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Silicon Light Machines Confidential
UVDI Technology Overview
Ultra Violet Direct ImagingBased on
Integrated GLV Technology
2011/3/23 Silicon Light Machines Confidential 2
Grating Light Valve TechnologySpatial Light Modulation Based on Diffraction
Specular State – No Bias Diffraction State – Bias Applied
Air Gap
Common Electrode(Ground Plane)
IncidentLight
DiffractedLight+1 Order
Diffracted
Light
-1 Order
IncidentLight Reflected
Light
Moving Ribbon(bias voltage applied)
Fixed Ribbon
GLV DeviceCross
Section
2011/3/23 Silicon Light Machines Confidential 3
Integrated MEMS – What is it?
“Integration” = CMOS + MEMS on the same chipMEMS devices must interfaced to outside world. These interfaces can fall into 2 general categories:§ Multi-chip packaging solutions (multiple chips wire-bonded)§ Monolithic integration solutions (single chip)
Motivation for integration:§ Performance (high density, low parasitics, e.g. iGLV)§ Cost (reduced component count)
SLM is one of the few companies to successfully realize a fully integrated MEMS/CMOS device (iGLV)§ 2006: SLM integrated GLV with Cypress Via-link 2.7 process§ 2009: SLM is integrating GLV with Freescale SmartMOS07
3/23/2011 3
2011/3/23 Silicon Light Machines Confidential 4
Discrete & Integrated Solutions
Worked well for CtP application§ 1088 channels§ 28 mm die length § 25.5 um channel
pitch
3/23/2011 4
Required because of UVDI channel count § 8192 channels§ 41 mm die length§ 5 um channel pitch
2011/3/23 Silicon Light Machines Confidential 5
Integrated Process Flow
Si substrateDiffusions
GLV Nitride
Interlevel dielectric (ILD1)
ILD2
Gate Poly
Metal 1
Metal 2
Sacrificial Poly
Contact
Via
Transistor diffusions are first. Poly-Si gate lines followed by first insulating oxide & polish (CMP)Contacts are drilled & filled. Surface is polished again.GLV sacrificial layer is deposited & patternedLPCVD silicon nitride ribbon deposition.Metal1 deposited & patterned, more dielectric, vias, and Metal2.GLV re-exposed with high-selectivity etching & final interconnectFinal MEMS ribbon patterning. GLV complete
2011/3/23 Silicon Light Machines Confidential 6
New 8K Integrated GLV Device
§ GLV linear array has 8192 addressable elements§ 12-14 bit Grayscale (independent of frame rate)§ Designed for UV applications
GLV Array
Integrated Driver Electronics
Silicon Light Machines Confidential
Direct Write Lithography Applications
2011/3/23 Silicon Light Machines Confidential 8
GLVTM Direct Write Lithography
Developed new, high pixel count Ultra Violet Digital Imaging (UVDI) GLV module
Customer system currently in Beta trials in production fab
UVDI Module can be modified for visible (RGB) applications
2011/3/23 Silicon Light Machines Confidential 9
Application Overview
Line Illumination Optics
UVDI GLVModules (8X)
10:1 ReductionOptics
Line Images
Line Illumination Optics
UVDI GLVModule
ReductionOptics
Line Images
UV Laser (355nm)
Substrate
GLV Device
Maskless Lithography using GLV
GLV module for ultra-violet direct imaging in lithography system
8192 controllable-element, UV version of GLV light modulator product for lithography
Integrated drive electronics with MEMS light modulator
2011/3/23 Silicon Light Machines Confidential 10
MFS = 2.5 µm
GLV pixel addressing
GLV timing
MAS = 0.5 µm
Tim
e st
ep =
1/5
Col
Per
iod
Col Timing
MFS:Minimum Feature SizeMAS:Minimum Address Size
Micro-address Technology
2011/3/23 Silicon Light Machines Confidential 11
GLV Maskless Lithography
355nm exposure
I-line resist
2 micron resolution
2 µm
2011/3/23 Silicon Light Machines Confidential 12
Wafer Direct Imaging
300 mm wafer
2.5 um resolution
Provided by courtesy of
Dainippon Screen R&D Center
Silicon Light Machines Confidential