Vehicle and component parts testing

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Vehicle and component parts testing. SUT 25 NOV 2012. Wittawat Wisetwisai ( Aood ) Product development Engineer Auto Alliance Thailand (A Ford and Mazda joint venture). Course outline Overview (1hr) Why need testing for vehicle level and component part level? - PowerPoint PPT Presentation

Text of Vehicle and component parts testing

  • Vehicle and component parts testingSUT25 NOV 2012

  • Wittawat Wisetwisai (Aood)Product development EngineerAuto Alliance Thailand(A Ford and Mazda joint venture)

  • Course outline

    Overview (1hr)Why need testing for vehicle level and component part level? Introduction vehicle product development cycle. Introduction vehicle components.Introduction vehicle assembly process.

  • Course outlineVehicle level testing (1.5hr)Introduction vehicle testing required.Safety and Regulation testing.Durability testing.Vehicle function testing.Test method and facilityCrash test (Euro NCAP)Wind tunnel testNoise vibration harness test(NVH)Squeak and rattle test Hot cold and humility testWater leak testAir leak testEngine testChassis and suspension testElectrical module testBrake testSteering testBody in white testInterior testingFuel system testLighting system test

  • Course outlineVehicle component level testing (1.5hr)Introduction vehicle component testing standard.UNECESAEJASOISOTest method and facilityWheel and tire Drive shaft and spinning shaftShock absorberDynamic sealingMovable and fixed GlassSeat and Seat beltHard trim and soft trimBody attachmentEngine componentChassis and suspension componentElectrical module componentBrake componentSteering componentBody in white and sheet metal componentInterior componentFuel system componentLighting system component

  • Why need testing for vehicle level and component part level? Accident!!!DurabilityPerform vehicle function intent

    Car crash - Ferrari 599 GTO Vs Taxi in Singaporehttp://www.youtube.com/watch?v=HWECP9rF4HE

    Ferrari Graveyard: Video of 14 supercar pile-up in Japanhttp://www.youtube.com/watch?v=BAtelRZCFWc

    Ferrari 458 on fire. watch a Ferrari burn down to the ground. A burning ferrari http://www.youtube.com/watch?v=TWy8q-N8MQM&feature=related

  • Why need testing for vehicle level and component part level? Accident!!!DurabilityPerform vehicle function intent

    Ford Ranger 2012 http://www.youtube.com/watch?v=57eYBS-o8Y0&feature=related

    2012 Ford Ranger Winter Weather Test Drivehttp://www.youtube.com/watch?v=wc6541sC0wo

    2012 Ford Ranger High Altitude Test Drivehttp://www.youtube.com/watch?v=R0LCvUcKCnY&feature=relmfu

    Ford Ranger Tropical Climate Test Drive 2012 http://www.youtube.com/watch?v=5PqFepzBZXs&feature=relmfu

    Ford Ranger im Test: Offroad ein echter Kerlhttp://www.youtube.com/watch?v=tg3v5j3Dx-A&feature=related

  • Introduction vehicle product development cycle.

  • Introduction vehicle components.

  • Introduction vehicle assembly process.

  • Introduction vehicle assembly process.

    2000 Ton Automotive Tandem Line With YaskawaRobotics(Stamping)http://www.youtube.com/watch?v=6DIz8FpkAis&NR=1&feature=endscreen

    KUKA Robot- Automotive Line Spot Weldinghttp://www.youtube.com/watch?v=1-J_EzKm_70

    BMW Plant Spartanburg Body Shophttp://www.youtube.com/watch?NR=1&feature=endscreen&v=EE61uUqgQmQ

    BMW Plant Spartanburg Vehicle Assemblyhttp://www.youtube.com/watch?v=il0N4dSAr-Ahttp://www.youtube.com/watch?v=X-6wp3_xYJs

    New Mini Production Video(painting , road testing)http://www.youtube.com/watch?v=WA5krnTKTHY&feature=related

    Volkswagen AG Golf production factory Wolfsburg Paintshophttp://www.youtube.com/watch?v=_o5dTOHWwqk&feature=related

    Audi A4 on the Production Linehttp://www.youtube.com/watch?v=YeQ_M2NLI4I&feature=relmfu

    Golf production factory Wolfsburg - driving the car off the assembly line(door assembly)http://www.youtube.com/watch?v=koLWv0LPVbU&feature=related

    2010 BMW X1 SAV Production Line Footage(full assembly)http://www.youtube.com/watch?v=wclWBkgHWm4&feature=relmfu

  • Vehicle level testing

    End of line testing Off line testing Evaluation lab testing Product development testing

  • Vehicle level testing

    Appearance inspectionWater leak testBrake test

    2012 Chevrolet Cruze Water Leak Testhttp://www.youtube.com/watch?v=kF73SPz4IcIhttp://www.youtube.com/watch?v=snUACEZuIN8

    New Mini Production Video(painting , road testing)http://www.youtube.com/watch?v=WA5krnTKTHY&feature=related

  • Vehicle level testing

    Noise vibration harness test(NVH)Air leak test

    Noise and Vibration Test | Malibu | Chevrolethttp://www.youtube.com/watch?v=4EIkIgr_AqM

  • Vehicle level testing

    Crash test (Euro NCAP)Squeak and rattle test

    New Crash Test Video Amazing 5-Star Rating Ford Ranger European Auto Safety Testing 2011 http://www.youtube.com/watch?v=R3d3uDsCPYs

    MB Portable DBE Squeak and Rattle Test Standhttp://www.youtube.com/watch?v=VXP8PCCErR4

    All new Ranger - Squeak & Rattle track testhttp://www.youtube.com/watch?v=rpYS7oA-Yg0

  • Vehicle level testing

    Wind tunnel testHot cold and humility test

    Mercedes-Benz SLS AMG Developement and Testing Wind tunnel http://www.youtube.com/watch?v=sV_6E1Lh7yo

    Pagani Zonda F wind-tunnel testing http://www.youtube.com/watch?v=2CYUuBiW_lY

    M7 Wind Tunnel Testing http://www.youtube.com/watch?v=QrQuB_tTZmc

    Novitec Rosso Ferrari 458 Italia in Wind Tunnel http://www.youtube.com/watch?v=CdE7IT-EsZ0&feature=related

  • Vehicle level testing

    Engine testChassis and suspension testSteering testLighting system testElectrical module test

    2012 Mercedes Benz M-Class Chassis Testinghttp://www.youtube.com/watch?v=EQiAVOGONtg&feature=related Golf 6 Testing (Suspension)http://www.youtube.com/watch?v=MFf6OLzXw-s

  • Vehicle component level testing (.)

  • Vehicle component level testing

    UNECE European New Car Assessment Programme with a realistic and independent assessment of the safety performance

    SAE internationalSociety of Automotive Engineers, is a US-based organization for engineering professionals in the aerospace, automotive, and commercial vehicle industries. The Society coordinates the development of technical standards based on best practices identified and described by SAE committees and task forces comprising engineering professionals in the relevant fields.

    JASOJapanese Automotive Standards Organization , is an organization that sets automotive standards in Japan.

    ISO International Standards ensure that products and services are safe, reliable and of good quality. For business, they are strategic tools that reduce costs by minimizing waste and errors and increasing productivity. They help companies to access new markets, level the playing field for developing countries and facilitate free and fair global trade.

  • Vehicle component level testing

    Wheel and tire Shock absorberBrake component

    Tire Force Test http://www.youtube.com/watch?v=nmo_dkNZIHM

    Bridgestone tires tests (2009)http://www.youtube.com/watch?v=HHFqNew645o&feature=fvwrel

    HORIBA ATS GIANT 6200 Brake Test Standhttp://www.youtube.com/watch?v=G3FgpjlHd6I

  • Vehicle component level testing

    Seat and Seat beltFuel system component

  • Vehicle component level testing

    Drive shaft and spinning shaftSteering component

  • Vehicle component level testing

    Chassis and suspension componentSteering component

  • Vehicle component level testing

    Dynamic sealingMovable and fixed GlassHard trim and soft trimBody attachmentElectrical module componentBody in white and sheet metal componentInterior componentLighting system component

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