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1Copyright © ESI Group, 2006. All rights reserved.
PAM-CRASH/PAM-SAFE V2006Examples
Author(s): Support Team
2Copyright © ESI Group, 2006. All rights reserved.
Multi Model Coupling
3Copyright © ESI Group, 2006. All rights reserved.
Multi-Scale features
Multi-Scale Modelling
Main Assembly File
Module Definitions (limited to 2 Modules)
Inter-Model Interface through CNTAC
Inter-Model Connection through MGRID
Running MMC job with pamworld
4Copyright © ESI Group, 2006. All rights reserved.
Commented Example
Truck Frontal Impact vs. ODB barrier
MODULE 100MODULE 100 MODULE 200MODULE 200
5Copyright © ESI Group, 2006. All rights reserved.
Commented Example
Module Input Cards
In-line, INCLU or both
6Copyright © ESI Group, 2006. All rights reserved.
Commented Example
Inter-Model Interface through CNTAC
MOD, General Entity Selection,
END_MOD
SLAVE SELECTIONSLAVE SELECTION
MASTER SELECTIONMASTER SELECTION
7Copyright © ESI Group, 2006. All rights reserved.
Commented Example
Run Coupling Job
Command line: -pamarg
N=n1+n2N=n1+n2
8Copyright © ESI Group, 2006. All rights reserved.
Commented Example
Run Coupling Job
Cluster file supported: -cf cfile
- Virtual Machine of N processors
- Same rule : N=n1+n2
Resulting Files : *.DSY, *.THP, *.out, *.msg
- FILE Names Ignored…
- …replaced by MODULE Names
9Copyright © ESI Group, 2006. All rights reserved.
Material type 304
Tied interface
10Copyright © ESI Group, 2006. All rights reserved.
Material type 304 for TIED interface
Main Features
Material type dedicated to model Glue
Orthotropic properties for tension and compression Orthotropic properties for tension and compression
defined by curves (Young modulus)defined by curves (Young modulus)
Orthotropic properties for shearing direction Orthotropic properties for shearing direction
(directions are uncoupled)(directions are uncoupled)
Strain limit for all directionStrain limit for all directionss for element eliminationfor element elimination
Damage function for all directionDamage function for all directionss
11Copyright © ESI Group, 2006. All rights reserved.
Material 304 definition
Element normalElement normal
Master segmentMaster segment
Slave nodeSlave node
∆∆
Ideal positionIdeal position
Actual positionActual position
hconthcont
hcont - is the user imposed tied thickness, which permits to correct modelisation error between the master and slave part (used by solver for glue response calculation).
cont
u
u
cont
t
t
cont
n
n
h
dx
h
dx
h
dxd
∆=
∆=
∆= γγε d ;d ;
Displacement decomposition
12Copyright © ESI Group, 2006. All rights reserved.
Material 304 definition
Tensile loadingTensile loading
Tensile unloadingTensile unloading
σσ
Yield curve for tensionYield curve for tension
Compression loadingCompression loading
Compression unloadingCompression unloading
EEtensiontension
EEcompressioncompression
Positive strainPositive strain
+ε+ε−−εε
σσ
Yield curve for compressionYield curve for compression
+ε+ε−−εε
Positive strainPositive strainNegative strainNegative strain
13Copyright © ESI Group, 2006. All rights reserved.
MATER / 3 304MATER / 3 304
NAME NAME TIED materTIED mater--304304$$------55------1010--------55------2020--------55------3030--------55------4040--$ SDMP1 $ SDMP1 hconthcont D D
0.1 1.00.1 1.0$ EC_NN ICUC_NN $ EC_NN ICUC_NN
0.6CURVE 30 0.6CURVE 30 $ ET_NN ICUT_NN $ ET_NN ICUT_NN
0.6CURVE 300.6CURVE 30$ G_NT ICUT_NT $ G_NT ICUT_NT
55$ G_NU ICUT_NU $ G_NU ICUT_NU
55$ LKT_N INT_N INT_NT INT_NU$ LKT_N INT_N INT_NT INT_NU
$ LKT_N INT_N INT_NT INT_NU$ LKT_N INT_N INT_NT INT_NU
$ LKT_N INT_N INT_NT INT_NU$ LKT_N INT_N INT_NT INT_NU
$ LKT_N INT_N INT_NT INT_NU$ LKT_N INT_N INT_NT INT_NU
$ $
Strain limitStrain limit
--55------7070--------55------8080
CELC_NN ELIC_NNCELC_NN ELIC_NN
CELT_NN ELIT_NNCELT_NN ELIT_NN4.5 4.5
CELT_NT ELIT_NTCELT_NT ELIT_NT
CELT_NU ELIT_NUCELT_NU ELIT_NU
Strain limit for
element elimination
Imposed Displacement
Imposed displacement
Yielding curve
in tension
Result
Max. Strain limit in tension
Definition of strain limit for element elimination (Material 304 definition)
Example-1
14Copyright © ESI Group, 2006. All rights reserved.
Example-2MATER / 3 304MATER / 3 304
NAME NAME TIED materTIED mater--304304$$------55------1010--------55------2020--------55------3030--------55------4040--$ SDMP1 $ SDMP1 hconthcont D D
0.1 1.00.1 1.0$ EC_NN ICUC_NN $ EC_NN ICUC_NN
0.6CURVE 30 0.6CURVE 30 $ ET_NN ICUT_NN $ ET_NN ICUT_NN
0.6CURVE 300.6CURVE 30$ G_NT ICUT_NT $ G_NT ICUT_NT
55$ G_NU ICUT_NU $ G_NU ICUT_NU
55$ LKT_N INT_N INT_NT INT_NU$ LKT_N INT_N INT_NT INT_NU
$ LKT_N INT_N INT_NT INT_NU$ LKT_N INT_N INT_NT INT_NU1 11 1
$ LKT_N INT_N INT_NT INT_NU$ LKT_N INT_N INT_NT INT_NU
$ LKT_N INT_N INT_NT INT_NU$ LKT_N INT_N INT_NT INT_NU
$ $
Complete Damage and Complete Damage and
element elimination followelement elimination follow
Imposed Displacement
Imposed displacement
LOOKU / 1LOOKU / 1
NAME NAME Damage tableDamage table
$$------55------1010--------55------2020--------55------3030--------55
ARGUMENT 1ARGUMENT 1
2.0 3.0 4.5 5.02.0 3.0 4.5 5.0
ENDEND
FUNCTIONFUNCTION
0.0 0.1 0.7 1.00.0 0.1 0.7 1.0
END END
Damage function for tension
Definition of damage function(Material 304 definition)
15Copyright © ESI Group, 2006. All rights reserved.
Material Type 42
Eroding Contact
16Copyright © ESI Group, 2006. All rights reserved.
Material type 42 and erodingcontact
Impact of a Crash box with Barrier ODB
Material type 41 replaced by material type 42 with equivalentproperties
Application of eroding contact
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Contact treatment improvement in case of solid element elimination
Useful in case of crash barriers
Takes into account internal faces of solid element in the initial list of contact segment
CPU increase of 15%
Material type 42 and erodingcontact
18Copyright © ESI Group, 2006. All rights reserved.
MPC Plink Material 224
6DOF Penalty Spring-beam element
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Material 224
Main Features:Correspond to Penalty spring-beam element
which connects two nodes at distance≠0Penalty Stiffness Calculation and Damping
displacement/rotation and forces/moments are internally computed
Element can be used to automatic definition of the mechanical properties in MPC PLINK interfaces (in user friendly way)
equivalent mass is automatically computed at the initialization step XMASS and INERTIA are ignored
2 different ways of constrained DOFs are available:only translational degrees of freedom are constrained both rotational and translational degrees of freedom are constrained
2 types of rupture model are implementedUser definedType definition 5
T
S M
RN2N1
20Copyright © ESI Group, 2006. All rights reserved.
Material 224 definition
MATER / 5 224 7.85000e-06 0 0 0 0
0 0 0 0 0 0 1. 0
NAME mat-spring224
$---5---10----5---20----5---30----5---40----5---50----5---60----5---70----5---80
$ SLFACMT SLFACMR SDMP1 XMASS INERTIA I3DOF IDRUPT
0.1 0.1 0.1 10
$
$---5---10----5---20----5---30----5---40----5---50----5---60----5---70----5---80
PART / 5 PLINK 5
NAME MPC-Plink 224
5. 2 4 1.75 1
END_PART
$
RUPMO / 10 5
NAME Rupture for mater 224
$---5---10----5---20----5---30----5---40----5---50----5---60----5---70----5---80
0.0 0.0 5. 7. 2. 2. 0
30. 20. 2. 2.
$
Normal ForceTorsion Force
Bending Force Shear Force
Penalty scale factor for translation
Penalty scale factor for rotation
Stiffness proportional damping ratio (<1)
Rupture model identifierFlag for releasing rotational
degrees of freedom
21Copyright © ESI Group, 2006. All rights reserved.
Rupture model (type 5):
( ) ( ) ( ) ( ) 0.14321
≤+++aaaa
AFAILB
CEBENDINGFOR
AFAILT
CETORSIONFOR
AFAILS
SHEARFORCE
AFAILN
ENORMALFORC
Shear force rupture limit
Torsion force rupture limit
Normal force rupture limit
Material 224
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Monitoring for RUPMO
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Monitoring for RUPMO
Activation of monitoring option in case of a « T » section welded with PLinks with rupture model and loaded in the normal direction
No monitoring (default)Monitoring activated
No split visualized after rupture/contour display
24Copyright © ESI Group, 2006. All rights reserved.
Monitoring for RUPMO
Activation of monitoring option in case of a welded boxbeam
crushed by a rigid body
25Copyright © ESI Group, 2006. All rights reserved.
Monitoring for RUPMO
Activation of monitoring option in case of a welded boxbeam
crushed by a rigid body
No monitoring (default)
Monitoring activated
26Copyright © ESI Group, 2006. All rights reserved.
Monitoring for RUPMO
Activation of monitoring option in case of a welded boxbeam
crushed by a rigid body
No monitoring
Monitoring activated:
No split visualized
Contour displayed
27Copyright © ESI Group, 2006. All rights reserved.
Slipring friction - locking
28Copyright © ESI Group, 2006. All rights reserved.
Slip-Ring Friction Reminder
F1F1
F2F2
F1>F2F1>F2
Friction forceFriction force
ββββββββ
Pulley Rim Formulation:
µ = FRICPR, pulley rim friction
β = contact angle of the belt on the slip-ring
)= µβ ( exp F2 F1
29Copyright © ESI Group, 2006. All rights reserved.
Slip-Ring Locking Example
Bar 11028
Bar 11028
Bar
1102
7B
ar
1102
7
ββββ = PI-αααα
αααα
30Copyright © ESI Group, 2006. All rights reserved.
Slip-Ring Friction Example (2/2)
0.20.2
11
31Copyright © ESI Group, 2006. All rights reserved.
Slip-Ring Locking Example (1/2)
0: 0: LockingLocking EnabledEnabled (Dflt.)(Dflt.)
1: 1: LockingLocking DisabledDisabled ((oldold
behaviorbehavior))
FRACT x L L 0<
ReminderReminder ::
32Copyright © ESI Group, 2006. All rights reserved.
Slip-Ring Locking Example (2/2)
33Copyright © ESI Group, 2006. All rights reserved.
Nodal Face Damping
34Copyright © ESI Group, 2006. All rights reserved.
Nodal Face Damping Example (1/2)
PerturbationPerturbation
Drag force coeff. For Drag force coeff. For variousvarious bodiesbodies
Air Air DensityDensity (MM,KG,MS)(MM,KG,MS)
Face Face DampingDamping
35Copyright © ESI Group, 2006. All rights reserved.
Nodal Face Damping Example (2/2)
PerturbationPerturbation
Without face Without face
dampingdamping
With face With face
dampingdamping
36Copyright © ESI Group, 2006. All rights reserved.
3D Boundary Condition
Reaction Forces
37Copyright © ESI Group, 2006. All rights reserved.
Reaction forces
can by easily evaluated for all Nodes with applied 3D boundary condition (DIS3D, VEL3D, ACC3D, RAN3D, RAV3D and RAC3D) as
/SECFO -> SUPPORT
Reaction Forces in the Nodes with 3DBC
3D Boundary Condition
Prescribed Displacement
Rigid body
COG
Group of
Nodes with 3D displacement
Comparison between Reaction Force in loaded
end and Contact Force (Rigid-plate & Beam)
38Copyright © ESI Group, 2006. All rights reserved.
Stiffness scale factor contour plot
OCTRL /
GLBTHP DFLT DMSC
SHLPLOT STSC
SOLPLOT STSC
END_OCTRL
TCTRL /
INITIAL 0.
NODAL YES
DYNA_MASS_SCALE 0.00130 10. 0
STIFFNESS_SCALE 0.00135 0.75
END_TCTRL
File: ballimpact2_05.pc
Stiffness scale factor contour
Stiffness scale test – rigid ball impacts a thick plate
In time 0 s In time 1 s
TimeTime step step affectedaffected via via StiffnessStiffness andand Dynamic Dynamic
Mass ScalingMass Scaling
Pamview shows stifness scale
factor for each element (not affected
elements has value 1).
Applicable for Shell and Solid materials: 102, 103, 105, 106, 107, 108, 109 nad 1, 2, 7, 16
39Copyright © ESI Group, 2006. All rights reserved.
3-nodes TRSFM
Transformation is defined by 3 sets of 3 nodes
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3 nodes TRSFM
TRSFM test – simple impact test
Impactor transformation = Rotation and scaling
TRSFM /
NAME Impactor_Transformation
PART 4000
END
NPOS 4024 4023 4081 5024 5023 5081 7
MOVE 0.05 1 0 0 0 0
MOVE -0.05 0 1 0 0 0
ROTA -45.0 4035 0 0 1 0 0
END
source nodes N1 =4024 N2 =4023 N3 =4081
destination nodes N1'=5024 N2'=5023 N3'=5081
File: TRSFM_NPOS_MOVE_ROTA.pc
Rigid body plate compress cube element (loaded via CONLO)
Task: It is necessary to transform impactor to the right position and correct its size (via rotation, translation and scaling).
Initial position
After Initialization phase
– impactor occurs in right
position and size
N2’N3’N1’
41Copyright © ESI Group, 2006. All rights reserved.
MADYMO Coupling
42Copyright © ESI Group, 2006. All rights reserved.
MADYMO Coupling
� MADYMO Coupling
Coupling with MADYMO 6.3 version
PAMCRASH and MADYMO may have different
UNIT system, automatic unit conversion done
Supported platforms :
Linux ia32 (GlibC 2.3)
Linux ia64 (GlibC 2.3)
HP-UX ia64
43Copyright © ESI Group, 2006. All rights reserved.
MADYMO Coupling Example
AMS Frontal ImpactAMS Frontal Impact
MADYMO 50th MADYMO 50th
percentile percentile
Hybrid IIIHybrid III
UNIT S.I.UNIT S.I.
UNIT MM KG MS KELVINUNIT MM KG MS KELVIN
Powered byPowered by
VCP 2.5VCP 2.5
44Copyright © ESI Group, 2006. All rights reserved.
Material 22 and 5 - DDM
Dilatation Damage Measure
45Copyright © ESI Group, 2006. All rights reserved.
DDM card :SECFO / 2VOLFRAC
NAME ddm 1
DDM -0.0003
PART 1
END
DDM Dilatation Damage Measure
DDM test on material 22
Result of the test Result of the test -- element stress pressureelement stress pressure
Element
stress
DDM
value
VEL3D
Volumetric tension testVolumetric tension test
DDM Critical
value Vcrit
DDM value is 1
When element pressure falls below Vcrit the
DDM records current volume fraction form the
initialy specified set
(DDM for our case takes the value 0 or 1
because only one element is considered)
DDM evaluated on
the complete PART.
Files: DDM_mat22.pc
Example-1
46Copyright © ESI Group, 2006. All rights reserved.
DDM card :SECFO / 2VOLFRAC
NAME ddm 1
DDM -0.5
PART 1
END
DDM Dilatation Damage Measure
DDM test on material 5
Element
stress
DDM
value
VEL3D
Compression tension test of 12 elements modelCompression tension test of 12 elements model
fixed
12 11 10 9 8 7 6 5 4 3 2 1
Pressure of 3 elements falls below Vcrit
0.3333
0.25
DDM value in case 1 = 4/12 = 0.3333
DDM value in case 2 = 3/12 = 0.25
Where:
Volume of one element = 1
Volume of complete part = 12
Case 1 :Case 2 :
The DDM records the current volume fraction that
falls bellow the Vcrit value of the pressure.
Pressure of 4 elements falls below Vcrit
DDM Critical value
Vcrit
Files: DDM_mat5_12elem.pc
Result of the test Result of the test -- element stress pressureelement stress pressureDDM evaluated on the complete PART.
Example-2