform compo-nent quality is achieved.

Multi-talented, with six axesWith their reach, payload and kinematics (six axes move freely in space), industrial robots solve various tasks effortlessly. Even expansion of technologies or basic change to production steps in a system are no problem when considering the reach and payload. Even when used in technical clean rooms, industrial robots are optimally suited due to their design. Only a small clean room is needed. This reduces the maintenance and operating costs. Say, for example, six axes are not sufficient, as with large machines up to approximately 4,000 tons. Then we connect additional linear axes on which the industrial robots can drive to the injection molding machine. What if there is only little space around the injection molding machine? Then we sim-ply suspend our industrial robots from the ceiling.

Customer-specific system solutionsWe know how the articulated arm kine-matics can best be used, and we develop the best possible solution for you. The payload is less critical and the reach is more important when selecting the robot devices. Hundreds of successfully created applications make us specialists in inte-gration and after-sales service for indus-trial robots. This expertise will pay off for your company.

Cost-effective investmentAs the master of the injection molding process, the injection molding machine determines the cycle time. This means that highly economic per-formance depends on the efficient use of non-productive time. Industrial robots help here: Their special kinematics are used for deflashing, flame treatment, mounting and much more. Their high productiv-ity leads to increased cost-effectiveness: Downtime goes down to around zero, and higher output reduces manufacturing costs. This means: Higher robot invest-ment costs can be quickly amortized through better use of downtime. In addi-tion, complex, elaborate grippers are replaced by using robot kinematics.

Optimally equipped industrial robots are selected for your machine and applications

Your advantages: – Individualized solutions– Flexibility, with six axes– Reduction of manufacturing costs– Short amortization period– Long-lived investment

Make targeted, full use of potential – not only with new machinesWe automate standard new KraussMaffei injection molding machines with industrial robots. Due to our many years of automa-tion experience in the plastics processing industry, we can offer you solutions for integrating industrial robots for older KraussMaffei machines or machines from other manufacturers at any time.

The right partner for every purposeAccording to the specific application or individualized customer request, we choose the robot with the corresponding options for integration into the system. This ensures that the selected robot will be the best fit for the special features of your application. Our system partners are the renowned robot manufacturers Kuka, Motoman and ABB. The advantage that you get from this partnership is clear: You are always given direct and expert sup-port by your KraussMaffei contact.

8 Industrial robots in the IR SeriesAssembly and installation variants

Wall mounting – optimal for limited available space

When peripherals must be integrated: The floor-mounted version The floor-mounted (F) version is the classic among all the various assembly options provided by the Industrial robots in the IR Series from KraussMaffei. They are especially characterized by the industrial robot's large horizontal working radius. This makes it possible to integrate elaborate peripherals, such as additional installation or inspection stations. The enormous flexibility of the industrial robot can in this case be used optimally. A further bonus point is that this version can then also be used with excellent results if a laminar flow box is installed above the machine for cleanroom applica-tions.

Assembly and installation We have the optimal solution for your production

Shelf mounting – the perfect solution for large machines

Space-saving production cell: The shelf-mounted versionOur shelf-mounted (S) version indus-trial robot is usually installed on the fixed (mold) platen of the injection molding machine. This solution is primarily used for large machines with over 650 tons clamping force and high-volume com-ponents. Industrial robots are also installed on machines with limited access to the mold, as in the case of side-mounted mold change carriages that have dimensions that exceed the clearance between the tie bars.

For limited space situations: The wall-mounted versionThe wall-mounted (W) version is the optimal solution if only very limited room is available in your production space or if the space below the demolding position is needed for other processes. It is, for example, conceivable to install an additional packaging apparatus, securely and compactly housed in the area below the demolding position, which can have a different design depending on the article. This option for the integration of the Industrial robots in the IR Series from KraussMaffei gives you a further critical advantage. The cycle time is signif-icantly reduced by the special sequence of movements (swinging in from the side).

KraussMaffei provides you with four basic options to integrate the industrial robots of the IR Series perfectly into your specific production situation.

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Your advantages: – Optimum use of existing available space– Integration peripherals– Reduction of cycle time– Implementation of cleanroom

applications

The solution for complex take-out automation: Integration into the injection molding machineThe integrated (I) version is the optimal alternative if only a small machine instal-lation space is available, yet at the same time a complex demolding process is involved. Both of these requirements are fulfilled ideally with the integrated version, in which the machine's protective housing is expanded and the industrial robot is mechanically integrated.

Cleanroom applications can, in this manner, be realized both easily and cost-effectively. An additional advantage for you: The commissioning time is shortened to a minimum after preinspection by KraussMaffei.

Floor mounting – for a large horizontal working radius

With complex take-out automation: Integration in the injection molding machine Flexible, stand-alone cells (here: Training cell for user training)

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Basic or high-end conceptThere are two control concepts to choose from, depending on the complexity of the application: The basic concept and the high-end concept. Simple peripherals are integrated with the basic concept. If multiple different robots and complex peripherals must be integrated, the high-end concept is the right solution.

Cleanliness includedAll drives and guides are enclosed in the robots. The result is a reliable, clean product area without danger of contami-nation to the components. This makes the devices of the IR Series also ideal for use in cleanrooms for which a low particle load is mandatory.

Technical and economical advantages are includedAnd easy for you to use

Revolutionary operating and control conceptThe robot can be operated from the injection molding machine control panel because the KraussMaffei industrial robot is integrated in the MC6 machine control system. Conversely, the machine can also be operated and programmed using the robot handheld pendant (see picture below). The harmonious configu-ration of the user interfaces ("look and feel") makes it easy for the user to find their way around the user interface and access the relevant information quickly.

Industrial robots in the IR SeriesTechnical and economical advantages

The IR Series from KraussMaffei provides you with various advantages: a simple operat-ing and control concept and a uniform interface and CE con-formity.

Machine panel operates automation

Automation panel operates machine

Machine

Automation

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ECO function – speed adjustments outside of the moldThe ECO function enables the robot to adjust its traversing speed cyclically to the injection molding process. Simply pressing the Eco button selects the optimal machine setting for energy consumption. This reduces energy consumption and prevents wear. This takes place outside the mold; inside the mold, the robot travels at its maximum speed.

Programmable safety technologyWith our simple-to-expand and pro-grammable safety technology, you remain flexible in the future as well. You can react individually to later changes or expansions of your automation cell.

Uniform interfaceWith the EPS connector, you have a uni-form interface for grippers and periph-erals. The pneumatic and electric supply for the components is guaranteed by this connector. It has a compact design and is available in various equipment variants. You profit additionally from fault prevention (poka yoke principle) and time savings.

CE conformityYour safety is important to us. That is why our customers who buy complete systems get CE conformity. As early as the quotation phase, all systems will be designed to be safety-compliant accord-ing to the applicable directives.

Proven energy and signal routing for grippersInputs, outputs, monitoring functions and valves are required for the demold-ing, loading or assembly gripper control system. KraussMaffei provides you with various solution concepts: the attach-ment unit and the gripper interface module. An attachment unit can be used as the central supply for the valves and signals for grippers or peripherals. It can be implemented on every robot size, because it is built on the third axis. It is supplied by a fieldbus cable and a compressed air line. A gripper interface module can take over the functions of the attachment unit in large robots. A small hose package leads to the gripper and the singularity of the robot can be bypassed. The options for the industrial robot can be expanded with the inte-grated demolding stroke and the larger reach of the robot.

Safe home traverse at the touch of a buttonIn automatic mode, we enable you to carry out the home traverse at the press of a button. In principle, there is a high danger of collision from the industrial robot's special kinematics. When the system is at a standstill, manual maneu-vering poses the danger of collision. This must only be done by trained personnel. With our standard programming, indus-trial robots in the IR Series can be driven into the safe home position by a simple press of a button on the control panel.

Your advantages: – Great flexibility– Simple operating concept– More operating comfort with the

complete control stand– Economical, turnkey systems– Integration of peripherals is possible

at any time– Easy-to-expand safety technology– Exemplary energy and signal routing– Home traverse at the press of a button– Optimal energy setting– CE conformity, free of charge

Attachment unit for maximum convenience during production and servicing

The gripper interface module allows increased flexibility at just 27 kg in large-scale machines

Eco

Industrial robots in the IR SeriesVisuX, ProgTechX and project handling12

User interface VisuXIndustrial robots are highly complex. Our intelligent operating and control concept simplifies programming and operation enormously. The robots are operated either directly – via the robot control panel – or via the injection molding machine control panel. With the handheld pendant and the simplified VisuX user interface installed on it, the system user has an overview of all the functions that are essential for operat-ing the production cell.

Our VisuX user interface with operating functions and process data on just seven functional pages reduces complexity for user-friendly programming.

Your advantages: – The same logic as MC6 machines

and linear robot control– All the necessary robot functions

are united on one interface– Fast process adjustment– Optimal diagnostics functions– When integrated with IMM, reciprocal

operation is possible and a common logbook is provided

ProgTechX programming supportBasic programs can be written quickly using the new ProgTechX programming support. This clever command library with what are known as in-line forms makes the programming process incredibly easy and ensures error-free programming.

Your advantages: – Reduced programming times– Syntax errors prevented– Pre-defined command sets with

pre-assigned input options– Programming library for operating

sequences (e.g. loading, removing, archiving) is included

VisuX and ProgTechXIntelligent operation and programming for the IR Series

Convenient operation using VisuX

ProgTechX for easy programming

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5. Simulating the production processThe whole production process can be illus-trated using 3D simulation. This will make it easy to spot critical procedures quickly, and the whole process can be improved even further if necessary.

6. Initial acceptanceInitial acceptance can take place in the TechCenter in Munich, which is when you will once again have the opportu-nity to assess with us how the injection molding machine and automation sys-tem work together, and carry out a com-parison with the technical specifications (cycle time –process – quality). Changes can be made before delivery, so that you will not need to carry out any rework on site at your premises. Furthermore, you can tour the entire machine outfit, with its varied applications and different robot types, in the TechCenter.

7. Comprehensive serviceWe are there for you even after the auto-mation system has been delivered to you, of course. We can provide you with various services for your machine or system. From commissioning your machine to individu-ally agreed maintenance contracts and remote diagnostics. We are your single-source provider for servicing your injection molding system and automation.

1. Detailed project meetingWe work together with you to appraise the current state of your production, and discuss the pros and cons of existing pro-duction lines and concepts, and work out any potential improvements that could be made. In addition to this exchange of experience, we work with you to draw up an initial outline schedule for your planned project.

2. Drawing up different resolution methodsDuring the concept phase, we will outline various solutions for you, and these will serve as the basis for any further meet-ings and discussions. We will illustrate different scenarios for you and visualize complex technical designs.

3. Layout designAll components are laid out in 2D or 3D. The layout is the basis for finding the best possible arrangement of the peripher-als in the production cell, and helps with optimizing cycle time and installation areas in order to integrate the system layout into your existing building layout in the best way possible.

4. Realistic cycle time diagramThe whole production process is visualized in order to simplify complex processes if necessary. The individual process steps are analyzed to optimize the main process steps and reduce the cycle time. This will provide you with a realistic estimate of the cycle time that is to be achieved.

Almost automatic: Our co-operative project handlingTogether towards success in just seven steps

Your advantages: – Co-operative project support,

documentation and specification– Presentation of different concepts– Layout design– Overview of the planned production

process– Evaluation of the whole process– On-site commissioning– Technical changes at the supplier's

site– Global spare parts logistics

Step 1Project meeting

Step 2Solutions

Step 3Layout design

Step 4Cycle time diagram

Step 5Simulations

Step 6Initial acceptance

Step 7Service

Compact and space savingThanks to the compact cell structure

Flexibility and mobility guaranteedThanks to heavy-duty load rollers and forklift straps

Basic equipment for basic tasksHighly flexible automation with industrial robots

Option to expand: Quality checkIntegrated QS parts diversion

Innovative MC6 control systemWith various optional operating concepts

Unique connection conceptReduces costs when replacing molds or machines

CompatibleCan be used on injection molding machines from 35 t to 160 t

Perfectly equipped for your productionThe reliable solution for flexible automation on injection molding machines

Take advantage of the diverse fields of application for KraussMaffei's automation cell. With simple movements of the hand, the mobile cell can be quickly and easily docked, and used on injection molding machines that have a clamping force of 35 t to 160 t.

The mobile automation cell was specifi-cally developed for the flexible production of injection molded parts. Thanks to the roller-mounted design, the cell can be easily and quickly moved between loca-tions, from one injection molding machine to another, provided they have a suitable clamping force and size. A docking console is used to connect the cell to the machine. Plug-and-play means that the cell can be easily docked and undocked, reducing the lengthy time that is required for commis-sioning. If your injection molding machines are fitted with a docking console, there is now nothing stopping you from using an automation cell in your production.

It is no longer necessary to retroactively teach the demolding point, because our tests for repeating the docking and undocking processes show a high level of reproducibility.

And the control comes with a high level of flexibility too. The operating concept communicates in both directions. Thanks to this, the hand-held pendant on the robot control can be used to operate the injection molding machine, and the machine's MC6 control system can be used to control the automation cell. This ensures reciprocal, perfect operation between the machine and the automation cell. It is also possible to operate the cell as a stand-alone cell.

Transparent technology Take a tour of the mobile automation cell

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Mobility in manufacturingSimple to use

Roller-mounted base frame for simple docking and undocking

Easily accessible connecting lines – "plug-and-play"Small robots and peripheral equipment – in an extremely small space

Design and function of the mobile basic cell The main components of the mobile basic cell are a robust frame with casters and an enclosure. The cell can therefore be easily moved by the operator. However, with the two guide rails that are secured on the frame, it can also be transported using a forklift truck or a crane. As soon as the cell is correctly positioned on the injection molding machine, it is secured using adjustable feet. A compact enclo-sure that is also closed at the top and designed with robust PC automotive glazing means that the operator can look into the cell and ensures compliance with the necessary safety requirements. The safety concept is rounded off by a safety rail with door handle, key switch and request button.

Peripheral equipment and interior of the cell A small robot from the KUKA Agilus series is used in the standard version. It has a payload of 6 kg and a maximum reach of 900 mm. It forms the core of the cell and, with a high working speed, is used to demold finished parts from the mold and deposit them on the conveyor. Using the VisuX and ProgTechX software packages, which are included in the standard ver-sion, the robots can be controlled in a way that is extremely user-friendly and easy to program.Furthermore, the standard cell is equipped with a conveyor that is 1500 mm in length and 400 mm in width and that transports the finished injection molded parts from the cell. To check the finished parts, we have equipped the cell with a QS system at this point. This means that the operator can easily divert parts out via the QS container at any time. There is no need to stop production in order to do this.

Docking console on the injection mold-ing machine and mobile automation cell To ensure that it is possible to connect the mobile automation cell with the injection molding machine, the machine must be equipped with a docking con-sole. With simple and effortless hand movements, the operator connects the machine to the automation cell, both mechanically and electrically.

Docking console on the injection molding machine

Most varied of grippersWhether simple grippers with standard components such as vacuum exhausters, parallel grippers, sprue gate grippers or complex inserting and demolding grip-pers, we have the perfect solution for you. Benefit from economical solutions with high holding force for your special requirements.

Precise sorting and feeding unitsSorting and feeding units are necessary for insertion technology or subsequent processes. For such processes, the robot requires the components to be in an exact, aligned position. A further plus point: the peripherals can be included directly in the

robot control, so that only one control unit is required.

Different drawer systemsThey are used for providing parts, export-ing QS components and for buffer storage. In addition to single and double drawers, a combination of drawers and chutes is a further equipment variant. Each drawer system is equipped with a request and acknowledge button, as well as a protec-tion guard.

Quick SCARA robotsThese are quick, compact, 4-axis relo-cating robots, which move payloads of 5–10 kg to the required position at high

Your advantages: – Single-source system solutions– Individual modular peripheral concepts– Integrating complex peripherals– Quick product change-over

speed for a reach of 350-850 mm.

Custom delivery systemsWe can provide you with standard deliv-ery systems such as belt conveyors, conveyors for different product types, roller conveyors and chain conveyors which are driven by motors or gravity. Depending on what your application is, we can create an optimum concept for you. Pallet cages, pallets, cardboard boxes and small load carriers with dif-ferent designs (e.g. multi-track) can be conveyed to or from the processing line.

Depending on the application: the right camera systems and testing systems.We have the right solution to suit your requirements: Simple camera systems are used when it comes to measuring, checking and counting components with straightforward shapes. Configurable image processing systems check safety-relevant components and complex geom-etries, undertake checks that need to be documented and carry out highly accurate measurements at high checking speeds. A great number of the tests run simultane-ously, and require a great deal of lighting. Other checking systems, e.g. for pressure checking and short-circuit checking, are available on request and can be integrated into the production cell.

Versatile peripheralsFor complex automation solutions

Industrial robots in the IR SeriesVersatile peripherals and remote service16

Complex automation solutions: integrating different kinematics and peripherals

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This is where, in consultation with you, we connect via modem to the control unit concerned on your machine, and this enables us to quickly identify hard-ware or setting errors online and usually rectify them as well. This can prevent downtimes, and you save time and money. Free software updates can be installed using remote diagnostics. Even for integrating any software options that have been purchased, it is usually no longer necessary to engage a technician.

Our modern control units give you the option to locate the causes of errors on your automation system quickly and accurately.

First-class supportWith our remote service

Your advantages: – Immediate overview of the current state

of your system– Increasing system availability– Support with programming– Diagnostics: Log files can be retrieved

online– Installing software

18 Industrial robots in the IR SeriesApplication example

The IR Series is optimally equipped for many tasks Application exampleLoading airbag nets and mounting clips

The customer Weidmann Plastic Technology AGInternational technology developer for the automotive industry, medical, sen-sors and plumbing technology. The focus is on the development and series pro-duction of complex plastic components and metal-plastic composite parts.

The task Manufacturing of ready-to-install side pan-els; loading airbag nets and mounting clips

The challenge– Precise feed and process-reliable

insertion of a non-rigid fabric is required

– Installation of intricate clips at various positions on the finished part

– 100% testing of the parts

The solution– Technologically advanced, turnkey solu-

tion consisting of a KM CL650-2700/390 injection molding machine, a shelf-type industrial robot from the IR 600-300 S/K Series, a floor-mounted industrial robot of the KR 15 Series and extensive peripherals

– A shelf-type robot picks up the mag-azine-fed fabric with the inserting/demolding gripper

– Inserting the fabric into the injection molding machine and demolding the finished parts

– Transfer to the assembly station where the clips and clamps provided are attached by the assembly robots

– Weighing the finished parts in the weigh sta-tion and checking with the camera system

– Destroying the NOK parts

Industrial robots in the IR Series open up great potential for you in automation of injection mold-ing machines that go far beyond the standard demolding process. Take advantage of our wide and varied offering and profit from our experience.

Your advantages: – 100 % checked, ready-to-install com-

ponents leave the complex manufac-turing cell

– Reduction of cycle time by eliminating downstream working steps

– Short investment amortization period

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The solution– Proven KraussMaffei Automation

framework concept: two industrial robot pairs of the IR200F and IR60F Series in a double-processing cell

– Taking up manually fed side windows and rails

– Cleaner or activator application– Drying / Airing– Primer application: Primer fluid works

as a bonding agent for overmolding the windows

– Depositing the parts on the conveyor system

– Heating and preparing for further

processing

The customerDURA Automotive Body & Glass SystemsThe product focus is on door modules, glass systems, covers and trim strips and advanced technical assemblies.

The task – Cleaning and priming side windows– Heating up the windows and rails and

preparing them for further processing

The challenge– Handling fragile glass plates and

intricate rails– Exact cleaner and primer application– Exact process-conditional parts heating

Application exampleCleaning and priming

Your advantages: – High product quality is guaranteed

by careful handling– Potential to eliminate steps by

bundling upstream working steps

Proven framework concept: Perfect inter-action between several industrial robots

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Application exampleAssembly cell for snap nuts

Industrial robots in the IR SeriesPractical examples

Your advantages: – Compact production cell with

short commissioning time and short return to operation time

– Manual mode possible during production downtime

– Ensure competitiveness through highly flexible manufacturing cells

The customerBiro Edwin Bischof AG, Switzerland

Development and production of advanced technical molded parts from thermoplastic plastics. The specialist for multi-com-ponent technology for various industries: automotive, consumer goods, construc-tion and electrical.

The task Installation of snap nuts on interior automobile parts in a stand-alone cell.

The challengeThe exact feed and the process-reliable installation of 12 snap nuts on various positions on the finished part and the demand for simple and fast change of the articles to be produced.

The solution– Standardized KraussMaffei snap nut

assembly cell with industrial robot IR 30 FM

– Interior parts finished on the KM CZ650 Multinject are deposited by the demolding and transfer robot in an article-specific, easy-to-exchange device

– Snap nuts, with difficult-to-automate geometry, are fed via an integrated bunker and separated with a likewise integrated sorting and feed unit

– Resupply of the nuts– The smallest KraussMaffei industrial

robot, the IR 30 F, fitted with technologi-cally advanced nut assembly head 12 snap nuts

The IR Series enables flexible space planning

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– Gentle demolding and precise transfer to the following unit (the UV tunnel) for curing an applied protective layer.

– Fast product change-over and simple conversion for cost-effective pilot plant operation

– Expandability for various demolding scenarios

The solution– Gentle part demolding without residue

with silicon suction cups– Transfer to an integrated station for

static unloading– Precise deposit on the belt conveyor,

facing up– Curing the CoverForm protective layer

by means of an integrated UV lamp, compactly arranged above the belt conveyor

The customerEvonik Röhm GmbH

The inventor of Plexiglas® develops sub-stances, formulations and technologies that provide your customers with every day added value and competitive advantages.

The task Manufacturing scratch and chemical-resistant components in clean room condi-tions by means of a special process from KraussMaffei and Evonik Röhm GmbH. Fast and simple product change for various experimental scenarios.

The challenge– Cleanroom applications– Very compact installation area

and ultra-compact product space for minimal cleanroom volume

Application exampleClean room manufacturing in a small space

Your advantages: – Fully automated system solution in a small space– Low investment for clean room equipment thanks to a common filter fan unit for the

machine and automation– The IR robot's freedom of movement is used optimally in the available work area– Simple retooling and fast product change-over enable fast setting of the test scenario

in the CoverForm competence center– High good part yield thanks to clean production area

Fully automated, complex manufacturing cell with minimum installation area

22 Industrial robots in the IR SeriesFurther information

Are you looking for a linear or side-removal robot? We can provide you the right robot for every production task.

We have also compiled extensive informa-tion on the subject of service for you. This will help you increase the flexibility of your injection molding machines and robots for ever newer process requirements, and continuously increase their capacity. We are happy to provide you with detailed information on this.

For example, ask us about:– Linear robots of the LRX/LRX-S Series

The basis of economical manufacturing– Side-entry robots in the SR Series

For the pharmaceutical and packaging industry

You can find our brochures and flyers on other topics online at: www.kraussmaffei.com On request, we would also be happy to send you the information and technical data for our products free of charge.

Further informationwhich might also interest you

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The KraussMaffei Group has a global presence.

Countries with subsidiaries are marked in dark blue.

In the white-colored regions, the Group is represented

by over 570 sales and service partners.

KraussMaffeiA strong brand in a unique global group

Cross-technology system and process solutions Whether in Injection Molding, Reaction Process Machinery or Automation – the KraussMaffei brand stands for pioneer-ing and cross-technology system and process solutions in plastics processing worldwide. For decades, our expertise, innovative ability and passionate commit-ment to plastics engineering have been your competitive edge. As a cross-indus-try system provider, we offer you modular and standardized systems as well as solutions customized to your needs.

There for you around the worldWith our worldwide sales and service network, we offer our international customers an excellent basis for a successful business relationship. Due to the close proximity to our customers, we are able to answer your individual inquiries very quickly. We work out the best possible technical and economical solution for your product and production requirements together with you. Test our machine technology for your applications and let our experts put together an indi-vidualized service package for you.

Individualized serviceOur employees from customer service, application technology and service help you with your questions and needs on every topic dealing with machines, sys-tems and processes – around the globe, quickly and with a high level of expertise. We have developed an extensive custom-ized service spectrum with our lifecycle design, which accompanies you through-out the entire lifecycle of your machines and systems. Take advantage of the per-sonal interaction and flexibility we offer in our practically oriented seminars. We carry out customer-specific trainings either at your location or at our sales and service locations.

You can find additional information about KraussMaffei at: www.kraussmaffei.comKraussMaffei Group

Comprehensive expertise

Unique selling proposition Technology3

The KraussMaffei Group is the only pro-vider in the world to possess the essen-tial machine technologies for plastics and rubber processing with its KraussMaffei, KraussMaffei Berstorff and Netstal brands: Injection Molding Machinery, Automation, Reaction Process Machinery and Extrusion Technology.

The group is represented internationally with more than 30 subsidiaries and over ten production plants as well as about 570 commercial and service partners. This is what makes us your highly skilled and integrated partner. Use our com-prehensive and unique expertise in the industry.

You can find additional information at: www.kraussmaffeigroup.com

Industrial robots in the IR Series from KraussMaffei pro-vide the necessary flexibility to automate customer-spe-cific applications economically and effectively. Our compre-hensive product range always offers you the optimal indus-trial robots for all brands and manufacturers of injection molding machines and for stand-alone processing cells. Due to the flexibility of the basic units and the positioning of the periphery, you as the customer are making a sound future investment.

Benefit from our experience as a system provider for machines, technology and automation.

Versatile tools for productive automation Industrial robots in the IR Series

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