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Nov-2016 Valiant Alucast Technology Pvt. Ltd. 1 / 13
VATPL PRESENTATION
VALIANT ALUCAST TECHNOLOGY PVT. LTD.
VALIANT PRESENTATION : INDEX
2 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
VALIANT ALUCAST Slide No.
- Business Sector ………………………………………………………………………………. 3 - Present Customer ……………………………………………………………………………….4- Production Line …………………………………………………………………………………5 & 6- HPDC Manufacturing Facility ……………………………………………………………….7- Process Flow ………………………………………………………………………………………8- Shot Model Simulation ……………………………………………………………………….9- Process Flow Die Making ……………………………………………………………………. 10- Current Production …………………………………………………………………………11 & 12- Thanks ………………………………………………………………………………………………… 13
BUSINESS SECTOR
3 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
Automotive Non- Automotive
50%
50%50%
PRESENT CUSTOMER
4 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
NON AUTOMOTIVE CUSTOMER
- PIAGGIO- FORBES MARSHALL- CROMPTON GREAVES
- PRISM ENTERPRISES- LAXMI HYDRAULICS PVT. LTD.- PRAGATI AUTOMATION PVT. LTD.- BVG ENERGY EFFICIENCY PVT. LTD.- EIBENSTOCK POSITRON ELECKTROWERK PVT. LTD.
AUTOMOTIVE CUSTOMER
PRODUCTION LINE
5 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
AUTOMOTIVE COMPONENTS
Gear Box Cover Handle Bar Starter Mounting Plate
Intermediate Flange Cover Differential Cover
PRODUCTION LINE
6 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
NON AUTOMOTIVE COMPONENTS
76 T Body Motor Body LED Back Cover
Smart Positional Housing Gear Case LED Housing
HPDC MANUFACTURING FACALITY
7 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
Machine Make No.
580 T FRECH 01
180 T ITALIAN 01
125 T FRECH 01
TOTAL 03
PROCESS FLOW – MELTING TO FINAL PACKING
8 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
Stage-10Melting
Starge-20 Degassing
Stage-30 Pressure Die
Casting
Stage-40 Trimming/
Fettling
Stage-50 Shot Blasting
Stage-60 Final Inspection
Stage-70Packing
Stage-80 Release For Shipment
Shot Model Simulation
9 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
1) Metal Flow
2) Filling Analysis
3) Metal Velocity
4) Temperature
5) Solidification Analysis
6) Air Entrapment Analysis
7) Surface Defect Analysis
PROCESS FLOW FOR DIE MAKING
10 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
Stage-10Shot Model
Stage-20 Shot
Simulation
Stage-30 Die Design
Stage-40 Die
Manufacturing
Stage-50 Die Assembly
Stage-60Die Spotting
Stage-70 Die Trial
CURRENT PRODUCTION- AUTOMOTIVE
11 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
Gear Box Cover
Process : High Pressure Die Casting
Customer : PIAGGIO, Crompton Greaves
Material : ADC 12
Application : Engine Part, 3 Wheeler Handle Part, Mounting Part
Weight : Gear Box Cover – 1520 gm, Handle Bar – 980 gm,
Starter Mounting Plate- 1320 gm
Monthly Volume Qty. : 10000 each.
Handle Bar Starter Mounting Plate
CURRENT PRODUCTION- NON AUTOMOTIVE
12 / 13Nov-2016 Valiant Alucast Technology Pvt. Ltd.
76 T Body
Process : High Pressure Die Casting
Customer : Prism Enterprise, Laxmi Hyd. Pvt. Ltd, BVG Energy Efficiency Pvt. Ltd.
Material : ADC 12
Application : Compressor Part, Electrical Motor Part, Street Light Part
Weight : 76 T Body – 2450 gm, Motor Body – 1900 gm,
LED Housing - 700 gm
Monthly Volume Qty. : 4000 each.
Motor Body LED Housing