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USER MANUAL GENERATOR

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Page 1: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

USERMANUAL

GENERATOR

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• Certificate of Manufacturing Competence• ISO 9001 : 2008• ISO OHSAS 18001 : 2007• ISO 14001 : 2004• CE• Brand Resutration Certificate• Service Copatence Certificate • Domestic Goods Certificate• UKR Sepro• EAC• Turkish Lloyd

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DIESEL GENERATOR

USER MANUAL

Turgut Ozal Bulvari. No:139/3 TasdelenCekmekoy / İstanbul / TURKEY Tel: +90 (216) 312 79 79 Fax: +90 (216) 312 79 77

[email protected]

FACTORY & SPARE PARTS

GENERATOR

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CONTENTS1. INTRODUCTIONS2. DEFINITIONS 2.1 Air Filters 2.2 Air-cooled Engine 2.3 Alternative Current 2.4 Alternator 2.5 Prime Power 2.6 Standby Power 2.7 Decibel ( dB ) 2.8 Triangle Connection 2.9 Four-stroke Engine 2.10 Frequency 2.11 Fuel Injector 2. 12 Governor 2.13 Fuel-Feed Pump 2.14 Kilowaat 2.15 Water Cooled Engine 2.16 Voltage Regulator 2.17 Star Connection3. WARNING SIGNS AND EXPLANATIONS4. SAFETY INSTRUCTIONS 4.1 Warnings and Safety Instructions 4.2 First Aid For Electric Shock Warnings 4.2.1 Open the Airway 4.2.2 Breathing 4.2.3Circulation 4.2.4Ifnobreathingbutpulseispresent 4.2.5Ifnobreathingandpulse 4.2.6RecoveryPosition 4.2.7 Warning5. LANDING and CARRYING 5.1 Landing 5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation6. INSTALLATION,START and LOAD 6.1 Assembly 6.2 The Cables That Must Be Used 6.3 The Important Points Must Be Taken into Account While The User 6.4 Required Air for Combustion 6.5 Getting the Intake-air from Outdoor 6.6 Getting the Intake Air from Inside 6.7 The Height from Sea-level

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6.8 Fuel System 6.9 Exhaust and the Muffler7. FUEL,OIL and ANTIFREEZE 7.1 Fuel 7.2 Oil 7.3 Antifreeze8. THE IMAGE OF THE ENGINE 8.1 Generator Description of Goods9. CONTROL PANEL10. TROUBLESHOOTING11 . GENERATOR CONTROL PANELS 11.1 DKG-309 11.2 D-300 11.3 D-70012. GENERATOR OIL and WATER CAPACITY 12.1 RICARDO DIESEL GENERATOR OIL and WATER CAPACITY 12.2 MAN DIESEL GENERATOR OIL and WATER CAPACITY 12.3 PERKINS DIESEL GENERATOR OIL and WATER CAPACITY 12.4 XENIC DIESEL GENERATOR OIL and WATER CAPACITY 12.5 VOLVO DIESEL GENERATOR OIL and WATER CAPACITY 12.6 MITSUBISHI DIESEL GENERATOR OIL and WATER CAPACITY13. GENERATOR MODELS 13.1 RICARDO DIESEL GENERATOR MODELS 13.2 PERKINS DIESEL GENERATOR MODELS 13.3 MAN DIESEL GENERATOR MODELS 13.4 XENIC DIESEL GENERATOR MODELS 13.5 MİTSUBİSHİ DIESEL GENERATOR MODELS 13.6 VOLVO PENTA DIESEL GENERATOR MODELS14. CUSTOMER RESPONSIBILITY 14.1 Customer Responsibility15. THE PERIODIC MAINTENANCE 15.1 Daily Controls (Before Settings) 15.2 First Maintenance (50 Work-Hour) 15.3 Six Mounthly or “250 Work-Hour“ Maintenance 15.4 Yearly or “750 Work Hour“ Maintenance 15.5 Maintenance in Every “1250“ Work-Hour 15.6 The Maintenance of “2500” Work-Hour is Repeated16. TECNICAL SUPPORT17. DECLERATION OF CONFORMITY18. WARRANTY CERTIFICATE19. WARRANTY CONDITIONS20. EXCLUSIONS FROM WARRANTY COVER

111114141414151516172121232527272728292930313133373839414344454545454646464750515252

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1. INTRODUCTION

2. DEFINITIONS

In each process of our generator production; process controls, production tests and last quality controls have been made punctiliously. The generator is guaranteed with one year if it is used in accordance with the usage that is specified in the User’s Manual and under the circumstances specified in Warranty Document.

This manual contains the required information for starting the machine, maintenance and accordingly for the long-life usage of the machine.

If you want to get a good performance and benefit from our production for long years, you have to practice/apply the operations that are explained under the headlines of “Maintenance” and “Installing the Genera-tor”.

Do never have your generator repaired in the hands of unauthorized repairmen. Use our firm, services or advised firms. Otherwise, it may cause your warranty to be void, if it is still in the warranty period. Also, any replacement of part made without the confirmation of our firm or the usage of parts that are not original may threat the validity of the warranty. Thank you for choosing our product and we hope you to benefit from it for long years.

2.1 Air Filter: It is a part that filters out the air before it comes to combustion space. It is a part that affects the engine performance and life. GUCBIR is using high-quality air filters in its productions.

2.2 Air-cooled Engine: A cooling method relies on the circulation of air directly over hot parts of the engine to cool them. 2.3 Alternative Current: Alternative current is used in many houses and firms. It is described as an electric current that reverses direction (positive and negative) in a circuit at regular intervals. These intervals usually described with seconds, the frequency is 60 Hz in USA and it is 50 Hz in Turkey and European Countries.

1

Figure 1.1 : Description of goods.

continuous energy

GÜÇBİR JENERATÖR SAN. TİC. LTD. STI.Ekşioğlu Mah. Yavuz Selim Cad. No:2 Taşdelen - Çekmeköy / İSTANBUL / TÜRKİYE

E-Posta : [email protected] | Web : www.gucbirjenerator.comTel: 00 90 216 364 75 54 | Fax : 00 90 216 429 78 73

ISO 9001 : 2008EN ISO 14001 : 2004OHSAS 18001 : 2007

GENERATOR MODELSTAND BY POWERPRIME POWERVOLTAGEFREQUENCYPHESEPOWER FACTORRPMGEN. SER. NUMBERALTERNATOR MODELALT. SERIAL NUMBER.GEN. DIMENSIONSFUEL TANK CAPACITYQUANTITYDATE OF PRODUCTION

www.gucbirjenerator.comGENERATOR

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2.4 Alternator: It is a device which converts the mechanic energy into electrical energy. We use brushless and synchronous alternators in our generators.

2.5 Prime Power: It is the power can be described as the execution in permanent and unchanged load for unlimited of hours. It is the availability of the generator to run with maximum power and steadily.

2.6 Stand-by Power: It is the power measured/obtained by leaving the engine for cooling after running and then restarting the cooled generator. Standby Power can be calculated as the 1.1 times of Prime Power. For example it is mentioned that a generator, which has 100 kvA of Prime Power, has 110 kvA Standby Power.

2.7 Decibel: Is a measurement of sound level. A logarithmic unit of sound intensity.10 times the logarithm of the ratio of the sound intensity to some reference intensity. It is shown as “db”. It is originated from the inventor of Alexander Graham Bell.

2.8 Triangle Connection: To connect the phases of the generator in triangle form in three-phase generators. When you use the two phases of three-phase system in order to get 120 / 240 V, the power decreases to one third.

2.9 Four-stroke Engine: Internal combustion engine has to do the four movements in order to complete its power cycle.

a. Intake stroke: With the descending movement of the piston inside the cylinder line, the mix ture of fuel and air fill in. b. Compression stroke: With both intake and exhaust valves closed, the piston returns to the top of the cylinder compressing the fuel-air mixture. c. Power stroke: While the piston is close to Top Dead Center, the compressed air–fuel mixture is ignited, usually by a spark plug (for a gasoline) or by the heat and pressure of compression (for a diesel cycle or compression ignition engine). The resulting massive pressure from the combustion of the compressed fuel-air mixture drives the piston back down toward bottom dead center with tremendous force.

d. Exhaust stroke: During the exhaust stroke, the piston once again returns to top dead center while the exhaust valve is open. This action evacuates the products of combustion from the cylinder by pushing the spent fuel-air mixture through the exhaust valve(s).

2.10 Frequency: In alternative voltage and current, it is the number of waves occurred at regular intervals. The wave occurred in one second is indicated as “Hz”.

2.11 Fuel Injector: It is the part which atomizes the fuel to the combustion space in specific amounts.

2.12 Governor: It is system which perceives the velocity/speed of the engine by following the magnetic receptor or by following the frequency that exits from the generator. In the direction of the engine speed, it provides sending fuel into the combustor with the electrical control system in order to administer the required revolution.

2.13 Fuel-feed pump: It is the part which measures the fuel and sends it to the combustor.

2.14 Kilowatt: The real electrical power which equals to 1000 watt.

2.15 Water Cooled Engine: It is an engine type that is cooled with water surrounding around the hot parts. The hot water goes to the radiator and is cooled by the help of the fan; it goes to the engine again. This is the cycle of the system.

2.16 Voltage Regulator: It is a device that provides to hold the generated voltage in required values both inside and outside the system.

2.17 Star Connection: It is a method in which the three phase generators are connected with each other in the form of “Y”. A connection used in a polyphase electrical device or system of devices in which the wind-ings each have one end connected to a common junction, the star point, and the other end to a separate terminal.

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3. WARNING SIGNS AND EXPLANATIONS

3

Keep out from moving parts! Keep your clothes and body away from moving parts!

Do not touch at hot surface/parts!

Danger! HIGH VOLTAGE

Do not demount the safety equip-ment of the moving parts

Read the user’s manual before using the machine.

Boşluğunu aldıktan sonraanahtar ile yarım tur sıkınız.

Before filling the radiator, tight-en the tap!

Emergency! Stop! In an emergen-cy situation press the mushroom button to stop the machine!

Radiator air outlet. Radiator blows a strong air.

Lifting places of the generator set. Do not lift the generator set apart from the shown places. Otherwise the product may fall and can be damaged.

CAUTION! Do not touch any part of the machine before reading the user’s manual.

CAUTION! Radiator can splatter hot water!

USE DIESEL FUEL!

CAUTION!

Electricity warning!

Static grounding point. Caution: Generator set needs earthing!

KEEP FIRE AWAY!

ACCUMULATOR + / -

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If you do not understand an issue or you are in doubt in any point that is specified in the manual, please call our technical service from contactnumbers. Our technical service will give the required explanation.

Please read the user’s manual that is given with the generator carefully.

It is required getting the confirmation of the producer for any replacement about engine, alternator, control panel and additional devices.

Otherwise the product will not be under the warranty anymore.

Do not smoke while filling the tank.

Clean the poured out fuel, oil or water and do not leave the swab around the engine, junk it.

Do not fuel up the generator while it is running

Do not clean, carry out maintenance, lubricate or set-up the generator while it is running.

The exhaust gas is harmful and hazardous for human health. Beware the gas exit when you choose a place for installing the generator. In order to prevent from the poisonous gas, the gas must be carried by a pipe to open air. Our firm is not responsible for this operation.

During the starting operation, warn the individuals around the generator. Do not wear overhang clothes while working around the generator. You may not see the fan while it is running.

Do not start the generator without keeping the moving parts under safety guard. Do not open the radiator cup when the engine is hot. Do not put water while the engine is running. Do not fill the cooling system with sea water, river water or any other electrolyte materials.

Do not approach the accumulator with open fire. The electrolyte gas is flammable, also the acid in it is hazardous for your skin and eyes.

The genset must be under the responsibility of one person.

If your skin is subject to high pressure gas, see doctor immediately.

Use protective gloves and cream if you are allergic to fuel. In case of accidentally engine-starting, turn off the engine, cut the electricity and demount the accumulator poles before repairing the generator or carrying out maintenance.

Do not use derivatives of petroleum or flammable liquids to clean the parts. Just use the advised materi-als for cleaning.

Use the parts that are advised by GUCBIR JENERATOR.

Make the electrical connections in accordance with the standards.

Do not use the blasted, uninsulated and damaged cables for connection. The glycol inside the antifreeze is too dangerous if it is drunk. Keep away from your skin and eyes also.

Hot water and oil may cause serious burnt. Keep your skin away from the hot water and oil. Before beginning any operation, be sure that the system is not under high pressure.

Do not change the positive and negative poles on the accumulator. Any change on the accumulator may damage the electrical system. See and control the electric diagram.

Use the lifting hooks while you are carrying the generator. Control your equipment if it is strong enough for lifting. Additional parts which are assembled to the generator may change the center of gravity. Thus, you may need additional equipment for lifting.

4. SAFETY INSTRUCTIONS4.1 Warnings and Safety Instructions

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Do not apply any operation to the generator while it is being lifted.

The generator must not be run on a place where explosive materials exist. Some of the electrical parts are not covered, it may cause an explosion.

Always use the advised and dewatered fuel. Poor quality fuel may damage the fuel pump, and this leads the engine to lose performance and may cause mechanical problems.

Do not use high pressured cleaners to clean the engine or other equipments. Radiator, flexible pipes and electrical equipment may be damaged.

Although the generator set is installed in a suitable place where airing system is good, there must be extra fire extinguishers in case fire.

If the panel connection of the generator is made by you, it must be done by authorized technical person-nel and must be done with the written permission of our firm. Otherwise it will be regarded as your fault and it will not be covered by the guarantee anymore.

The static grounding of the generator must be done properly. The operation of static grounding is under the responsibility of the buyer or the firm. For this operation you can benefit from the static grounding gib on the chassis.

While doing any operation or electrical connection, be sure that the generator is in off-mode and make provision against starting.

If the electrical system is installed by you, use durable and flexible cables coated with rubber. The cable sections are stated in the table.

Do not touch the victim’s skin with bare hands until the source of electricity has been turned off.

Switch off power if possible other wise pull the plug or the cable away from the victim.

If this is not possible, stand on dry insulating material and pull the victim clear of the conductor, prefera-bly using insulated material such as dry wood.

If victim is breathing, turn the victim clear of the conductor, preferably using insulated material such as dry wood.

If victim is breathing, turn the victim into the recovery position described below. If victim is unconscious, perform resuscitation as required;

4.2 FIRST AID FOR ELECTRIC SHOCK WARNING

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Tilt the victim’s head back and lift the chin upwards. Remove objects from the mouth or throat (including false teeth, tobacco or chewing gum).

Check that the victim is breathing by looking, listening and feeling for the breath.

Check for pulse in the victim’s neck.

Pinch the victim’s nose firmly.

Take a deep breath and seal your lips around the victim’s lips.

Blow slowly into the mouth watching for the chest to rise.

Let the chest fall completely. Give breaths at a rate of 10 per minute.

If the victim must be left to get help, give 10 breaths first and then return quickly and continue.

Check for pulse after every 10 breaths. When breathing restarts, place the victim into the recovery position described later in this section.

Call or telephone for medical help.

Give two breaths and start chest compression as follows:

Place heel of hand 2 fingers breadth above ribcage/breastbone junction.

Place other hand on top and interlock fingers.

Keeping arms straight, press down 4-5 cm at a rate of 15 times per minute.

Repeat cycle (2 breaths and 15 compressions) until medical helps takes over.

If condition improves, confirm pulse and continue with breaths. Check for pulse after ever y 0 breaths.

When breathing restarts, place the victim into the recovery position described below

Turn the victim onto the side.

Keep the head tilted with the jaw forward to maintain the open airway.

Make sure the victim cannot roll forwards or backwards. Check for breathing and pulse regularly. If either stops, proceed as above

Do not give liquids until victim is conscious.

4.2.1 Open the airway

4.2.2 Breathing

4.2.3 Circulation

4.2.4 If no breathing but pulse is present

4.2.5 If no breathing and no pulse

4.2.6 Recovery position

4.2.7 WARNING

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5. LANDING and CARRYING5.1 LandingWhile landing the generator set, follow the instructions below for maximum safety.

5.2 Carrying the Genset to Its PlaceIf the Genset cannot be carried to the installation place by forklift or crane, pallet trucks must be used with suitable capacity for short remove.

WARNING! These operations can be done on flat surface.

The surface, where the generator set will be placed, must be controlled with setsquare and must be adjust-ed in accordance with the weight of the generator set.

5.3 Assembly, Start-up and Connection of the Generator Preparation: In order to get the greatest performance from the genset, the installation must be done in accordance with some rules. Otherwise, the generator set may suffer damage or there may be amortization in a short period. Before starting up the machine, examine the genset with bare eyes. Control the machine if there is any crack,broken part, disconnection or fuel leakage. Checkup whether the electrical connections have been done properly. Checkup if any wrench, toll, oakum, cartoon, etc. has been forgotten on the engine or alternator. The points specified below are the rules that must be carried during the installation of a stan-dard diesel generator set. In the case of special circumstances please contact our technical personnel.

The lifting devices and lanyard must be at proper capacity.

The lifting lanyard must be hooked at the right places that are specified on the generator set.

During the lifting operation, the slack must be taken up slowly.

If a forklift is used, the forks must be long enough to carry the generator from two sides.

During the forklift carrying, the generator set must be kept close to the ground.

The ground must be strong enough to carry the generator set. Otherwise other precautions must be taken to spread out the weight.

The generator set must be landed to the closest place where it will be installed.

Figure 5.1: Generator Lifting Places

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6. INSTALLATION, START and LOADAlthough the choice of the genset place changes according to the business location, the following points must be taken into account. 1. The place must be dry, free from dust, airy and bright field.2. Fuelling3. The structure of the surface4. The availability of access and exit to the place5. Proper air entrance6. Proper exhaust exit7. Proper warm air exit8. Noise level9. Static grounding

Assembly:

Failing that the assembly is not done by our firm or our authorized technical service, the product will not be covered by the guarantee anymore. If the assembly will be done by your firm, follow the instructions below.

In order to get the required performance, the connection between the generator set and the facility must be done properly. The proper connection is shown in the Figure 6.2. There are two cables that are connected to the panel. One is for the control of the mains entrance, and the other one is the generator exit. The main which is taken from the counter or compensation panel is transferred to the receiver by the contactor. The important point is that the generator is connected to the load after the counter.

The place of the generator must be suitable for mounting and dis-mounting operations of the genset without any time loss. Clear up the place for comfortable entrance and exit.

In case the generator set may need to be dismounted in the future, do not change the lifting hooks on the generator.

The fuel pump, injectors and the filters must be in a reachable point for easy replacement.

If there is a mark on the flywheel for the adjustment of the tim-ing-gear, make it seeable.

Cylinder heads, rocker cover and valve mechanism must be dis-mountable without demounting other parts.

Oil filler cap, oil drain tap and oil level gauge must be in a reachable point.

Water filler cap and drain tap must be in a reachable point.

Figure 6.2 : Water Filling Cover

Figure 6.2 : Oil Drain Plug

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Between 15-16

Between 20-35

Between 40-55

Between 55-63

75

Between 110-150

Between 150-165

210

250

Between 320-350

Between 400-450

500

550

Between 600-720

Between 800-880

1080

1154

1443

The Power of the Generator (kVA)

Advised Cable(NYY) mm

4 x 4

4 x 6

4 x 10

4 x 16

3 x 25 + 16

3 x 50 + 25

3 x 70 + 35

3 x 95 + 50

3 x 120 + 70

2 x ( 3 x 70 + 35 )

2 x ( 3 x 95 + 50 )

( 3 x 95 + 50 ) + (3 x 120 + 70 )

2 x ( 3 x 120 + 70 )

3 x ( 3 x 95 + 50 )

4 x ( 3 x 95 + 50 )

4 x ( 3 x 120 + 70 )

( 3 x 120 + 70 ) + ( 3 x 150 + 70 )

4 x ( 3 x 180 + 95 )

6.3 The Important points Must Be Taken into Account While The User Connects the Generator With Generator mustn’t be overloaded more than its capacity. Overloading leads high voltage decrease which means that the devices connected to the circuit work improperly or may be damaged. Additionally, loading must be done in balance. A balanced loading means that each phase has to draw equal current. You can observe that from the ammeter of the three-phase on the control panel.

Imbalanced loaded phases will draw over current and heat even will take fire. The devices that are connect-ed to the imbalanced load will be damaged, too. In order to prevent this, the mono phases in the facility must be distributed equally to three-phase.

6.4 Required Air for Combustion: It is advised that the temperature of the intake air that is required for combustion must be less than 30 Celsius. If the temperature of the intake air is more than 30 Celsius, the engine will not work in good perfor-mance. The given power values are obtained from the standard tests. If the generator is being used in a hot climate, the power that is given by the generator must be regulated.

Figure 7.1 : Cable section chart

6.2 The Cables That Must Be UsedIn some cases, the engine sucks air from the outside can be due to lack of available rooms is located. In such cases it needs to be aware of the following.

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6.5 Getting the Intake-air From Outdoor

In some cases the required intake-air can be obtained from outdoor because of the unavailability of the room in which the genset has installed.

6.6 Getting the Intake Air from InsideIf the intake air is obtained from inside;

The intake air must be clean.

It must be considered that the exhaust gas and the warm air passes through the radiator mustn’t be taken by the generator again.

It must be considered that the chemical pollutions mustn’t mix with the intake air.

The intake air system must be designed in a manner that it mustn’t be blocked by water, snow, dust or polluted materials.

The length of the pipe should be kept short.

There mustn’t be dogleg elbow pipes along the route.

The pipes have to be clean and smooth.

If it is used hosepipes along the route, the hosepipes must be strengthened against contraction during the intake.

On the other hand, it must be considered that the room temperature mustn’t be more than 60 Celsius. Otherwise the electrical parts on the generator may suffer damage.

There must be placed a fan in order to decrease the room temperature if the room temperature increases up to 60 Celsius. While calculating the air consumption and the temperature, take into account the other machines or devices that are planted at the same room.

As mentioned before, the temperature of the intake air is so important for the performance of the generator that the heat of the exhaust and the radiator must be taken into account. Thus, the insulation of the pipes may be a precaution for this issue. It is obligatory to set up a fan inside the room, if the temperature of the room increases by the other machines and devices that are planted in the same room. The settlements are shown in Figure 7.1,7.2,7,3.

The circulation of the clean-air must be guaranteed.

The dimensions of the intake-air entrance must be large enough to prevent an occurrence of a vacuum in the room. Addition to the intake air that is required for the combustion; the fan also blows out air to outside. Thus, in order to prevent the vacuum occurrence, the air entrance of the room must be 1.5 times of the radiator space.

Entrance of the air needs to be arranged as it will be affected minimally from the heat created by exhaust and radiator. It is needed to design the intake system as it will not be blocked accidentally.

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6.7 The Height from Sea-level The pressure of fuel pumps of the engines are adjusted in the factories equal to 760mm Hg. The altitude affects the performance of the generators. The effect of the altitude is less in turbo-engines compared to natural intake engines.

6.8 Fuel System For proper running, there must be a steady and proper flow in the fuel system. Thus, the filters must be replaced in due time and the flex pipes must be controlled duly.

A breakage or smash in the hosepipes that transfers fuel to the pump leads the engine to lose performance or to stop.

If the fuel tank is planted in a high place, it is better to put a valve for the demounting in case of a fault.

On the other hand, if the fuel temperature is higher than 35 Celsius, it causes the performance to de-crease. Thus, keep the fuel hosepipes away from the radiator, exhaust, sunlight…etc.

Place the taps, which are used for drainage from tank during the group assembly, in a reachable and demountable point.

6.9 Exhaust and the Muffler: It is important for the group generator room to be insulated in terms of temperature control. But, a thermal insulation solely has a negative effect on sound insulation.

On exhaust lines the place of the muffler has an important effect in terms of sound insulation. In order to get the best result for sound insulation, the length of the pipe after the muffler must be between 0.8 and 1.5m.

It is beneficial to place the muffler close to the engine exhaust exit, if it is difficult to place it close to the pipe exit.

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Figure 7.1: Ventilator settlement plan for the canopy genset group

Figure 7.2: Ventilator settlement plan for the canopy genset group

Air input

Air input

Air Output

Air Output

GENERATOR

GENERATOR

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Figure 7.3: Ventilator settlement plan for the open type genset group

Figure 7.4: Ventilator settlement plan for the open type genset group

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Exhaust

Air Output

Air Output

Air input

Air input

Radiator

GENERATOR

GENERATOR

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7. 1 FUEL, OIL AND ANTIFREEZE7.1 FUELThe producers of the diesel engines request and advise that the fuel, which is used in our productions, must be conform to ASTM D-975-77-2D or BS EN590:1995 CLASS 1 Quality.

7.2 OilViscosity-Temperature Diagram: you can check it from the diagram whether the oil, which you use in your region, is suitable or not.

7.3 AntifreezeNever exceed 65/35 mixture of antifreeze to water. If the water temperature gets cold in the winter hot in the summer, be sure thad you have enough antifreeze in your system to protect you engine lifetime and agueduets.

-30 -25 -20 -15 -10 -5 0 C 5 10 15 20 25 30

SAE 0W 30

SAE 0W 40

SAE 5W 30

SAE 5W 40

SAE 10W 30

SAE 10W 40

SAE 20W 500

SAE 20W 50

Figure 8.2.2 Compatibilitiy chart for using oil.

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8. THE IMAGE OF THE ENGINE

1

415

5

63

17

10

11

1213

14

78

9

1618 2

1. Engine Label

2. Alternator Label

3. Gucbir Generator Label

4. Control Panel

5. Air Filter

6. Radiator

7. Fuel Tank

8. Fuel Indicator

9. Jacket water heater

10. Heater Resistance

11. Engine oil pressure switch

12. Anti-vibration shock

13. Diesel Engine

14. Alternator

15. Oil Filter

15

8.1 Generator Description of Goods

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16

9. CONTROL PANEL

1

3

4

2

1. Generator Control Panel

2. Panel Cover Lock

3. Electromechanical Meter

4. Circuit Breaker

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10. TROUBLESHOOTING

The generator is running even the electric network is off or electric network is on:

The AC Voltages are being read incorrect or the generator frequency is being read incorrect

* The Phase-Phase Voltages are being read incorrect even the Phase-Neutral voltages are right

* The KW and COSQ values are incorrect even the current is being measured correct:

* When the mains voltage is gone, the ignition switch is opening but the engine is not starting and the oil indicator light is flickering:

The engine is not starting at the first march, when repeated engine is not cranking, the oil pressure sensor is flickering:

- The motor body must be static grounded, check it.- The mains voltage may digress from the programmed values, measure the phase voltage.- Check whether the main voltage is being measured right by pressing the MENU button on the control panel.- Upper and lower limit of the mains voltage may be narrow. Enter the program mode and control the P_004 and P_005. Standard values must be 170 / 270.- Hysteresis voltage may be too high. If the mains voltage is off, increase the lower limit as well as the hysteresis voltage and for the upper limit decrease it as well as the hysteresis voltage. Enter the program mode and checkup the P_021, standard value is 8 volt.

- The motor body must be static grounded, check it. Connect the negative (-) terminal and neural and check whether the problem is gone.- Read error is -/+ 3 volt.- If you get errors only while the generator is running; there may be fault in the charge alternator or charge regulator. Demount the connection of charge alternator and try again.- If you are experiencing errors only when the mains voltage is on; the accumulator charge rectifier may have been damaged. Switch off the rectifier circuit breaker and try again.

-The Phase Line is incorrect. Put the phase voltages in correct order.

- Current transformers may have been set with incorrect phases or the poles of some current transform-ers may have been set inversely. Connect the current transformers with the device and measure the KW and COSQ one by one, when you complete all connect all.WARNING!!! By pass the exits of the current transformers that you do not use.

Accumulator (-) may have not been connected with the oil pressure entrance of the device.- The oil pressure nib may have been left void.- The oil pressure cable may be disjointed.- The oil pressure sensor may be broken.- The oil pressure sensor is closing lately; upon request the oil pressure sensor is changed.

- The oil pressure sensor is closing lately. When the engine off, start the engine; upon request the oil pressure sensor is changed.

17

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When the mains voltage is off the generator is starting but later the device is giving crank error and the engine is stopping:

Device is cutting the starter lately:

The device is not working:

Cannot enter the program mode:

- Generator phase voltage is not reaching to the device. Measure the voltage between the Phase-U (2) and generator neutral (5) while the engine is running. The generator phase circuit breaker may have been blown or may be closed; there may be a connection problem. If everything is ok switch off the entire breakers on the panel, later Start from the DC feeder breaker and open all one by one, test them again.

- The voltage of alternator is increasing tardily and the alternator remanance voltage is under 20 volt. The device cuts the starter by reading the frequency of the generator and in order toread the frequency, it needs 20 volt at least. Adding relay is the only way for solution. The coil/bobbin of the relay must be between Accumulator (-) and the D+ (light) nib of the charge alternator. The march exit of the device must pass through the off-mode contact of the relay serially.

Measure the DC voltages between the numbers 11 and 12 electric terminals behind the device. If voltage exists, switch off the entire breakers and start to switch the entire breakers on but first the DC feeder breaker and check up again.

Separate the Accumulator (-) from the program lock (23). After you are done, reconnect it in case unauthorized usage.

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The Engine is not cranking

a. Low or uncharged batteryb. Inverse or bad battery connectionc. A blow in the breakages on the control paneld. Emergency stop button is pushede. One of the led in shelves is on, a fault exists.f. The control panel is off.

a. Charge the battery or replace itb. Check up the connectionsc. Switch the breakage ond. Turn the emergency button to right and switch it on.e. Debug the faultf. Turn the control panel into auto-matic mode

a. Control the energyb. Change the fuelc. Change or clean the filterd. Take the air in the systeme. Fill fuel

a. Solenoid is not working.b. Low quality fuelc. Air filter is cloggedd. Air in the fuel systeme. Fuel tank is empty.

a. Exciting circuit is out of order b. Blow of the aid breakage on the regulator c. Rotative diodes are out of order d. Engine speed is too low e. The board of regulator is out of order

a. Check up the entire connections especially the connection of the electric terminal b. Change the breakage c. Control the diodes with a 4.5 volt battery and a lamp serially connected to it. The lamp has to be on in one pole and off for the other pole. d. Adjust it to 1500 rpm e. Replace the regulator

a. Loss of permanence voltageb. The voltage is in adjust potentiometer circuitry

a. The remanance voltage between the phases must be the 10% of the nominal voltage.b. Straighten out the disconnection

The Engine is marching but not running

Alternator is not producing nominal voltage, when it is neutral

Alternator is not producing voltage

The voltage is down, when the generator is overloaded

a. Rotative diodes are out of orderb. Engine speed is decreasing when overloadedc. Regulator board is out of orderd. Generator exit is decreasing too much

a. Control the diodes with a 4.5 volt battery and a lamp serially connected to it. The lamp has to be on in one pole and off for the other pole.b. The fuel pump may be unbalanced; hosepipes may be plugged or broken.c. Replace the regulator boardd. Check up the load

a. Check the terminals that go to the regulator from the terminal of U –V –W in exit terminal circuitb. Replace the regulator board

a. One of the phases goes to regulator is pluckedb. Regulator board is out of order

The generator voltage is too high

19

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20

a.) The stabilization adjustment the regula-tor is out of order a. Adjust it from the regulator

a) Unbalanced load

a. Short circuit exists in the systemb. Over load

a.) Balance your mains load

a. Control the short circuitb. Adjust the load according to the current written on the group label

Oscillator current

The voltage between phases is unbalancedVoltage exists and Circuit breakers is blowing

Generator is stopping suddenly

a. Low oil pressureb. High engine temperaturec. Fuel emptyd. March Faulte. Breakages on the control panel may have been blown.f. The engine is not working properly.g. Over speed faulth. High oil temperaturei. The control panel is off . Emergency stop but-ton may have been pushed.

a. Check the oil level add if neededb. Check the exits and entrance of the air to the roomc. Fill fuel to the depotd. Reset the control panel by restart-ing (close it and start it again)e. Switch the breakage on. If blows again call the servicef. Call the serviceg. Reset the machine, call service if repeatedh. Check the oil level and type. Call service if continuedi. Turn it into automatic modej. Open the button

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11 . GENERATOR CONTROL PANEL

21

11.1 DKG-309 AUTOMATIC MAINS FAILURE UNITThe DKG-309 is a comprehensive AMF unit for single genset standby or dual genset mutual standby opera-tions. The unit is available with MPU or CANBUS versions. The CANBUS version connects to ECU controlledelectronic engines providing engine control, protection and instrumentation without extra senders. The ECU alarms are displayed in text. The unit is able to initiate modem calls and send SMS messages in fault conditions through external modem. The unit provides a comprehensive set of digitally adjustable timers, threshold levels, input and output configurations, operating sequences and engine types. All programs may be modified via front panel pushbuttons, and do not require an external unit. Last 100 faults are stored in the event log file. The event log includes not only the date-time information, but also a comprehensive list of measured genset parameters at the time that the fault has occurred. The WINDOWS based RAINBOW program allows remote monitoring and control. The unit supports MODBUS protocol enabling communica-tion with PLCs and building management systems. The MODBUS protocol is also supported through GSM and PSTN modems. The unit offers multiple language support.

True RMS measurementsECU connection through J1939 CAN optionJ1939 ECU warnings displayed as textMPU input optionDual genset mutual standby operationEvent logging with time stamp andmeasurementsBattery backed-up real time clockBuilt in daily / weekly / monthly exerciserWeekly operation schedule programsField adjustable parametersRS-232 serial portFree MS-Windows Remote monitoring SWGSM and PSTN modem supportGSM SMS message sending on faultMODBUS communicationsMultiple language supportCustomer logo display capability16 Amp contactor outputs1 Amp DC semiconductor outputsConfigurable analogue inputs: 4Configurable digital inputs: 7Configurable digital outputs: 2Total digital outputs: 6I/O expansion capabilityPlug-in connection system

Generator Volts: L1-N, L2-N, L3-NGenerator Volts: L1-L2, L2-L3, L3-L1Generator Amps: L1, L2, L3Generator KW: L1, L2, L3, totalGenerator pf: L1, L2, L3, totalGenerator FrequencyEngine rpmMains Volts: L1-N, L2-N, L3-NMains Volts: L1-L2, L2-L3, L3-L1Mains FrequencyBattery VoltageEngine Coolant TemperatureEngine Oil PressureFuel LevelEngine Oil Temperature

DKG-309 Generator Control Panel

11.1.1 FEATURES 11.1.2 MEASUREMENTS

11.1.2 DIGITAL INPUTSThe unit has 7 configurable digital inputs. Each input is fully configurable with selectable names, alarm type, polling, latching and contact type.

11.1.3 ANALOG INPUTSEngine analog inputs are provided for coolant temperature, oil pressure, oil temperature and fuel level. The inputs have programmable sensor characteristics so that they are suitable for any type and brand of sensors.

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22

11.4 OUTPUTSThe unit provides 2 relay and 4 semiconductor outputs. 2 of them have programmable functions, selectable from a list. Any function or alarm condition may be a digital output. Using two Relay Expansion Modules, the number of relays may be increased to 22, 16 of them being volt-free contacts.

11.5 EVENT LOGGINGThe unit records last 100 events with date-time stamp and a total of 18 measured parameters.

11.5 TELEMETRY AND REMOTE PROGRAMMINGThe unit provides the user with large telemetry facilities via its standard RS-232 serial port, connecting either to a PC, PLC or a GSM or PSTN modem. It supports both RAINBOW and MODBUS communication protocols. The standard PC software offers local and modem operation capabilities as well as modem networking feature.

The PC program is used for below purposes:

parameter upload/download remote monitoring and control diagnostics and analysis

Alternator voltage: 0 to 300 V-AC (Ph-N)Alternator frequency: 0-100 Hz.Mains voltage: 0 to 300 V-AC (Ph-N)Mains frequency: 0-100 Hz.V-A-cos Accuracy: 1.0% + 1 digitkW-kVA-kVAr Accuracy: 2.0% + 1 digitDC Supply Range: 9.0 to 33.0 V-DCCranking dropouts: survives 0 V for 100ms.Typical Standby Current: 100 mA-DCMaximum Operating Current: 200 mA-DC (Relay outputs open)Generator/Mains Contactor Relay Outputs: 16 A / 250VDC Outputs: 1A @ 28V protected semiconductor outputCharge excitation: min 2 WattsMagnetic pickup input:: 0.5 – 30 V-AC.Magnetic pickup frequency: 10 KHz max.Current inputs: from CTs, .../5A. Max load 0.7VA per phase.Analog input range: 0-5000 ohms.Serial port: RS-232, 9600 bauds, no parity, 1 bit stop

Operating temp.: -20OC (-4OF) to 70 OC (158OF).Storage temp.: -40OC (-40OF) to 80 OC (176OF).Maximum humidity: 95% non-condensing.Dimensions: 172 x 134 x 46 mm (WxHxD)Panel Cut-out Dimensions: 151x111 mm mini-mum.Weight: 340 g (approx.)Case Material: High Temperature ABS/PC (UL94-V0)IP Protection: IP65 from front panel, IP30 from the rearInstallation: Flat surface mounting on a Type 1 Enclosure. Rear retaining plastic brackets.CE Conformity reference standards: EN 61010 (safety requirements) EN 61326 (EMC requirements)UL / CSA Conformity: certificate # 20110527-E314374 UL 508, Edition 17 UL 2200, 1st Edition. UL 840 Edition 3 CSA C22.2 NO. 14 - Edition 10

11.5.1 TECHNICAL SPECIFICATIONS

OilPressureSender

CoolantTemp.Sender

FUSE

FUSE

FUSE Mains

ContactorGeneratorContactor

M���S�������

�������

��TE���TO�

FUSE

� � � � �

Electrical��nterloc�

� � ��

�emote�Monitorin�and�Pro�ram�Port

FUSE

�atter����������

������

StarterMotor

Cran�Fuel

��

������

�� ���� �� ��

OilPressure

�i��Temperature

Emer�enc�Stop

Spare��

Spare��

������ ����

Fuel�e�elSender

C�ar�e�lt.

��

�� ���� ��

MPUor

�����

�O�������� �

�atter��ne�ati�e�must��e��rounded.

+

��G����

�� �� ����

FUSE

FUSE

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OilTemp.Sender

�� ��

Pro�ram�oc�

Coolant�e�el

��

�ecti�ierFail

��

�nput�Output�E�tension�Port

�����

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23

11.2 D-300The D-300 is a cost effective comprehensive genset controller ready for internet monitoring.

Diesel and gas genset support400Hz operation support400 event logs, full snapshotAll parameters front panel editable3 level configuration password128x64 graphical LCD displayDownloadable languagesWaveform display of V & IHarmonic analysis of V & I16Amp MCB & GCB outputs8 configurable digital inputs6 configurable digital outputs3 configurable analog inputsBoth CANBUS-J1939 & MPU3 configurable service alarmsMultiple automatic exerciserWeekly operation scheduleDual mutual standby with equal aging of gensetsManual “speed fine adjust” on selected ECUsAutomatic fuel pump controlDisable protections featureExcess power protectionReverse power protectionOverload IDMT protectionLoad shedding, dummy loadMultiple load managementCurrent unbalance protectionVoltage unbalance protectionFuel filling & fuel theft alarmsBattery back-up real time clockIdle speed controlBattery charge run enabledCombat mode supportMultiple nominal conditionsContactor & MCB drive4 quadrant genset power countersMains power countersFuel filling counterFuel consumption counter

Modem diagnostics displayConfigurable through USB, RS-232 and GPRSFree configuration programAllows SMS controlsReady for central monitoringMobile genset supportAutomatic GSM geo-locationGPS connectivity (RS232)Easy USB firmware upgradeIP65 rating with optional gasket

Mains & genset PN/PP voltagesMains & genset frequencyMains & genset phase currentsMains & genset neutral currentsMains & genset, phase & total,kW, kVA, kVAr, pfEngine speedBattery voltage

4-band GPRS modem (optional)USB DeviceRS-232 (2400-57600baud)J1939-CANBUSGeo-locating through GSMGPS support (RS-232)Internet Central MonitoringSMS message sendingE-mail sendingFree PC software: Rainbow PlusModbus RTU

AMF unitATS unitRemote start controllerManual start controllerEngine controllerRemote display panel

D-300 Generator Control Panel

11.2.1 FEATURES

11.2.2 MEASUREMENTS

11.2.3 Haberleşme

11.2.4 FUNCTIONALITIES

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24

Alternator voltage: 0 to 300 V-AC (Ph-N)Alternator frequency: 0-600 Hz.Mains voltage: 0 to 300 V-AC (Ph-N)Mains frequency: 0-600 Hz.Topology: 1-2-3 phases, with or without neutralDC Supply Range: 8.0 to 36.0 V-DC.V-A-cos Accuracy: 0.5% + 1 digitkW-kVA-kVAr Accuracy: 1.0% + 1 digitCurrent consumption: 500 mA-DC max @ 12V-DCCurrent Inputs: from current transformers. ../5A.Digital inputs: input voltage 0 to 36 V-DC.Analog input range: 0-5000 ohms.Mains and genset contactor outputs: 16Amps@250VDC Outputs: Protected mosfet semiconductor outputs,rated 1Amp@28V-DCCranking dropouts: survives 0V for 100ms.Magnetic pickup voltage: 0.5 to 50Vpk.Magnetic pickup frequency: 0 to 20000 Hz.Charge Alternator Excitation: 2W.Display Screen: 2.9”, 128x64 pixelsUSB Device: USB 2.0 Full speedRS-232 Port: selectable baud rate (2400-57600baud)Operating temperature: -20°C to 70°C (-4 to +158 °F)Storage temperature: -40°C to 80°C (-40 to +176°F)

Maximum humidity: 95% non-condensing.IP Protection: IP65 from front panel, IP30 from the rear(with gasket)Dimensions: 172 x 134 x 46mm (WxHxD)Panel Cut-out Dimensions: 151 x 111 mm minimum.Weight: 300 g (approx.)Case Material: High Temperature, non-flammableABS/PCInstallation: Flat surface mounting on a Type 1 enclo-sure. Rear retaining plastic brackets.

EU Directives Conformity• 2006/95/EC (low voltage)• 2004/108/EC (electro-magnetic compatibility)

Norms of reference:• EN 61010 (safety requirements)• EN 61326 (EMC requirements)

UL & CSA Compatibility:• UL 6200, Controls for Stationary Engine Driven Assemblies (Certificate # - 20140725-E314374)• CAN/CSA C22.2 No. 14-13 – Industrial Control Equipment

11.2.2.6 CONFORMITY

11.2.5 TECHNICAL SPECIFICATIONS

USBRS-232

21 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

BA

T +

BA

T -

OU

T 1

OU

T 2

OU

T 3

OU

T 4

CH

G

IN 1

IN 2

IN 3

IN 4

IN 5

IN 6

IN 7

IN 8

SG

ND

SN

D 1

SN

D 2

SN

D 3

MP

U+

MP

U- /

PG

ND

CA

NH

CA

NL

6463 6765 66 68 69 70 71 72

3+ 3-I I

MA

INS

-N

MA

INS

-L3

MA

INS

-L2

MA

INS

-L1

MA

INS

-C

51 52 53 54 55 56 57 58 62616059

GE

N-N

GE

N-L

3

G-L

2

GE

N-L

1G

EN

-C

I1+ 1- 2+ 2-I I I

SIMCARD

GSMANTENNA

8 to 36Vdc, 500mA max

! 300Vac, 0-600 Hz0.2 to 6.0 Aac

MAINSL1L2L3N

LOADL3 N

FUSEMC

FUSE

FUSE

FUSE

FUSE

FUSE

L1L2L3N

AL�E�NA�O�L1 L2

�C

A

22

V

tat oto

a

Aam

a

A

t

at

o

o

H

m

m

c

to

o

oo

a

t

a

t

a

t

at

oct to t od, co to t d.

�2od om o d o.

3

-H

3-

�2

o

a

t 2

a

t 3

d

d �1

m

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d

.

d

.

d

M�U

�1

�2

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25

11.3 D-700Tailored for the most demanding applications, the D-700 provides synchronization, load share, mains synchronization, soft transfer, AMF, ATS, Remote Start, Engine control and remote display panel functionalities in a single unit, Easy commissioning is achieved with the automatic learning feature, a first in the industry.Unequalled communication capabilities allow integration to virtually any management system.

4.3” 480x272pixels color LCDDiesel and gas genset supportSupports up to 48 gensetsAutomatic learning/self adjustDirect governor & AVR controlVoltage and phase matchingkW & kVAr load sharingMultiple topologies6xCT, true mains meteringTrue soft transfer in both waysPeak Lopping / peak shavingMains de-coupling protectionR.O.C.O.F protectionVector shift protectionReverse power protectionOver/under freq. ProtectionOver/under voltage protectionSmart load managementSmart genset sequencingRun/stop priority supportEqual aging of gensetsBase load (power export)Unmanaged distributed power export supportAVR & GOV droop supportDead bus sensing400Hz operation support400 event logs, full snapshotAll parameters front panel editable3 level configuration password128x64 graphical LCD displayDownloadable languagesWaveform display of V & IHarmonic analysis of V & ISynchroscope & check synch12 configurable digital inputsInputs expandable to 448 configurable digital outputsOutputs expandable to 407 configurable analog inputs

Both CANBUS-J1939 & MPU3 configurable service alarmsMultiple automatic exerciserWeekly operation scheduleDual mutual standby with equal aging of gensetsManual “speed fine adjust” on selected ECUsAutomatic fuel pump controlDisable protections featureExcess power protectionOverload IDMT protectionLoad shedding, dummy loadMultiple load managementCurrent unbalance protectionVoltage unbalance protectionFuel filling & fuel theft alarmsBattery back-up real time clockIdle speed controlBattery charge run enabledCombat mode supportMultiple nominal conditionsContactor & MCB drive4 quadrant genset power countersMains power countersFuel filling counterFuel consumption counterModem & ethernet diagnosticsConfigurable through USB, RS-485, Ethernet and GPRSFree configuration programAllows SMS controlsReady for central monitoring ethernet & GPRSMobile genset supportAutomatic GSM geo-locationGPS connectivity (USB&RS232)Dynamic DNS supportEasy USB firmware upgradeIP65 rating with standard gasket

D-700 Generator Control Panel

11.3.1 Özellikler

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26

Alternator voltage: 0 to 300 V-AC (Ph-N)Alternator frequency: 0-600 Hz.Mains (Busbar) voltage: 0 to 300 V-AC (Ph-N)Mains (Busbar) frequency: 0-600 Hz.Topology: 1-2-3 phases, with or without neutralDC Supply Range: 8.0 to 36.0 V-DC.V-A-cos Accuracy: 0.5% + 1 digitkW-kVA-kVAr Accuracy: 1.0% + 1 digitCurrent consumption: 500 mA-DC max.Current Inputs: from current transformers. ../5A.Digital inputs: input voltage 0 to 36 V-DC.Analog input range: 0-5000 ohms.DigitalOutputs: Protected mosfet semiconductoroutputs, rated 1Amp@28V-DCCranking dropouts: survives 0V for 100ms.Magnetic pickup voltage: 0.5 to 50Vpk.Magnetic pickup frequency: 0 to 20000 Hz.GOV Control Output: 0-10V-DCAVR Control Output: ±5V-DC, fully isolatedCharge Alternator Excitation: 2W.Display Screen: B/W versions: 2.9”, 128x64 pixels TFT versions: 4.3”, 480x272 pixelsEthernet Port: 10/100 MbitsUSB Device: USB 2.0 Full speedUSB Host: USB 2.0 Full speedRS-485 Port: selectable baud rateRS-232 Port: selectable baud rateData Link Port: Fully Isolated CANBUSOperating temperature: -20°C to 70°C (-4to+158 °F)

Storage temperature: -40°C to 80°C (-40 to +176°F)Maximum humidity: 95% non-condensing.IP Protection: IP65 from front panel, IP30 from the rear.Dimensions: 243 x 183 x 47mm (WxHxD)Panel Cut-out Dimensions: 216 x 156 mm minimum.Weight: 700 g /1.55lb (approx.)Case Material: High Temperature, non-flammable ABS/PCInstallation: Flat surface mounting on a Type 1 enclosure.Rear retaining plastic brackets.

Mains & genset PN/PP voltagesMains & genset frequencyMains & genset phase currentsMains & genset neutral currentsMains & genset, phase & total, kW, kVA, kVAr, pfEngine speedBattery voltage

EU Directives Conformity • 2006/95/EC (low voltage) • 2004/108/EC (electro-magnetic compatibility)Norms of reference: • EN 61010 (safety requirements) • EN 61326 (EMC requirements)UL & CSA Compatibility: • UL 508 - Industrial Control Equipment • CAN/CSA C22.2 No. 14-2005 – Industrial Control Equipment

11.3.3 MEASUREMENTS

11.3.4 CONFORMITY

11.3.2 TECHNICAL SPECIFICATIONS

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27

Power/ CosQ 0,8 FuelConsumption

EngineModel

OilCapacity

WaterCapacityModel

GJR20

GJR25

GJR40

GJR50

GJR55

GJR75

GJR90

GJR110

GJR125

GJR150

GJR175

GJR220

GJR306

GJR330

GJR350

GJR400

GJR450

GJR550

GJM510

GJM630

GJM700

GJM730

GJM810

GJM1000

kVA

20

25

40

50

55

75

90

110

125

150

175

220

306

330

350

400

450

550

510

630

700

730

810

1000

16

20

32

40

44

60

72

88

100

120

140

176

245

264

280

320

360

440

408

504

560

584

648

800

18

22

36

45

50

68

81

100

113

136

160

200

275

300

310

350

420

500

463

572

636

663

736

910

14

17,5

28,8

36

40

54

64

80

90

108

128

160

220

240

248

280

336

400

370

458

458

530

589

728

245

243

231

231

231

231

218

218

218

218

218

218

208

208

192

192

192

192

192

196

200

208

195

195

R485

R490

R4100D

R4100ZD

R4105D

R4105ZD

R4105IZLD

R6105AZLD

R6105AZLD

R6105AZLD

R6105IZLD

R6113AZLD

R6126LD4

R6126LD5

R6D10D275A

R6D12D320A

R6D13D408A

R6D13D440A

D2676 LE 223

D2840 LE 203

D2840 LE 213

D2842 LE 203

D2842 LE 213

D2862 LE 223

8

8

10

10

10

13

13

18

18

18

18

18

19

19

26,5

38,6

40

56

48

48

48

48

60

60

16

16

16

16

16

16

18

25

25

25

25

35

50

50

62

66

68

71

60

60

60

60

110

110

kVAkVA kVA

Stand By Prime

g / kW x h lt. lt.

12. GENERATOR OIL and WATER CAPACITY12.1 RICARDO DIESEL GENERATOR OIL and WATER CAPACITY

12.2 MAN DIESEL GENERATOR OIL and WATER CAPACITY

Power/ CosQ 0,8 FuelConsumption

EngineModel

OilCapacity

WaterCapacityModel

kVA kVAkVA kVA

Stand By Prime

g / kW x h lt. lt.

Page 33: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

28

GJP10

GJP15

GJP22

GJP33

GJP50

GJP66

GJP72

GJP88

GJP110

GJP150

GJP165

GJP200

GJP220

GJP250

GJP275

GJP300

GJP330

GJP400

GJP450

GJP500

GJP550

GJP660

GJP700

GJP825

GJP900

GJP1000

GJP1100

GJP1250

GJP1385

GJP1500

GJP1650

GJP1875

GJP2000

GJP2250

GJP2500

10

15

22

33

50

66

72

88

110

150

165

200

220

250

275

300

330

400

450

500

550

660

700

825

900

1000

1100

1250

1385

1500

1650

1875

2000

2250

2500

8

12

18

26

40

53

57

70

88

120

132

160

176

200

220

240

264

320

360

400

440

528

560

660

720

800

880

1000

1108

1200

1320

1500

1600

1800

2000

9

13

20

30

45

60

65

80

100

135

150

180

200

230

250

275

300

350

400

455

500

600

650

750

800

900

1000

1125

1250

1350

1500

1710

1850

2000

2250

7

10

16

24

36

48

52

64

80

108

120

144

160

184

200

220

240

280

320

364

400

480

520

600

640

720

800

900

1000

1080

1200

1368

1480

1600

1800

268/3,6

251/4,1

244/6,1

8,1

11,7

15,4

207/16,2

205/20,5

205/24,9

205,9/33,8

201,1/36,1

209/49,4

201/53,5

200/61

200/66

202/73

195/77

196/89

198/104

200/111

201/134

203/134

203/143

210/173

212/194

210/218

209/240

210/269

213/288

217/318

201/341

211/405

207/425

207/477

209/529

403A-11G1

403A-15G1

404A-22G1

1103A-33G

1103A-33TG1

1103A-33TG2

1104A-44TG1

1104A-44TG2

1104A-44TAG2

1104C-44TAG2

1106A-70TAG2

1106A-70TAG3

1106A-70TAG4

1506A-E88TAG2

1506A-E88TAG3

1506A-E88TAG4

1506A-E88TAG5

2206A-E13TAG2

2206A-E13TAG3

2506A-E15TAG1

2506A-E15TAG2

2806A-E18TAG1A

2806A-E18TAG2

4006-23TAG2A

4006-23TAG3A

4008-30TAG1

4008-TAG2A

4008-30TAG3

4012-46TW2A

4012-46TWG2A

4012-46TAG2A

4012-46TAG3A

4016-TAG1A

4016-61TRG2

4016-61TRG3

4,9

6

10,6

8,3

7,9

7,9

8

8

8

18

16,5

16,5

16,5

41

41

41

41

40

40

62

62

62

62

113,4

113,4

153

153

153

177

177

177

177

237,2

237,2

237,2

5,2

6

7

10,2

10,2

10,2

13

13

12,6

21

21

21

21

29,6

29,6

29,6

29,6

51,4

51,4

58

58

61

61

105

105

143

143

143

196

196

207

207

215

215

260

12.3 PERKINS DIESEL GENERATOR OIL and WATER CAPACITY

Power/ CosQ 0,8 FuelConsumption

EngineModel

OilCapacity

WaterCapacityModel

kVA kVAkVA kVA

Stand By Prime

g / kW x h lt. lt.

Page 34: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

29

GJW350X

GJW410X

GJW460X

GJW510X

GJW660X

GJW780X

GJW830X

GJW1000X

GJV94

GJV110

GJV145

GJV165

GJV200

GJV220

GJV275

GJV330

GJV385

GJV415

GJV450

GJV500

GJV550

GJV630

GJV700

350

410

460

510

660

780

830

1000

94

110

145

165

200

220

275

330

385

415

450

500

550

630

700

280

328

368

408

528

624

664

800

75,2

88

116

132

160

176

220

264

308

332

360

400

440

504

560

315

372

420

465

600

710

750

900

85

100

130

150

180

200

250

300

350

375

400

450

500

570

630

252

298

336

372

480

568

600

720

68

80

104

120

144

160

200

240

280

300

320

360

400

456

504

196

196

200

200

200

208

195

195

219

218

210

216

213

214

217

195

193

193

197

197

196

195

196

TAD2583GE

TAD1285GE

TAD2583GE

TAD2664GE

TAD2666GE

TAD2831GE

TAD2861GE

TAD2862GE

TAD530GE

TAD531GE

TAD532GE EDC4

TAD731GE

TAD732GE EDC4

TAD733 EDC4

TAD734GE

TAD1341E

TAD1342GE

TAD1343GE

TAD1344GE

TAD1345GE

TAD1641GE

TAD1642GE

TAD1643GE

36

36

36

48

48

48

48

48

13

13

13

20

34

34

29

36

36

36

36

36

48

48

48

44

44

44

60

60

110

110

134,8

15

15

15

24

41

41

32

44

44

44

44

44

60

60

128

12.4 XENIC DIESEL GENERATOR OIL and WATER CAPACITY

12.5 VOLVO PENTA DIESEL GENERATOR OIL and WATER CAPACITY

Power/ CosQ 0,8 FuelConsumption

EngineModel

OilCapacity

WaterCapacityModel

kVA kVAkVA kVA

Stand By Prime

g / kW x h lt. lt.

Power/ CosQ 0,8 FuelConsumption

EngineModel

OilCapacity

WaterCapacityModel

kVA kVAkVA kVA

Stand By Prime

g / kW x h lt. lt.

Page 35: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

30

GJMT1000

GJMT1100

GJMT1175

GJMT1430

GJMT1550

GJMT1650

GJMT1915

GJMT2100

GJMT2250

GJMT2500

1000

1100

1175

1430

1550

1650

1915

2100

2250

2500

800

880

940

1144

1240

1320

1532

1680

1800

2000

909

1000

1068

1300

1409

1500

1741

1909

2045

2273

727

800

855

1040

1127

1200

1393

1527

1636

1818

214

206

206

205

212

205

203

212

203

203

S12AZ-PTAZ

S12H-PTA

S12H-PTA

S12R-PTA

S12R-PTA2

S12R-PTAA2

S16R-PTA

S16R-PTA2

S16R-PTAA2

S16R2-PTAW

100/80

180/150

180/150

150/110

150/110

150/110

200/140

200/140

200/140

200/140

100

100

100

125

125

125

170

170

170

170

12.6 MITSUBİSHİ DIESEL GENERATOR OIL and WATER CAPACITY

Power/ CosQ 0,8 FuelConsumption

EngineModel

OilCapacity

WaterCapacityModel

kVA kVAkVA kVA

Stand By Prime

g / kW x h lt. lt.

Page 36: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

31

13. GENERATOR MODEL

13.1 RICARDO DIESEL GENERATOR MODELS

MODEL

MARANELLO

1500

GROU

P

POWER

CosQ 0,8

STAND BY

BRAND

MODEL

TYPE

POWER, PRIME 1500 RPM

CYLINDER VOLUME

NUMBER OF CYLINDER AND ORDER

CYLINDER SEQUENCE

ASPIRATION AND COOLING

ENGINE RPM

BORE AND STROKE

GOVERNOR TYPE

FUEL CONSUMPTION FULL LOAD

OIL CAPACITY

WATER CAPACITY (RAD. and ENGINE)

EXHAUST GAS FLOW

INTAKE AIR FLOW

BRAND

MODEL

OUTPUT VOLTAGE

FREQUENCY

AUTOMATIC VOLTAGE REGULATION

LENGTH WITHOUT CANOPY (WITH CANOPY)

WIDTH WITHOUT CANOPY (WITH CANOPY)

HEIGHT WITHOUT CANOPY (WITH CANOPY)

UNIT WEIGHT (WITH CANOPY)

FUEL TANK CAPACITY

DIRECT INJECTION

kVA

kW

kVA

kW

kWm

Liter

rpm

mm x mm

g / kW x h

Liter

Liter

m3 / min

m3 / min

V

Hz.

±%

cm.

cm.

cm.

kg.

liter

PRIME

245

120

16

6,5

9

140 (190)

65 (92)

130 (120)

580 (720)

120

15

19

1-3-4-2

80 x 95

20

16

18

14

R485

M20

GJR2025

20

22

17,5

243

120

16

6,5

10

140 (190)

65 (92)

130 (120)

600 (750)

120

21

26

R490

1-3-4-2

95 x 100

M25

GJR25

DIES

EL EN

GINE

ALTE

RNAT

ORDI

MEN

SION

S

RICARDO

M40

40

32

36

28,8

231

10

16

6,5

1,86

170 (225)

95 (95)

145 (160)

650 (960)

140

30

3,93

R4100D

1-3-4-2

100 x 125

GJR40

231

10

16

9

2,8

170(225)

95(95)

145(160)

850(1230)

150

42

3,93

M50

100x125

R4100ZD

1-3-4-2

50

40

45

36

GJR50

231

10

16

9,5

2,9

170 (225)

95 (95)

145 (160)

850 (1230)

200

42

4,33

M55

105 x 125

R4105D

1-3-4-2

55

44

50

40

GJR55

TURBO CHARGE

231

13

16

11,5

4,5

170 (244)

95 (95)

145 (160)

950 (1290)

200

56

4,33

M75

105 x 125

R4105ZD

1-3-4-2

75

60

68

54

GJR75

231

13

18

14

6,7

190 (245)

95 (95)

150 (165)

1120 (1390)

240

66

4,5

M90

105 x 130

R4105IZLD

1-3-4-2

90

72

81

64

GJR90

INTAKE NATURAL

4 ORDER

MECHANIC

Page 37: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

32

MARANELLO

1500

230/400

50

% 0,5

DIRECT INJECTION

RICARDO

218

18

25

27

10,5

220 (300)

110 (110)

170 (175)

1400 (1715)

300

121

6,75

M110

105X130

R6105AZLD

1-5-3-6-2-4

110

88

100

80

GJR110

218

18

25

27

10,5

220 (300)

110 (110)

170 (175)

1520 (2040)

300

121

6,75

M125

105 x 130

R6105AZLD

1-5-3-6-2-4

125

100

113

90

GJR125

218

18

25

27

10,5

220 (300)

110 (110)

170 (175)

1450 (1780)

300

121

6,75

M150

105 x 130

R6105AZLD

1-5-3-6-2-4

150

120

136

108

GJR150

R6113AZLD

218

18

35

38

13

220 (300)

110 (110)

170 (196)

2290 (2940)

300

175

7,52

M220

113 x 125

1-5-3-6-2-4

220

176

200

160

GJR220

R6105IZLD

1-5-3-6-2-4

218

18

25

29

11,5

220 (300)

110 (110)

170 (180)

1500 (1825)

300

132

7,01

M175

105 x 135

175

140

160

128

GJR175

R6126ZLD4

208

19

50

45

18

300 (380)

135 (135)

180 (220)

2500 (2950)

500

235

9,7

M306

126 x 130

1-5-3-6-2-4

306

245

275

220

GJR306

R6126ZLD5

GJR330330

264

300

240

250

9,7

1-5-3-6-2-4

126 x 130

208

19

50

48

20

M330

300 (380)

135 (135)

180 (220)

2600 (3050)

500

GJR350350

280

310

248

R6D10D275A

308

9,7

1-5-3-6-2-4

126 x 130

192

26,5

28,6

31,2

20,4

M350

330 (448)

135 (135)

190 (240)

2800 (4030)

800

GJR400400

320

350

280

R6D12D320A

352

9,7

1-5-3-6-2-4

126 x 155

M400

330 (448)

135 (135)

190 (240)

3000 (4050)

800

192

26,5

28,6

31,2

20,4

GJR450450

360

420

336

R6D13D408A

413

11,6

1-5-3-6-2-4

127 x 165

192

40

68

76,4

28,5

M450

330 (448)

135 (135)

190 (240)

3200 (4250)

1000

GJR550550

440

500

400

R6D13D440A

486

12,54

1-5-3-6-2-4

127 x 165

192

56

71

82,2

36,3

M550

330 (448)

135 (135)

190 (240)

3500 (4520)

1000

TURBO CHARGE, AFTERCOOLER

6 ORDER

ELECTRONIC

Page 38: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

MODEL

GROU

PDI

ESEL

ENGI

NE

POWERCosQ 0,8

FUELCONSUMPTION

STANDBY

PRIME

BRAND

MODEL

ENGINE SPEED

PRIME POWER

STANDBY POWER

NUMBER OF CYLINDER AND ORDER

SWITCHABLE

INTAKE SYSTEM

COOLING SYSTEM

GOVERNOR TYPE

CYLINDER VOLUME

CYLINDER BORExSTROKE

COMPRESSION RATIO

VOLTAGE

STANDBY

PRIME

%75 OF PRIME POWER

%50 OF PRIME POWER

TOTAL LUBRICATING CAPACITY

TOTAL COOLANT CAPACITY

BRAND

MODEL

OUTPUT VOLTAGE

FREQUENCY

AUTOMATIC VOLTAGE REGULATION

OPEN TYPE WIDTH (WITH CANOPY)

OPEN TYPE LENGHT (WITH CANOPY)

OPEN TYPE HEIGHT (WITH CANOPY)

UNIT WEIGHT OPEN (WITH CANOPY)

ALTE

RNAT

ORDI

MEN

SION

S

kVA

kW

kVA

kW

Rpm

kW

kW

N / Y

Lt

mmxmm

V

g/kWh-lt/h

g/kWh-lt/h

g/kWh-lt/h

g/kWh-lt/h

Lt

Lt

Hz

V

±%

cm

cm

cm

kg

GJP10 GJP15 GJP22 GJP33 GJP50 GJP66

PERKINS

MARANELLO

1500

NATURAL

MECHANIC

Turbo

WATER COOLING

GJP72

10

8

9

7

403A-11G1 403A-15G1 404A-22G1 1103A-33G 1103A-33TG1 1103A-33TG2 1104A-44TG1

15

12

13

10

22

18

20

16

33

26

30

24

50

40

45

36

66

53

60

48

72

57

65

52

58,4

64,3

4 L

Y

8,4

9,2

3 L

N

1,131

77x81

23:1

12

268/3,6

248/3,0

257/2,3

280/1,7

4,9

5,2

1,496

84x90

22.5:1

12

251/4,1

248/3,7

252/2,8

277/2,0

6

6

2,216

84x100

23.3:1

12

244/6,1

237/5,3

238/4,0

258/2,9

10,6

7

3,3

105x127

19.25:1

12

8,1

7,2

5,61

4,06

8,3

10,2

3,3

105x127

17.25:1

12

11,7

11,8

8,23

5,83

7,9

10,2

3,3

105x127

17.25:1

12

15,4

13,9

10,4

7,2

7,9

10,2

4,4

105x127

17.25:1

12

207/16,2

208/14,8

209/11,2

224/8,0

8

13

12

13,2

3 L

N

18,4

20,3

4 L

N

27,7

30,4

3 L

Y

53,8

59,3

3 L

Y

53,8

59,3

3 L

Y

M12 M15 M25 M33 M50 M66

231/400

50

0,5

M75

80(93)

200(210)

120(100)

650(850)

80(93)

200(210)

120(100)

650(850)

80(93)

200(210)

120(100)

650(850)

90(90)

180(230)

142(172)

792(1120)

90(90)

180(230)

142(172)

859(1187)

90(90)

180(230)

142(172)

892(1250)

90(90)

180(230)

142(172)

944(1282)

33

13.2 PERKINS DIESEL GENERATOR MODELS

Page 39: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

PERKINS

MARANELLO

1500

MECHANIC

Turbo

WATER COOLING

Turbo ACC

ELECTRONIC MECHANIC

Turbo ACCTurbo

GJP88 GJP110 GJP150 GJP165 GJP200

1104A-44TG2 1104C-44TAG2 1106A-70TG1 1106A-70TAG2 1106A-70TAG3

4,4

105x127

17.25:1

12

205/20,5

205/18,7

207/14

204/9,7

8

13

4,41

105x127

18.2:1

12

205/24,9

205/22,6

207/17,1

204/11,2

8

12,6

7,01

105x135

18.2:1

24

205,9/33,8

203/30,2

204,5/22,7

213,9/15,9

18

21

7,01

105x135

16:1

24

201,1/36,1

203,3/33,4

199,7/24,7

197,9/16,4

16,5

21

7,01

105x135

16:1

24

201,1/36,1

203,3/33,4

199,7/24,7

197,9/16,4

16,5

21

88

70

80

64

71,9

79,1

4 L

Y

110

88

100

80

90,1

99,5

4 L

Y

150

120

135

108

118,3

131,4

6 L

N

165

132

150

120

131

144,1

6 L

N

200

160

180

144

157,7

175,2

6 L

N

231/400

50

0,5

M88 M110 M150 M165 M200

110(110)

210(280)

165(183)

942(1460)

110(110)

210(280)

165(183)

1552(2235)

110(110)

240(300)

150(180)

1600(2300)

120(120)

280(280)

172(222)

2105(2745)

120(120)

280(280)

172(222)

2105(2745)

GJP220 GJP250 GJP275 GJP300 GJP330

ELECTRONIC

220

176

200

160

1106A-70TAG4 1506A-E88TAG2 1506A-E88TAG3 1506A-E88TAG4 1506A-E88TAG5

250

200

230

184

275

220

250

200

300

240

275

220

330

264

300

240

178,9

196,3

6 L

N

7,01

105x135

16:1

24

209/49,4

213/45,8

215/34,7

215/23,1

16,5

21

8,8

112x149

16.1:1

24

201/53,5

199/48,6

198/36,5

209/25,3

41

29,6

8,8

112x149

16.1:1

24

200/61

199/56

199/42

208/29

41

29,6

8,8

112x149

16.1:1

24

200/66

198/60

200/40

207/32

41

29,6

8,8

112x149

16.1:1

24

202/73

196/65

195/48

198/33

41

29,6

204

222

6 L

Y

222

244

6 L

Y

244

267

6 L

Y

267

293

6 L

Y

M220 M250 M275 M330 M330

120(120)

280(280)

172(222)

2105(2745)

150(150)

280(280)

172(258)

2113(3100)

150(150)

280(280)

172(258)

2021(3006)

150(150)

310(420)

196(258)

2900(4004)

150(150)

280(280)

172(258)

3004(4404)

GJP400

2206A-E13TAG2

400

320

350

280

12,5

130x157

16.3:1

24

195/77

196/71

196/54

203/37

40

51,4

305

349

6 L

Y

M400

150(150)

310(420)

190(258)

3441(4406)

34

Page 40: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

MODELkVA

kW

kVA

kW

Rpm

kW

kW

N / Y

Lt

mmxmm

V

g/kWh-lt/h

g/kWh-lt/h

g/kWh-lt/h

g/kWh-lt/h

Lt

Lt

Hz

V

±%

cm

cm

cm

kg

PERKINS

MARANELLO

1500

Water Cooling

231/400

50

0,5

35

GJP450

2206A-E13TAG3

450

360

400

320

349

392

6 L

Y

12,5

130x157

16.3:1

24

196/89

197/81

199/62

202/42

40

51,4

M450

150(150)

310(420)

190(258)

3526(4426)

GJP500

2506A-E15TAG1

15,2

137x171

16:1

24

198/104

199/95

200/72

210/50

62

58

500

400

455

364

396

434

6 L

Y

M500

150(150)

350(460)

217(281)

3886(4786)

GJP550

2506A-E15TAG2

15,2

137x171

16:1

24

200/111

199/100

201/76

211/53

62

58

550

440

500

400

435

478

6 L

Y

M550

150(150)

350(460)

217(281)

4070(5094)

GJP660

2806A-E18TAG1A

18,1

145x183

14.5:1

24

201/134

203/123

199/90

203/61

62

61

660

528

600

480

522

574

6 L

Y

M660

150(150)

350(460)

220(281)

4188(5095)

GJP700

2806A-E18TAG2

18,1

145x183

14.5:1

24

203/143

202/132

198/97

201/66

62

61

700

560

650

520

565

609

6 L

Y

M700

210(244)

335(606)

220(259)

5072(7452)

GJP825

4006-23TAG2A

22,921

160x190

13.6:1

24

210/173

209/157

211/121

213/83

113,4

105

825

660

750

600

632

695

6 L

N

M850

210(244)

335(606)

220(259)

6604(8414)

GJP900900

720

800

640

4006-23TAG3A

679

760

6 L

N

22,921

160x190

13.6:1

24

212/194

210/172

210/130

213/90

113,4

105

M950

210 (243)

390 (605)

222(259)

7264(9014)

GROU

PDI

ESEL

ENGI

NE

POWERCosQ 0,8

FUELCONSUMPTION

STANDBY

PRIME

BRAND

MODEL

ENGINE SPEED

PRIME POWER

STANDBY POWER

NUMBER OF CYLINDER AND ORDER

SWITCHABLE

INTAKE SYSTEM

COOLING SYSTEM

GOVERNOR TYPE

CYLINDER VOLUME

CYLINDER BORExSTROKE

COMPRESSION RATIO

VOLTAGE

STANDBY

PRIME

%75 OF PRIME POWER

%50 OF PRIME POWER

TOTAL LUBRICATING CAPACITY

TOTAL COOLANT CAPACITY

BRAND

MODEL

OUTPUT VOLTAGE

FREQUENCY

AUTOMATIC VOLTAGE REGULATION

OPEN TYPE WIDTH (WITH CANOPY)

OPEN TYPE LENGHT (WITH CANOPY)

OPEN TYPE HEIGHT (WITH CANOPY)

UNIT WEIGHT OPEN (WITH CANOPY)

ALTE

RNAT

ORDI

MEN

SION

S

Page 41: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

PERKINS

MARANELLO

1500

Water Cooling

Elektronic

Turbo ACC

231/400

50

0,5

36

GJP1000

4008-30TAG1

1000

800

900

720

30,56

160x190

13.1:1

24

210/218

206/195

199/140

207/98

153

143

767

844

8 L

N

M1000

210 (243)

465(605)

255(259)

9303(11053)

GJP1100

4008-TAG2A

1100

880

1000

800

30,56

160x190

13.6:1

24

209/240

206/215

206/162

207/111

153

143

861

947

8 L

N

M1100

190 (243)

465(605)

255(259)

9608(11358)

GJP1250

4008-30TAG3

1250

100

1125

900

30,56

160x190

13.1:1

24

210/269

206/244

202/188

204/120

153

143

947

1055

8 L

N

M1250

190 (243)

465(605)

255(259)

9608(11358)

GJP1385

4012-46TWG2A

1385

1108

1250

1000

45,84

160x190

13.6:1

24

213/288

212/259

216/196

233/143

177

196

1055

1166

12 V

N

M1350

190 (243)

465(605)

255(289)

9722(15220)

GJP1500

4012-46TWG3A

1500

1200

1350

1080

45,84

160x190

13.6:1

24

217/318

212/283

213/213

226/151

177

196

1149

1263

12 V

N

M1500

240(243)

550(908)

275(269)

9802(15500)

GJP1650

4012-46TAG2A

1650

1320

1500

1200

1267

1395

12 V

N

45,82

160x190

13.6:1

24

201/341

200/310

201/234

203/157

177

207

M1670

240(243)

550(908)

269(315)

9922(16120)

GJP1875

4012-46TAG3A

45,82

160x190

13.6:1

24

211/405

208/370

206/275

202/187

177

207

1875

1500

1710

1368

1440

1583

12 V

N

M2000

240(243)

550(1219)

269(322)

10698(19282)

GJP2000

4016-TAG1A

61,12

160x190

13.6:1

24

207/425

205/385

192/290

198/202

237,2

215

2000

1600

1850

1480

1537

1690

16 V

N

M2000

243(300)

650(1219)

269(322)

12145(20409)

GJP2250

4016-61TRG2

61,12

160x190

13.6:1

24

207/477

205/422

206/318

210/216

237,2

215

2250

1800

2000

1600

1684

1895

16 V

N

M2250

243(300)

650(1219)

269(322)

12345(20609)

GJP2500

4016-61TRG3

61,12

160x190

13.6:1

24

209/529

205/470

200/344

204/234

237,2

260

2500

2000

2250

1800

1875

2083

16 V

N

M2500

243(300)

650(1219)

269(322)

16300(20904)

Page 42: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

MODEL

GROU

P POWERCosQ 0,8

STAND BY

BRAND

MODEL

ENGINE POWER

ENGINE RPM

CYLINDER VOLUME

NUMBER OF CYLINDER AND ORDER

BORE and STROKE

TURBOCHARGE

COOLING SYSTEM

BRAND

MODEL

OUTPUT VOLTAGE

FREQUENCY

AUTOMATIC VOLTAGE REGULATION

LENGTH WITHOUT CANOPY (WITH CANOPY)

WIDTH WITHOUT CANOPY (WITH CANOPY)

HEIGHT WITHOUT CANOPY (WITH CANOPY)

UNIT WEIGHT (WITH CANOPY)

kVA

kW

kVA

kW

kWm

rpm

Liter

mm x mm

g / kW x h

V

.Hz.

±%

cm.

cm.

cm.

kg.

PRIME

DIES

EL EN

GINE

ALTE

RNAT

ORDI

MEN

SION

S

MAN

MARANELLOM500 M630 M700 M750 M800 M1000

Turbo charger with charge air coolingWater circulation by means of atteched rotary pump and front end combination radiator

230/400500,5

1500

510

408

463

370

D2676 LE 223

495

12,4

6 in-line

126 x 166

18,3

10 V

128 x 142

18,3

10 V

128 x 142

21,9

12 V

128 x 142

21,9

12 V

128 x 142

24,2

12 V

128 x 157

D2840 LE 203

545

D2840 LE 213

610

D2842 LE 203

633

D2842 LE 213

702

D2862 LE 223

880

GJM510630

504

572

458

700

560

636

458

730

584

663

530

810

648

736

589

1000

800

910

728

GJM630 GJM700 GJM730 GJM810 GJM1000

330 (450)

135 (135)

190 (240)

3300 (4300)

330 (450)

135 (135)

190 (240)

4500 (5500)

400 (540)

210 (210)

210 (250)

6000 (7500)

400 (540)

210 (210)

210 (250)

6200 (8100)

400 (540)

210 (210)

210 (250)

6500 (8400)

400 (580)

210 (210)

210 (270)

7900 (9900)

13.3 MAN DIESEL GENERATOR MODELS

37

Page 43: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

MODEL

XENIC

1500

6 12

Elektronic

Turbocharger, Intercooler, Aftercooler

Direct

Water

TIER II

MARANELLO

230/400

50

± %0,5

GROU

P POWERCosQ 0,8

STAND BY

BRAND

MODEL

ENGINE POWER

ENGINE RPM

CYLINDER VOLUME

NUMBER OF CYLINDER AND ORDER

BORE and STROKE

COMPRESSION RATIO

GOVERNOR TYPE

ASPIRATION

INJECTION TYPE

COOLING SYSTEM

FUEL CONSUMPTION

EMISSION STANDART

BRAND

MODEL

OUTPUT VOLTAGE

FREQUENCY

AUTOMATIC VOLTAGE REGULATION

LENGHT WITHOUT CANOPY (WITH CANOPY)

WIDTH WITHOUT CANOPY (WITH CANOPY)

HEIGHT WITHOUT CANOPY (WITH CANOPY)

UNIT WEIGHT (WITH CANOPY)

350

280

315

252

410

328

372

298

460

368

420

336

510

408

465

372

660

528

600

480

780

624

710

568

830

664

750

600

1000

800

900

720

196 196 200 200 200 208 195 195

M350 M430 M500 M550 M660 M850 M850 M1000

330 (448)

135 (135)

190 (240)

2800 (4030)

330 (448)

135 (135)

190 (240)

3100 (4050)

330 (448)

135 (135)

190 (240)

3200 (4070)

330 (448)

135 (135)

190 (240)

3400 (4350)

400 (540)

220 (210)

210 (250)

4800 (6250)

400 (540)

220 (210)

210 (250)

6200 (8100)

400 (540)

220 (210)

210 (250)

6600 (8500)

400 (580)

220 (210)

210 (250)

7900 (9900)

12,9 12,9 26,6 26,6 26,6 28,3 29,6 29,6

TAD2583GE

308

TAD1285GE

365

TAD2583GE

413

TAD2664GE

455

TAD2666GE

565

TAD2831GE

680

TAD2861GE

720

TAD2862GE

830

135 x 150 135 x 165 135 x 155 135 x 155 135 x 155 138 x158 138 x165 138 x165

17 16 16,4 16,4 16 15,4 14,6 14,6

kVA

kW

kVA

kW

kW

liter

mm x mm

rpm

g/kWh

V

Hz.

cm.

cm.

cm.

kg.

PRIME

GJW350X GJW410X GJW460X GJW510X GJW660X GJW780X GJW830X GJW1000X

DIES

EL EN

GINE

ALTE

RNAT

ORDI

MEN

SION

S

13.4 XENIC DIESEL GENERATOR MODELS

38

Page 44: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

MODEL

GROU

P POWERCosQ 0,8

STAND BY

BRAND

MODEL

ENGINE POWER

ENGINE RPM

CYLINDER VOLUME

NUMBER OF CYLINDER AND ORDER

BORE and STROKE

GOVERNOR TYPE

ASPIRATION

CONPRESSION RATIO

FUEL CONSUMPTION

OIL CAPACITY HIGH7LOW

COOLING CAPACITY

FUEL INJECTOR

BRAND

MODEL

OUTPUT VOLTAGE

FREQUENCY

AUTOMATIC VOLRAGE REGULATION

LENGHT WITHOUT CANOPY (WITH CANOPY)

WIDTH WITHOUT CANOPY (WITH CANOPY)

HEIGHT WITHOUT CANOPY (WITH CANOPY)

UNIT WEIGHT (WITH CANOPY)

kVA

kW

kVA

kW

kW

L

mm

g/kWh

L

L

V

Hz.

±%

cm.

cm.

cm.

kg.

PRIME

DIES

EL EN

GINE

ALTE

RNAT

ORDI

MEN

SION

S

GJMT10001000

800

909

727

S12A2-PTA2

840

33,93

12V

150 x 160

15.3:1

214

100/80

100

Bosch P type

210 (243)

465 (605)

255 (259)

9303 (11053)

M1000 M1670

GJMT1100

210 (243)

465 (605)

255 (259)

9608 (11358)

S12H-PTA

1020

37,11

12V

150 x 175

14.0:1

206

180/150

100

Unit Injector

M1100

1100

880

1000

800

GJMT1175

190 (243)

480 (908)

275 (289)

9722 (15220)

S12H-PTA

1020

37,11

12V

150 x 175

14.0:1

206

180/150

100

Unit Injector

M1250

1175

940

1068

855

GJMT1430

240 (243)

550 (908)

275 (269)

9802 (15500)

S12R-PTA

1220

49,03

12V

170 x 180

14.0:1

205

150/110

125

PS6 Type

M1500

1430

1144

1300

1040

13.5 MİTSUBİSHİ DIESEL GENERATOR MODELS

39

Page 45: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

MITSUBISHI

1500

ElectronicTurbo Charged, After Cooler

MARANELLO

230/400500,5

GJMT1550

240 (243)

550 (908)

275 (269)

9802 (15500)

S12R-PTA2

1315

49,03

12V

170 x 180

13.5:1

212

150/110

125

PS6 Type

M1500

1550

1240

1409

1127

GJMT1650

240 (243)

550 (908)

275 (269)

9922 (16120)

S12R-PTAA2

1441

49,03

12V

170 x 180

13.5:1

205

150/110

125

PS6 Type

1650

1320

1500

1200

GJMT1915

243 (300)

650 (1219)

269 (322)

12145 (20609)

S16R-PTA

1620

65,37

16V

170 x 180

14.0:1

203

200/140

170

PS8 Type

M2000

1915

1532

1741

1393

GJMT2100

243 (300)

650 (1219)

269 (322)

12640 (20904)

S16R-PTA2

1790

65,37

16V

170 x 180

13.5:1

212

200/140

170

PS8 Type

M2250

2100

1680

1909

1527

GJMT2250

243 (300)

650 (1219)

269 (322)

13000 (21050)

S16R-PTAA2

1939

65,37

16V

170 x 180

14.0:1

203

200/140

170

PS8 Type

M2250

2250

1800

2045

1636

GJMT2500

243 (300)

650 (1219)

269 (322)

16000 (22504)

S16R2-PTAW

2167

79,9

16V

170 x 220

14.0:1

203

200/140

140

PS8 Type

M2500

2500

2000

2273

1818

40

Page 46: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

GJV94 GJV110 GJV145 GJV165 GJV200 GJV220

VOLVO

MARANELLO

1500

Water Cooling

Electronic

Turbo ACC

MODEL

GROU

PDI

ESEL

ENGI

NE

POWERCosQ 0,8

FUEL CONSUMPTION

STANDBY

PRIME

BRAND

MODEL

ENGINE SPEED

PRIME POWER

STANDBY POWER

NUMBER OF CYLINDER AND ORDER

SWITCHABLE

INTAKE SYSTME

COOLING SYSTEM

GOVERNOR

CYLINDER VOLUME

CYLINDER BORE and STROKE

CONPRESSION RATIO

VOLTAGE

STANDBY

PRIME

%75 OF PRIME POWER

%50 OF PRIME POWER

BRAND

MODEL

OUTPUT VOLTAGE

FREQUENCY

AUTOMATIC VOLTAGE REGULATION

LENGHT WITHOUT CANOPY (WITH CANOPY)

WITDH WITHOUT CANOPY (WITH CANOPY)

HEIGHT WITHOUT CANOPY (WITH CANOPY)

UNIT WEIGHT (WITH CANOPY)

ALTE

RNAT

ORDI

MEN

SION

S

kVA

kW

kVA

kW

Rpm

kW

kW

N / Y

Lt

mmxmm

V

g/kWh-lt/h

g/kWh-lt/h

g/kWh-lt/h

g/kWh-lt/h

V

Hz

±%

cm

cm

cm

kg

94

75,2

85

68

110

88

100

80

145

116

130

104

165

132

150

120

200

160

180

144

220

176

200

160

TAD530GE TAD531GE TAD532GE EDC4 TAD731GE TAD732GE EDC4 TAD733GE EDC4

74

83

4 L

Y

88

98

4 L

Y

112

125

4 L

Y

133

148

6 L

Y

160

179

6 L

Y

175

195

6 L

Y

4,76

108x130

18:1

12

217

219

231

276

4,76

108x130

18:1

12

218

218

225

259

4,76

108x130

17.5:1

12

214

210

213

239

7,15

108x130

18:1

24

215

216

224

259

7,15

108x130

18:1

24

213

213

219

270

7,15

108x130

18.1:1

24

216

214

217

228

M96 M110 M150 M165 M200 M220

231/400

50

0,5

190(245)

95(95)

150(165)

1200(1550)

220(300)

110(110)

170(180)

1550(2050)

220(300)

110(110)

170(180)

1800(2300)

220(300)

110(110)

170(180)

1910(2430)

220(300)

110(110)

170(180)

2400(2950)

220(300)

110(110)

170(180)

2450(3050)

13.6 VOLVO PENTA DIESEL GENERATOR MODELS

41

Page 47: USER MANUAL - Benzinli Jeneratör · PDF file5.2 Carriyng the Genset to Its Place 5.3 Assembly, Start-up and Connection of The Generator Preparation 6. ... 13.3 MAN DIESEL GENERATOR

GJV275 GJV330

VOLVO

MARANELLO

1500

Water Cooling

Electronic

Turbo ACC

275

220

250

200

330

264

300

240

TAD733GE EDC4 TAD734GE TAD1341GE

213

238

6 L

Y

271

298

6 L

Y

7,15

108x130

17:1

24

204

217

233

244

12,78

131x158

18.1:1

24

191

195

202

230

M275 M330

231/400

50

0,5

300(380)

135(135)

180(220)

2800(3490)

300(380)

135(135)

180(220)

3000(3820)

GJV385385

308

350

280

TAD1342GE

303

333

6 L

Y

12,78

131x158

18.1:1

24

191

193

201

224

M400

330(400)

135(135)

190(225)

3150(4120)

GJV415415

332

375

300

TAD1343GE

325

356

6 L

Y

12,78

131x158

18.1:1

24

192

193

200

222

M430

330(400)

135(135)

190(225)

3250(4200)

GJV450450

360

400

320

TAD1344GE

354

389

6 L

Y

12,78

131x158

18.1:1

24

194

197

200

219

M450

330(400)

135(135)

190(225)

3300(4400)

GJV500500

400

450

360

TAD1345GE

388

431

6 L

Y

12,78

131x158

18.1:1

24

196

197

199

217

M500

330(400)

135(135)

190(225)

3650(4700)

GJV550550

440

500

400

TAD1641GE

430

473

6 L

Y

16,12

144x165

16.5:1

24

199

196

199

216

M550

330(400)

135(135)

190(225)

3800(4850)

GJV630630

504

570

456

TAD1642GE

503

554

6 L

Y

16,12

144x165

16.5:1

24

198

195

195

213

M660

350(500)

170(190)

210(235)

5850(7800)

GJV700700

560

630

504

TWD1643GE

536

596

6 L

Y

16,12

144x165

16.5:1

24

199

196

196

215

M700

350(500)

170(190)

210(235)

6300(8200)

42

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14. CUSTOMER RESPONSIBILITY

43

Dear Gucbir Generator set operator.Please take care to the following order to prevent the generator set warranty to become invalid before the termination of the warranty period and to ensure trouble-free operation of the warranty period and to ensure trouble-free operation of the generator set with a long life.

1. Maintenance and repair works will not be covered by the warranty certificate. If the invoice or delivery certificate of the generating set is not submitted.

2. The warranty of the generator set will become invalid in case of any intervention of any person other than authorized GUCBIR services or by prior written approval from GUCBIR power generation on the generator set for any reason.

3. Periyodik bakım çizelgesinde belirtilen kontroller ve bakımlar zamanında ve tam olarak yapılmalıdır. Periyodik bakım yapılmadığı için doğacak arızalar garanti dışıdır.

3. Control and maintenance works indicated in the periodical maintenance schedule and the operating manual must be carried out completely and timely the failures due to incomplete or untimely maintenance are not covered by the warranty.

4. Generator set should be installed as indicated in the installation manual otherwise, the problems which are likely to occur will not be covered by the warranty.

5. Customer is responsible for the failures which are likely to occur in case that the diesel oil used contains dirt or water.

6. The oil type indicated in the maintenance manual should be used in the engine otherwise, the failures which are likely to occur will not be covered by the warranty.

7. Batteries will not be covered by the warranty if they are subjected to breakage, excessive acid fill or hardening by leaving uncharged.

8. Don’t over crank the generator set , if the generator is not started at the first attempt , wait 10 second and then try to start the engine again , the cranking mustn’t be done more than 3 times ,and cranking time have to be less than 10 seconds ,otherwise starter gear could be broken or starter could be burn up. These conditions are not covered warranty.

9. Generator sets, never start or stop the diesel engine when the generating set is under load. Engine should be started and stopped after load is disconnected and the generating set is at idle condition. Otherwise, the valves can be seized, the voltage regulator, transformer and diodes can be broken down. These conditions are not covered warranty.

10. Our company does not take the responsibility of the damages on the mains supply contactor of the automatic generator sets due to over current, low or high voltage.

11. Never remove the battery terminals while the generating set is in use. Even a moment of disconnection can cause damage on the electronic closing relay of the charge alternator and on the electronic engine speed control circuit these conditions are not covered by the warranty.

12. Failures due to overload and unbalanced load in excess of the generating set power (such as alternator and contactor failures) are not covered by the warranty.

13. When the manually operated generating set is started up, it should be warmed by operating at idle for 5 minutes . When stopping the diesel engine, it should be unloaded and then continued to be operated for cooling for 5 minutes before stopping. Otherwise problems which are likely to occur will not be covered by the warranty.

14. Never run the Genset for a long time under the 30% of prime power , the problems which are likely to occur will not be covered by the warranty.

15. Use only original spare parts . The problems which are likely to occur will not be covered by the warran-ty.

16. The first starts of the Gen.Sets have to be done by GUCBIR Authorized Services, otherwise Gen.set warranty will be invalid.

17. Any project or additional equipments couldn’t be done or installed to the Gen.Set within the warranty period. If those plans (synchronizations , additional control panel ,panel , transfer panel etc,) are done without notifying the GUCBIR Authorized services , Gen. Set won’t be covered by warranty.

18. Warranty period is 1 year or 1000 hour which ever comes first, beginning from the shipment date.

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44

14.1 Customer Responsibility

1. The First Start is only valid for the location where the Gen.Set is installed ,if the location of the Gen.Set is going to be changed , the Gen.Set has to be controlled and tested by GUCBIR Authorized services again. Warranty of the generator set will become invalid if the first start and controls are done by any person other than authorized GUCBIR services .The customer will bear the cost of Second Start.

2. Control and maintenance works indicated in the periodical maintenance schedule and the operating manual must be carried out completely and timely by GUCBIR Authorized services for a fee. The mainte-nance schedule and Manuals are given to the customer with the Gen.Set. if these Manual and schedules are lost, customer has to have a new one.

3. Other than manufacturing defect , Customer will bear the fee of all maintenance, troubleshooting and problems

4. If the Gen.Sets won’t be started more than 2 Months, These Gen.Sets have to be stored as mentioned in the Manuals. The necessary information and help can be provided from GUCBIR Authorized services.

5. The conservation(storage) of the Gen.Set have to be done by GUCBIR Authorized services, If the Gen.Set is in warranty.

6. If the customer wants service guy work overtime, customer has to bear the cost of overtime pay.

7. Customer has to bear the cost of operations, installations and structures such as acces doors, barriers, walls, railings, floors, ceiling or the likes , rental cranes or the likes of cranes, built ramps or the likes, trail-ers or protective structures.

8. Customer have the right of asking and investigating the service guy authorization, it is also a customer duty.

9. Customer has to keep the Warranty Certificate and the First Start documentation to have warranty ser-vice, for this reason, these documentation should be kept into Generator Room within easy reach.

10. Gen.Set room dimensions have to be according to norms, Adequate ventilation and exhaust outlet have to be provided by customer.

11. Mains contactors are chosen according to Generator sets nominal power, GUCBIR is not responsible for the failures which is caused by over current drawn by mains.

12. Main’s lower and upper limits are determined so as to Gen.Sets and customer’s plant will work properly. Changing the mains voltage limits if requested by the customer, the customer is responsible for all faults resulting from this change, this change can be made by writing a report on the customer undertakes.

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15. THE PERIODIC MAINTENANCE

45

15.1 DAILY CONTROLS (Before Starting)The water level of the radiator is checked. Filled if needed. Do not fill the radiator up to top, fill it 2, 2.5 cm less than the top surface. Leave space for the evaporation. Before winter comes, control the antifreeze.;

The oil level is checked. The level must be between two lines on the oil level gauge stick. If needed add oil from the tap on the engine. After 15 minutes passes, the oil level is measured again. The oil level is checked again from the control panel while the engine is running. (The oil lamp lights when the oil is below the advised level.). The oil level must be in advised level.

The fuel in the tank is checked.

15.2 First Maintenance (50 Work-Hour)

Repeat the daily controls. Replace the fuel filter.

Warning! Do not forget to replace the fuel filter. Otherwise the fuel pump can be damaged. The oil, air and if exists the turbo filters are replaced.Control the electrolytic level of the battery, add pure water if needed. Do not add acid or derivatives of acid. The added water must be 1 cm over the plates, do not fill it fully.

15.3 Six Monthly or “250 Work-Hour” Maintenance

Repeat the entire operations that are done in first maintenance. Replace the oil. Replace the oil filter. Replace the air filter. Check up the drive belt tension. Adjust it if needed. Check up the fuel and oil leakage.

15.4 Yearly or “750 Work-Hour” Maintenance

Repeat the entire operations that are done in 250 work hour maintenance. Check up the cap screws and the nut caps on the cylinder head, screw if needed. Drain the entire cooling water and add new water with new antifreeze. The engine is started and the oil pressure is checked. The alternator and starter motor connections are checked. All indicators on the panel are checked. The injectors are demounted, cleaned with gas oil and after checked it is mounted again.

15.5 Maintenance in Every “1250” Work-Hour

The maintenance of 750 work-hour is repeated. Injector and valve settings are checked and adjusted. Check the starter motor and charge alternator. Check the assembly cap screws and nut caps, screw if needed. Maintenance in Every “2500” Work-Hour

15.6 The maintenance of 2500 work-hour is repeated

Cooling water is renewed with antifreeze. Leakage and connection controls are made. Radiator core is cleaned.

WARNING!!! All our products are covered by one year or 1000 work-hour warranty (whichever comes first), providing that the generators are installed, maintained in accordance with the USER MANUAL and any repair or maintenance is just carried by our firm or authorized services, in case the material, labor and production flaws.

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46

1. The products of Gucbir Generator are guaranteed for one year or 1000 work hour (whichever comes first) starting from the date of delivery.

2. The product is under guarantee with its entire parts.

3. If the product fails within the guarantee period, the time that passes during the repair is added to the guarantee period. The repair period of the product is 30 days. This period starts as soon as the fail is received by the service station, producer, distributor, dealer or importer.

4. If within the guarantee period the product is determined to be defective (at the date of original purchase) due to improper materials or workmanship, Gucbir, without charge for labor or parts, repair or replace the product or its defective parts subject to the terms and limitations specified below.

5. Within the guarantee period IF

6. If the product is used contrary to the rules in USER MANUAL, the warranty becomes invalid.

7. It can be applied to the Ministry of Industry and Commerce, General Directorate of Consumer Protection for any question about the warranty terms.

The product repeats the same fail more than 2 times or repeats the different fails more than 4 times or becomes unusable,

The period of repair is expired,

It is reported/confirmed by the producer, supplier, service station, dealer placed.

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If you need technical support by phone, please fill the following information and fax it to our office.

CONTACT Date :Company Name :Authorized Name :Tel :Fax :E-mail :

CONTROLGenerator Model :Serial No :Engine Brand :Engine Model :

PROBLEM

16. TECHNICAL SUPPORT

47

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48

The Date of Commercial InvoiceThe Company Name of the BuyerTelEngine BrandEngine ModelEngine Serial NoAlternator BrandAlternator ModelAlternator Serial NoEngine Oil VolumeCabin

Gucbir Technic Support +90 216 312 79 79 [email protected]

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Firm Name :

Individual Name :

Date : Work Hour:

Note :

! The following part will be signed and stamped by authorized service after the maintenance has been carried.

MAINTANENCE INFORMATION MAINTENANCE SIGN & STAMP

Firm Name :

Individual Name :

Date : Work Hour:

Note :

Firm Name :

Individual Name :

Date : Work Hour:

Note :

Firm Name :

Individual Name :

Date : Work Hour:

Note :

Firm Name :

Individual Name :

Date : Work Hour:

Note :

MAINTANENCE INFORMATION

MAINTANENCE INFORMATION

MAINTANENCE INFORMATION

MAINTANENCE INFORMATION

MAINTENANCE SIGN & STAMP

MAINTENANCE SIGN & STAMP

MAINTENANCE SIGN & STAMP

MAINTENANCE SIGN & STAMP

49

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Firm Name :

Individual Name :

Date : Work Hour:

Note :

! The following part will be signed and stamped by authorized service after the maintenance has been carried.

MAINTANENCE INFORMATION MAINTENANCE SIGN & STAMP

Firm Name :

Individual Name :

Date : Work Hour:

Note :

Firm Name :

Individual Name :

Date : Work Hour:

Note :

Firm Name :

Individual Name :

Date : Work Hour:

Note :

Firm Name :

Individual Name :

Date : Work Hour:

Note :

MAINTANENCE INFORMATION

MAINTANENCE INFORMATION

MAINTANENCE INFORMATION

MAINTANENCE INFORMATION

MAINTENANCE SIGN & STAMP

MAINTENANCE SIGN & STAMP

MAINTENANCE SIGN & STAMP

MAINTENANCE SIGN & STAMP

50

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GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ.

AT - UYGUNLUK BEYANIDECLARATION OF CONFORMITY

Ekşioğlu Mah. Yavuz Selim Cad. No:2 Taşdelen - Çekmeköy / İSTANBUL / TÜRKİYE

GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ. olarak yukarıda bilgileri verilmiş olan ürünün aşağıdaki Avrupa birliği direktiflerine, standartlara ve bunların gerektirdiği şartlara uygun olduğunu beyan ederiz. OnbehalfofGÜÇBİRJENERATÖRSAN.TIC.LTD.STI.,Wedeclarethataboveinformationinrelationonthesupply/manufactureofthisinproductisinconformitywiththebelowstatedstandarts,ECdirec-tivesandprovisionsofthem.

Avrupa Birliği Direktifleri / EC Directives2006/ AT : Makine Emniyeti Yönetmeliği2006/ EC : Machinery Safety Directive

2004/108/AT : Electromanyetik Uyumluluk Yönetmeliği2004/108/EC : Electromagnetic Compatibility Directive

2006/957/AT : Alçak Gerilim Yönetmeliği2006/957/EC : Low Voltage Directive

Standartlar / StandartsTSE EN ISO 12100:2010 : Makinelerde Güvenlik - Tasarım İçin Genel Prensipler - Risk Değerlendirmesi ve risk azaltılması.ENISO12100:2010 :SafetyofMachinery-Generalpirinciplesfordesign-Riskassesmentandriskreduction.TS EN ISO 3744:2010 : Akustik - Gürültü kaynaklarının ses gücü seviyelerinin ses basıncı kullanılarak tayini - Bir yansıtma düzlemi boyunca, esas olarak serbest bir alan içinde uygulanan mühendislik metodu.ENISO3744:2010 :Acoustics.Determinationofsoundpowerlevelsofnoisesourcesusingsoundpressure.Engineeringmethodin anessentiallyfreefieldoverareflectingplane.TS EN 60204-1 : Makinelerde güvenlik - Makinelerin elektrik techizatı - Bölüm 1: Genel KurallarEN60204-1:2011 :Safetyofmachinery-Electricalequipmentofachines-Part1:GeneralRequirementsTS EN 12601:2010 : Gidip gelmeli içten yanmalı motor tahrikli jeneratör grupları - Güvenlik EN12601:2010 :Reciprocatinginternalcombustionengine-Drivengeneratingsets-SafetyTS EN 61000-4-2:2009 : Elektromanyetik Uyumluluk (EMU) - Bölüm 4-2: Deney ölçme Teknikleri- Elektrostatik Boşalma Bağışıklık TekniğiEN61000-4-2:2009 :Electromagneticcompatibility(EMC)-TestingandmeasurementTehniques.ElectrostaticDischargeImmunitytestTS EN 61000-4-6:2009 : Elektromanyetik Uyumluluk (EMU) - Bölüm 4-6: Deney ölçme teknikleri - Radyo frekans alanlarının neden olduğu temaslı rahatsızlıklara karşı bağışıklık. EN61000-4-6:2009 :Electromagneticcompatibility(EMC)-TestingandmeasurementTehniques.Immunitytoconducteddisturbanc inducedbyradio.FrequencyfieldsTS EN 614-1+A1 : Makinelerde güvenlik - Ergonomik tasarım prensipleri - Bölüm 1 : Terminoloji ve genel prensiplerEN614-1+A1 :SafetyofMachinery-Ergonomicdesignprinciples-Part1:Terminologyangeneralprinciples.

GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ.

Otomatik Açık Tip veya Kabinli Jeneratör

Automatic Open Type or With Canopy Generator

Üretici / Manufacturer :

Adres / Adress :

Ürün Kodu / Product Code(s) :

Ürün Açıklaması :

Product Description :

Deklerasyon / Declaration

Yayım / IssuedBy :Yer - Tarih / Placce-Date :Firma Adına Yetkili :Name of Authorized RepresentiveUnvan / Title :

GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ.

Aytaç Karakaya

İşletme Müdürü / PlantManager

İmza / Signature

GENERATOR

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GENERATOR

WARRANTY CERTIFICATE

MANUFACTURER’S / IMPORTER’S

PRODUCT’S

SELLER’S

BUYER’S

Certificate No :

Date of the permission for this certificate :

NameAddressTelephoneFaxChamber registration numberAuthorized representative

DescriptionBrandModelLabel and serial numberEngine modelEngine serial numberAlternator modelAlternator serial numberDelivery date and placeTerm of warranty period for stand-by useMaximum repair period

NameAddressTelephoneFaxDate and number of invoiceApproval by seller (date-signature-seal)

NameAddress for invoiceAddress for installationModel of productTelephone-faxDate-signature-seal

GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ.Turgut Ozal Bulvari. No:139/3 Tasdelen - Cekmekoy / Ist./ TURKEY+90 (216) 312 79 79 +90 (216) 312 79 77

1 Years

GÜÇBİR JENERATÖR SAN. TİC. LTD. ŞTİ.Turgut Ozal Bulvari. No:139/3 Tasdelen - Cekmekoy / Ist./ TURKEY+90 (216) 312 79 79 +90 (216) 312 79 774120430687 SULTANBEYLI

This is to certify that General Directorate of Consumer Protection, Ministry of Industry and Commerce, Republic of Turkey hereby permits this warranty certificate to be issued, under Consumer Protection Law no. 4077 and under the Circulars on Rules Governing Warranty Certificates passed under the above mentioned law.

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Failures caused by utilization of the product contrary to the user’s manual for the product will be excluded from this warranty cover.

The buyer is required to ensure periodic maintenance service to be provided for the product at regular inter-vals and on time. Otherwise this warranty will be null and void.

Failures caused by utilization of materials not approved by the manufacturer or caused by repairs, maintenance services or adjustments performed or provided by non-authorized shops or persons will be excluded from this warranty cover.

Failures caused by natural disasters, fire or utility networks will be excluded from this warranty cover.

If the serial number of the product or any of the parts of the product is altered or defaced, this warranty will be null and void.

Damages or failures which might happen while the product is transported or handled after it has been deliv-ered to the buyer will be excluded from this warranty cover.

If the generator is moved to a different site without obtaining a prior approval from GUCBIR GENERATOR, this warranty will be null and void.

If the product is installed in a site not complying with the operating conditions specified for the product, this warranty will be null and void.

The product must be started up and delivered in good condition by an authorized service shop of GUCBIR GENERATOR. Otherwise this warranty will be null and void.

1.

2.

3.

4.

5.

6.

7.

8.

9.

EXCLUSIONS FROM WARRANTY COVER

This warranty applies to new GUCBIR Generator Sets to be free from defects in material and workmanship in production for 24 months or 1000 hours from the date of delivery to first user (which occurs first). Warranty period is limited by 27 months from the date of shipment ex-works Gucbir.

This warranty covers the product in its entirety including all of its parts.

If the product fails any time within the term of this warranty, the term of this warranty will be extended as much as the time to be taken to repair it. Repair to the product will be completed in maximum 30 business days. This period will start when a notice is given to local service shop, or in the absence of such local service shop, to the relevant seller, dealer, agent, representative, importer or manufacturer to notify such failure. If the product cannot be repaired within 30 business days, the manufacturer or the importer will provide the buyer with a similar substitute product until the product is repaired.

If the product fails any time within the term of this warranty due to material, labor or assembly fault, it will be repaired without charging the buyer with any fee whatsoever such as labor, replacement part, etc. In case:

Failures caused by utilization of the product contrary to the user’s manual for the product will be excluded from this warranty cover.

Disputes which might arise between the parties in connection with this warranty certificate must be notified to General Directorate of Consumer Protection, Ministry of Industry and Commerce of Turkey.

The product suffers the same failure more than twice in a given year within the term of this warranty, or suffers different failures more than four times in a given year within the term of this warranty, or suffers different failures more than six times within the term of this warranty, and the user becomes unable to use the product on continuous basis due to such failures; or

The product cannot be repaired within the maximum time for completion of repairs described above; or

Local service shop, or in the absence of such shop, the relevant seller, dealer, agent, representative, importer or manufacturer issues a report to declare that the product is irreparable; The buyer will be entitled to require the product to be replaced with a new product, or to be refunded of the product’s price, or to be paid of a compensation corresponding to the ratio of the fault in question.

5.

6.

1.

2.

3.

4.

WARRANTY CONDITIONS

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Turgut Ozal Bulvari No:139 / 2 TaşdelenÇekmeköy / İstanbul / TURKEY Tel: +90 (216) 364 75 54 | Fax: +90 (216) 429 78 73 [email protected]

Distrubitors