Used Morgan Rod Mill for Sale - hwe-wang.com.tw · composed at 10-Stand no-twist finishing mill and a Stelmor controlled cooling line. From the delivery end of the cooling line, the

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Used Morgan Rod Mill for SaleUsed Morgan Rod Mill for SaleProject#98011

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Used Morgan Rod Mill for SaleUsed Morgan Rod Mill for SaleA.1. Brief Introduction Of Used Morgen Rod Mill.

a. Start Up In 1977.

b. Original Design Capacity : 300,000T/yaer

Current production : 720,000T/year

c. Capacity Of Reheating Furnace : 100T/hour

d. Maternal : 100mm x 100mm-118mm x 118mm x 10-14.2m

e. Speed : 14.2m/s (13 mm rod) , to 80mm/s (5.5mm rod)

f. Product : 5.5m~13 mm dia.

g. Unit Weight : 1500Kg/coil

h. Condition : Still Running Will Be Shutdown In 2010.

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B. Content1. Rod Mill Layout ...............................................................................3-4

2. Rod Mill Flow Chart ...........................................................................5

3. Brief History ....................................................................................7-8

4. Main Equipments ...............................................................................9

Included Reheating Furnace ...............................................................9

Roughing Mill ....................................................................................10

Intermediating Mill .................................................................................11

Finishing Mill .....................................................................................12

Cooling Box .......................................................................................13

Inclined Laying Head ........................................................................13

Stelmor Conveyor .............................................................................14

Coil Ring Collecting Device ...............................................................15

Coil Binding Machine ........................................................................15

Electric ...............................................................................................16

Roll Manage ......................................................................................16

5. Material ............................................................................................17

6. Product .............................................................................................18

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Rod Mill Layout

FURNACE

Finishing RSMLaying Head

Roughing Intermediate

Shipping Area

Finishing RSMLaying Head

Coil

334 336 340338 342332330 346 360358344

1-19-4

1-19-1

1-13-1

1-14--2 2-18-1 2-18-4

2-18-5

2-18-8

1-18-7 2-14--6

2-18-2

2-18-3 2-14--4

2-14--3

2-18-6

1-19-3

1-19-2

1-13-2

1-13-3

1-13-4

1-14--1

1-13-51-13-6

1-13-7

1-12-71-12-8

1-11-4

1-11-3

1-11-2

1-11-11-12-4

1-12-5

1-12-6

1-12-21-12-31-12-1

2-14--7

2-14--8 2-16-12-16-5不用

2-16-4不用

2-16-3

2-16-2

2-16-6

2-16-7

2-16-8

2-17-1

2-17-2

1-15-1

1-15-2

1-15-3

1-15-7

WeigherCompactor 1

Compactor 2

Loader 2

Loader 1

W431 Inspector Inspector

Hook to Hook

Charging Bed

Table

Coil

Coil

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Reh

eatin

g Fu

rnac

e

RoughingStand

Intermediatestand

FinishingBlock Mill

ReducingSizing Mill

StelmorConveyor

: Shear

: Cooling Box

: Inclined Laying Head

: Reforming Tub.

: Coil Downender

: Hook to Hook Machine

: Coil Banding Machine

: Weigher

: Coil Unloader

Rod Mill Layout

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FURNACE

Finishing Mill RSM Laying Head

Roughing Mill

Intermediate Mill

As Roll CoilPickling & Coating Drawing Cold Heading Drawing Wire

Cold Heading WireAnnealing

Shipping Area

Finishing Mill RSM Laying Head

ROD MILL FLOW CHART

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BRIEF HISTORYBRIEF HISTORYMAIN EQUIPMENTSMAIN EQUIPMENTSMATERIALMATERIALPRODUCTSPRODUCTS

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BRIEF HISTORY

START UP- IN 1977

CAPACITY- DESIGNED ANNUAL RODUCTION：

ORIGINAL DESIGN ：

300,000 Tons/Year

CURRENT PRODUCTION：

720,000 Tons/Year

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HISTORY : Rod mill at AA Corporation was commissioned in May 1977, with designed

annual capacity of 300,000 tons. Material Stock is rolled through a two-strand straightway roughing and intermediate mill consisting of 15 horizontal stands, and finished after two individual offset finishing block. Each finishing block is composed at 10-Stand no-twist finishing mill and a Stelmor controlled cooling line. From the delivery end of the cooling line, the rod is coiled, bundled and transported to the shipping area by a power and free conveyor system.

The mill has the capability of producing various sizes of rod from a 118 mm square billet of 14.2m long. It is capable of delivering product at speeds ranging from 14.2m/s(13 mm rod) to 70 m/s (5.5 mm rod). We modernized the mill and speed up the maximum finishing speed from 50.8 m/s to 70 m/s in 1985, we modified the existing Stelmor fan to VVVF control in 1992, leading to the electricity saving annually.

Since 1996, we have begun to modernize the mill again and expect to speed up the maximum finishing speed from 70 m/s to 80 m/s. To achieve this object, Morgan corporation has introduced 4-stand Rod TEKISUN Reducing/Sizing mill(RSM) after the No-Twist mills with all other required upgrading equipment of latest technology. The benefit of the RSM is that rolling at 54 t/h with single family roll pass and with provide additional over 60,000 tons per year, and more precise tolerance up to plus/minus 0.1 mm .

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MAIN EQUIPMENTS

REHEATING FURNACE

PUSHER TYPE

CAPACITY : 100 Ton/Hr

EFFECTIVE DIMENSION : 15.7M(L) 14.9 M(W)

COMBUSTION :

HEATING ZONE 1

SOAKING ZONE 3

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ROLLING MILL (Morgan corporation supplied)

A. ROUGHING7 STANDS 2 STRANDS

TIED STANDS 4/5, 6/7

MOTOR POWER : Std. 1~3 300HP, Std. 4/5 700 HP,

Std. 6/7 1500HP

Max. ROLL DIAMETER Std. 1~2 Ø525 mm,

Std. 3~5 Ø460 mm, Std. 6~7 Ø400 mm,

CROP SHEAR

AFTER Std.#7 CROP SECTION 40 mm

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B. INTERMEDING

8 STANDS 2 STRANDS

TIED STANDS 8/9

MOTOR POWER :

Std. 8/9 1500HP, Std. 10~15 700HP

Max. ROLL DIAMETER :

Std. 8~9 Ø400 mm, Std. 10~15 Ø300 mm

CROP/CHOP SHEAR AFTER Std#15

SIDE LOOPER BETWEEN CROP/CHOP SHEAR

AND F/M

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C. FINISHING

10 STANDS 2 LINES

V-ARRANGEMENT

MOTOR POWER : 1500 HP 2 / LINE

Max. ROLL DIAMETER : Std. 16~17 Ø210 mm,

Std. 18~25 Ø158 mm.

2 ZONES WATER BOX AFTER NTM

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INCLINED LAYING HEAD

CONE TYPE, INCLINED ANGLE 7.5°.

70/140 HP, 550/1300 rpm.

LAYING PIPE O.D 48.6mm, I.D 34.4 mm STPA26

FRONT & TAIL POSITIONING CONTROL

COOLING BOX

LENGTH 15 M ( DIVIED 3 SECTIONS )

WATER CONSUMPTION : 0~7604 L/Min

FOR 1 STRAND.

AFTER NTM

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STELMOR CONVEYOR

CHAIN TYPE, TOTAL LENGTH 44 M

WITH IMPROVED DECK PLATE

FORCED AIR 6-ZONES/STAND (36M)

6 – BLOWERS / STRAND

VVVF AC MOTOR

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COIL RING COLLECTING DEVICE

SAIL TYPE

REFORMING TUB

COIL O.D 1250mm, I.D 850mm

Max. COIL WEIGHT : 1500kg

COIL BINDING MACHINE

4-BONDS COMPACTOR

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ROLL MANAGE

BY MILL TRACKING COMPUTER SYSTEM

ELECTRIC

ANALOG CONTROL

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MATERIALBILLET

•SIZE : 100mm 100mm, 118mm 118mm

•UNIT WEIGHT : 75.95 Kg/m (FOR ⃞100 mm)

106.46 Kg/m (FOR ⃞ 118 mm)

•LENGTH : 10.0m~14.2m

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PRODUCTSROD IN COIL

•SIZE : FINISHING METAL DIMENSION : Ø5.5mm~Ø13mm

•UNIT WEIGHT : 1500 Kg

•GRADE : CARBON STEEL , LOW ALLOY STEEL

WELDING, TOOL STEEL, FREE CUTTING

TIRE CORD , PC WIRE AND STAINLESS

STEEL etc.

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Finishing mill Morgan Reducing Mill

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Intermediate mill Laying head

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Rough mill

Documents

Used Morgan Rod Mill for Sale - hwe-wang.com.tw · composed at 10-Stand no-twist finishing mill and a Stelmor controlled cooling line. From the delivery end of the cooling line, the