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© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Technical Product Presentation
VersaMax Control System
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Outline
Introduction•VersaMax Modular System
Product Strategy•Future Products
Product Description•VersaMax CPU’s
•VersaMax Networks
•VersaMax I/O•VersaMax DP Operator Interfaces
Technical Specifications•VersaMax Controller Specifications
PLC Programming Tools•CIMPLICITY ME and VersaPro
•Logic Developer PDA
Summary
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Introduction
What is the product?
� One I/O structure for control, remote
I/O and distributed control� For low to mid range discrete and
process applications � First true multipurpose I/O structure
� Unique design enable the head end of
the I/O to be a CPU or Network
Interface� Global design
� Supports Genius, Ethernet, DeviceNet
and Profibus as a remote I/O drop� Portable storage device (EZ Store)
� PDA tool for OEMs and End users
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Product Strategy Future Plans
CPU features:• Higher performance CPUs
Hardware features:• Universal Analog Input Module (channel configurable for TC, RTD,
Strain Gauge, Voltage, Current)• Analog Input module with HART
• Ethernet module with Modbus TCP/IP support
• Motion module (servo)• Serial module (2 serial ports)
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Introduction VersaMax Controllers High Level Functionality in Small, Low
Cost System
Controller
• Four levels of controllers including CPU with embedded Ethernet
• Powerful Instruction Set
• EZ Store memory backup device
• Support for DeviceNet Master, Profibus Slave, and AS-I Master
• Up to 2,048 (Supports a maximum of 7 I/O stations)
• Two communications ports that support Serial Read and Write, Modbus Master/Slave
• 34K to 128K of memory
• Extensive diagnostics LEDs
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Introduction VersaMax NetworkInterfaces Versatile Network Interfaces Units Provide
Network Independence for Remote I/O
• Ethernet Network Interface Unit (10/100 Mbits)
• Supports SRTP and Ethernet Global Data
• Supports Modbus TCP/IP with multiple producers
• Genius Network Interface Unit
• Supports redundant network with built-in switch
• DeviceNet Network Interface Unit
• Profibus Network Interface Unit
• Automatic Addressing of I/O
• Set Bus Addresses with Rotary Switch- No Programming Required
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Introduction VersaMax Discrete I/O
Wide Range of Cost Effective Discrete I/O
• 39 Module Types
• 8, 16 & 32 Point Densities
• Mixed Discrete I/O
• Input Voltages
• DC – 5, 12, 24, 48, 125VDC (isolated)
• AC – 120 and 240VAC
• Isolated AC Inputs
• Output Voltages
• DC – 5, 12, 24VDC, 24VDC with ESCP
• AC – 120 VAC
• Isolated AC Outputs
• Relay Outputs (Isolated and Non Isolated)
• High Speed Counter Inputs, PWM & Pulse Train Outputs
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Introduction VersaMax Analog I/O
Powerful Analog Options
• 18 Module Types
• 4, 8, 15 Channel Analog
• Isolated and Non Isolated Available
• 12, 15,16 Bit Resolution
• RTD and Thermocouple
• Mixed Analog I/O
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Introduction VersaMax I/O
Versatile Wiring Options
• Local and Remote Wiring Options
• Quick Connect Cable to Interposing Terminals
• Variety of Terminals
- Barrier Style
- IEC Box Style
- Spring Clamp
• Support for 2, 3 and 4 wire Devices
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Distributed I/O Expansion
PS
ERM
VERSAMAXTM EXPANSION RACK 1
1 M
VERSAMAXTM MAIN RACK 0
PS
CPU/NIU
PS
CPU/NIU
PS
ERM
PS
ERM
ETM
VERSAMAXTM EXPANSION RACK 1
VERSAMAXTM EXPANSION RACK 7
TERMINATORPLUG
15 M WITHIC200ERM002 ERMs
750 M WITHIC200ERM001 ERMs
VERSAMAXTM MAIN RACK 0
VERSAMAXTM EXPANSION MODULES - STANDARD RS-485 DIFFERENTIALEXPANSION INTERFACE
Single-Ended
Multi-drop
Station Expansion is simple with the VersaMax Bus Expansion
CPU Expansion
Genius NIU Expansion
Ethernet NIU Expansion
Profibus NIU Expansion
Up to 1 Meter Single-Ended
Up to 750 Meters Using Transmitter and Isolated Receiver for Single-Ended or Multi-Drop
Introduction
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
VersaMax DP Operator Interfaces
• Ideal for a wide range of Applications• VersaMax Ready
� Preinstalled VersaMax Drivers� System Diagnostic Screens � Pre-made cable for quick connection
• Key Features:� Programmable Function/Numeric Keys� Up to 200 messages� Navigation and edit keys� Programmable LEDs� Alarm, recipes and Menu Support
DP 20
DP 45
DP 65
DP 85
VersaMax DP Operator
Interfaces
Product Overview
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Complete set of tools to develop View, Motion, & and Control applications
–One Environment for Maximum Productivity Common User Interface
–Single Project Database(Cross-ref, Variable List )
–Drag & Drop
–Extensive on-line help, including a Companion Window
• Tight integration with View and Plant Edition software
• Application Library/Toolchest
–reuse Logic, save time
• System Management
–Version Control
–Security Access
–Audit Trail
• Logic Developer PLC is a part of the Machine Edition Suite
• Protects User’s Investment
• Opportunity to Grow
• Improves Productivity
LOGIC DEVELOPER PRODUCTIVITYOne Environment for All Application Development
Programming Tool CIMPLICITY Machine Edition
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Powerful PDA Tools
Trouble Shooting and
Commissioning Tool
Product Overview
• Display and Modify PLC CPU State (Run/Stop)
• Display and Modify I/O States – Display variable name, description, reference address, On/Off State, and Force State
• Display and Modify Register Values – Displays variable name, description, address, and value
• Transfer list of variables from Programmer to PDA using SNF file format
• View and Clear PLC & I/O Fault Tables
• View default Reference Tables
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
EZ Program Store Device
− Stores Program and Configuration Through RS-485 port
− Supported by all CPUs (CPU001-CD and above)
Store activation
button
RS-485 port
EZ Store DeviceProduct Overview
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Technical Specification VersaMax Controllers CPU Controller Support
Memory Allocation CPU001 34K; CPU002 42K; CPU005 64K; CPUE05 64K. Memory is configurable
I/O and Data Storage Memory
Discrete Inputs and Outputs 2048 Inputs and Outputs
Analog Inputs and Outputs CPU001 up to 34K; CPU002 up to 42K; CPU005 up to 64K; CPUE05 up to 64K. Memory is configurable
Register data (16 bit words) CPU001 up to 34K; CPU002 up to 42K; CPU005 up to 64K; CPUE05 up to 64K. Memory is configurable
Typical Scan Time (1K Boolean) CPU001 and CPU002 is 1.8msec/K; CPU005 and CPUE05 is 0.5msec/K
EZ Store Support Yes
Program Languages Supported and Programming Tools
Languages Relay Ladder and Instruction List
Subroutines Up to 255 program block subroutines
Backplane Support
Number of Slots Up to 8 modules can be connected to a CPU directly with expansion up to 64 modules.
I/O Module Support Discrete, analog and mixed discrete and analog modules (over 40 different modules)
Modules Hot Swap Yes
Total I/O Stations per CPU Up to 7 additional I/O stations can be connected to the CPU via a bus transmitter module for a total of 7 I/O stations (64 total I/O modules).
Additional I/O can be connected via Ethernet or DeviceNet.
Total Distance from CPU Station
to last I/O Station
Up to 750 meters
Communications Support
Serial Ports on CPU Two built-in serial ports on the CPU (1) RS-232 and (1) RS-485. Additional Ethernet port on CPUE05
Protocol Support SNP, Modbus Master/Slave (2 and 4 wire) and Serial Read/Write
Ethernet CPUE05 10base-T Ethernet switch (RJ-45 Connector).
Number of Ports One port, 10baseT port, half/full duplex.
Number of Ethernet Global Exchanges
32
Protocols SRTP, Ethernet Global Data (EGD) and channels consumer support only
Other Network Supported by CPU Profibus Slave, AS-i Master and DeviceNet Master
Environmental and Agency Specifications
Operating/Storage Temperature 0 to 60 degrees C (32 to 140 degrees F) ambient (Storage temperature -40 to +85 degrees C)
Agency Approvals UL508, C-UL (Class I, DIV II, A, B, C, D), CE Mark, ATEX
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Technical Specification VersaMax Inputs
Voltage Density Available in Mixed Module
120VAC 8/16 8 In/ 8 Relay Out Isolated
120VAC Isolated 8/16 8 In/ 8 Out 120VAC Isolated
240VAC 8/16 8 In/ 8 Relay Out Isolated
240VAC Isolated 4/8
5VDC/12VDC Sink/Source 16/32 16 In/ 16 Out 24VDC
24VDC Sink/Source 16/32 20 In/ 12 Relay Out20 In/12 Out 24VDC HSC/PWM/PT
16 In/ 16 Out 24VDC ESCP10 In/ 6 Relay Out
16 In/16 Out 24VDC16 In/ 8 Out Relay Isolated
48VDC Sink/Source 16/32
125VDC Isolated Sink/Source 8/16
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Technical Specification VersaMax Outputs
Voltage Current Rating and Density
120VAC Isolated 0.5 Amps 8 Points2.0 Amps 8 Points
5VDC/12VDC/24VDC Sink 0.5 Amps 16/32 Points
24VDC Source 2.0 Amps ESCP 8 Points0.5 Amps ESCP 16/32 Points
12/24VDC Source 0.5 Amps 16/32 Points
Relay Output 2.0 Amps Isolated 8/16 Points
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Technical Specification VersaMax Analog Inputs
Type Density/ Resolution
0 to 10VDC4 to 20ma
4/12 bit8/12 bit
0 to 10VDC4 to 20ma
8 Isolated/16 bit
0 to 10VDC 8 Differential/15 bit15/15 bit
4 to 20ma 8 Differential/15 bit15/15 bit
RTD 4/16 bit
Thermocouple 7/16 bit
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Technical Specification VersaMax Analog Outputs
Type Density/ Resolution
4 to 20ma 4/12 bit8/13 bit
12/13 bit
0 to 10VDC 4/12 bit8/13 bit
12/13 bit
+/- 10VDC 4/12 bit
4 to 20ma0 to 10 VDC
4 Isolated/16 bit
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Technical Specification VersaMax Mix Analog
Type Density/ Resolution
4 to 20ma 4 In/2 Out12 bit
0 to 10VDC 4 In/2 Out12 bit
+/- 10VDC 4 In/2 Out12 bit
© 2003 GE Fanuc Automation All rights reserved.
VersaMax Modular - Technical Presentation
Operator Interfaces• Simple to advanced
displays with keypad
• Preinstalled VersaMax drivers
Commissioning• Reference View Tables
• Data Monitor
• PDA Tools
Program
• MultipleProgramming Languages
• Productivity Tools
• Application migration
Controllers
• Wide range of controllers with powerful communication ports including Ethernet
• Cost effective control solution
• Wide range of discrete, analog and motion control
Low End Controller with a Wide Range of Tools and InterfacesLOGIC DEVELOPER PRODUCTIVITY
Summary VersaMax Control System
Network Connections• Genius
• Ethernet
• DeviceNet
• Profibus
• ASi- Master