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IDEX Proprietary & Confidential
Industry Week’s Best Plant award 2012
Warren Rupp, Inc. Mansfield, Ohio Plant,
Facility built in 1975
IDEX Proprietary & Confidential
Savli, Vadodara
IDEX Fluid & Metering – Manufacturing facility Versa-Matic AODD Pumps in India
IDEX Proprietary & Confidential
Versamatic
Pumps
Standard
Pumps
Bolted Clamped
Special
Pumps
High
Pressure
Submersible 3A Sanitary
FDA
Complaint
IDEX Proprietary & Confidential
Bolted • MOC - Aluminum, Cast Iron,
Stainless Steel
• Size – ½”, 1”, 1 ½”, 2” 3”
• Flow Rate – 0 to 273 GPM
• Maximum solid size allowed – 9.5mm
Clamped • MOC - Aluminum, Cast Iron,
Stainless Steel
• Size – 1¼”, 2” 3”
• Flow Rate – 0 to 234 GPM
• Maximum solid size allowed – 9.5mm
IDEX Proprietary & Confidential
• Bolted Design
• Porting Option – Center, Side & Dual
• Available Sizes: 1/4”, 3/8”, 1/2”, 1”, 1-½”, 2”, 3”
•MOC Options : Polypropylene, PVDF
• Flow Rate: 0- 238GPM
• Maximum discharge Pressure – 100PSI
• Can Handle Solids up to 18mm in size.
• Ball Type Check Valves
IDEX Proprietary & Confidential
High Pressure Pumps: •Metallic construction – Aluminum and Stainless
Steel • Works on 2:1 principle i.e. Deliver discharge
pressure twice the inlet pressure, up to 17 bar. • Designed for filter press feed and applications
requiring higher discharge pressure.
• Flow Rate – 90GPM
• Maximum Solid size allowed – 6mm
IDEX Proprietary & Confidential
The PortaPump®
• Battery powered pump, operates using any truck or car 12-volt battery.
• It comes equipped with cables and battery clips.
• Extremely portable and can fit through opening as small as 10”.
• Port size – 1½”
• Flow Rate – 43 GPM
• Maximum Solid size allowed – 1mm.
The SludgeMasterTM
• Air powered
• Designed to handle mud, leaves, twigs, sand, sludge, trash-laden water and soft solids to 1½“.
• High capacity, low head.
• Can fit through opening as small as 14”.
• Sturdy construction for rough handling.
• Port Size – 3”
• Flow rate – 300 GPM
• Maximum Solid size allowed – 40mm.
IDEX Proprietary & Confidential
• High polish finish, internal & external both.
• Designed for CIP (Clean In Place)
• Rotating pump stand for easy draining
• Removable ball cages for cleaning
• Wing nuts for simple disassembly
• Nickel plated or stainless steel center section option for chemical wash down
• Tri-clamp connection
• Size – 1½” and 2”
• Flow Rate – 0 to 180 GPM
• Maximum solid size allowed – 15.9mm
IDEX Proprietary & Confidential
• Ideally suited for variety of food processing, pharmaceutical and cosmetic industry applications.
• Available Sizes: ½”, 1”, 1½”, 2”, 3”
• Flow Rate – 0 to 234 GPM
•Constructed of FDA material compliant components of Stainless
• E-nickel plated air Section
• Tri-clamp connection
IDEX Proprietary & Confidential
ATEX (Explosive Atmosphere)
FDA (Food and Drug Administration)
CE (Conformité Européenne)
UL (Underwriters Laboratories)
GOST-R
3A
IDEX Proprietary & Confidential
Reduce air consumption up to 50%
Automatically adapts to process conditions
Powered only by compressed air – No batteries
Increases productivity
Reduce compressor maintenance
Optimizes energy and performance
IDEX Proprietary & Confidential
Step 1: • Air enters main inlet • Small amount of air directed to turbine that powers unit Step 2: • Air Regulator Valve controls air flow volume • Air continues on standard path through air system Step 3: • Sensor monitors pump velocity, sends data to microprocessor • Microprocessor calculates ideal air usage, regulates air valve
IDEX Proprietary & Confidential
Size – 2” & 3”
Available in both metallic and non-metallic construction
Any 2” & 3” standard and heavy duty pumps can be upgraded to AirVantage
Flow Rate – 0 to 245 GPM
IDEX Proprietary & Confidential
• Reduce Pulsation • Reduce Leaking / Damage • Reduce Manifold Stress Use Flex Connections primarily on larger units 1 ½”, 2”, and 3”.
IDEX Proprietary & Confidential
• No Lubrication Required • Clean / Dry Air is a Plus But Not Required.
Tip: Keeping the muffler clean will improve pump performance. A dirty muffler can lead to stalling.
IDEX Proprietary & Confidential
• Thermal Expansion • Positive Inlet Pressure • Head Pressure
“The Windows to Pump Performance”
IDEX Proprietary & Confidential
Leak Detection Filter/Regulator Stroke counter/Batch control
Level Controllers Surge suppressors Air Dryer
IDEX Proprietary & Confidential
Versamatic Mobile App
My Pump Details Chemical Compatibility Guide Full line catalogs Service & training videos
http://versamatic.com/mobileapps.asp
IDEX Proprietary & Confidential
Assembly cycle testing with hold pressure vacuum readings (standard)
Certified one-point head capacity tests Certified additional points Dry lift testing
Hydro/pneumatic testing 90 psi (standard) Hydro/pneumatic 1½ times maximum operating
pressure
Pump repair (labor only)
AODD Project Capabilities
Service Description
IDEX Proprietary & Confidential
Certificate of origin Certificate of conformance (Pump) Standard non-certified dimensional outlines (to order
contact Application Engineering) Certified dimensional outlines Material test reports (MTR) Certificate of compliance (Material)
Epoxy, water based, two part (exterior only Customer specific PTFE Halar Nickel plating midsection
Custom and Engineered products and system to meet
your application Custom product dimensional outlines
AODD Project Capabilities
Service Description
IDEX Proprietary & Confidential
Four (4) lines, maximum 24 letters Custom Nameplate PMI (Positive material identification Hardness testing Liquid penetrant testing Radiographic testing Magnetic particle testing Other
Impact test Seismic test Sound test Other
AODD Project Capabilities
Service Description
IDEX Proprietary & Confidential
Our Contacts Manufacturing Facilities:
Versa-Matic Pumps
800 North Main Street
Mansfield, Ohio 44902 USA
Tel: +1 (419) 524-8388
Fax: +1 (419) 526-7289
IDEX Fluid & Metering Pvt. Ltd.
Survey No. 256, GIDC Manjusar, Savli
Near Bombardier Circle,
Distr. Vadodara 391770, India
Tel: +91-2667-662-001
Sales & Support
Versa-Matic - Mumbai
S 14, First floor
Solitaire Corporate Park, 167, Guru Hargovindji Marg,
Chakala,
Andheri (East), Mumbai 400 093
Tel: +91-22 6643-5552/5555
Email: [email protected]
Versa-Matic - Delhi
4th flr, Office No. 801 Statesman House, Barakhamba
Road Connaught Place
New Delhi 110001
Tel: +91-11-3044-6482
Email: [email protected]
Versa-Matic - Chennai
The Executive Centre, Tamarai Tech Park Level 5,
S.P.Plot No.16-19 & 20-A,
Thiru Vi Ka Industrial Estate, Inner Ring Road, Guindy,
Chennai 600032, India
Tel: +91 44 6693 6630
Email: [email protected]