VALVE PRODUCT PORTFOLIO - HPE are Suppliers and Manufacturers of Underground Mining ... · 2018. 4. 17. · effective mining and industrial water hydraulic systems. HPE’s main line

VALVE PRODUCT PORTFOLIO High Pressure Valves

Purpose StatementTo be recognized as:

Trustworthy - Committed - Determined

to

Transform Mining

by

Partnering with the Clients

in

Creating Innovative Solutions

to

Solve Challenges

Mission StatementLeadership in hydropower

through people

committed to serving

customers’ needs

with

innovative

products and solutions

We Believe StatementHPE is about People, Ideas and Technology

We’re Passionate about our Clients and what we do

We’re Transforming the Mining Industry

We work with a “do-or-die” Attitude and total Commitment

We hire for Attitude and train for Skill

Our Competitive Advantage is our Professional Behaviour and Work Ethic

We gather information about our Clients to be “value add” Supply Partners

We see Failure as an inevitable step in developing Successful Solutions

We value participation, but look to our Specialists for Success

Speed of Execution is our differentiator

We do things in Hours of Days, not Weeks and Months

We Act on ideas immediately – procrastination kills innovation

We Manage our risks by Planning and Evaluating our investments

We know our Core Competencies and our Business

We can explain what we do in 60 seconds

1

Background to HPE

Facilities

HPE Head Office is in Kya Sand, Randburg where the majority of the administration is based and is also home to the HPE drill manufacturing segment of the business. Our Krugersdorp based workshop is where the manufacturing of mechanised equipment viz drill rigs, loaders, power packs, etc., takes place as well as our high pressure valve range.

Kya Sand

Krugersdorp

2

Profile

Design and engineering

The HPE Innovation Team, in collaboration with the client, will investigate the project requirements and turn the problem

into an innovative and workable solution. By sourcing from the existing HPE product range and utilizing the latest Solid

Works computer software, 3D printing technology, Computational Fluid Dynamics, Finite Element Analysis etc., the team

will find a safe workable solution to the customer’s needs. The whole HPE product range is designed in house by our team

of engineers and CAD office.

Product and solution development

Ongoing research and development ensures that the company’s product range remains at the forefront of hydropower

technology. A dedicated research and test facility enables HPE to continually strive towards new solutions to the industry’s

demands for enhanced performance and safety.

Implementation

The objective of this team is the transfer of knowledge and skills to the end user which is fundamental for the sustainable

success of any new technology. The team consists of qualified instructors who are NQA certified trainers and experts who

interact with the users daily.

Quality assurance

HPE is ISO 9001 accredited.

About Us

Hydro Power Equipment (Pty) Ltd has, since 1985, pioneered the use of hydropower (high pressure water) as an alternative power source in mining and industry. The company, through innovative design and engineering excellence, has proven the viability and necessity for hydropower as an energy efficient delivery medium for cost-effective mining and industrial water hydraulic systems.

HPE’s main line of business is high and low pressure valves (rated up to 250 bar), drill rigs, rock drills, rock handling machines and devices, energy saving products and water jetting.

3

Design Standards and Philosophy

Valves

The HPE valve range covers a broad spectrum of requirements and is mainly used in underground applications where the valves are exposed to high pressures, arduous conditions in terms of the corrosive environment and dirty contaminated water.

Design standards and philosophy

• Rated up to 250 bar working pressure

• Conform to ANSI B16.34 specifications

• Y-pattern globe type valve body. Angle Pattern bodies are also available in certain sizes

• Ability to maintain in line

• Cast steel bodies with the option of being hot dip galvanised

• Stainless steel and bronze internals

• High sealing integrity and dirt tolerance

• High cavitation resistance due to poppet, seat and cage design

• Valve actuation achieved by electric control or by hydropower water with hydrologic control

4

End connection

Integral body pressure ports

Stainless steel heat-hardened poppet

Stainless steel heat-hardened seat

High wear resistant contact area

Ultra-high molecular weight polyethylene seal

High safety margin

ANSI B16.34 Class 1500 design

Stainless steel cage strainer and poppet guide

Low hand-wheel force

Nitrile o-ring and ultra-high molecular weight polyethylene running seal

Bronze spindle guides

Internal reverse pressure protection

Stainless steel heat-hardened pilot poppet

5

Pump Control Valve (Hydrologic Control Actuator)

Purpose

To protect pumps and pipelines against any damage that may result from start/stop or flow surging caused by an electrical tripout by minimizing the pressure surges (water hammer) by slowly increasing or decreasing the velocity of the water.

Features

• Throttles and maintains the pump pressure when the downstream column is empty or partially full

• Throttles the pump outlet when the pump is stopped to prevent water hammer

• High cavitation resistance due to poppet and cage design

• Stainless steel and bronze internals with UHMWPE seals and bearings

• External pilot valve

• Cast steel body (galvanised body optional)

• Low pressure drop across valve


• Flanges and face dimensions can be altered to suit customer specifications

• Closes to pre-open position if the electrical signal is lost

Specifications

Description Unit

Body design Straight or Angle Pattern

Pressure rating (max) 250 bar working pressure

Design specification ANSI B16.34

Pre-opening 6 mm (max 8 mm; min 5 mm) poppet opening from seat

Valve configuration Globe type

Solenoid voltage 24 VAC, 110 VAC

Overall dimensions Refer to page 21

Size availability 50NB 80NB 100NB 150NB 200NB 250NB 300NB

Working flow rate (max)* 15 ℓ/sec 22 ℓ/sec 40 ℓ/sec 64 ℓ/sec 113 ℓ/sec 177 ℓ/sec 255 ℓ/sec

* Suggested maximum flow rate, however, 25% higher flow rate is achievable

Pump Protection

6

Pump Control Valve (Electric Control Actuator)

Purpose

To protect pumps and pipelines against any damage that may result from start/stop or flow surging caused by an electrical trip out by minimizing the pressure surges (water hammer) by slowly increasing or decreasing the velocity of the water. An Electric Actuator provides precise PLC control over the valve position.

Features

• Throttles and maintains the pump pressure when the downstream column is empty or partially full

• Throttles the pump outlet when the pump is stopped to prevent water hammer







• Closes to pre-open position if the electrical signal is lost

• Manual overide on actuator

• Electric specifications to suit customer specifications

Specifications

Description Unit





Actuator To suit customer specifications






Pump Protection

7

Manual Isolation Valve

Purpose

To manually isolate flow at high pressure but with a low hand wheel force as well as the ability to throttle flow for extended periods of time.

Features

• Very low hand wheel force due to ‘servo assisted’ design

• Can be throttled for an extended period of time e.g. repeated draining of a column



• Cast steel body (galvanized body optional)




• Uni-directional checks in reverse flow conditions

• Bi-directional Manual Isolation Valve also available

Specifications

Description Unit






Size availability 25NB 50NB 80NB 100NB 150NB 200NB 250NB 300NB

Working flow rate (max)* 5 ℓ/sec 15 ℓ/sec 22 ℓ/sec 40 ℓ/sec 64 ℓ/sec 113 ℓ/sec 177 ℓ/sec 255 ℓ/sec


Flow Isolation

8

Surge Relief Valve

Purpose

To open rapidly when the pressure in a pipeline reaches a pre-set limit, thereby eliminating excessive pressure surges or over pressurization.

Features

• Reinforced sealing diaphragm for optimum gas sealing and high abrasion resistance

• Diaphragm stroke is limited to prevent valve damage

• Stainless steel internals

• Flange to suit customer specifications

• Nitrogen gas charged

Specifications

Description Unit

Flow rate (max) 100 ℓ/sec




Size availabilityWRL 100NB

WRS 100NB

WRH 100NB

Working pressure (max) 51 bar 103 bar 220 bar

Nitrogen charge pressure (max) 61 bar 113 bar 240 bar

Working pressure (min) 5 bar 20 bar 20 bar

Mass 65 kg 69 kg 155 kg

Standard flangesANSI Class 300 or lower BS 4504 Table 40

ANSI Class 600 or lower BS 4504 Table 100

ANSI Class 1500 or lower BS 4504 Table 160

Pressure Relief

9

Non Return Valve

Purpose

To minimize pipeline pulses (water hammer), generated by a pump trip out, by closing rapidly in the reverse flow direction. It is mainly used with Pump Control Valves in mine dewatering applications.

Features


• Stainless steel body and internals with UHMWPE bearings

• Rapid closure in reverse flow direction


• Wafer type - flanges can be fitted on request to customer specification

Specifications

Description Unit

Body design Nozzle type


Operating pressure (min) 10 bar




Size availability 80NB 100NB 150NB 200NB 250NB 300NB

Flow rate (max) 22 ℓ/sec 40 ℓ/sec 64 ℓ/sec 113 ℓ/sec 177 ℓ/sec 255 ℓ/sec

Reverse Flow Check

10

Energy Dissipator

Purpose

To destroy pressure energy in fluids by a finite desired amount.

Features

• Dissipator discs are ceramic or tungsten carbide coated for long service life

• Dissipator outer casing not exposed to fluid and therefore protected against flow velocity and cavitation


• Custom design to suit specific flow and pressure requirements

Specifications

Description Unit

Noise level (max) 90 dBa 1 m away at full flow

Sizes 50NB to 350NB



Size Availability 50NB 80NB 100NB 150NB 200NB 250NB 300NB



Energy Dissipation

11

Surge Anticipation Valve System

Purpose

The Surge Anticipation Valve (SAV) is designed to prevent pressure surges above the steady state pumping pressure in the event of a pump trip out, entirely by mechanical means, thus eliminating the need for electrical systems that require a battery UPS back-up.

Features

• Soft ‘catch’ action of the valve system minimizes pressure surges due to fluid velocity changes

• Simple mechanical design eliminates the need for instrumentation and back-up electrical power supplies

• The SAV incorporates an isolation valve that allows maintenance of the Surge Relief Valve (SRV) without draining the column

• The SAV operation can be tested with no risk of generating pressure surges by simulating a column pressure drop when the pumps are not operating. This allows the opening and closing times and pilot pressure to be set and checked. The SAV will open when the pilot set pressure is reached, the SRVs will dump water and then the SAV will close. This can be done regularly as part of planned maintenance



Specifications

Description Unit


Design specifications ANSI B16.34


Size availability

Working flow rate (max) 400 ℓ/sec to 500 ℓ/sec system dependent

Pipeline Protection

12

Simulation of system after a trip - A

The graph below shows how a 34 bar pressure surge, caused by a pump/motor trip out, is reduced. This was conducted with three different charge pressures in the Surge Relief Valve nitrogen chamber. The lowest gas charge pressure (100 bar) produces the lowest peak pressure.

Simulation of system after a trip - B

Pressure at pump header With no protection (red line), with Surge Relief Valve protection (blue line) and with Surge Anticipation Valve (black line).

Simulation of system after a trip - C

Mid column flow rate (up is + and down is -) With no protection (red line), with Surge Relief Valve protection (blue line) and with Surge Anticipation Valve (black line).

1701601501401301201101009080706050403020100

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

Pres

sure

at

hea

der

(bar

)

Time (seconds)

Trip at 1 sec

3 pumps (490 ℓ/sec)1200 m lift400NB column

No SRV or SAV

Surge Relief Valve (SRV) only

Surge Anticipation Valve (SAV)

500

400

300

200

100

0

-100

-200

-300

-400

-500

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

Flow

mid

way

in p

um

p c

olum

n (

ℓ/se

c)

Time (seconds)

Trip at 1 sec

3 pumps (490 ℓ/sec)1200 m lift400NB column

No SRV or SAVSurge Relief Valve (SRV) onlySurge Anticipation Valve (SAV)

0 1 2 3 4 5 6 7 8 9 10

140

130

120

110

100

90

80

70

60

Pres

sure

(bar

)

Time (seconds)

246 ℓ/sec in 354 mm ID pipe gives 34 bar Joukowski surge pressure

Steady state 95 bar

113 bar

105 bar

100 bar

13

Excess Flow Control Valve (Safety Isolation High Pressure)

Purpose

To shut off in the event of an excess flow condition resulting from a pipe burst or in circumstances where maximum flow rates need to be controlled. This must be done without causing a pressure surge (water hammer) in the process. The trip mode is in 2 stages – initially very rapid to prevent runaway flow, then slowly to give a soft shut off. The trip flow is normally set at 35% above the working flow rate.

Features

• Trip mode in 2 stages – initially rapid to prevent runaway flow, then slowly to give soft shut off

• Safe filling and flushing of pipe line, whether manually operated or actuated cylinder

• Valve resets to open condition once downstream pipeline is full

• Internally pre-set to specific maximum trip flow rate

• Fail safe closure

• Can be closed manually



• High cavitation resistance due to the poppet and cage design

• Can be maintained inline




• Standard and custom trip flow rates available

Specifications

Description Unit

Closing trip of flow (nominal) 35% above working flow rate








First stage closing time 0.2 sec 0.2 sec 0.25 sec 0.3 sec 0.3 sec 0.35 sec 0.55 sec

Final closing time (min) ** 3.5 sec 3.5 sec 3.5 sec 5 sec 6 sec 8 sec 10 sec

* Suggested maximum flow rate, however, 25% higher flow rate is achievable ** Can be altered to suit customer specifications

Excess Flow Control

14

Excess Flow Control Valve (Safety Isolation Low Pressure)

Purpose

To shut off in the event of an excess flow condition caused by pipeline failure or excess consumption from downstream operations. This must be done without causing a pressure surge (water hammer) in the process. The valve can be manually or hydraulically (water pressure signal) closed and then reopened without an excess flow condition occurring. The trip flow is set at 35% above the working flow rate.

Features

• Shuts off flow in a pipeline when closing trigger is activated

• Valve will close when flow rate exceeds a preset limit

• When opened by activating the opening trigger, the pipe line downstream is filled without causing an excess flow condition during the process

• Valve resets to open condition once downstream pipeline is full





• Low pressure applications up to 64 bar

• Standard and custom trip flow rates available.

Specifications

Description Unit



Operating pressure (min) 2 bar

Size availability 100NB 150NB 200NB 250NB 300NB

Standard closing trip flow (can be changed to suit customer requirements)

50 ℓ/sec 80 ℓ/sec 140 ℓ/sec 215 ℓ/sec 295 ℓ/sec

Final closing time 3.5 sec 5 sec 6 sec 6 sec 6 sec

Working flow rate (max)* 40 ℓ/sec 64 ℓ/sec 113 ℓ/sec 177 ℓ/sec 255 ℓ/sec


Excess Flow Control

15

Turbine Control Valve

Purpose

To achieve rapid closure followed by slow shut off on turbine nozzle pipelines. This minimizes pressure surges (i.e. water hammer) and prevents pelton wheel turbines from over speeding in the event of electrical load loss.

Features

• A single low voltage electric ‘on’ signal will open the valve

• Removal of the signal through whatever cause will result in immediate and controlled closure of the valve

• Adjustable valve opening speed




• Can be maintained in line



• Flanges and face dimensions can be altered to suit customer specifications.

Specifications

Description Unit





Solenoid voltage 24 VAC (other voltages may be specified)



Size availability 200NB 250NB 300NB

Working flow rate (max)* 113 ℓ/sec 177 ℓ/sec 255 ℓ/sec

Closing trip flow (nominal) 35% above working flow rate

First stage closing time 0.3 sec 0.35 sec 0.55 sec

Final closing time ** 6 sec 8 sec 10 sec


Turbine Control

16

Dam Level Control Valve

Purpose

To control the level of water in underground dams. The valve is typically coupled to a manual isolation valve and an energy dissipator to form a system which will maintain dam water levels.

Features

• Slow opening and closing rates prevent pressure surges (i.e. water hammer)

• Fail safe and tamper resistant pilot system

• Electric controlled - single solenoid signal







Manual Isolation

Valve (MIV)

Pilot Control Valve

(Slow Opening/Closing)

Dissipator

20NB

Level Sensor(Mechanical or Electrical)

MAX

MINSpecifications

Description Unit




Solenoid voltage 24 VAC (other voltages may be specified)






Level Control

17

Pressure Reducing Valve

Purpose

Pressure Ratio Valves accurately maintain a set ratio between upstream and downstream pressures.

Pressure Regulating Valves accurately maintain a constant preset downstream pressure, or the upstream pressure changes rapidly, with controlled response designed to ensure stability and minimal line surging when the downstream flow changes rapidly.

Features

• Downstream pressure can be regulated from 8 bar to 200 bar • High cavitation resistance due to poppet and cage design

• Can be maintained in line • Operation at differential pressures of up to 100 bar

• Stainless steel and bronze internals with UHMWPE seals and bearings • High sealing integrity and dirt tolerance

• Cast steel body (galvanised body optional) • Flanges and face dimensions can be altered to suit customer specifications

Specifications

Description Unit









VA

LVES

Pressure Reducing

Regulating Valve Ratio Valve

18

Pressure Reducing Station (PRS)

Pressure Reducing Stations typically consist of one duty and one standby leg. Each leg will comprise of an Inlet Isolation Valve, Strainer, Pressure Reducing Valve and Outlet Isolation Valve. A Surge Relief Valve is typically installed on the common downstream line.

Optional extras would include Safety Isolation Valves and Compensators. The Manual Isolation Valves may also be fitted with electric actuators to allow remote operation.

The PRS pipework is hot dip galvanised with flanges and face to face dimensions to customer specifications.

Stations are rated up to 250 bar (max) working pressure and up to 300NB in size.

VA

LVES

Pressure Reducing

19

Descaler Valve

Purpose

To supply high pressure water for the descaling of rolling mill products in the steelworks industry. The valve has the characteristic in that it first fills the descaler manifold before it fully opens to eliminate water hammer in a partially empty descaler system which occurs during the waiting period.

Features

• Throttles and maintains the pressure when the downstream manifold is empty

• Opening and closing of the main poppet is done in 2 stages with both stages controlled over a certain time to prevent water hammer

• Air operated actuator



Specifications

Description Unit




Pre-opening 6 mm (min 5 mm; max 8 mm) poppet opening from seat



Size availability 100NB 150NB 200NB

Working flow rate (max)* 40 ℓ/sec 64 ℓ/sec 113 ℓ/sec


Steel Mill Descaling

• High cavitation resistance due to the poppet and cage design





20

Backfill Diverter Valve (Slurry)

Purpose

To divert the flow of backfill material from one point of placement to another. Furthermore, to ensure that the placed backfill material is not diluted or washed away by the flush water, the valve can be switched to divert flushing water away from the placement point at the end of a backfill placement cycle.

Features

65NB

• Port for drain valve to indicate when flush water reaches the valve

• The ‘flip-flop’ principle prevents the valve from being in the middle position so as to avoid operator injury when it flips under full flow conditions

80NB, 100NB, 150NB

• Valve can be completely disassembled if backfill sets

• Smooth passages for cleaning purposes and lowest friction losses

• Electrically actuated directional control under no load

• Ports for automated water flushing options which keep the internals clean

• Highly durable UHMWPE seals

Specifications

Description Unit

Body design Angle Pattern



Size availability 65NB 80NB 100NB 150NB

Working pressure (max) 35 bar 150 bar 150 bar 150 bar

Flow rate (max) 15 ℓ/sec 22 ℓ/sec 40 ℓ/sec 64 ℓ/sec

Slurry Control

High Pressure Low Pressure

21

NB

Manual Isolation Valve

Bi-Directional Isolation Valve

Safety Isolation Valve

Dam Level Control Valve

Pump Control Valve

(Electric Actuator)

Pump Control Valve

(Hydrologic Actuator)

Turbine Control Valve

Hub Flanges Hub Flanges Hub Flanges Hub Flanges Hub Flanges Hub Flanges Hub Flanges250 b

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F/F 245 250 256 300 300 245 250 256 300 300 245 250 256 300 300 245 250 256 300 300 245 250 256 300 300

D 80 165 165 216 216 80 165 165 216 216 80 165 165 216 216 80 165 165 216 216 80 165 165 216 216

H 191 191 191 191 191 200 200 200 200 200 339 339 339 339 339 170 170 170 170 170 454 454 454 454 454

Mass 16 21 23 38 38 20 27 29 47 47 18 23 25 40 40 15 20 22 36 36 71 76 78 88 88

80

F/F 365 397 407 414 432 365 397 407 414 432 365 397 407 414 432 365 397 407 414 432 365 397 407 414 432 365 397 407 414 432

D 113 210 210 241 267 113 210 210 241 267 113 210 210 241 267 113 210 210 241 267 113 210 210 241 267 113 210 210 241 267

H 482 482 482 482 482 510 510 510 510 510 418 418 418 418 418 228 228 228 228 228 554 554 554 554 554 822 822 822 822 822

Mass 63 73 75 84 104 79 92 95 106 132 63 73 75 84 104 68 80 83 92 112 99 109 111 120 140 98 107 110 119 139

100

F/F 430 463 489 502 508 430 463 489 502 508 430 463 489 502 508 430 463 489 502 508 430 463 489 502 508 430 463 489 502 508

D 136 254 273 292 311 136 254 273 292 311 136 254 273 292 311 136 254 273 292 311 136 254 273 292 311 136 254 273 292 311

H 526 526 526 526 526 560 560 560 560 560 537 537 537 537 537 280 280 280 280 280 831 831 831 831 831 892 892 892 892 892

Mass 98 114 128 142 160 123 144 161 179 202 103 119 133 147 165 91 107 121 131 149 156 172 186 201 219 134 150 164 179 197

150

F/F 510 551 586 602 643 510 551 586 602 643 510 551 586 602 643 510 551 586 602 643 510 551 586 602 643 510 551 586 602 643

D 194 318 356 381 394 194 318 356 381 394 194 318 356 381 394 194 318 356 381 394 194 318 356 381 394 194 318 356 381 394

H 615 615 615 615 615 650 650 650 650 650 630 630 630 630 630 371 371 371 371 371 1156 1156 1156 1156 1156 1095 1095 1095 1095 1095

Mass 242 270 307 334 384 282 310 347 374 424 257 285 322 349 399 234 262 299 326 376 308 336 373 400 450 288 316 353 380 430

200

F/F 690 747 788 791 848 690 747 788 791 848 690 747 788 791 848 690 747 788 791 848 690 747 788 791 848 690 747 788 791 848 690 747 788 791 848

D 245 381 419 470 483 245 381 419 470 483 245 381 419 470 483 245 381 419 470 483 245 381 419 470 483 245 381 419 470 483 245 381 419 470 483

H 710 710 710 710 710 750 750 750 750 750 705 705 705 705 705 469 469 469 469 469 1074 1074 1074 1074 1074 1145 1145 1145 1145 1145 1269 1269 1269 1269 1269

Mass 444 480 531 581 663 470 506 557 607 689 454 490 541 591 673 407 442 494 544 625 505 541 592 642 724 480 516 567 617 699 400 453 504 554 636

250

F/F 880 876 950 952 1016 880 876 950 952 1016 880 876 950 952 1016 880 876 950 952 1016 880 876 950 952 1016 880 876 950 952 1016 880 876 950 952 1016

D 303 445 508 546 584 303 445 508 546 584 303 445 508 546 584 303 445 508 546 584 303 445 508 546 584 303 445 508 546 584 303 445 508 546 584

H 886 886 886 886 886 926 926 926 926 926 983 983 983 983 983 581 581 581 581 581 1349 1349 1349 1349 1349 1437 1437 1437 1437 1437 1391 1391 1391 1391 1391

Mass 775 809 890 958 1130 858 904 985 10531225 875 921 1002 1070 1242 649 695 776 844 1016 881 927 1008 1076 1248 805 851 932 1000 1172 790 836 917 985 1157

300

F/F 1100 1092 1175 1200 1277 1100 1092 117512001277 1100 1092 1175 1200 1277 1100 1092 1175 1200 1277 1100 1092 1175 1200 1277 1100 1092 1175 1200 1277 1100 1092 1175 1200 1277

D 353 521 559 610 673 353 521 559 610 673 353 521 559 610 673 353 521 559 610 673 353 521 559 610 673 353 521 559 610 673 353 521 559 610 673

H 947 947 947 947 947 987 987 987 987 987 1109 1109 1109 1109 1109 695 695 695 695 695 1194 1194 1194 1194 1194 1503 1503 1503 1503 1503 1503 1503 1503 1503 1503

Mass 1689 1750 1827 1940 2172 1729 1790 186719812212 1734 1795 1872 1986 2217 1503 1518 1595 1709 1940 1793 1854 1913 2045 2276 1733 1794 1871 1985 2216 1720 1781 1858 1972 2203

NB

Internal Ratio Valve

External Ratio Valve

Pressure RegulatorValve

Strainer Non-ReturnValves

(Fit between)

BackfillDiverter

Valve

Surge ReliefValve

High Pressure

Surge ReliefValve

Low Pressure

Hub Flanges Hub Flanges Hub Flanges Hub Flanges Flanges Hub Hub Flanges Flanges

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F/F 245 250 256 300 300 245 250 256 300 300 245 250 256 300 300 - 300 300 300 -

D 80 165 165 216 216 80 165 165 216 216 80 165 165 216 216 - 152 165 165 -

H 160 160 160 160 160 298 298 298 298 298 373 373 373 373 373 - 256 256 256 -

Mass 12 16 18 32 32 19 24 26 40 40 24 28 30 44 44 - 14 16 18 -

80

F/F 365 397 407 414 432 365 397 407 414 432 365 397 407 414 432 365 448 457 463 414 - 111 111 258

D 113 210 210 241 267 113 210 210 241 267 113 210 210 241 267 113 191 210 210 241 - 160 160 441

H 222 222 222 222 222 553 553 553 553 553 473 473 473 473 473 593 378 378 378 593 - - - 1075

Mass 57 66 69 78 98 83 96 99 108 128 57 65 68 77 97 278 32 37 40 288 - 11 11 387

100

F/F 430 463 489 502 508 430 463 489 502 508 430 463 489 502 508 430 548 561 576 502 140 140 140 258 - - - - - -

D 136 254 273 292 311 136 254 273 292 311 136 254 273 292 311 136 228 254 273 292 190 190 190 441 136 273 292 311 254 272

H 280 280 280 280 280 704 704 704 704 704 385 385 385 385 385 593 478 478 478 593 - - - 1075 555 537 537 537 455 455

Mass 83 99 113 123 141 120 136 150 164 183 123 128 142 156 174 314 49 57 71 341 32 32 32 392 132 145 150 155 65 69

150

F/F 510 551 586 602 643 510 551 586 602 643 510 551 586 602 643 510 751 773 793 602 - 204 204

D 194 318 356 381 394 194 318 356 381 394 194 318 356 381 394 194 279 318 356 381 - 273 273

H 371 371 371 371 371 765 765 765 765 765 485 485 485 485 485 827 690 690 690 827 - - -

Mass 214 242 279 306 356 229 257 294 321 371 280 282 319 346 396 472 140 158 195 555 - 53 53

200

F/F 690 747 788 791 848 690 747 788 791 848 690 747 788 791 848 690 942 973 996 791 - 257 -

D 245 381 419 470 483 245 381 419 470 483 245 381 419 470 483 245 343 381 419 470 - 355 -

H 440 440 440 440 440 840 840 840 840 840 773 773 773 773 773 827 865 865 865 827 - - -

Mass 387 422 474 524 605 480 515 567 617 698 402 437 489 539 620 583 256 281 333 728 - 122 -

250

F/F 880 876 950 952 1016 880 876 950 952 1016 880 876 950 952 1016 880 114011761207 952 310 312 312

D 303 445 508 546 584 303 445 508 546 584 303 445 508 546 584 303 406 445 508 546 390 425 435

H 570 570 570 570 570 857 857 857 857 857 844 844 844 844 844 13281033103310331328 - - -

Mass 629 675 756 824 996 795 800 876 942 1114 644 690 771 839 1011 804 421 455 488 1185 166 222 236

300

F/F 110010921175120012771100109211751200127711001092117512001277 - 370 370

D 353 521 559 610 673 353 521 559 610 673 353 521 559 610 673 - 490 490

H 660 660 660 660 660 880 880 880 880 880 910 910 910 910 910 - - -

Mass 148314981575168919201517157816551769200014981513159017041935 - 347 347

Valve Dimensions

• Manual Isolation Valve

• Safety Isolation Valve

• Bi-Directional Isolation Valve

• Internal Ratio Valve

• Dam Level Control Valve

• Turbine Control Valve

• External Ratio Valve

• Pump Control Valve

(with hydrologic control actuator)

• Pressure Regulator Valve

• Pump Control Valve

(with electric actuator)

• Strainer

• Surge Relief Valve • Backfill Diverter

(with electric actuator)

• Non Return Valve

(wafer type)

F/FD

D

51.5°

H

H

H

H

H

H

H

H

D

F/F

F/F F/F F/F

F/FF/FF/F

DDD

DD D

22

23

S = Strong ES = Extra Strong DES = Double Extra Strong

ASTM A106 Gr B Flow (litre/sec) at Pressure drop (MPa) per kilometer at

m/s

ec

NB

Sch

edule

OD

(m

m)

Wal

l th

ickn

ess

(mm

)

ID (

mm

)

kg/m

Corr

osi

on a

llow

ance

(m

m)

Pmax

(M

Pa)

for

138 M

Pa h

oop

stre

ss

with c

orro

sion

allo

wan

ce

& 1

2.5

% m

ill t

oler

ance

1 m

/sec

3 m

/sec

5 m

/sec

7 m

/sec

1 m

/sec

3 m

/sec

5 m

/sec

7 m

/sec

Fric

tion fac

tor

at 3

32

80, 80S, ES 42.16 4.85 32.46 4.46 1.27 20.6 0.83 2.48 4.14 5.79 0.58 5.2 14.4 28 0.0093

160 42.16 6.35 29.46 5.61 1.27 30.5 0.68 2.04 3.41 4.77 0.64 5.8 16 31 0.0094

DES 42.16 9.70 22.76 7.76 1.27 54.7 0.41 1.22 2.03 2.85 0.84 7.6 21.1 41 0.0096

40

80, 80S, ES 48.26 5.08 38.10 5.41 1.27 19.2 1.14 3.42 5.70 7.98 0.48 4.3 12 24 0.0092

160 48.26 7.14 33.98 7.24 1.27 31.0 0.91 2.72 4.53 6.35 0.55 4.9 13.7 27 0.0093

DES 48.26 10.16 27.94 9.55 1.27 49.9 0.61 1.84 3.07 4.29 0.68 6.1 16.9 33 0.0095

50

80, 80S, ES 60.32 5.54 49.24 7.48 1.27 17.2 1.90 5.71 9.50 13.3 0.36 3.2 9.0 18 0.0089

160 60.32 8.74 42.84 11.1 1.27 31.9 1.44 4.32 7.20 10.10 0.42 3.8 10.6 21.0 0.0090

DES 60.32 11.07 38.18 13.4 1.27 43.3 1.14 3.43 5.70 8.00 0.48 4.3 12 24 0.0092

80

80, 80S, ES 88.90 7.62 73.66 15.3 1.73 16.0 4.26 12.8 21.30 29.80 0.22 2.0 5.6 11.0 0.0082

160 88.90 11.12 66.66 21.3 1.73 26.8 3.49 10.5 17.40 24.40 0.25 2.3 6.3 12.4 0.0084

DES 88.90 15.24 58.42 27.7 1.73 40.2 2.68 8.0 13.40 18.80 0.30 2.7 7.4 14.5 0.0086

100

40, 40S 114.30 6.02 102.26 16.1 2 8.1 8.21 24.6 41.10 57.50 0.15 1.3 3.7 7.2 0.0075

80, 80S, ES 114.30 8.56 97.18 22.3 2 13.8 7.42 22.3 37.10 51.90 0.16 1.4 3.9 7.7 0.0077

120 114.30 11.12 92.06 28.3 2 19.7 6.66 20.0 33.30 46.60 0.17 1.5 4.2 8.3 0.0078

160 114.30 13.49 87.32 33.5 2 25.4 5.99 18.0 29.90 41.90 0.18 1.6 4.5 8.9 0.0079

DES 114.30 17.12 80.06 41.0 2 34.5 5.03 15.1 25.20 35.20 0.20 1.8 5.0 9.9 0.0081

150

80, 80S, ES 168.27 10.97 146.33 42.6 2 12.9 16.8 50.5 84.1 117.7 0.09 0.81 2.2 4.4 0.0066

120 168.27 14.27 139.73 54.2 2 18.1 15.3 46.0 76.7 107.3 0.10 0.86 2.4 4.7 0.0067

160 168.27 18.26 131.75 67.5 2 24.5 13.6 40.9 68.2 95.4 0.10 0.94 2.6 5.1 0.0069

DES 168.27 212.95 124.37 79.2 2 30.7 12.10 36.4 60.7 85.0 0.11 1.02 2.8 5.5 0.0070

200

80, 80S, ES 219.07 12.70 193.67 64.6 2 11.9 29.5 88.4 147.3 206.2 0.06 0.53 1.5 2.9 0.0057

120 219.07 18.26 182.55 90.4 2 18.5 26.2 78.5 130.9 183.2 0.06 0.58 1.6 3.2 0.0059

160 219.07 23.01 173.05 111.3 2 24.5 23.5 70.6 118 165 0.07 0.63 1.8 3.4 0.0061

DES 219.07 22.22 174.63 107.9 2 23.5 24.0 71.9 120 168 0.07 0.63 1.7 3.4 0.0060

250

80 273.05 15.08 242.89 95.9 2 11.7 46.3 139.0 232 324 0.04 0.37 1.0 2.0 0.0050

120 273.05 21.44 230.17 133.0 2 17.8 41.6 124.8 208 291 0.04 0.40 1.1 2.2 0.0051

160 273.05 28.57 215.91 172.2 2 24.9 36.6 109.8 183 256 0.05 0.45 1.2 2.4 0.0053

DES 273.05 25.40 222.25 155.1 2 21.7 38.8 116.4 194 272 0.05 0.43 1.2 2.3 0.0053

300

80 323.85 17.47 288.91 132.0 2 11.7 65.6 196.7 328 459 0.03 0.28 0.8 1.5 0.0044

120 323.85 25.40 273.05 186.9 2 18.1 58.6 175.7 293 410 0.03 0.30 0.8 1.6 0.0046

160 323.85 25.40 273.05 186.9 2 18.1 58.6 175.7 293 410 0.03 0.30 0.8 1.6 0.0046

DES 323.85 33.32 257.21 238.7 2 24.8 52.0 155.9 260 364 0.04 0.33 0.9 1.8 0.0048

Seamless Pipe – Flow Data

Tel: +27 11 462 1903

Fax: +27 11 462 5098

E-mail: [email protected]

Website: www.hpesa.com

19 Precision Street, Kya Sand, Randburg

PO Box 1148 Honeydew 2040

Republic of South Africa

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