Upload
hipnos1982
View
217
Download
0
Embed Size (px)
Citation preview
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 1/20
infinite
size
cavity optionsInfinite cavity size options
Key Features:• Extremely durable fiber-reinforced nylon side chain band material
• Patented triple kidney with expanding pin snap-together link design
• Quick and easy cavity access from the I.D. or the O.D. for simple installation andmaintenance of cables and hoses
• Available with twist on/off aluminum KC or reinforced nylon KEframe stays for easy in-field serviceability
• Available with bolted-on heavy-duty aluminum frame stayswith frictionless Delrin ® rolling surfaces
• Available with made-to-order bored aluminum bars
• Snap-in vertical and horizontal cable separation in nylon available
• Vertical and horizontal cable separation in aluminum available
VARITRAK KC/KE
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 2/202Specications are subject to change without noticeKS-1106-GC
CL
Total Machine Travel (LS)
ExtendedRetracted
H
UB
MovingEnd
FixedEnd
t = Link Pitch
K0650� 2.56 (65)
LB
KR
Option A
Option B
Option C
Option D
Option E
Option F
Series
K 0650
Extended Travel:
When application travelexceeds the self-supportinglength of the carrier,Varitrak K carrier systemsare designed to glide onthemselves in aguide-channel.
Self-Supporting Lengths
A d d i t i o n a l L o a d
lbs
ft
40.3
33.5
26.8
20.1
13.5
7.0
kg
m
60
50
40
30 20
10
0
Type K 0650
How To Order1-800-443-4216
Mounting
Height
H
8.07(205)
11.22(285)
13.58(345)
15.94(405)
19.49
(495)
24.79
(655)
Bend
Radius
KR
2.95(75)
4.53(115)
5.71(145)
6.89(175)
8.66
(220)
11.81
(300)
Depot
UB
6.61(168)
8.19(208)
9.37(238)
10.55(268)
12.32
(313)
15.47
(393)
Loop
Length
LB
14.41(366)
19.37(492)
23.07(586)
26.77(680)
32.36
(822)
42.24
(1073)
Unsupported 3.3 6.6 9.8 13.1 16.4 ftLength 1 2 3 4 5 m
Dimensions in
inches (mm)
Technical Data
LS = total machine travel
LB = 3.14 x KR + (2 x t safety factor)
LK = chain length required
LK = LS ÷ 2 + length of the curve (L
B)*
* Assumes the Fixed Point is located at the
Center of the Total Machine Travel .
Calculation of Chain Length
major creditcards accepted
E CONOMIC
V ALUE
A DDED
7A product group’s EVA score is a general indicatorthat allows a customer to quickly and easilycompare a product group’s basic price, features,capabilities and value relative to other comparablysized products within the KS product range.
Download 3D CAD les, videos,
updated product info & much more at:
www.kabelschlepp.com/varitrakk.htm
GENERAL DATA
! * Reverse Bend Radii (RKR) 220 mm & 500 mm are available to allow alowered mounting height in high speed and long travel applications.Please consult factory for more information on availabily and usage.
Number ofSystems Req.
8
CarrierType
KC0650
# of LinksLength
35 Links
x
x
+
-
+
+
+
-
+
+
+
-
x
x
Type & PositionBrackets
FU/ MU
TypeFrame Stay
RS
Dividers (#vert / #horz)
2v/0h
BendRadius
75
For more information onextended travel systems,see pages 2.27-2.36
Cavity Width
8.00”
(Bi)
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 3/20
VARITRAKmodular • hybrid • open style • customizable
Need help? 1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A
Series KC 0650
Features bolted-on heavy-duty split and bored aluminum bars.
Bar Widths (Bst) are available from 2.50” (63.5 mm) through 23.50” (596.9 mm) in any widthincrement required by the customer.
LGBar System
• By simply unscrewing 1 bolt per split-bar at either
end of each bar and sliding out the upper half
of the split-bar, cables & hoses can be easilyinstalled (laid inside, in each specically designed
1/2 round).
• Ideal when unique cables and hoses must be
individually separated.
• Extremely rugged bolted-on bar constructionforms an exceptionally strong “collar” around
individual contents that resists twisting and
deformation under load.
• Smooth, cable friendly and strong aluminum
bar design that is made to match the individual
cable and/or hose sizes and types. Cable
manufacturers’ favorite frame stay system.
• Quick and easy in-eld service from either the
inside radius or the outside radius.
• Exact widths are available to t any application’s
width restrictions.
Why use LG system
hG =
KC0650 - 2.50” - LG - (KR) - (# of links) - (brackets) - (# of holes)
Recommended
MAXIMUMWidth
Recommended
MINIMUMWidth
KC0650 - 23.50” - LG - (KR) - (# of links) - (brackets) - (# of holes)
Note: For extended widths,
multiple chain-band designs
are available, please consult
factory: 1-800-443-4216
Bk
BEF’
hG = = BhG
3.68(93.5)
2.26(57.5)
1.97(50)
= BhG1.97(50)
= BST + 1.18 (30)Bk =
4.00(101.5) = BST + 1.50 (38)BEF’ =
2.50(63.5)BST =
1.57(40)
Dmax =
25.00(634.9)BEF’ =
24.68(626.9)
2.26(57.5)
Bk =
23.50(596.9)BST =
a0min = 0.35 (9)
Cmin = 0.16 (4)
Maximum
Cable O.D.
= Dmax x 0.9
Maximum
Hose O.D.
= Dmax x 0.8
Bst = Cut bar length
Bk = Outer chain width
BEF’ = Outer chain width
with optional glide
buttons installed
BhG = Split aluminum
bar height
hG = Outer chain link height
Dmax = Maximum hole diameter
Cmin = Minimum distance
between holes
a0min = Minimum hole offset
from end
split bored bars1 bolt per sideon each bar
Mounting Bracket Options
LG System Assembly Detail
For detailed drawings and
dimensions of available options
please see pages: 8.8 - 8.9
16.00(406)
>
REQUIRED A vertical bolt connecting the top and
bottom halves of the LG bars must be
used every 16.00” (406) of Bi.
Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 4/204Specications are subject to change without noticeKS-1106-GC
Series KC 0650
Features twist in/out aluminum bars on both the inner and outer radius per frame stay.
Usable Cavity Widths (Bi) are available from 2.00” (50.8 mm) through 15.00” (381 mm).
Ten standard width sizes are available from stock. Custom widths are also available in any
width increment required by the customer.RSBar System
Mounting Bracket Options
RS System Assembly Detail
• Simply by twisting on or twisting off the aluminum
bar 90 degrees, cables & hoses can be quickly
and easily installed (laid inside).
• Ideal when light weight and cost effective designs
are required.
• Twist-in locking bars on the inside andoutside radius form an extremely strong “box”
compartment around the contents.
• Smooth, cable friendly and strong aluminum bars.
• Quick and easy in-eld service.
• Quick and easy in-eld service from either the
inside radius or the outside radius.
• Rolling round Delrin® sleeves can be added to RS
bars for additional protection of hoses (consult
factory).
Why use RS system
hG =
dividers can be
slid into position
0.12(3)
0.51(13)
=sT
Standard
RS STYLE
Vertical Divider
KC0650 - 2.00” - RS - (KR) - (# of links) - (brackets) - (dividers)
Recommended
MAXIMUMWidth
Recommended
MINIMUMWidth
KC0650 - 15.00” - RS - (KR) - (# of links) - (brackets) - (dividers)
Note: For extended widths,
multiple chain-band designs
are available, please consult
factory: 1-800-443-421616.42(417)BEF’ =
Bi =15.00
(381)
16.10(409)
2.26(57.5)
1.50(38) = hi
Bk =
Bk
BEF’
hG = Bi =2.00
(50.8)
3.10(78.8)
2.26(57.5)
1.50(38)
= Bi + 1.10 (28)
= hi
Bk =
3.42(86.8) = Bi + 1.42 (36)BEF’ =
Maximum
Hose O.D.
= hi x 0.8
Maximum
Cable O.D.
= hi x 0.9
PN: 51848
ivi ers can be sli into position
Bk = Outer chain width
BEF’ = Outer chain width
with optional glide
buttons installed
Bi = Inner chain cavity
(usable) width
hG = Outer chain link height
hi = Inner chain cavity
(usable) height
ST = Vertical divider
thickness
For detailed drawings and
dimensions of available options,
please see pages: 8.8 - 8.9
twist in/out aluminumbars on the insideand outside radius
Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 5/20
VARITRAKmodular • hybrid • open style • customizable
Need help? 1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A
PN: 71511 0.31(8)
0.28(7)
0.37(9.5)
0.37(9.5)
1.49
(38)
0.66(16.8)
0.66(16.8)
0.11(2.8)
0.11(2.8)
0.38(9.8)
0.38(9.8)
0.37(9.5)
Easy Snap-In Cavity Partitioning for Varitrak KC 0650 RS Bar System
Dimension
Part Number A B C71514 0.63 (16) 0.31 (8) 0.18 (4.5)
52580 0.71 (18) 0.39 (10) 0.16 (4)
52581 0.91 (23) 0.59 (15) 0.16 (4)
52582 1.10 (28) 0.79 (20) 0.16 (4)
71515 1.26 (32) 0.94 (24) 0.18 (4.5)
52583 1.30 (33) 0.98 (25) 0.16 (4)
52584 1.50 (38) 1.18 (30) 0.16 (4)
52585 1.69 (43) 1.38 (35) 0.16 (4)
71516 1.89 (48) 1.57 (40) 0.18 (4.5)
52586 1.89 (48) 1.57 (40) 0.16 (4)
52587 2.28 (58) 1.97 (50) 0.16 (4)
71517 2.52 (64) 2.20 (56) 0.18 (4.5)
52588 2.68 (68) 2.36 (60) 0.16 (4)
52589 3.07 (78) 2.76 (70) 0.16 (4)
71518 3.15 (80) 2.83 (72) 0.18 (4.5)
52590 3.46 (88) 3.15 (80) 0.16 (4)
71519 3.78 (96) 3.46 (88) 0.18 (4.5)
71520 4.41 (112) 4.09 (104) 0.18 (4.5)
71521 5.04 (128) 4.72 (120) 0.18 (4.5)
71522 5.67 (144) 5.35 (136) 0.18 (4.5)
71523 6.30 (160) 5.98 (152) 0.18 (4.5)
71524 6.93 (176) 6.61 (168) 0.18 (4.5)
71525 7.56 (192) 7.24 (184) 0.18 (4.5)
71526 8.19 (208) 7.87 (200) 0.18 (4.5)
C
A
B
When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple toinstall snap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths(dividers) necessary to properly accommodate each cable or hose.
Horizontal shelves can be easily pressed and locked into placebetween the specially designed RS vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly exible to meet your application’s uniqueneeds.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 6/206Specications are subject to change without noticeKS-1106-GC
Features two twist-in/twist-out glass ber reinforced nylon bars per frame stay.
Usable Cavity Widths (Bi) are available from 2.68” (68 mm) through 10.24” (260 mm) in 25 width options sized in even increments
of 0.32” (8 mm).
Available Cavity Widths (Bi) = 2.68 (68), 2.99 (76), 3.31 (84), 3.62 (92), 3.94 (100), 4.25 (108), 4.57 (116), 4.88 (124), 5.20 (132), 5.51 (140), 5.83 (148),
6.14 (156), 6.46 (164), 6.77 (172), 7.09 (180), 7.40 (188), 7.72 (196), 8.03 (204), 8.35 (212), 8.66 (220), 8.98 (228), 9.29 (236), 9.61 (244), 2.92 (252), 10.24 (260)(width sizes shown in blue are from stock)REBar System
• By simply twisting on or twisting off the glass ber
reinforced nylon bars 90 degrees, cables & hoses
can be quickly and easily installed (laid inside).
• Dividers can either be installed so they can be slid
into position or locked in place
• Ideal when ultra-light weight and cost effectivedesigns are required.
• By using the twist-in snap locking bar
construction, a strong “box” compartment is
formed surrounding the contents.
• Versatile, light and rugged nylon bars.
• Quick and easy in-eld service from either the
inside radius or the outside radius.
• Widths are available to t any application’s width
restrictions in 0.32” (8 mm) increments.
Why use RE system
hG =
KE0650 - 68mm - RE - (KR) - (# of links) - (brackets) - (dividers)
Recommended
MAXIMUMWidth
Recommended
MINIMUMWidth
KE0650 - 260mm - RE - (KR) - (# of links) - (brackets) - (dividers)
Note: For extended widths,
multiple chain-band designsare available, please consult
factory: 1-800-443-421611.65(296)BEF’ =
Bi =10.24
(260)
11.34(288)
2.26(57.5)
1.65(42) = hi
Bk =
Bk
BEF‘
hG = Bi =2.68
(68)
3.78(96)
2.26(57.5)
1.65(42)
= Bi + 1.10 (28)
= hi
Bk =
4.09(104) = Bi + 1.42 (36)BEF’ =
Maximum
Hose O.D.
= hi x 0.8
Maximum
Cable O.D.
= hi x 0.9
Standard
RE STYLE
Vertical Divider
=sT0.17(4.2)
dividers can be
slid into position
or locked in-place
0.17(4.2)
PN: 72006
Bk = Outer chain width
BEF’ = Outer chain width
with optional glide
buttons installed
Bi = Inner chain cavity
(usable) width
hG = Outer chain link height
hi = Inner chain cavity(usable) height
ST = Vertical divider thickness
Mounting Bracket Options
RE System Assembly Detail
For detailed drawings and
dimensions of available options,
please see pages: 8.8 - 8.9
twist in/out barson inside radius
twist in/out aluminumbars on the outside radius
Series KE 0650
Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 7/20
VARITRAKmodular • nylon • open style • customizable
Need help? 1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A
0.37(9.5)
0.37(9.5)
1.65(42)
0.74(18.8)
0.74(18.8)
0.19(4.8)
0.19(4.8)
0.46(11.8)
0.46(11.8)
0.37(9.5)
PN: 71510 0.31(8)
0.28(7)
Easy Snap-In Cavity Partitioning for Varitrak KE 0650 RE Bar System
Dimension
Part Number A B C71514 0.63 (16) 0.31 (8) 0.18 (4.5)
52580 0.71 (18) 0.39 (10) 0.16 (4)
52581 0.91 (23) 0.59 (15) 0.16 (4)
52582 1.10 (28) 0.79 (20) 0.16 (4)
71515 1.26 (32) 0.94 (24) 0.18 (4.5)
52583 1.30 (33) 0.98 (25) 0.16 (4)
52584 1.50 (38) 1.18 (30) 0.16 (4)
52585 1.69 (43) 1.38 (35) 0.16 (4)
71516 1.89 (48) 1.57 (40) 0.18 (4.5)
52586 1.89 (48) 1.57 (40) 0.16 (4)
52587 2.28 (58) 1.97 (50) 0.16 (4)
71517 2.52 (64) 2.20 (56) 0.18 (4.5)
52588 2.68 (68) 2.36 (60) 0.16 (4)
52589 3.07 (78) 2.76 (70) 0.16 (4)
71518 3.15 (80) 2.83 (72) 0.18 (4.5)
52590 3.46 (88) 3.15 (80) 0.16 (4)
71519 3.78 (96) 3.46 (88) 0.18 (4.5)
71520 4.41 (112) 4.09 (104) 0.18 (4.5)
71521 5.04 (128) 4.72 (120) 0.18 (4.5)
71522 5.67 (144) 5.35 (136) 0.18 (4.5)
71523 6.30 (160) 5.98 (152) 0.18 (4.5)
71524 6.93 (176) 6.61 (168) 0.18 (4.5)
71525 7.56 (192) 7.24 (184) 0.18 (4.5)
71526 8.19 (208) 7.87 (200) 0.18 (4.5)
C
A
B
When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to installsnap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers)necessary to properly accommodate each cable or hose.
Horizontal shelves can be easily pressed and locked into placebetween the specially designed RE vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly exible to meet your application’s uniqueneeds.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 8/208Specications are subject to change without noticeKS-1106-GC
H
Lk l1 =
H
.26(6.5)
.26(6.5)
3.74(95)
3.74(95)
l1 =Lk
B i
+
1 .
4 0
( 3 5 .
5 )
. 5 5
( 1 4 ) .
8 5
( 2 1 .
5 )
5.61(142.5)
3.74
(95)
.39(10)
1.57(40)
. 5 5
( 1 4 )
5.61(142.5)
3.74
(95)
.39(10)
1.57(40)
. 5 5
( 1 4 )
. 3 0
(
7 .
5 )
.
.
.
.
. 3 0
( 7 .
5 )
2 .
1 7
( 5 5 )
.
B
F E
B
=
i
+
Fixed end connection
Connection FA (Standard) Connection FI
C - C h a n n e l
C - C h a n n e l
..
K 0900 Mounting BracketsK 0650 Wedge StyleMounting Brackets
.26(6.5)
.26(6.5)
3.74(95)
3.74(95)
..
.
.
. 3 0
( 7 .
5 )
. 3 0
( 7 .
5 )
.
.
.
2 .
1 7
( 5
5 )
B
i
+
1 .
3 4
( 3 4 )
. 5 5
( 1 4 ) .
8 5
( 2 1 .
5 )
B
F E
B
=
i
+
B i
+
1 .
3 4
( 3 4 )
. 5 5
( 1 4 ) .
8 5
( 2 1 .
5 )
B
F E
B
=
i
+
C - C h a n n e l
C - C h a n n e l
H H
Lk Lk
5.61(142.5)
3.74(95)
.39
(10)
1.57
(40) . 5 5
( 1 4
)
5.61(142.5)
3.74(95)
.39
(10)
1.57
(40) . 5 5
( 1 4
)
l1 = l1 =
Moving end connection
Connection MA (Standard) Connection MI
Mounting Bracket Dimensions
Wedge Style Brackets made of nylon
Optionally available with C-Channel, slot width11–12 mm. Fits commercial saddle type clamps with smallbase and KabelClamp SZL strain relief clamps. (see cablecarrier accessories)
Bracket EndF - Fixed End
M - Moving End
Bracket Type and Orientation
A - wedge type bracket with mounting surface facing
the outside radius (standard)
I - wedge type bracket with mounting surface facing
the inside radius (toward KR)
The bracket type and orientation at the Fixed Endand at the Moving End can be combined andsubsequently changed if required.
Please state the desired connection type andorientation when ordering.
Examples: FA/MA or diffferent types of bracketscan be used at each end of the chain i.e. FI/MU
Example Wedge Type Mounting Bracket Positions
Ordering Wedge Type Brackets Moving End Brackets
Fixed End Brackets
M = Moving End
F = Fixed End
A = O.D. Mount
I = I.D. Mount
= Mounting Surface
MA
FA
MI
FA
MI
FI
Standard FA / MA FA / MI FI / MI
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 9/20
VARITRAKmodular • hybrid • open style • customizable
Need help? 1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A
C - P
r o l e
.73 (18.5)1.40
(35.5)
1.61 (41)
2.30 (58.5)
B i
B i +
B i +
1 . 1
0
( 2 8 )
. 5 5
( 1 4 )
.26 (6.5)
LK l1 = 3.74(95)
. 3
0
( 7
. 5 )
H
. 8 9
( 2 2 . 5
)
. 2 . 2
6
( 5 7 . 5
)
Mounting Bracket Dimensions
Universal KSA Style Brackets made of nylon
Optionally available with C-Channel, slot width11–12 mm. Fits commercial saddle type clamps with smallbase and KabelClamp SZL strain relief clamps. (see cablecarrier accessories)
LK
H
l1 = 3.74(95)
. 8 9
( 2
2 . 5
)
. 2 . 2
6
( 5
7 . 5
)
B i
B i +
B i +
.26 (6.5)
0.73(18.5)
C - P r o l e
1 . 1
0
( 2 8 )
. 5 5
( 1 4 )
1.40 (35.5)
1.61 (41)
2.30 (58.5)
. 3 0
( 7 . 5
)
Fixed End
Bracket FU
Moving End
Bracket MU
K 0650 Universal StyleMounting Brackets
Bracket EndF - Fixed End
M - Moving End
Bracket Type and Orientation
U - Universal KSA Style Bracket
Fixed End Brackets
The bracket type and orientation at the Fixed Endand at the Moving End can be combined andsubsequently changed if required.
Please state the desired connection type andorientation when ordering.
Examples: FU/MU or diffferent types of bracketscan be used at each end of the chain i.e. FU/MA
Ordering Universal Type Brackets Moving End Brackets
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 10/200Specications are subject to change without noticeKS-1106-GC
Option A
Option B
Option C
Option D
Option E
Series
K 0900
CL
Total Machine Travel (LS)
ExtendedRetracted
H
UB
MovingEnd
t = Link Pitch
K0900� 3.54 (90)
LB
KR
FixedEnd
Extended Travel:When application travel
exceeds the self-supportinglength of the carrier,Varitrak K carrier systemsare designed to glide onthemselves in aguide-channel.
Self-Supporting Lengths
Unsupported 3.3 6.6 9.8 13.1 16.4 ftLength 1 2 3 4 5 m
A d d i t i o n a l L o a d
lbsft
40.3
33.5
26.8
20.1
13.5
7.0
kgm
60
50
40
30 20
10
0
Type K 0900
Mounting
Height
H
13.23
(336)
17.95(456)
22.28(566)
26.61(676)
33.31(846)
Bend
Radius
KR
5.12
(130)
7.48(190)
9.65(245)
11.81(300)
15.16(385)
Depot
UB
10.16
(258)
12.52(318)
14.69(373)
16.85(428)
20.20(513)
Loop
Length
LB
23.19
(589)
30.59(777)
37.40(950)
44.21(1123)
54.72(1390)
Dimensions in
inches (mm)
Technical Data
LS = total machine travel
LB = 3.14 x KR + (2 x t safety factor)
LK = chain length required
LK = LS ÷ 2 + length of the curve (L
B)*
* Assumes the Fixed Point is located at the
Center of the Total Machine Travel .
Calculation of Chain Length
How To Order1-800-443-4216
major creditcards accepted
E CONOMIC
V ALUE
A DDED
7A product group’s EVA score is a general indicatorthat allows a customer to quickly and easilycompare a product group’s basic price, features,capabilities and value relative to other comparablysized products within the KS product range.
Download 3D CAD les, videos,
updated product info & much more at:
www.kabelschlepp.com/varitrakk.htm
GENERAL DATA
! * Reverse Bend Radii (RKR) 300 mm & 500 mm are available to allow alowered mounting height in high speed and long travel applications.Please consult factory for more information on availabily and usage.
Number ofSystems Req.
4
CarrierType
KC0900
# of LinksLength
100 Links
x
x
+
-
+
+
+
-
+
+
+
-
x
x
Type & PositionBrackets
FA/ MA
TypeFrame Stay
RS
Dividers
(#vert / #horz)
3v/1h
BendRadius
190
For more information onextended travel systems,see pages 2.27-2.36
Cavity Width
10.00”
(Bi)
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 11/20
VARITRAKmodular • hybrid • open style • customizable
Need help? 1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A
Series KC 0900
Features twist in/out aluminum bars on both the inner and outer radius per frame stay.
Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through 16.00” (406.4 mm).
Ten standard width sizes are available from stock. Custom widths are also available in any
width increment required by the customer.RSBar System
Mounting Bracket Options
RS System Assembly Detail• Simply by twisting on or twisting off the aluminum
bar 90 degrees, cables & hoses can be quickly
and easily installed (laid inside).
• Ideal when light weight and cost effective designs
are required.
• Twist-in locking bars on the inside andoutside radius form an extremely strong “box”
compartment around the contents.
• Smooth, cable friendly and strong aluminum bars.
• Quick and easy in-eld service from either the
inside radius or the outside radius.
• Exact widths are available to t any application’s
width restrictions.
• Rolling round Delrin® sleeves can be added to RS
bars for additional protection of hoses (consult
factory).
Why use RS system
Bk
BEF’
hG =
hG =
Bi =3.00
(76.2)
4.22(107.2)
3.09(78.5)
2.28(58)
= Bi + 1.22 (31)
dividers can be
slid into position
0.16(4)
=sT
StandardRS STYLE
Vertical Divider
KC0900 - 3.00” - RS - (KR) - (# of links) - (brackets) - (dividers)
= hi
Bk =
4.77(121.2) = Bi + 1.77 (45)BEF’ =
17.77(451.4)BEF’ =
Bi =16.00
(406.4)
17.22(437.4)
3.09(78.5)
2.28(58) = hi
Bk =
Recommended
MAXIMUMWidth
Recommended
MINIMUMWidth
KC0900 - 16.00” - RS - (KR) - (# of links) - (brackets) - (dividers)
Maximum
Hose O.D.
= hi x 0.8
Maximum
Cable O.D.
= hi x 0.9
Note: For extended widths,
multiple chain-band designs
are available, please consult
factory: 1-800-443-4216
0.63(16)
PN: 51970
ivi ers can be sli into position
twist in/out barson inside radius
For detailed drawings and
dimensions of available options
please see pages: 8.18 - 8.19
twist in / out aluminumbars on the insideand outside radius
Bk = Outer chain width
BEF’ = Outer chain width
with optional glide
buttons installed
Bi = Inner chain cavity
(usable) width
hG = Outer chain link height
hi = Inner chain cavity
(usable) height ST = Vertical divider
thicknessOptional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 12/202Specications are subject to change without noticeKS-1106-GC
Features two twist-in/twist-out glass ber reinforced bars per frame stay.
Usable Cavity Widths (Bi) are available from 3.19” (81 mm) through 22.09” (561 mm) in 31 width options sized in even increments
of 0.63” (16 mm).
Available Cavity Widths (Bi) = 3.19 (81), 3.82 (97), 4.45 (113), 5.08 (129), 5.71 (145), 6.34 (161), 6.97 (177), 7.60 (193), 8.23 (209), 8.86 (225), 9.49 (241),
10.12 (257), 10.75 (273), 11.38 (289), 12.01 (305), 12.64 (321), 13.27 (337), 13.90 (353), 14.53 (369), 15.16 (385), 15.79 (401), 16.42 (417), 17.05 (433),
17.68 (449), 18.31 (465), 18.94 (481), 19.57 (497), 20.20 (513), 20.83 (529), 21.46 (545), 22.09 (561) (width sizes shown in blue are from stock)REBar System
• By simply twisting on or twisting off the glass ber
reinforced nylon bars 90 degrees, cables & hoses
can be quickly and easily installed (laid inside).
• Dividers can either be installed so they can be slid
into position or locked into place.
• Ideal when ultra-light weight and cost effectivedesigns are required.
• By using the twist-in snap locking bar construc-
tion, a strong “box” compartment is formed sur-
rounding the contents.
• Cable friendly, light and rugged nylon bars.
• Quick and easy in-eld service from either the
inside radius or the outside radius.
• Widths are available to t any application’s width
restrictions in 0.63 (16 mm) increments.
Why use RE system
hG =
KE0900 - 81mm - RE - (KR) - (# of links) - (brackets) - (dividers)
Recommended
MAXIMUMWidth
Recommended
MINIMUMWidth
KE0900 - 561mm - RE - (KR) - (# of links) - (brackets) - (dividers)
Note: For extended widths,
multiple chain-band designs
are available, please consult
factory: 1-800-443-421623.86(606)BEF’ =
Bi =22.09
(561)
23.31(592)
3.09(78.5)
2.28(58) = hi
Bk =
Bk
BEF’
hG = Bi =3.19
(81)
4.41(112)
3.09(78.5)
2.28(58)
= Bi + 1.22 (31)
= hi
Bk =
4.96(126) = Bi + 1.77 (45)BEF’ =
Maximum
Hose O.D.
= hi x 0.8
Maximum
Cable O.D.
= hi x 0.9
Standard
RE STYLE
Vertical Divider
=sT0.24(6)
dividers can be
slid into position
or locked in-place
0.57(14.5)
PN: 72506
twist in / out nylon barson the outside radius
Mounting Bracket Options
RE System Assembly Detail
For detailed drawings and
dimensions of available options
please see pages: 8.18 - 8.19
twist in / out nylon barson the inside radius
Series KE 0900
Bk = Outer chain width
BEF’ = Outer chain width
with optional glide
buttons installed
Bi = Inner chain cavity
(usable) width
hG = Outer chain link height
hi = Inner chain cavity(usable) height
ST = Vertical divider thicknessOptional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 13/20
VARITRAKmodular • nylon • open style • customizable
Need help? 1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A
PN: 71512
0.31(8)
0.28(7)
2.28(58)
0.23(5.8)
0.37(9.5)
0.23(5.8)
0.65(16.5)
0.93(23.5)
0.50(12.8)
0.50(12.8) 0.78
(19.8)
0.78(19.8)
1.06(26.8)
1.06(26.8)
1.33(33.8)
1.61(40.8)
1.48(37.5) 1.88
(47.8)
Easy Snap-In Cavity Partitioning for Varitrak KE 0900 RE Bar System
Dimension
Part Number A B C71514 0.63 (16) 0.31 (8) 0.18 (4.5)
52580 0.71 (18) 0.39 (10) 0.16 (4)
52581 0.91 (23) 0.59 (15) 0.16 (4)
52582 1.10 (28) 0.79 (20) 0.16 (4)
71515 1.26 (32) 0.94 (24) 0.18 (4.5)
52583 1.30 (33) 0.98 (25) 0.16 (4)
52584 1.50 (38) 1.18 (30) 0.16 (4)
52585 1.69 (43) 1.38 (35) 0.16 (4)
71516 1.89 (48) 1.57 (40) 0.18 (4.5)
52586 1.89 (48) 1.57 (40) 0.16 (4)
52587 2.28 (58) 1.97 (50) 0.16 (4)
71517 2.52 (64) 2.20 (56) 0.18 (4.5)
52588 2.68 (68) 2.36 (60) 0.16 (4)
52589 3.07 (78) 2.76 (70) 0.16 (4)
71518 3.15 (80) 2.83 (72) 0.18 (4.5)
52590 3.46 (88) 3.15 (80) 0.16 (4)
71519 3.78 (96) 3.46 (88) 0.18 (4.5)
71520 4.41 (112) 4.09 (104) 0.18 (4.5)
71521 5.04 (128) 4.72 (120) 0.18 (4.5)
71522 5.67 (144) 5.35 (136) 0.18 (4.5)
71523 6.30 (160) 5.98 (152) 0.18 (4.5)
71524 6.93 (176) 6.61 (168) 0.18 (4.5)
71525 7.56 (192) 7.24 (184) 0.18 (4.5)
71526 8.19 (208) 7.87 (200) 0.18 (4.5)
C
A
B
When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to installsnap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers)necessary to properly accommodate each cable or hose.
Horizontal shelves can be easily pressed and locked into placebetween the specially designed RE vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly exible to meet your application’s uniqueneeds.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 14/204Specications are subject to change without noticeKS-1106-GC
Features wide twist-in/twist-out aluminum bars on both the outer radius and the inner radius
per frame stay.
Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through 20.00” (508 mm) inany width increment required by the customer.RVBar System
• Simply by twisting on or twisting off the wide
aluminum bar 90 degrees, cables & hoses can be
quickly and easily installed (laid inside).
• Can be used with easy snap-in horizontal andvertical cavity partitioning system for simple and
effective separation of cables and hoses within
the cavity.
• Smooth aluminum wide bar construction forms
an extremely strong “box” compartment around
the contents that resists twisting and deformation
under load.
• Quick and easy in-eld service from either the
inside radius or the outside radius.
• Exact widths are available to t any application’s
width restrictions.
Why use RV system
KC0900 - 3.00” - RV - (KR) - (# of links) - (brackets) - (dividers)
Recommended
MAXIMUM
Width
ecommended
MINIMUM
Width
KC0900 - 20.00” - RV - (KR) - (# of links) - (brackets) - (dividers)
Note: For extended widths,
multiple chain-band designs
are available, please consultfactory: 1-800-443-4216
0.24(6) =sT
StandardRV STYLE
Vertical Divider
dividers can be
slid into position
Bk
BEF’
hG =
Bi =3.00
(76.2)
Bst =2.61
(66.2)
4.22(107.2)
3.09(78.5)
2.28(58)
= Bi + 1.22 (31)
= hi
Bk =
4.77(121.2) = Bi + 1.77 (45)BEF’ =
hG =
Bst =19.61
(498)
21.77(553)BEF’ =
Bi =20.00
(508)
21.22(539)
3.09(78.5)
2.28(58) = hi
Bk =
Maximum
Hose O.D.
= hi x 0.8
Maximum
Cable O.D.
= hi x 0.9
0.63(16)
PN: 71300
Mounting Bracket Options
RV System Assembly Detail
For detailed drawings and
dimensions of available options,
please see pages: 8.18 - 8.19
twist in/out barson inside radius
twist in/out aluminumbars on the outside radius
Series KC 0900
Bk = Outer chain width
BEF’ = Outer chain width
with optional glide
buttons installed
Bi = Inner chain cavity
(usable) width
hG = Outer chain link height
hi = Inner chain cavity(usable) height
ST = Vertical divider thicknessOptional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 15/20
VARITRAKmodular • hybrid • open style • customizable
Need help? 1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A
PN: 71512
0.31(8)
0.28(7)
2.28(58)
0.23(5.8)
0.37(9.5)
0.23(5.8)
0.65(16.5)
0.93(23.5)
0.50(12.8)
0.50(12.8) 0.78
(19.8)
0.78(19.8)
1.06(26.8)
1.06(26.8)
1.33(33.8)
1.61(40.8)
1.48(37.5) 1.88
(47.8)
Easy Snap-In Cavity Partitioning for Varitrak KC 0900 RV Bar System
Dimension
Part Number A B C71514 0.63 (16) 0.31 (8) 0.18 (4.5)
52580 0.71 (18) 0.39 (10) 0.16 (4)
52581 0.91 (23) 0.59 (15) 0.16 (4)
52582 1.10 (28) 0.79 (20) 0.16 (4)
71515 1.26 (32) 0.94 (24) 0.18 (4.5)
52583 1.30 (33) 0.98 (25) 0.16 (4)
52584 1.50 (38) 1.18 (30) 0.16 (4)
52585 1.69 (43) 1.38 (35) 0.16 (4)
71516 1.89 (48) 1.57 (40) 0.18 (4.5)
52586 1.89 (48) 1.57 (40) 0.16 (4)
52587 2.28 (58) 1.97 (50) 0.16 (4)
71517 2.52 (64) 2.20 (56) 0.18 (4.5)
52588 2.68 (68) 2.36 (60) 0.16 (4)
52589 3.07 (78) 2.76 (70) 0.16 (4)
71518 3.15 (80) 2.83 (72) 0.18 (4.5)
52590 3.46 (88) 3.15 (80) 0.16 (4)
71519 3.78 (96) 3.46 (88) 0.18 (4.5)
71520 4.41 (112) 4.09 (104) 0.18 (4.5)
71521 5.04 (128) 4.72 (120) 0.18 (4.5)
71522 5.67 (144) 5.35 (136) 0.18 (4.5)
71523 6.30 (160) 5.98 (152) 0.18 (4.5)
71524 6.93 (176) 6.61 (168) 0.18 (4.5)
71525 7.56 (192) 7.24 (184) 0.18 (4.5)
71526 8.19 (208) 7.87 (200) 0.18 (4.5)
C
A
B
When multiple cables/hoses or cables/hoses with different diameters are to be placed inside the same carrier system and require vertical stacking, a simple to installsnap-in cavity partitioning system should be used. This system easily allows for varying carrier system cavity compartment heights (shelves) and widths (dividers)necessary to properly accommodate each cable or hose.
Horizontal shelves can be easily pressed and locked into placebetween the specially designed RV vertical dividers. This makeshorizontal and vertical partitioning of the carrier’s cavity easyto install and highly exible to meet your application’s uniqueneeds.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 16/206Specications are subject to change without noticeKS-1106-GC
Features heavy-duty double bolted-on aluminum bar with integrated roller system on
the outer radius and on the inner radius per frame stay.
Usable Cavity Widths (Bi) are available from 3.00” (76.2 mm) through
24.00” (609.6 mm) in any width increment required by the customer.RMRBar System
• By unscrewing the 2 bolts per bar at either end
of each bar and carefully removing the horizontal
rollers and vertical rolling dividers, cables & hoses
can be installed
• Ideal when heavy duty designs involving hoses
are required.
• Extremely rugged bolted-on bar construction
forms an extremely strong “box” compartment
around the contents that resists twisting and
deformation under load.
• Smooth, cable friendly and strong aluminum bars
with rolling Delrin® surfaces form nearly a friction-
less cavity compartment.
• Quick and easy in-eld service from either the
inside radius or the outside radius.
• Exact widths are available to t any application’s
width restrictions.
Why use RMR system
Bk
BST
BEF’
hG =
hG =
5.13(130.2)
3.09(78.5)
1.88(47.8)
= Bi + 2.13 (54)
= Bi + 0.91 (23)
KC0900 - 3.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)
= hi
Bk =
3.91(99.2)BST =
24.91(632.6)BST =
5.68(144.2) = Bi + 2.68 (68)BEF’ =
26.68(677.6)BEF’ =
26.13(663.6)
3.09(78.5)
1.88(47.8) = hi
Bk =
Recommended
MAXIMUMWidth
Recommended
MINIMUMWidth
KC0900 - 24.00” - RMR - (KR) - (# of links) - (brackets) - (dividers)
Note: For extended widths,
multiple chain-band designs
are available, please consult
factory: 1-800-443-4216
Standard
RMR STYLE
Vertical Rolling
Divider
0.39(10)
=dR
Maximum
Hose O.D.
= hi x 0.8
Maximum
Cable O.D.
= hi x 0.9
24.00(609.6)Bi =
Bi =3.00
(76.2)
rollingsurfaces
rollingsurfaces
Bst = Cut bar length
Bk = Outer chain width
BEF’ = Outer chain width
with optional glide
buttons installed
Bi = Inner chain cavity
(usable) width
hG = Outer chain link height
hi = Inner chain cavity
(usable) height
dR = Diameter of roller dividers
heavy-duty 2 bolt barson inside radius
heavy-duty 2 bolt barson outside radius
Mounting Bracket Options
RMR System Assembly Detail
For detailed drawings and
dimensions of available options,please see pages: 8.18 - 8.19
Series KC 0900
Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 17/20
VARITRAKmodular • hybrid • open style • customizable
Need help? 1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A
hG =
KC0900 - 3.00” - LG - (KR) - (# of links) - (brackets) - (# of holes)
Recommended
MAXIMUMWidth
Recommended
MINIMUMWidth
KC0900 - 27.50” - LG - (KR) - (# of links) - (brackets) - (# of holes)
Note: For extended widths,
multiple chain-band designs
are available, please consult
factory: 1-800-443-4216 29.35(745.5)BEF’ =
28.80(731.5)
3.09(78.5)
Bk =
Bk
BEF’
hG =
4.30(93.5)
3.09(78.5)
2.68(68)
= BST + 1.30 (33)
= BhG
2.68(68) = BhG
Bk =
27.50(698.5)BST =
4.85(123.2) = BST + 1.85 (47)BEF’ =
2.09
(53)Dmax =
AOmin = 0.43 (11)
Cmin = 0.16 (4)
Maximum
Cable O.D.
= Dmax x 0.9
Maximum
Hose O.D.
= Dmax x 0.8
3.00(76.2)BST =
Series KC 0900
Features bolted-on heavy-duty split and bored aluminum bars.
Bar Widths (Bst) are available from 3.00” (76.2 mm) through 27.50” (698.5 mm) in any widthincrement required by the customer.
LGBar System
• By simply unscrewing 1 bolt per split-bar at either
end of each bar and sliding out the upper half
of the split-bar, cables & hoses can be easilyinstalled (laid inside, in each specically designed
1/2 round).
• Ideal when unique cables and hoses must be
individually separated.
• Extremely rugged bolted-on bar constructionforms an exceptionally strong “collar” around
the individual contents that resists twisting and
deformation under load.
• Smooth, cable friendly and strong aluminum
bar design that is made to match the individual
cable and/or hose sizes and types. Cable
manufacturers’ favorite frame stay system.
• Quick and easy in-eld service from either the
inside radius or the outside radius.
• Exact widths are available to t any application’s
width restrictions.
Why use LG system
split bored bar1 bolt per sideon each bar
Mounting Bracket Options
LG System Assembly Detail
For detailed drawings and
dimensions of available options,
please see pages: 8.18 - 8.19
16.00(406)
>
REQUIRED A vertical bolt connecting the top and
bottom halves of the LG bars must be
used every 16.00” (406 mm) of Bi.
Bst = Cut bar length
Bk = Outer chain width
BEF’ = Outer chain width
with optional glide
buttons installed
BhG = Split aluminum
bar height
hG = Outer chain link height
Dmax = Maximum hole diameter
Cmin = Minimum distance
between holes
a0min = Minimum hole offset
from end
Optional replaceable glide buttons areavailable to extend system life in side-mount applications or in guide channels.Consult factory for details.
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 18/20
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 19/20
VARITRAKmodular • hybrid • open style • customizable
Need help? 1-800-443-4216 or www.kabelschlepp.comSpecications are subject to change without notice.KS-1106-GC-A
C - C h a n
n e l
LK l1=
H . 0
8 ( 2
)
.33 (8.5)
ø.26 (6.5) . 9
1
( 2 3 )
1 . 7
7
( 4 5 )
3 . 0
9
( 7 8 . 5
)
.26 (6.5)
.65 (16.5)1.24
(31.5)
2.03(51.5)
2.62(66.5)
B i
B i +
B i +
1 . 2 2
( 3
1 )
. 6
1
( 1 5 . 5
)
4.59 (116.5)
Mounting Bracket Dimensions
Universal KSA Style Brackets made of nylon
Optionally available with C-Channel, slot width
16-17 mm. Fits commercial saddle type clamps with small
base and KabelClamp SZL strain relief clamps. (see cable
carrier accessories)
Fixed End
Bracket FU
Moving End
Bracket MU
K 0900 Universal Style
Mounting Brackets
Bracket EndF - Fixed End
M - Moving End
Bracket Type and Orientation
U - Universal KSA Style Bracket
The bracket type and orientation at the Fixed Endand at the Moving End can be combined andsubsequently changed if required.
Please state the desired connection type andorientation when ordering.
Examples: FU/MU or diffferent types of bracketscan be used at each end of the chain i.e. FU/MA
Ordering Universal Type Brackets Moving End Brackets
H . 0
8
( 2 )
.33 (8.5)
ø.26
(6.5)
LK l1 = 4.59
(116.5)
C - C h a n n e l
.26 (6.5)
B i
B i +
B i +
1 . 2
2
( 3 1 )
. 6 1
( 1 5 . 5
)
.65 (16.5)1.24
(31.5)
2.03(51.5)
2.62(66.5)
. 9 1
( 2 3
)
1 . 7
7
( 4 5
)
3 . 0
9
( 7 8 . 5
)
Fixed End Brackets
7/23/2019 Varitrak K KE
http://slidepdf.com/reader/full/varitrak-k-ke 20/20
KabelSchleppAmerica,Inc.
7 1 0 0 W .
M a r c i a
R o a d ,
M i l w a u k e e ,
W I 5 3 2 2
3 - U S A
www.kabelschlepp
.com
i n f o @ k a b e l s c h l e p p
. c o m
Phone:414354199
4
F a x : 4 1 4 - 3 5 4 - 1 9 0 0