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Nilesh Arora is providing training on lean value stream mapping process. Understand the current and future state Map and how to achieving future state. - PowerPoint PPT Presentation
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Best Performing Consulting Organization
by
“Value Stream Mapping”
Adding Value In Totality !!
2
1. Introduction
2. The Current State Map
3. Lean Value Stream
4. The Future State Map
5. Achieving the Future State
6. Conclusion
Learning Framework
3
Value Stream MappingPurpose :
1. Introduce Value Stream
Mapping in a hands on
manner.
2. Develop your ability to
“see the flow” and
design future state value
streams.
4
VALUE-STREAM IMPROVEMENT VALUE-STREAM IMPROVEMENT and PROCESS IMPROVEMENTand PROCESS IMPROVEMENT
RawMaterial
PROCESS
VALUE STREAMVALUE STREAMVALUE STREAMVALUE STREAM
FinishedProduct
PROCESSPROCESS
Stamping Welding AssemblyCell
The Three Value Streams: Raw Material to Finished ProductConcept to LaunchOrder to Cash
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Value Stream Mapping
Follow a “products” production path from beginning
to end, and draw a visual representation of every
process in the material & information flow.
Then, draw (using icons) a “future state” map of
how value should flow.
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Using the Value Stream Mapping Tool
Understanding how the shop floor currently operates. The foundation for the future state.
Product “Family”
plan and implementatio
n
Designing a lean flow.
current state drawing
future state drawing
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Process Steps & EquipmentSpot Weld
Robot Weld
Flash Remove
Paint Manual Assm.
Fixtures Assm.
Electronic Test
LH Steering Bracket
RH Steering Bracket
Instrument Panel Brace
Seat
Rail
Bumper Brackets
Focus on One Product FamilyDetermine Product Families via :Similar downstream “assembly” steps and equipment
PR
OD
UC
TS
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Process level
Single plant (door to door)
Multiple plants
Across companies
Levels of a Value Stream
Mapping level to start
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Push
Time
Current-State Map
showing the Customer
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Current State Mapping 1. Mapping the current state :
• Review the basic processing steps and calculate the takt time in your team’s breakout room.
• Everyone draw while on the shop floor. Be sure to draw both the material & information flows.• Always introduce yourself to operators and tell them what you are
doing : “Drawing the total factory flow as part of a training session.’ Show them your drawings.
• Select a scribe and combine your drawings into one current state map (in team area).
• Calculate total lead time versus processing time.• Make an overhead transparency of the map and select presenters.
Team Tips
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Current State Mapping
2. Presenting your
• All team members go up front with presenter. State the product
family and takt.
• Present from your overhead transparency. (Less than 5 minutes.)
• Start with the customer and information flow into the facility.
• State the lead time vs. processing time.
• What are the problems you see? Where did you find push and
overproduction ?
• Share any future state thoughts you have so far.
Team Tips
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Value Stream Loops
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Load-leveling box
One row per product
type
KanbanOne column per pitch here pitch = 10 min
Kanban are responded to from left to right at pitch increment
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An Example of “Paced Withdrawal”
ADDVALUE Services
VALUE ADDED COACHING-VAC®
BUSINESS COACHING LIFE COACHING
OperationExcellence
TeamExcellence
BusinessExcellence
Counselling
Therapy
Astrology
Adding Value In Totality !!
Best Performing Consulting Organization
AddValue at a glance
Business Coaching Life Coaching
Thank You