78
VC-A565U/H965U S41R7VC-A411U SERVICE MANUAL This document has been published to be used for after sales service only. The contents are subject to change without notice. SHARP CORPORATION VIDEO CASSETTE RECORDER In the interests of user-safety (Required by safety regula- tions in some countries) the set should be restored to its original condition and only parts identical to those specified be used. VC-A565U VC-H965U CONTENTS Page 1. GENERAL INFORMATION ........................................................................................................... 5 2. DISASSEMBLY AND REASSEMBLY ........................................................................................... 7 3. FUNCTION OF MAJOR MECHANICAL PARTS ......................................................................... 10 4. ADJUSTMENT, REPLACEMENT AND ASSEMBLY OF MECHANICAL UNITS ........................ 12 5. ELECTRICAL ADJUSTMENT ..................................................................................................... 30 6. MECHANISM OPERATION FLOWCHART AND TROUBLESHOOTING GUIDE ...................... 32 7. TROUBLESHOOTING ................................................................................................................ 38 8. BLOCK DIAGRAM ....................................................................................................................... 50 9. SCHEMATIC DIAGRAM AND PWB FOIL PATTERN ................................................................. 58 10. REPLACEMENT PARTS LIST .................................................................................................... 71 11. EXPLODED VIEW OF MECHANICAL PARTS ........................................................................... 76 12. PACKING OF THE SET .............................................................................................................. 83 MODELS SERVICE MANUAL MODELS VC-A565U/H965U VIDEO CASSETTE RECORDER VC-H965U VC-A565U

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  • 1

    VC-A565U/H965U

    S41R7VC-A411U

    SERVICE MANUAL

    This document has been published to be used forafter sales service only.The contents are subject to change without notice.

    SHARP CORPORATION

    VIDEO CASSETTE RECORDER

    In the interests of user-safety (Required by safety regula-tions in some countries) the set should be restored to itsoriginal condition and only parts identical to those specifiedbe used.

    VC-A565UVC-H965U

    CONTENTS

    Page

    1. GENERAL INFORMATION ........................................................................................................... 5

    2. DISASSEMBLY AND REASSEMBLY ........................................................................................... 7

    3. FUNCTION OF MAJOR MECHANICAL PARTS ......................................................................... 10

    4. ADJUSTMENT, REPLACEMENT AND ASSEMBLY OF MECHANICAL UNITS ........................ 12

    5. ELECTRICAL ADJUSTMENT ..................................................................................................... 30

    6. MECHANISM OPERATION FLOWCHART AND TROUBLESHOOTING GUIDE ...................... 32

    7. TROUBLESHOOTING ................................................................................................................ 38

    8. BLOCK DIAGRAM....................................................................................................................... 50

    9. SCHEMATIC DIAGRAM AND PWB FOIL PATTERN ................................................................. 58

    10. REPLACEMENT PARTS LIST .................................................................................................... 71

    11. EXPLODED VIEW OF MECHANICAL PARTS ........................................................................... 76

    12. PACKING OF THE SET .............................................................................................................. 83

    MODELS

    SE

    RV

    ICE

    MA

    NU

    AL

    MO

    DE

    LS V

    C-A

    565U/H

    965UV

    IDE

    O C

    AS

    SE

    TT

    E R

    EC

    OR

    DE

    R

    VC-H965U

    VC-A565U

  • 2

    VC-A565U/H965U

    IMPORTANT SERVICE NOTES

    WARNING :TO REDUCE THE RISK OF FIRE OR ELEC-TRIC SHOCK, DO NOT EXPOSE THIS AP-PLIANCE TO RAIN OR MOISTURE.

    RISK OF ELECTRIC SHOCKDO NOT OPEN

    CAUTION

    CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK. DONOT REMOVE COVER. NO USER-SERVICEABLEPARTS INSIDE. REFER SERVICING TO QUALIFIEDSERVICE PERSONNEL.

    This symbol warns the user of uninsulated voltagewithin the unit that can cause dangerous electric shocks.

    This symbol alerts the user that there are importantoperating and maintenance instructions in the literatureaccompanying this unit.

    This symbol mark means fast operating fuse.For continued protection against risk of fire, replaceonly with same type fuse F901 (3.0A, 125V).

    CAUTION:

    BEFORE RETURNING THE VIDEO CASSETTERECORDER

    Before returning the video cassette recorder to the user,perform the following safety checks.

    1. Inspect all lead dress to make certain that leads arenot pinched or that hardware is not lodged betweenthe chassis and other metal parts in the video cassetterecorder.

    2. Inspect all protective devices such as non-metalliccontrol knobs, insulation materials, cabinet backs,adjustment and compartment covers or shields, isola-tion resistor/capacitor networks, mechanical insula-tors etc.

    3. To be sure that no shock hazard exists, check forcurrent in the following manner.

    ● Plug the AC line cord directly into a 120 volt AC outlet(Do not use an isolation transformer for this test).

    ● Using two clip leads, connect a 1.5k ohm, 10 wattresistor paralleled by a 0.15µF capacitor in series withall exposed metal cabinet parts and a known earthground, such as a water pipe or conduit.

    ● Use an SSVM or VOM with 1000 ohm per volt, orhigher, sensitivity or measure the AC voltage dropacross the resistor (See Diagram).

    ● Move the resistor connection to earth exposed metalpart having a return path to the chassis (antenna,metal cabinet, screw heads, knobs and control shafts,

    etc.) and measure the AC voltage drop across theresistor. Reverse the AC plug on the set and repeatAC voltage measurements for each exposed part.Any reading of 0.45V rms (this corresponds to 0.3mArms AC.) or more is excessive and indicates a poten-tial shock hazard which must be corrected beforereturning the video cassette recorder to the owner.

    3.0A 125V

    SSVMAC SCALE

    1.5k ohms.10W

    CONNECT TOKNOWN EARTHGROUND

    TO EXPOSEDMETAL PARTS

    0.15 µFTEST PROBE

  • 3

    VC-A565U/H965U

    NOTES DE SERVICE IMPORTANTES

    ATTENTION: POUR REDUIRE LES RESQUES D'IN-CENDIE OU DE CHOC ELECTRIQUE,NE PAS EXPOSER CET APPAREIL ALA PLUIE OU A L'HUMIDITE.

    RISQUE DE CHOC ELECTRIQUENE PAS OUVRIR

    ATTENTION

    Ce symbole avertit l'utilisateur que des instructionsimportantes relatives à l'utilisation et àl'entretien setrouvent dans le manuel accompagnant l'appareil.

    ATTENTION: AFIN DE REDUIRE LES RISQUES DE CHOCELECTRIQUE, NE PAS RETIRER LE COUVERCLE,AUCUN ORGANE INTERNE NE PEUT ETREREPARE PAR L'UTILISATEUR. CONFIERL'APPAREIL A UN DEPANNEUR QUALIFIE.

    Ce symbole signale à l'utilisateur la présence d'unetension non isolée à l'intérieur de l'appareil qui peut êtrela cause de secousses électriques dangereuses.

    PRECAUTION:Cette marque indique le fusible à action in stantansée.Pour la protection continue contre le risque d'incendie,ne remplacer que par le fusible type F901 (3,0A, 125V).

    AVANT DE RENDRE LE MAGNETOSCOPE

    Avant de rendre le magnétoscope à l’utilisateur, effectuerles vérifications de sécurité suivantes.

    1. Vérifier toutes les gaines de fil pour être sûr que les filsne sont pas pincés ou que le matériel n’est pas coincéentre le châssis et les autres pièces métalliques dansle magnétoscope.

    2. Vérifier tous les dispositifs de protection tels que lesboutons de commande non métalliques, les matériauxd’isolement, le dos du coffret, les couvercles decompartiment et ajustement ou les boucliers, lesréseaux de résistance / condensateur d’isolement, Iesisolateurs mécaniques, etc.

    3. Pour être sûr qu’il n’y a aucun risque de choc électrique,vérifier le courant de fuite de la maniére suivante.

    ● Brancher le cordon d’alimentation secteur directementdans une prise de courant de 120 volts. (Ne pas utiliserde transformateur d’isolement pour cet essai).

    ● Utiliser deux fils à pinces et connecter une résistancede 10 watts 1,5 kohm en parallèle avec un condensateurde 0,15 µF en série avec des pièces du coffretmétallique exposées et une masse de terre connuetelle qu’un tuyau ou un conduit d’eau.

    ● Utiliser un VTVM ou VOM avec une sensibilité de 1000ohms par volt ou plus ou mesurer la chute de tensionCA entre la résistance (voir diagramme).

    ● Déposer la connexion de la résistance à toutes les

    pièces métalliques exposées ayant un parcours deretour au châssis (connexions d’antenne, coffretmétallique, tétes de vis, boutons et arbres decommande, etc.) et mesurer la chute de tension CAentre la résistance. Inverser la fiche CA (une ficheintermédiaire non polarisée doit être utilisée à seule finde faire ces vérifications.) sur l’appareil et répéter lesmesures de tension CA pour chaque piéce métalliqueexposée. Toute lecture de 0,45 Vrms (ceci correspondà 0,3 mArms CA) ou plus est excessive et signale undanger de choc qui doit être corrigé avant de rendre lemagnétoscope à son utilisateur.

    3,0A 125V

    0,15 µFSONDE D'ESSAI

    VERS PIECESMETALLIQUESEXPOSEES

    VTVMECHELLE CA

    1,5 KOHMS10W

    CANNECTER AUNE MASSE DETERRE CONNUE

  • 4

    VC-A565U/H965U

    PRECAUTIONS IN PART REPLACEMENT

    When servicing the unit with power on, be careful to the section marked white all over.This is the primary power circuit which is live.When checking the soldering side in the tape travel mode, make sure first that the tape has been loaded and then turnover the PWB with due care to the primary power circuit.Make readjustment, if needed after replacement of part, with the mechanism and its PWB in position in the main frame.

    (1) Start and end sensors: Q701 and Q702Insert the sensor’s projection deep into the upper hole of the holder. Referring to the PWB, fix the sensors tightenough.

    (2) Photocoupler: IC901Refer to the symbol on the PWB and the anode marking of the part.

    (3) Cam switches A and B: S704: QSW-RA001WJZZ.Adjust the notch of the part to the white marker of the symbol on the PWB. Do not allow any looseness.

    (4) Take-up and supply sensors: D707 and D706.Be careful not to confuse the setting direction of the parts in reference to the symbols on the PWB. Do not allow anylooseness.

  • 5

    VC-A565U/H965U

    1. GENERAL INFORMATION1-1 FEATURESOnly for VC-H965U• Hi-Fi Stereo Sound• Built-in MTS (Multi-channel TV Sound) Decoder• Built-in Front AV Jacks

    Common Features• EZ Set Up• S-VHS Quasi Playback• Double-Azimuth 4-Heads• 19µ Clear Picture System (in EP mode)• HQ System for Better Resolution and Color Reproduction• Multi-Language (English/Spanish/French) OSD (On Screen

    Display) with Menu Screen Guidance• 181-channel PLL Quartz Synthesized Random Access Tuner

    with Automatic Channel Setting• Quick Start with Full Loading Mechanism• 1-Year, 8 Event Programmable Timer• Simple Recording Timer

    • Universal Remote Control• Sharp Super Picture• 5 sec. Timer Backup• Field-Still/Variable Slow/Frame Advance• Real-Time Counter (On Screen Display)• Automatic Daylight Saving-Time (D.S.T.) Adjustment• Blue Screen Noise Elimination• Auto Tracking Control System• Digital Program Search System (DPSS)• Skip Search• Instant Replay• Auto Zero Back• Recorded Section Auto Repeat• Full Automatic Playback• Tamper Proof• Up to 8 Hours of Recording and Playback (with T-160

    cassette)

    1-2 SPECIFICATIONSFormat: VHS NTSC Standard

    Video Recording System: Rotary Two-Head Helical Scan SystemNumber of Video Heads: 4

    Video Signal Standard: NTSC Color SystemAudio Recording System: 1 Stationary Head for Linear Audio

    2 Rotary Heads for Hi-Fi stereo (Only for Hi-Fi models)Tape Width: 12.7 mm (1/2 inch)

    Tape Speed: (SP) 33.35 mm/sec. (1.31 i.p.s.)(LP) 16.67 mm/sec. (0.66 i.p.s.) (playback only)(EP) 11.12 mm/sec. (0.44 i.p.s.)

    Maximum Recording Time: (SP) 160 min. (T-160)(EP) 480 min. (T-160)

    Channel Coverage: VHF 2-13UHF 14-69CATV 1-125

    Antenna Input: 75 OhmVideo Input: 0.5 to 2.0 Vp-p, 75 Ohm unbalanced

    Video Output: 1.0 Vp-p, 75 Ohm unbalancedAudio Input: –8 dBs, 47 kOhm unbalanced (0 dBs = 0.775 Vrms)

    Audio Output: –8 dBs, 1 kOhm unbalanced (0 dBs = 0.775 Vrms)Hi-Fi Audio (Only for Hi-Fi models):

    Dynamic Range: 90 dBFrequency Response: 20 Hz-20 kHz

    Memory Backup: 5 sec.Operating Temperature: 5°C to 40°C (41°F to 104°F)

    Storage temperature: –20°C to 60°C (–4°F to 140°F)Power Source: 120 V AC, 60 Hz

    Power Consumption: 14 WDimensions (approx.): 360 (W) x 92.0 (H) x 232 (D) mm (14-3/16" x 3-10/16" x 9-9/64")

    Weight (approx.): 2.3 kg (5.1 lbs)Accessories included: 75 ohm coaxial cable, Operation manual, Infrared remote control, Battery (2 pcs.)

    Note: Specifications are subject to change without notice.

  • 6

    VC-A565U/H965U

    1-3 LOCATION OF MAJOR COMPONENTS AND CONTROL

    Cas

    sette

    com

    part

    men

    t (se

    e P

    layb

    ack/

    Rec

    ord

    ing

    )

    PO

    WE

    R b

    utto

    n(W

    hen

    pres

    sed

    to tu

    rn o

    n th

    e V

    CR

    , PO

    WE

    R L

    ED

    indi

    cato

    rw

    ill li

    ght u

    p. W

    hen

    the

    pow

    er is

    turn

    ed o

    ff. P

    OW

    ER

    LE

    D

    indi

    cato

    r w

    il tu

    rn o

    ff.)

    Bas

    ic fu

    nctio

    n co

    ntro

    ls(s

    ee P

    layb

    ack/

    Rec

    ord

    ing

    )

    (VC

    -H96

    5U)

  • 7

    VC-A565U/H965U

    2. DISASSEMBLY AND REASSEMBLY

    2-1 DISASSEMBLY OF MAJOR BLOCKS

    TOP CABINET : Remove 2 screws 1.FRONT PANEL : Remove 2 screws 2 and 7 clips 3.OPERATION : Remove 1 screw 4.PWBSHIELD ANGLE : Remove 1 screw 5 with shield angle.MECHANISM/ : Remove 1 screw 6, 2 screws 7.MAIN PWB Remove 1 screw 8 with antenna

    terminal cover. Remove 1 screw 9with top cabinet fix angle.

    ANTENNATERMINALCOVER

    MAIN FRAME

    TOP CABINET

    TOP CABINETFIX ANGLE

    OPERATION PWB

    LED HOLDER

    MECHANISM/MAIN PWBASSEMBLY

    ANTENNATERMINALCOVER

    FRONT AVJACK

    8

    8

    1

    C

    2 6

    2

    6

    6

    9

    4

    B

    BB

    B

    A A

    A

    B

    A

    7

    7

    C

    AVC-A565U

    �VC-H965U

    VC-H965U

    �VC-H965U

    VC-A565U

    Front Panel

    B

    3

    3

    VC-H965U

    Front Panel

    B

    3

    3

  • 8

    VC-A565U/H965U

    VC-H965U

    �VC-H565U

    MECHANISM CHASSIS

    2-2 DISASSEMBLING THE MECHANISM/MAIN PWB ASSEMBLY

    1. When removing the mechanism from the main PWB,remove the antenna cover 1 screw 1, and remove theantenna terminal cover.Remove the screw 2 which connecting the PWB andthe mechanism.Take out vertically the mechanism so that it does notdamage the adjacent parts.

    2. Removing the mechanism and cassette housing.Remove 2 screws 3 fixing the cassette housing to themechanism, and remove the cassette housing.

    3

    CASSETTEHOUSING

    MAIN PWB

    1

    2

  • 9

    VC-A565U/H965U

    2-3 CARES WHEN REASSEMBLING

    INSTALLING THE CASSETTE HOUSINGWhen the cassette housing is installed on the mechanism,the initial setting is essential condition.There are two initial setting methods, namely electrical andmechanical.1. Electrical initial settingSo as to perform initial setting of mechanism execute theStep 1 of Installation of cassette housing. After ascertainingthe return to the initial setting position install the cassette

    housing. (Conditions: When mechanism and PWB havebeen installed)

    2. Mechanical initial settingAfter ascertaining the return to the initial set position installthe cassette housing in the specified position. (This methodis applied only for the mechanism.)

    INSTALLING THE MECHANISM ON PWBLower vertically the mechanism, paying attention to themechanism edge, and install the mechanism with due careso that the parts are not damaged. So as to fix the mecha-nism to the main PWB install two housings. (Fit the antennacover to one of them.

    PARTS WHICH NEED PARTICULAR CAREWhen installing the mechanism chassis on the PWB unit,take care so as to prevent deformation due to contact ofmechanism chassis with REC TIP SW.

    Master cam

    Push up

    Drive lever

    DRUM CONNECTOR

    AE CONNECTOREND SENSOR

    VC-H965U

    VC-H565U

    END TIP SW

    AC HEAD CONNECTOR

    START SENSOR

  • 10

    VC-A565U/H965U

    3. FUNCTION OF MAJOR MECHANICAL PARTS (TOP VIEW)

    No. Function No. Function

    1 Full erase head

    2 Supply pole base ass’y

    3 Tension arm

    4 Idler wheel ass’y

    5 Open guide

    6 Supply reel disk

    7 Supply main brake

    8 Take-up main brake

    9 Pinch drive cam

    10 A/C head ass’y

    11 Reverse guide lever ass’y

    12 Reel relay gear

    13 Take-up reel disk

    14 Pinch roller lever ass’y

    15 Drum ass'y

    16 Loading motor block

    17 Drum driver motor

    18 Take-up pole base ass'y

    17 15

    11

    5

    9

    14

    12

    8

    16

    1346

    2

    7

    3

    1

    18 10

  • 11

    VC-A565U/H965U

    FUNCTION OF MAJOR MECHANICAL PARTS (BOTTOM VIEW)

    No. Function No. Function

    19 Syncro Gear

    20 Master cam

    21 Capstan D.D. motor

    22 Reel belt

    23 Clutch lever

    24 Limiter pulley ass’y

    25 Shifter

    25

    24

    21

    22

    19

    20

    23

    � �

  • 12

    VC-A565U/H965U

    VROATSV CD

    11.

    10. JiGDRiVER-6 BM

    9. JiGDRiVERH-4 AP

    4. Torque Driver JiGTD1200 CB

    4. ADJUSTMENT, REPLACEMENT AND ASSEMBLY OF MECHANICAL UNITSThe explanation given below relates to the on-site general service (field service) but it does not relates to the adjustmentand replacement which need high-grade equipment, jigs and skill. For example, the drum assembling, replacement andadjustment service must be performed by the person who have finished the technical courses.

    4-1 MECHANISM CONFIRMATION ADJUSTMENT JIG

    So as to perform completely the mechanism adjustment prepare the following special jigs. So as to maintain the initialperformance of the machine the maintenance and check are necessary. Utmost care must be taken so that the tape isnot damaged. If adjustment needs any jig, be sure to use the required jig.

    JiGTG1200 CN

    JiGMP0001 BY

    1. Torque Cassette Meter JiGVHT-063 CZ

    No. Jig ltem Part No. Code Configuration Remarks

    JiGTG0090 CM

    3. Torque Gauge Head JiGTH0006 AW

    JiGRH0002 BR

    JiGSG2000 BS

    JiGSG0300 BF

    7. JiGADP003 BK

    Tension Gauge

    These Jigs are used for checkingand adjusting the reel disk height.

    When fixing any part to the threadedhole using resin with screw, use thejig. (Specified torque 5 kg)

    This cassette torque meter is used for check-ing and adjusting the torque of take-up formeasuring tape back tension.

    These Jigs are used for checkingand adjusting the torque of take-upand supply reel disks.

    Master Plane Jig andReel Disk HeightAdjusting Jig

    Pinch pressing forcemeasuring jig

    This Jig is used with the tensiongauge. Rotary transformer clearanceadjusting jig.

    There are two gauges used for thetension measurements, 300 g and2.0 kg.

    These tapes are especially used forelectrical fine adjustment.

    Video Audio HiFi Audio Track

    525 Monoscope 7k — 58µm

    NTSC Color Bar 1k — 58µm

    VROEFZCS BGOR

    VROEFZHS BH

    1k

    This screwdriver is used for adjusting theguide roller height.

    For X value adjustment

    This Jig is used for adjustmentof tension pole.

    X value adjustmentgear driver

    Tension PoleAdjustment Driver

    2.3k

    Black Level(only SYNC) signal — 19µm

    2. Torque Gauge

    6.

    5.

    8. Alignment Tape

    Guide roller heightadjustment driver

  • 13

    VC-A565U/H965U

    4-2 MAINTENANCE CHECK ITEMS AND EXECUTION TIME

    Perform the maintenance with the regular intervals as follows so as to maintain the quality of machine.

    NOTE : Part replacement. : Cleaning : Apply grease Cleaning liquid Industrial ethyl alcohol

    * This mechanism does not need electric adjustment with variable resistor. Check parts. If any deviation is found, clean or replace parts.

    MaintainedParts

    Remarks500hrs.

    1000hrs.

    1500hrs.

    2000hrs.

    Possible symptom encountered

    Guide roller ass’y

    Sup guide shaft

    Reverse guide

    Slant pole on pole base

    Full erase head

    A/C head

    Upper and lower drum ass’y

    Capstan D.D. motor

    Pinch roller

    Reel belt

    Tension band ass’y

    Loading motor

    Idler ass’y

    Limiter pulley

    Supply/take-up main brake levers

    Colour and beating

    Small sound or sound distortionPoor S/N ratio, no colourPoor flatness of the envelope with alignment tapeNo tape running, uneven colourNo tape running, tape slackNo tape running, tape slack, no fast forward/rewind motion

    Lateral noises Head occasionally blocked

    Abnormal rotation or significant vibration requires replacement.

    Clean tape contact part with the specified cleaning liquid.

    Clean tape contact area with the specified cleaning liquid.

    Clean rubber and rubber contact area with the specified cleaning liquid.

    Screen swaying

    Cassette not loaded or unloaded

    No tape running, tape slack

    Tape slack

    Video head cleaning procedure1. Apply one drop of cleaning liquid to the cleaning paper with the baby oiler.2. Gently press the cleaning paper against the video head to fix your finger, and move the upper drum so that each head

    is passed to and fro 5 times (do not move the cleaning paper).3. Wipe with the dry cleaning paper.

    Notes :• Use the commercially available ethanol of Class 1 as

    cleaning liquid.• Since the video head may be damaged, do not move up

    and down the cleaning paper.• Whenever the video head is cleaned, replace the clean-

    ing paper.• Do not apply this procedure for the parts other than the

    video head.

    Parts Code Description CodeZPAPRA56-001E Cleaning Paper AWZOiLR-02-24TE Babe Oiler (Spoit) AH

    Gently press the cleaning paper to fix with your finger, and rotate the upper drum to clean.Move to and fro 5 times for each head.(Do not move the cleaning paper.)

    Rotate the upper drum with one hand.

  • 14

    VC-A565U/H965U

    Figure 4-1.

    • Reassembly1. Before installing the cassette housing control, short-

    circuit between TP803 and TP802 provided at mainPWB, press the eject button. The master cam turns andstops when the positioning mark appears. Fit the drivelever to master cam through main chassis, and push upthe drive lever.

    Figure 4-2.

    2. Install in the reverse order of removal.

    Notes:1. In the case when you use the magnet screw driver, never

    approach the magnet driver to the A/C head, FE head,and drum.

    2. When installing or removing, take care so that thecassette housing control and tool do not contact theguide pin or drum.

    3. After installing the cassette housing control once per-form cassette loading operation.

    4-4 TO RUN A TAPE WITHOUT THE CASSETTEHOUSING CONTROL ASSEMBLY

    1. Remove the full-surface panel.2. Short-circuit between TP803 and TP802.3. Plug in the power cord.4. Turn off the power switch.

    (The pole bases move into U.L.position.)5. Open the lid of a cassette tape by hand.6. Hold the lid with two pieces of vinyl tape.7. Set the cassette tape in the mechanism chassis.8. Stabilize the cassette tape with a weight (500g) to

    prevent floating.9. Turn on the power switch.10. Perform running test.

    4-3 REMOVING AND INSTALLING THE CAS-SETTE HOUSING

    • Removal1. In the cassette removing mode, remove the cassette.2. Unplug the power cord.3. Remove in the following numerical order.

    a) Remove two screws 1.b) Pull the drive lever slide and pull up the cassette

    housing control.

    Figure 4-3.

    Note:The weight should not be more than 500g.

    To take out the cassette tape.1. Turn off the power switch.2. Take out the cassette tape.

    1

    Master cam

    Push up

    Drive lever

    500g

    Weight to preventfloat (500g)

    Mechanism chassis

  • 15

    VC-A565U/H965U

    4-5 REEL DISK REPLACEMENT AND HEIGHTCHECK

    • Removal1. Remove the cassette housing control assembly.2. Remove the Supply/Take-up main brake ass'y.3. Pull the tension band out of the tension arm ass'y.4. Remove the reel disk.Note:Take care so that the tension band ass'y and main brakeass'y are not deformed.

    Notes:1. When installing the reel disk, take due care so that the

    tension band ass'y is not deformed and grease does noadhere.

    2. Do not damage the Supply main brake ass'y. Be carefulso that grease does not adhere to the brake surface.

    • Reassembly (Take-up reel disk)1. Clean the reel disk shaft and apply grease (SC-141) to

    it.2. Align the phase of the reel disk to that of the reel relay

    gear and to install a new take-up reel disk onto the shaft.3. Check the reel disk height and reassemble the take-up

    main brake ass'y.Note:1. Take care so that the Take-up main brake ass'y is not

    damaged. Take care so that grease does not adhere thebrake surface.

    2. After reassembly, check the video search rewind backtension (see 4-10), and check the brake torque (see 4-14).

    • Height checking and adjustmentNote:

    1. Set the master plane with due care so that it does notcontact the drum.

    2. When putting the master plane, shift the reverse guidea little in the loading direction. Care must be taken sinceexcessive shift results in damage.

    Figure 4-4.

    Note:• Check that the reel disk is lower than part A but higher

    than part B. If the height is not correct, readjust the reeldisk height by changing the poly-slider washer under thereel disk.

    • Reassembly (Supply reel disk)1. Clean the reel disk shaft and apply grease (SC-141) to

    it.2. Match the phases of reel disk and reel relay gear, and set

    the new reel disk.3. After checking the reel disk height, wind the tension

    band ass'y around the reel disk, and hook to tension armass'y.

    4. Assemble the Supply main brake ass'y.

    Take-up reel diskSupply reel disk

    TenTension arm ass'ySupply main brake

    Tension band ass'y

    Take-up main brake ass'y

    Supply reel disk

    Take-up reel disk

    Cassette lockrelease shaft

    Master plane

  • 16

    VC-A565U/H965U

    Note:Whenever replacing the reel disk, perform the height check-ing and adjustment.

    Notes:1. Hold the torque gauge by hand so that it is not moved.2. Do not keep the reel disk in lock state. Do not allow long-

    time measurement.

    4-7 CHECKING AND ADJUSTMENT OF TAKE-UP TORQUE IN REWIND MODE

    • Remove the cassette housing control assembly.

    • After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    • Setting1. Set a torque gauge to zero on the scale. Place it on the

    supply reel disk.2. Press the rewind button.3. To calculate the remaining capacity, slowly rotate the

    take-up reel disk, and then shift it into the rewind mode.

    • Checking1. Turn the torque gauge slowly (one rotation every 2 to 3

    seconds) by hand in the CCW direction.2. Make sure that the indication of torque gauge is not less

    than 30mN·m (306gf·cm).

    A B

    Figure 4-5.

    Master planeReel disk heightadjusting jig

    Mechanism chassis

    Reel disk

    10 ± 0.2mm Reel disk

    4-6 CHECKING AND ADJUSTMENT OF TAKE-UP TORQUE IN FAST FORWARD MODE

    • Remove the cassette housing control assembly.

    • After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    • Setting1. Set a torque gauge to zero on the scale. Place it on the

    take-up reel disk.2. Press the FF button.3. To calculate the remaining capacity of the play back

    mode, slowly rotate the supply reel disk, and then shiftit into the forward mode.

    • Checking1. Turn the torque gauge slowly (one rotation every 2 to 3

    seconds) by hand in the CW direction.2. Make sure that the indication of torque gauge is not less

    than 30mN·m (306gf·cm).

    Figure 4-7.

    Torque gauge

    30mN·m (306gf·cm)or more

    Supply reel disk

    Idler ass'y

    The gauge is held atits maximum value.(Red mark)

    • Adjustment1. If the rewind winding-up torque is less than the specified

    value, clean the capstan D.D. worm gear, drive belt, andlimiter pulley with cleaning liquid, rewind again, andcheck the winding-up torque.

    2. If the winding-up torque is still out of range, replace thedrive belt.

    Figure 4-6.

    Torque gauge

    30mN·m (306gf·cm)or more

    The gauge is held atits maximum value.(Red mark)

    Idler ass'y

    • Adjustment1. If the FF winding-up torque is less than the specified

    value, clean the capstan D.D. worm gear, drive belt, andlimiter pulley with cleaning liquid, and check again.

    2. If the torque is less than the set value, replace the reelbelt.

    CCW

    CW

  • 17

    VC-A565U/H965U

    Notes:1. Hold the torque gauge by hand so that it is not moved.2. Do not keep the reel disk in lock state. Do not allow long-

    time measurement.

    4-8 CHECKING AND ADJUSTMENT OF TAKE-UP TORQUE IN RECORD/PLAYBACKMODE

    • Remove the cassette housing control assembly.• After short-circuiting between TP803 and TP802

    provided at operation PWB, plug in the power cord.• Turn off the power switch.• Open the cassette torque meter lid, and fix it with

    tape.• Load the cassette torque meter into the unit.• Put the weight (500g) on the cassette torque meter.• Turn on the power switch.• Press the picture record button, and set EP picture

    record mode (x3).

    4-9 CHECKING AND ADJUSTMENT OF TAKE-UP TORQUE IN VIDEO SEARCH REWINDMODE

    • Remove the cassette housing control assembly.

    • After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    • SettingPress the playback button and rewind button to set thevideo search rewinding mode.

    • CheckingPlace the torque gauge on the supply reel disk, and turn itcounterclockwise very slowly (one rotation every 1 to 2seconds) and check that the torque is within the set valuechange to 14.1 ± 3.5mN⋅m. (144 ± 35gf⋅cm)

    Set value EP change to 6.9 mN⋅m (70 gf⋅cm)

    Figure 4-8.

    • Checking1. Make sure that value is within the setting 6.9 mN·m

    (70 gf·cm).2. The winding-up torque fluctuates due to variation of

    rotation torque of limiter pulley ass'y. Read the centervalue of fluctuation as setting.

    3. Set the EP record mode (x3) and make sure that thewinding-up torque is within setting.

    • AdjustmentIf the playback winding-up torque is not within the setting,replace the limiter pulley assembly.Note:When the torque cassette is set, put a weight (500g) toprevent rise.When the cassette torque meter is taken out.Turn off the power switch.

    Figure 4-9.

    Note:Surely put the torque gauge on the reel disk to measure. Ifthe torque gauge is raised, accurate measurement isimpossible.

    • AdjustmentIf the rewinding playback winding-up torque is not within thesetting, replace the limiter pulley assembly.

    Note:The winding-up torque fluctuates due to variation of rota-tion torque of supply reel disk. Read the center value offluctuation as setting.

    Torque gauge

    Supply reel disk

    CCW

    +20–25

    +2.0–2.5

    +2.0–2.5

    +20–25

    500g

    Cassette torque meter

  • 18

    VC-A565U/H965U

    Figure 4-11.

    1. Detach the pinch roller from the capstan shaft.Do not separate excessively. Or the pinch lever andpinch double action lever may disengage.

    2. Engage the tension gauge adapter with the pinch rollershaft, and pull in the arrow direction.

    3. Gradually return the pinch roller, and measure thepulling force when the pinch roller contacts the capstanshaft.

    4. Make sure that the measured value is within settingchange to 9.8 ± 1N (1.0 ± 0.1kgf).

    4-12 CHECKING AND ADJUSTMENT OFTENSION POLE POSITION

    • Remove the cassette housing control assembly.

    • After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    • Setting1. Turn off the power switch.2. Open the cassette tape (T-120), and fix with tape.3. Set the cassette tape in loading state.4. Put the weight (500g) on the cassette tape.5. Turn on the power switch.6. Make the adjustment with the beginning of a T-120 tape.

    4-10 CHECKING THE VIDEO SEARCH REWINDBACK TENSION

    • Remove the cassette housing control assembly.

    • After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    • Checking1. After pressing the play button, press the rewind button,

    and set the video search rewind mode.2. Place the torque gauge on the take-up reel disk, and turn

    it counterclockwise very slowly (one rotation every 2 to3 seconds) and check that the torque is within the setvalue 3.4 ± 1.5mN⋅m (35 ± 15gf⋅cm).

    Pinch roller Tension gauge900 - 1,200gf

    Capstan shaft

    Tension gauge adapter

    Figure 4-10.

    Torque gauge

    Take-up reel disk

    Notes:Set the torque gauge securely on the take-up reel disk.If it is not secure, the measurement will be incorrect.

    4-11 CHECKING THE PINCH ROLLERPRESSURE

    • Remove the cassette housing control assembly.

    • After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    • CheckingPress the play button to set the playback mode.

    CCW

    Figure 4-12.• Checking1. Set a cassette tape, push the REC button to place the

    unit in the SP record mode. Now check the tension poleposition.

    500g

    Weight to preventfloat (500g)

    (T-120)

  • 19

    VC-A565U/H965U

    2. Visually check to see if the position of the tension pole iswithin the 0 ± 0.2mm from the left side line.

    Insert the tension pole adjustment driver, and rotate clock-wise.

    Figure 4-15.

    At left side from the reference line. (A).

    Figure 4-13.

    Figure 4-14.

    Insert the tension pole adjustment driver, and rotatecounterclockwise.

    At right side from the reference line. (A).

    Tension pole adjustment driver adjusting direction

    Standard A = 0 ± 0.2mm

    4-13 CHECKING AND ADJUSTMENT OFRECORD/PLAYBACK BACK TENSION

    • Remove the cassette housing control assembly.

    • After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    • Setting1. Turn off the power switch.2. Open the torque cassette meter and fix with tape.3. Set the cassette tape in loading state.4. Put the weight (500g) on the cassette torque meter.5. Turn on the power switch.

    Make the adjustment with the beginning of a T-120 tape.

    Figure 4-16.

    Figure 4-17.

    • Checking1. Push the REC button to place the unit in the SP record

    mode.2. At this time ascertain that the back tension is within the

    setting change to 3.9 to 5.5mN⋅m (40 to 56gf·cm) byseeing the indication of torque cassette meter.

    A

    A

    A

    Tension poleadjustmentdriver

    CW CC

    W

    500g

    Weight to preventfloat (500g)

    Cassette torquemeter

  • 20

    VC-A565U/H965U

    • Adjustment1. If the indication of torque cassette meter is lower than

    the setting, shift the tension spring engagement to thepart A.

    2. If the indication of torque cassette meter is higher thanthe setting, shift the tension spring engagement to thepart B.

    • Checking the brake torque at the take-up side

    Figure 4-20.

    CCW: 4.41 ± 1.5mN⋅m (45 ± 15gf⋅cm)CW: 4.12 ± 1.2mN⋅m (42 ± 12gf⋅cm)

    • Remove the cassette housing control assembly.

    • After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    • Setting1. Switch from the FF mode to the STOP mode.2. Disconnect the power cord.3. Set a torque gauge to zero on the scale. Place it on the

    take-up reel disk.

    • Checking1. Turn the torque gauge at a rate of about one turn/2 sec

    in the CCW direction/CW direction so that the reel diskand torque gauge pointer rotates at equal speed andmake sure that the value is within the setting (CCWdirection: 4.41 ± 1.5mN·m (45 ± 15gf·cm), CW direction:4.12 ± 1.2mN·m (42 to 12gf·cm).

    2. Adjustment of the brake torque at the supply side and thetake-up side

    • Unless the supply side brake torque or take-up sidebrake torque is within the setting, clean the felt surfaceof reel disk (supply, take-up) brake lever, check againthe brake torque.

    • If value cannot be set within the setting yet, replace themain brake ass'y or main brake spring.

    Figure 4-18.

    4-14 CHECKING THE BRAKE TORQUE• Checking the brake torque at the supply side

    CCW: 4.41 ± 15mN⋅m (45 ± 15gf⋅cm)CW: 4.12 ± 1.2mN⋅m (42 ± 12gf⋅cm)

    Figure 4-19.• Remove the cassette housing control assembly.

    • After short-circuiting between TP803 and TP802provided at operation PWB, plug in the power cord.

    • Setting1. Set a torque gauge to zero on the scale. Place it on the

    supply reel disk.2. Switch from the FF mode to the STOP mode.3. Disconnect the power cord.

    • CheckingTurn the torque gauge at a rate of about one turn/2 secin the CW direction/CCW direction with respect to thesupply reel disk so that the reel disk and torque gaugepointer rotate at equal speed, and make sure that thevalue is within the setting (CW direction: 4.12 ± 1.2mN·m(42 ± 12gf·cm); CCW direction: 4.41 ± 15mN·m (45 ±15gf·cm).

    Tension arm

    Tension spring

    CW

    CCW CW

    Supply reel disk

    Torque gauge

    Torque gauge

    CCW

    Take-up reeldisk

    A B

  • 21

    VC-A565U/H965U

    Figure 4-22.

    • Replacement1. Solder the removed PWB to the new head assembly.2. Adjust the height from the A/C head arm (lower surface)

    to the A/C head plate to 10.8mm with slide calipers. (3places of azimuth screw section, tilt screw section and A/C head front section) (See the figure below.)

    3. Align the left end of gear of A/C head arm with thepunched mark of chassis, tentatively tighten the screws1 so as to ensure smooth motion of A/C head arm.Tightening torque must be 0.45 ± 0.05N·m (4.5 ±0.5kgf·cm).

    4-15 REPLACEMENT OF A/C (AUDIO/CONTROL)HEAD

    1. Remove the cassette housing control assembly.2. In unloading state unplug the power cord.

    • Removal1. Remove the screws 123, Tilt screw.2. Unsolder the PWB fitted to the A/C head.Notes:1. When replacing, never touch the head. If you touched,

    clean with the cleaning liquid.2. When removing the screw 3, take care so that the

    spring may out.

    Figure 4-23.

    Note:1. If the screw 1 is tighten tentatively too loose, the

    azimuth and height of A/C head may change when theyare finally tightened. Therefore care must be taken.

    2. After completion of A/C head be sure to adjust taperunning. (Execute the running adjustment by the methoddescribed in 4-17.)

    Figure 4-21.

    Height screw

    Left end of A/C head arm gearPunched line mark on chassis

    13

    1

    2

    AC head screw

    Azimurh spring

    Height adj. screw

    AC head PWB ass'y(with A/E)

    Tilt screw

    Height Adj. spring

    AC head PWBAzimuth adj. screw

    *Derection designation.(The bottom part is big.)

    A/C head plate

    10.8mm

    A/C head FFC

    A/C FFC holder

    Solder

    AC head PWB

    New A/C head ass'y

    A/C head plate

    *Fit the groove of FFC to the boss of the holder.

  • 22

    VC-A565U/H965U

    4-17 ADJUSTMENT OF TAPE DRIVE TRAIN1. Tape run rough adjustment

    1 Remove the cassette housing control assembly.2 After shortcircuiting between TP803 and TP802 pro-

    vided at operation PWB, plug in the power cord.3 Check and adjust the position of the tension pole.

    (See 4-12.)4 Check and adjust the video search rewind back

    tension. (See 4-10.)5 Connect the oscilloscope to the test point for PB ATR

    signal output (TP201). Set the synchronism of theoscilloscope to EXT. The PB ATR signal is to betriggered by the head switching pulse (TP202).

    6 Set the alignment tape (VROATSV) to play. (Put a500g weight on the cassette tape to prevent lift ofcassette tape.)

    500g

    Figure 4-26.

    7 Press the tracking button (+), (–) and change theATR signal waveform from max to min and from minto max. At this time make sure that the ATR signalwaveform changes nearly parallel.

    8 Unless the ATR signal waveform changes nearlyparallel, adjust the height of supply side and take-upside guide roller so that the envelope waveformchanges nearly parallel. (For ATR signal adjustmentprocedure refer to Figure 4-30.)

    9 Turn the tilt screw to remove the tape crease at thefixing guide flange.Playback the tape and check for tape crease at thefixing guide flange.(1) If there is no tape crease

    Turn the tilt screw clockwise so that tape creaseappears once at the flange, and then return the tiltscrew so that the crease disappears.

    (2) If there is tape creaseTurn counterclockwise the tilt screw so that thetape crease disappears.(Reference) If the tilt screw is turned clockwisecrease appears at the lower flange.

    Guide roller

    Weight of 500g

    Cassette Tape

    Figure 4-24.

    Figure 4-25.

    Tape

    0.3mm

    A/C head

    • AdjustmentAdjust the height screw visually so that the control head isvisible 0.3mm below the bottom of the tape.

    1. Set the cassette tape in the unit.2. Press the PLAY button to put the unit in the playback

    mode.3. Roughly adjust the height of the A/C head by turning the

    height screw until the tape is in the position shownbelow.

    4-16 A/C HEAD HEIGHT ROUGH ADJUSTMENT

    • Setting

    500g

    Weight to preventfloat (500g)

    Mechanism chassis

    Cassette tape

    Height screw

    TiH screw

    Azimuth screw

  • 23

    VC-A565U/H965U

    Notes:1. Previously set the tracking control in the center position,

    and adjust the ATR signal waveform to maximum with Xvalue adjustment nut. Thereby the tape run rough ad-justment is facilitated.

    2. Especially the outlet side ATR signal waveform musthave higher flatness.

    2. Adjustment of A/C head height and azimuth1 Perform the initial setting of A/C head position by the

    method stated in "4-15 Replacement 3".2 Connect the oscilloscope to the audio output termi-

    nal.3 Using the alignment tape in which 1 kHz linear audio

    signal has been recorded, adjust the height screw soas to get max audio output.

    4 Using the alignment tape in which 7 kHz linear audiosignal has been recorded, adjust the azimuth screwso as to get max audio output.

    5 The adjustment of 3 and 4 twice or three timesrepeat, and finally adjust 4.

    Figure 4-27.

    For X value adjustmentAdjust the X value, turning the gear-type screwdriver.

    Figure 4-28.

    3. Tape run adjustment1 Connect the oscilloscope to PB ATR signal output

    test point, set oscilloscope sync to EXT, trigger-inputthe PB CHROMA signal (head switching pulse).

    2 Rough adjustment of X valueTentatively fix A/C head arm screws 1 by the methoddescribed in 4-15 "Replacement 3".Playback the alignment tape (VROATSV) andshortcircuit between TP801 and TP802. As a resultthe auto-tracking is automatically cancelled, so thatthe X value adjustment mode is set.Move the A/C head with the X value adjustment geardriver (JiGDRiVER-6) by the method shown in Fig-ure 4-33, and adjust the A/C head so as to get themaximum ATR signal waveform. (Note: When the A/C head is adjusted, adjust so that the maximum ATRsignal waveform is obtained nearest the position ofinitial setting made in 4-15.)

  • 24

    VC-A565U/H965U

    3 Next, press the tracking button (+), (–) and changethe ATR signal waveform from max to min and frommin to max. At this time adjust the height of supplyand take-up side guide roller with the adjustmentdriver (JiGDRiVERH-4) so that the ATR signal wave-form changes nearly parallel.

    4 If the tape is lifted or sunk from the helical leadsurface, the PB ATR signal waveform appears asshown in Figure 4-30.

    5 Press the tracking button (+), (–) and make sure thatthe ATR signal waveform changes nearly parallel.

    6 Finally, check tape crease near the reverse guide. Iftape crease is found, adjust tilt screw 45˚ counterclockwise. Small tape crcase will appear at retainguide after this adjustment finished.

    3 Move the A/C head with the X value adjustment geardriver by the method shown in Figure 4-33, andadjust the A/C head so as to get the maximum ATRsignal waveform. (Note: At this time adjust so as toget the maximum ATR signal waveform nearest theA/C head position which has been set in case of Xvalue rough adjustment as stated in 4-17, 3- 2.)

    4 Adjust the playback switching point (Refer to theelectric adjustment method.)

    5 Playback the self-picture-recorded tape, and checkthe flatness of ATR signal waveform and sound.

    Notes:When the A/C head X value adjustment is performed, besure to perform at first X value rough adjustment (refer to 4-17, 3-2).

    PB ATRSignal

    Head switching pulse

    Figure 4-29.

    4. A/C head X value adjustment1 Fix A/C head arm screws 1 by the method described

    in 4-15 "Replacement 3".2 Playback the alignment tape (VROATSV), and

    shortcircuit between TP801 and TP802. As a resultthe auto-tracking is automatically cancelled, so thatthe X value adjustment mode is set.

    Take-up side Supply side Take-up side

    Adjustment

    Supply side

    Supply side guide rollerrotated in clockwisedirection (lowers guideroller) to flattenATR signal.

    Take-up side guide rollerrotated in clockwisedirection (lowers guideroller) to flattenATR signal.

    Supply side guide rollerrotated in counterclock-wise direction (raisesguide roller) to make thetape float above the helicallead. The supplyside guide roller is thenrotated in the clockwisedirection to flatten theATR signal.

    Take-up side guide rollerrotated in counterclock-wise direction (raisesguide roller) to make thetape float above thehelical lead. The take-upside guide roller is thenrotated in the clockwisedirection to flatten theATR signal.

    Figure 4-30.

    When the tape is below the helical lead.When the tape is above the helical lead.

    Figure 4-31.

    1

  • 25

    VC-A565U/H965U

    4-19 REPLACEMENT OF DRUM D.D. MOTOR1. Set the ejection mode.2. Withdraw the main power plug from the socket.

    • Removal (Perform in numerical order.)1. Disconnect the FFC cable 1.2. Unscrew the D.D. stator assembly fixing screws 2.3. Take out the D.D. stator assembly 3.4. Unscrew the D.D. rotor assembly fixing screws 4.5. Take out the D.D. rotor assembly 5.

    Notes:1. In removing the D.D. stator assembly, part of the drum

    earth spring pops out of the pre-load collar.Be careful not to lose it.

    2. Install, so that the D.D. rotor ass'y and upper drum ass'ymounting direction check holes align.(Align the upper drum dent with the rotor hole.)

    3. Be careful not to damage the upper drum or the videohead.

    4. Protect the hole elements from shock due to contact withD.D. stator or D.D. rotor ass'y.

    5. After installation adjust the playback switching point foradjustment of servo circuit.

    4-18 REPLACEMENT OF THE CAPSTAN D.D.(DIRECT DRIVE) MOTOR

    • Remove the mechanism from the main PWB (refer to 2-2 item 1 When removing the mechanism from the mainPWB ).

    • Removal (Follow the order of indicated numbers.)

    1. Remove the reel belt 1.2. Remove the slow brake lever 2.3. Remove the three screws 3.

    • Reassembly1. Taking care so that the capstan shaft does not contact

    the mechanism chassis, set its position on the mecha-nism chassis, and then install with the three screws.

    2. Install the reel belt.

    Notes:1. After installing the capstan D.D. motor, be sure to rotate

    the capstan D.D. motor and check the movement.2. Set the tape, and check for the tape crease near the

    reverse guide in the playback mode. Adjust the A/Chead and azimuth as stated in 4-17 item 2.

    Figure 4-33.

    Figure 4-32.

    Capstan D.D.motor

    Capstan D.D. motorcontrol PWB

    3

    Reel belt12

    2 1

    4

    5

    4

    D.D. rotor ass'y

    D.D.stator ass'y

    Upper drum

    FFC

  • 26

    VC-A565U/H965U

    4-21 ASSEMBLING OF PHASE MATCHINGMECHANISM COMPONENTS

    • Assemble the phase matching mechanism compo-nents in the following order.

    1. Assemble the reverse guide lever and pinch drive cam.2. Mounting the shifter (on the back of the mechanism

    chassis).3. Mounting the master cam (on the back of the mecha-

    nism chassis).4. Assemble the loading motor parts.

    • PINCH DRIVE CAM AND REVERSE GUIDELEVER ASSEMBLING METHOD.

    (Place the following parts in position in numerical order.)(1)Pinch drive cam(2)Reverse guide spring 2(3)Reverse guide lever ass’y 3(4)Open guide

    4-20 REPLACING THE UPPER AND LOWERDRUM ASSEMBLY

    • Replacement (Perform in the numerical order)1Remove the motor as stated in 4-19 D.D. motor replace-

    ment.2Remove the drum earth brush ass’y 2.3Remove the upper and lower drum assembly from main

    chassis 1. 4. Remove the drum FFC holder 3.

    [Cares when replacing the drum]1. Be careful so that the drum earth brush is not lost.2. Do not touch directly the drum surface.3. Fit gently the screwdriver to the screws.4. Since the drum assembly is an extremely precise as-

    sembly, it must be handled with utmost care.5. Make sure that the drum surface is free from dust, dirt

    and foreign substances.6. After replacing the drum be sure to perform the tape

    running adjustment.After that, perform also the electrical adjustment.• Playback switching point adjustment• X-position adjustment and check• Standard and x-3 slow tracking adjustment

    7. After replacing the drum clean the drum.

    Figure 4-34.

    Figure 4-35.

    2

    1

    3

    Lower dorum bottom side

    4

    2

    3

    1

    Dot B

    Dot A

    Insert it into the groove of the shaft

    Don't run upon the spring

  • 27

    VC-A565U/H965U

    Figure 4-37.

    4-22 INSTALLING THE SHIFTER

    Figure 4-36.

    1. Make sure that the loading arm T and S are at the Phase-Matching point as shown below .

    2. Fix the shifter position setting part to the roading arm Tposition setting part as shown in figure .

    3. Make sure tension arm not run on the shifter as shownin figure .

    a

    b

    c

    Loading arm (T)

    Shifter

    Insert point

    Loading arm (T)Loading arm (S)

    Phase matting

    *Not run on the sifter.

    Sifter

    Tension arm

    Drum

    Limiter pully

    Capstan D.D.motor

    (Bottom side of mechanism chassis)

  • 28

    VC-A565U/H965U

    4-23 INSTALLING THE MASTER CAM (ATREAR SIDE OF MECHANISM CHASSIS)

    1. Make sure beforehand that the shifter is at initial posi-tion.

    2. Place the master cam in the position as shown below.

    Note:See the figure below for the phase matching between themaster cam synchro gear and pinch drive cam.3. Finally fix with the E ring.

    4-24 REPLACEMENT OF LOADING MOTOR• Removal

    • ReplacementRemove the loading motor, and install the replacementloading motor as shown below.

    Figure 4-40.

    Figure 4-38-2.

    The loading motor pressing-in must be less than 14.7 N(1,500 gf).Adjust the distance between motor and pulley to 6.95 mm.

    Figure 4-38-1.

    Figure 4-39.

    +0. 2–0.15

    E-ring

    Line of synchro gear.

    Phase matching

    Phase matching

    Hole of Pinch drive cam.

    Synchro gear Master cam

    6.95 mm

    A part

    Worm gear+0 -0.15

    Loading motor

    To press the motor in, first receive it by portion A.

    Apply grease

    Worm gear

    Apply grease

    Apply grease

    Apply grease

    L-M-Block.

    Worm wheel gear.

    Leading connect gear.

    *Apply grease to the tip as well.

    Loadingmotor.

    Wire+ : Red- : White

    Red

    Insert

  • 29

    VC-A565U/H965U

    2. Frame R, Frame L, Drive Arm R, Drive Arm L, UpperPlate.

    4-25 ASSEMBLY OF CASSETTE HOUSING1. Proof lever Proof lever spring and Holder R

    Figure 4-41.

    MSPRD0215AJFJ

    *Proof lever spring fixing direction designated.

    LANGF9661AJFW

    Top surface should be free from scratches or soil.

  • 30

    VC-A565U/H965U

    5. ELECTRICAL ADJUSTMENT

    Notes:• Before the adjustment:

    Electrical adjustments discussed here are often required after replacement of electronic components and mechanicalparts such as video heads.Check that the mechanism and all electric components are in good working condition prior to the adjustments, otherwiseadjustments cannot be completed.

    • Instruments required:• Color TV monitor • Dual-trace oscilloscope• Audio signal generator • AC milli-voltmeter• Blank video cassette tape • Alignment tape (VROEFZHS)• Screwdriver for adjustment • Color bar generator• RF signal generator

    TP201~204

    Figure 5-1.

  • 31

    VC-A565U/H965U

    SERVO CIRCUIT ADJUSTMENT

    5-1 ADJUSTMENT OF HEAD SWITCHINGPOINT

    Measuring Color TV monitorinstrument

    Mode Playback still

    Cassette Self-recorded tape (SP mode)(See Note below 2)

    Control Tracking control buttons(+) or (–)

    Specification No vertical jitter of picture

    Measuring Color TV monitorinstrument

    Mode Playback

    Cassette Self-recorded tape (EP mode)(See Note below)

    Control Tracking control buttons(+) or (–)

    Specification No Poor picture and Hi-Fi sound

    5-2 ADJUSTMENT OF FV (False VerticalSync) OF STILL PICTURE

    Measuring Dual-trace oscilloscopeinstrument

    Mode Playback

    Cassette Alignment tape (VROEFZHS)

    Test point VIDEO OUT jack to CH2TP202 (Sig.)~TP203 (GND) to CH1

    Control Call up the test mode (short circuitbetween TP801 and TP802 on theoperation PWB). Use the tracking/channel select (') and (") buttonsof the set.

    Specification 6.0 ± 0.5H (lines)

    1. Connect a dual-trace oscilloscope to the VIDEO OUTjack and TP202 (Sig.) and TP203 (GND).(Trigger the oscilloscope with the head switching pulseon TP202.)

    2. Playback the alignment tape, and then short circuitbetween TP801 and TP802 on the operation PWB to callthe test mode.

    3. Press the PLAY button, and the play LED starts blinkingand the automatic adjustment function gets started.

    4. Wait until the play LED stays on to indicate that theadjustment is complete.

    5. Watch the oscilloscope screen and make sure that theleading edge of the head switching pulse is 6.0H (lines)ahead of the vertical sync as shown in Figure 5-2.

    6. If the setting is out of this range, readjust the data usingthe channel select (') and (") buttons of the set or theremote controller.

    7. Finally press the STOP button to quit the test mode.

    Figure 5-2.

    6.0 ± 0.5H (lines)CH-1HEADSWITCHINGPULSE

    CH-2VIDEO OUT

    CH-1: 1V/dev 50µsec/devCH-2: 1V/dev 50µsec/dev

    V-sync.

    1. Play a cassette which was recorded by the unit in SPmode.

    2. Press the PAUSE/STILL button to freeze the picture.3. Look at the monitor screen and adjust (+) or (–) TRACK-

    ING buttons so that the vertical jitter of the picture isminimized.

    4. Play and freeze the self-recorded tape in EP mode andmake sure vertical jitter of the picture is not noticeable.

    Note:1 The FV goes back to the it’s initial state when the unit is

    put into the system controller reset mode due to powerfailure, etc.In this case, preset the FV once again.

    2 Self-recorded tape is a cassette whose program wasrecorded by the unit being adjusted.

    1. Play a cassette which was recorded by the unit in EPmode.

    2. Short circuit between TP801 and TP803 on the mainPWB, and press both CH button (+) and CH button (–) atsame time.

    3. Press the tracking buttons (+) or (–) 20 times each tobring the tracking off center. Make sure that:1) There is nothing unusual on the playback screen.2) There is nothing unusual in the Hi-Fi sound (for the Hi-

    Fi models only).4. Cancel the short circuit.Note:Self-recorded tape is a cassette whose program was re-corded by the unit being adjusted.

    5-3 CHECKING OF OFF TRACK

  • 32

    VC-A565U/H965U

    1 0

    1 1

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    1 1

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    .

  • 33

    VC-A565U/H965U

    ST

    OP

    RE

    C/P

    LA

    YP

    LA

    Y

    ST

    ILL

    PL

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    V

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    LAY

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  • 34

    VC-A565U/H965US

    TO

    P

    F

    F/R

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    ion

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    End

    Cap

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    irect

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    tion.

    YE

    S

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    S

  • 35

    VC-A565U/H965U

    ME

    CH

    AN

    ISM

    TR

    OU

    BL

    ES

    HO

    OT

    ING

    1. F

    F/R

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    RE

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    E W

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    ING

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    ss F

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    ey.

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    NO

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    S

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    S

    YE

    SY

    ES

    Is m

    aste

    r ca

    m a

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    F p

    ositi

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    s lo

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    rate

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    thly

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    ugh

    cam

    sw

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    l sys

    tem

    in tr

    oubl

    e.

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    Vco

    12V

    and

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    lied

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    Is th

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    Che

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    ain

    PW

    B.

  • 36

    VC-A565U/H965U

    Rep

    lace

    load

    ing

    mot

    or b

    lock

    .

    3. W

    IND

    ING

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    VS

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    Mas

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    shift

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    tion

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    Y F

    AIL

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    Ero

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    ck m

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    S

    YE

    S

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    S

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    S

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    S

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    Rep

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    .

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    lace

    cas

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    trol

    ass

    ’y.

  • 37

    VC-A565U/H965U

    YE

    S

    YE

    S

    NO

    NO

    NO

    NO

    YE

    S

    YE

    SR

    epla

    ce c

    apst

    an m

    otor

    .

    4-ii)

    Unu

    sual

    sou

    nd in

    FF

    /RE

    W m

    ode

    Is r

    eel d

    isk

    heig

    ht a

    s sp

    ecifi

    ed ?

    Thr

    ust g

    ap fo

    und

    at r

    eel d

    isk

    ?

    Driv

    e sy

    stem

    out

    of c

    onta

    ct w

    ith a

    nypa

    rt o

    n m

    ain

    PW

    B ?

    Tur

    n ca

    psta

    n m

    otor

    by

    hand

    .U

    nusu

    al s

    ound

    hea

    rd ?

    Che

    ck d

    rive

    syst

    em’s

    gea

    rs fo

    rda

    mag

    e. R

    epla

    ce d

    amag

    ed g

    ear

    with

    new

    one

    .•

    Ree

    l dis

    k•

    Lim

    iter

    pulle

    y as

    s’y

    • Id

    ler

    whe

    el a

    ss’y

    Che

    ck r

    eel d

    isk

    and

    mai

    n ch

    assi

    s.A

    nd r

    epla

    ce d

    efec

    tive

    part

    s.

    Adj

    ust r

    eel d

    isk

    heig

    ht.

    Rea

    rran

    ge th

    e pa

    rts

    on m

    ain

    PW

    B.

  • 38

    VC-A565U/H965U

    7. T

    RO

    UB

    LES

    HO

    OT

    ING

    FL

    OW

    CH

    AR

    T N

    O.1

    No

    po

    wer

    The

    fuse

    blo

    ws

    out e

    ven

    whe

    n it

    is

    repl

    aced

    with

    new

    one

    .S

    ee F

    LO

    W C

    HA

    RT

    NO

    .2

    <F

    use

    blow

    n ou

    t.>.

    YE

    S

    YE

    S

    YE

    S

    YE

    S

    NO

    NO

    NO

    NO

    NO

    Is th

    e fu

    se g

    ood?

    Is th

    e no

    rmal

    sta

    te r

    esto

    red

    whe

    n on

    ce u

    nplu

    gged

    pow

    er c

    ord

    is

    plug

    ged

    agai

    n af

    ter

    seve

    ral

    seco

    nds?

    Che

    ck fo

    r le

    ak o

    r sh

    ort-

    circ

    uitin

    g of

    prim

    ary

    circ

    uit p

    art.

    (L90

    1, D

    901~

    904,

    T90

    1, C

    906,

    R90

    4, Q

    901~

    902,

    etc

    .)A

    re A

    T 5

    V v

    olta

    ge li

    ne n

    orm

    al?

    Are

    AT

    44V

    , AT

    27V

    , PC

    12V

    ,no

    rmal

    ?

    Che

    ck e

    ach

    rect

    ifier

    circ

    uits

    and

    sh

    ort-

    circ

    uit o

    f sec

    onda

    ry c

    ircui

    t.

    Is "

    H"

    leve

    l app

    lied

    at p

    in(7

    6) o

    f IC

    701?

    Che

    ck th

    e po

    wer

    failu

    re c

    ircui

    t. (Q

    705)

    FL

    OW

    CH

    AR

    T N

    O.3

    Wh

    en t

    he

    ou

    tpu

    t vo

    ltag

    e fl

    uct

    uat

    es.

    Che

    ck w

    heth

    er th

    e se

    cond

    ary

    side

    ph

    otoc

    oupl

    er c

    ircui

    t ope

    rate

    s no

    rmal

    ly.

    Che

    ck th

    e ci

    rcui

    t and

    rep

    lace

    par

    ts.

    (IC

    901,

    IC90

    3, e

    tc.)

    NO

    YE

    SC

    heck

    whe

    ther

    the

    prim

    ary

    side

    ph

    otoc

    oupl

    er o

    utpu

    t con

    trol

    fu

    nctio

    ns n

    orm

    ally

    .

    Che

    ck th

    e ci

    rcui

    t and

    rep

    lace

    par

    ts.

    (IC

    901,

    IC90

    3, Q

    902,

    T90

    1, e

    tc.)

    NO

    YE

    S

    Rep

    lace

    IC90

    1.

    FL

    OW

    CH

    AR

    T N

    O.2

    Fu

    se b

    low

    n o

    ut.

    Cas

    e (1

    )C

    ase

    (2)

    Che

    ck fo

    r le

    ak o

    r sh

    ort-

    circ

    uitin

    g of

    pr

    imar

    y ci

    rcui

    t par

    t.(L

    901,

    D90

    1~90

    4, T

    901,

    C90

    6,

    R90

    4, Q

    901~

    902,

    etc

    .)

    Che

    ck fo

    r sh

    ort-

    circ

    uitin

    g of

    re

    ctify

    ing

    diod

    e an

    d ci

    rcui

    t in

    each

    re

    ctify

    ing

    circ

    uit o

    f sec

    onda

    ry c

    ircui

    t.(D

    9334

    , D93

    1~93

    3)

    FL

    OW

    CH

    AR

    T N

    O.4

    Wh

    en b

    uzz

    is h

    eard

    fro

    m t

    he

    vici

    nit

    y o

    f p

    ow

    er c

    ircu

    it.

    Che

    ck fo

    r sh

    ort-

    circ

    uitin

    g of

    circ

    uit a

    nd r

    ectif

    ying

    dio

    de o

    f eac

    h re

    ctify

    ing

    circ

    uit o

    f sec

    onda

    ry

    circ

    uit a

    nd c

    heck

    for

    failu

    re o

    f shu

    nt r

    egul

    ator

    circ

    uit.

    (D93

    34, D

    931~

    933,

    IC90

    3, C

    935,

    C96

    3)

  • 39

    VC-A565U/H965U

    FL

    OW

    CH

    AR

    T N

    O.6

    No

    op

    erat

    ion

    is p

    oss

    ible

    fro

    m t

    he

    infr

    ared

    rem

    ote

    co

    ntr

    ol.

    Ope

    ratio

    n is

    pos

    sibl

    e fr

    om th

    e V

    CR

    , bu

    t no

    oper

    atio

    n is

    pos

    sibl

    e fr

    om th

    e in

    frar

    ed r

    emot

    e co

    ntro

    l.

    Is th

    e su

    pply

    vol

    tage

    of 5

    V fe

    ed to

    pi

    n(3)

    term

    inal

    of r

    emot

    e co

    ntro

    l re

    ceiv

    er?

    Che

    ck A

    T 5

    V li

    nes.

    Is "

    L" p

    ulse

    sen

    t out

    pin

    (1)

    term

    inal

    of

    rece

    iver

    whe

    n th

    e in

    frar

    ed r

    emot

    e co

    ntro

    l is

    activ

    ated

    ?

    Rep

    lace

    the

    rem

    ote

    cont

    rol r

    ecei

    ver

    or r

    epla

    ce th

    e re

    mot

    e co

    ntro

    l tr

    ansm

    itter

    if n

    eces

    sary

    .

    Is in

    putte

    d "L

    " pu

    lse

    to p

    in(4

    ) of

    IC

    701?

    Che

    ck li

    ne b

    etw

    een

    at r

    emot

    e co

    ntro

    l rec

    eive

    r th

    ru to

    pin

    (4)

    of

    IC70

    1.

    YE

    S

    YE

    S

    NO

    NO

    NO

    YE

    S

    Rep

    lace

    IC70

    1.

    YE

    S

    FL

    OW

    CH

    AR

    T N

    O.7

    A c

    asse

    tte

    tap

    e is

    no

    t ta

    ke in

    .

    YE

    S

    YE

    S

    YE

    S

    NO

    NO

    NO

    Che

    ck s

    tart

    sen

    sor

    shut

    ter.

    Che

    ck li

    ne s

    tart

    sen

    sor

    and

    all t

    he

    way

    up

    thru

    to p

    in(6

    7) o

    f IC

    701.

    Che

    ck li

    ne p

    in(7

    2) o

    f IC

    701

    and

    all

    the

    way

    up

    thru

    to p

    in(1

    0) o

    f P70

    1.

    Rep

    lace

    load

    ing

    mot

    or.

    Doe

    s pi

    n(10

    ) of

    P70

    1 go

    from

    2.5

    V

    to 4

    .2V

    whe

    n th

    e ca

    sset

    te ta

    pe is

    in

    sert

    ed.

    Doe

    s pi

    n(67

    ) of

    IC70

    1 ch

    ange

    from

    "H

    " to

    "L"

    leve

    l whe

    n th

    e ca

    sset

    te

    tape

    is in

    sert

    ed?

    Are

    sta

    rt s

    enso

    r sh

    utte

    r go

    to o

    pen

    whe

    n th

    e ca

    sset

    te ta

    pe is

    inse

    rted

    ?

    NO

    NO

    NO

    FL

    OW

    CH

    AR

    T N

    O.8

    A c

    asse

    tte

    tap

    e is

    tak

    en in

    , bu

    t ej

    ecte

    d a

    t o

    nce

    .

    Doe

    s th

    e st

    art s

    enso

    r pu

    lse

    at

    pin(

    67)

    of IC

    701

    chan

    ge fr

    om "

    L" to

    "H

    " le

    vel w

    hen

    the

    cass

    ette

    tape

    is

    load

    ed?

    Che

    ck s

    tart

    sen

    sor

    and

    all t

    he w

    ay

    up th

    ru to

    IC70

    1.

    Doe

    s th

    e en

    d se

    nsor

    pul

    se a

    t pin

    (66)

    of

    IC70

    1 ch

    ange

    from

    "L"

    to "

    H"

    leve

    l w

    hen

    the

    cass

    ette

    tape

    is lo

    aded

    ?

    Che

    ck e

    nd s

    enso

    r an

    d al

    l the

    way

    up

    thru

    to IC

    701.

    Doe

    s th

    e m

    aste

    r ca

    m m

    ode

    shift

    erop

    erat

    e no

    rmal

    ly w

    hen

    the

    cass

    ette

    ta

    pe is

    load

    ed?

    Che

    ck c

    am s

    witc

    h an

    d al

    l the

    way

    up

    thru

    to IC

    701.

    Rep

    lace

    IC70

    1.

    YE

    S

    YE

    S

    YE

    S

  • 40

    VC-A565U/H965UF

    LO

    W C

    HA

    RT

    NO

    .9

    Th

    e ca

    sset

    te t

    ape

    fails

    to

    eje

    ct.

    Doe

    s th

    e ca

    psta

    n m

    otor

    sta

    rt w

    hen

    the

    EJE

    CT

    but

    ton

    is p

    ress

    ed?

    See

    FL

    OW

    CH

    AR

    T N

    O.1

    1.

    Doe

    s th

    e ta

    ke-u

    p re

    el d

    isk

    turn

    whe

    nth

    e ca

    psta

    n m

    otor

    is r

    unni

    ng?

    Che

    ck r

    eel d

    isk

    and

    reel

    driv

    e un

    it.

    Are

    pul

    ses

    appl

    ied

    at p

    in(2

    ) of

    IC70

    1 w

    hen

    the

    take

    -up

    reel

    dis

    k is

    turn

    ing?

    Che

    ck ta

    ke-u

    p re

    el s

    enso

    r an

    d al

    l the

    way

    up

    thru

    to IC

    701.

    Doe

    s pi

    n(10

    ) of

    P70

    1 go

    from

    2.5

    V

    to 0

    .8V

    whe

    n ve

    el p

    ules

    has

    bee

    r in

    put.

    Che

    ck p

    in(7

    2) o

    f IC

    701.

    Doe

    s th

    e lo

    adin

    g m

    otor

    run

    ? R

    epla

    ce lo

    adin

    g m

    otor

    .

    Rep

    lace

    cas

    sette

    cam

    , gea

    r, e

    tc.

    YE

    S

    YE

    S

    YE

    S

    YE

    S

    YE

    S

    NO

    NO

    NO

    NO

    NO

    YE

    S

    YE

    S

    YE

    S

    NO

    NO NO

    FL

    OW

    CH

    AR

    T N

    O.1

    0

    No

    po

    wer

    is t

    urn

    ed o

    n.

    Doe

    s po

    wer

    con

    trol

    (H)

    sign

    al a

    t pi

    n(76

    ) of

    IC70

    1 ch

    ange

    from

    "L"

    to

    "H"

    leve

    l?

    Che

    ck IC

    701.

    Doe

    s th

    e ba

    se o

    f Q95

    1 ch

    ange

    from

    abou

    t 5.0

    V to

    4.5

    V?

    Che

    ck IC

    701

    and

    all t

    he w

    ay u

    p th

    ru

    to Q

    951.

    Is 5

    V s

    ent o

    ut o

    f the

    em

    itter

    of

    Q95

    1?C

    heck

    Q95

    1 an

    d th

    e A

    T 5

    V li

    ne.

    Che

    ck p

    erip

    hera

    l circ

    uits

    for

    poor

    sold

    erin

    g.

    FL

    OW

    CH

    AR

    T N

    O.1

    1

    Th

    e ca

    pst

    an m

    oto

    r fa

    ils t

    o r

    un

    .

    Is th

    e vo

    ltage

    mor

    e th

    an a

    bout

    2.6

    V

    DC

    giv

    en o

    ut o

    f pin

    (24)

    of I

    C70

    1.C

    heck

    IC70

    1.N

    O

    NO

    NO

    NO

    NO

    YE

    S

    YE

    S

    YE

    S

    YE

    S

    YE

    S

    Is th

    e su

    pply

    vol

    tage

    of 5

    V fe

    ed to

    pi

    n(3)

    of P

    701.

    Che

    ck P

    C 5

    V li

    ne.

    Is th

    e vo

    ltage

    mor

    e th

    an 2

    .6V

    DC

    se

    nt in

    pin

    (9)

    of P

    701.

    Che

    ck b

    etw

    een

    pin(

    9) o

    f P70

    1 an

    d al

    l the

    way

    up

    thru

    to p

    in(2

    4) o

    f IC

    701.

    Is th

    e vo

    ltage

    at p

    in(5

    ) of

    P70

    1 3.

    5V?

    Che

    ck b

    etw

    een

    the

    pin(

    71)

    of IC

    701

    and

    all t

    he w

    ay u

    p th

    ru to

    pin

    (5)

    of

    P70

    1.

    Is th

    e su

    pply

    vol

    tage

    of 2

    3V fe

    ed to

    pi

    n(2)

    of P

    701.

    Che

    ck m

    otor

    -VC

    C li

    ne a

    nd m

    otor

    vo

    ltage

    sel

    ecto

    r ci

    rcui

    t.

    Rep

    lace

    cap

    stan

    mot

    or.

  • 41

    VC-A565U/H965U

    FL

    OW

    CH

    AR

    T N

    O.1

    2

    Th

    e d

    rum

    mo

    tor

    fails

    to

    ru

    n.

    Is th

    e vo

    ltage

    mor

    e th

    an a

    bout

    2.6

    V

    DC

    giv

    en o

    ut o

    f pin

    (25)

    of I

    C70

    1.C

    heck

    IC70