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8/3/2019 Unlicensed Epd II
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Dimensions of Electronic Product Design
•
Size-miniature-functional elements• Weight
• Power Supply
• Inter-intra module connections/communications
• Environmental limits-dust proof, controlled tempconditions
• Packaging-transport, storage, anti static bag, specialpacking
•
Special cables & connectors, electro-mechanicalcomponents
• Thermal Design-component level, board level &system level-heat sinks-forced cooling
•
EMC/EMI concerns MEC
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Dimensions of Electronic Product Design
• Industrial Design-look-safety-user friendly
• Reliability
•
Quality• Maintenance free operations
• Multi-functionality
• Product Variety
MEC
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Industrial Design
• Industrial Design is known as the art and
science of increasing the beauty and value of
mass produced products
• The professional service of creating and
developing concepts and specifications that
optimize the function, value, and appearance
of products and systems for mutual benefit of both the user and manufacturer
MEC
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Critical Goals of ID
•Utility-The products human interfaces should besafe, easy to use & easy to understand the function
• Appearance-Form/shape/line/proportion/color areused to make the product attractive & pleasing
• Ease of maintenance-The product shouldcommunicate how the maintenance/repair processshould be addressed
• Cost-Cost of product to be kept low
• Communication-Product design should communicatethe corporate design philosophy and mission throughthe visual qualities of the product
MEC
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Importance of ID
• ID determines the commercial success of anyproduct
• All products that are used, operated or seen
by customer depend on ID for product success• ID determines the aesthetic appeal and the
quality of the user interfaces of a product
MEC
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Need for ID
Ergonomics-Related to humaninterfaces
Aesthetics- Deals with form & finishof the product
MEC
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ERGONOMICS NEEDS• Ergonomics or human factorsengineering is the science of fitting tasksto man. Ergonomic Needs:-
• Ease of Use-for frequently/infrequentlyused products
• Ease of Maintenance
MEC
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ERGONOMICS cont.
• Number of user interactions for theproduct to function(More interactionmeans more dependency on ID)
• Novelty of the user interactions eg.Improvement in mouse.
• Safety Issues-Safety considerations are
very important-Human anatomy andpsychology issues need to be considered.
MEC
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Aesthetic Needs•
Aesthetic needs deals with form & finishof products.-They are:-
• (a) Product Differentiation-Visual
• (b) Pride of ownership --
image/fashion
MEC
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Aesthetic Needs cont.
• (c) Motivation of the team-A product
that is aesthetically appealing can
generate a sense of team pride amongthe design and manufacturing staff. Team
pride helps to motive and unify every
one associated with the project
MEC
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INDUSTRIAL DESIGN PROCESS cont
• Conceptualization- Product’s form and user interface
designed, simple sketches (Thumbnail sketches)
made, concepts are matched & combined with
technical solutions.
MEC
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INDUSTRIAL DESIGN PROCESS cont.
• Further refinement and final concept selection
-- Hard models (using wood, plastic etc) and
information-intensive sketches(rendering) are made.
MEC
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INDUSTRIAL DESIGN PROCESS cont.
• Control drawings – It documents functionality,
features, size, color, dimensions, surface finish etc
Coordination withy engineering, manufacturing and
vendorsMEC
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Benefits of Using ID
•
Increased Product Appeal• Better Features
• Greater customer satisfaction
• Strong Brand Identity• Product Differentiations
• Price Premium and or
• Increased market share
MEC
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Disadvantage of ID-Because of multiplere-works on account of ergonomics &aesthetics may result in delay in theproducts introduction in the marketwhich will likely to have an economiccost
MEC
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DFXDesign for …
MEC
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DFx methodologies in Product Design
• There will be always a conflict between needs& specifications to a specific issue. To resolve
such issues many teams practice “Design for X
”(DFX) methodologies, where X maycorrespond to one of dozens of quality criteria
such as:-Reliability-Robustness-serviceability-
Environmental impact-manufacturability
(DFM)
MEC
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Methodologies for achieving Xs in DFX
• Carry out detail design decisions-canhave substantial impact on product
quality & cost
• Need to address multiple &conflicting
goals by development teams
MEC
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Methodologies for achieving Xs in DFX
• Have metrics to compare alternative
designs
• Generate detail creative efforts earlyin the process
•
A well defined method assists thedecision-making process
MEC
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DFM
Design for
Manufacturing
MEC
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DFM• Economically successful design
implies-high product quality whileminimizing manufacturing cost.
•
DFM is one method for achievingthis goal
• Effective DFM practice leads to low
manufacturing costs with outsacrificing product quality
MEC
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DFM cont.
• DFM utilizes information of several
types such as:-sketches, drawings,
product specifications, design
alternatives, detailed understandingof production & assembly process,
estimates of manufacturing cost,
production volumes and ramp-uptiming
MEC
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DFM cont.
• DFM requires contributions from
all members of development
team as well as out side experts
• DFM is performed through out
development Process
MEC
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DFM Process
• Estimate the manufacturing cost
• Reduce the cost of components
• Reduce the costs of assembly
• Reduce the cost of supportingproduction
•
Consider the impact of DFMdecisions on other factors
MEC
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DFM Method cont.
Manufacturing Costs Defined
• Sum of all the expenditures for the
inputs of the system (i.e. purchased
components, energy, raw materials,etc.) and for disposal of the wastes
produced by the system
MEC
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Elements of the Manufacturing Cost of a
product
Manufacturing Cost
Components Assembly Overhead
Standard Custom LaborEquipment and
ToolingSupport
Indirect
Allocation
Raw
MaterialProcessing Tooling
The unit manufacturing cost of a product consists of Component Cost, ,Assembly Cost and
Overhead Cost (Standard cost-motors ,switches, electronic chips and screws) Custom parts are made as
per manufactures design from raw materials such as sheet steel ,plastics pellets or aluminum bars
Elements of manufacturing cost of production
MEC
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Different Cost Heads
• Component Cost-This is the cost of standard parts & custom parts
• Assembly Costs-Cost of goods
assembled from parts, labor cost &may incur costs for equipment andtooling
• Over head cost- for all other costs.
MEC
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Different Cost Heads cont.
There are two types of OH costs:-
1) Support Cost:-material handling, QA,Purchasing, Shipping etc.,
2) Indirect Allocations-cost of manufacturing that can not be directlylinked to a particular product but which
must be paid for to be in business (salary,bldg maintenance etc.,
MEC
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DFM M th d t
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DFM Method cont.Reduce the Cost of Components
• Understand the Process Constraintsand Cost Drivers
• Redesign Components to EliminateProcessing Steps
• Choose the Appropriate Economic
Scale for the Part Process (Higher thevolume of production lower the cost
MEC
DFM M h d
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DFM Method cont.Reduce the Cost of Components
Standardize Components and Processes
Redesign costly parts with the sameperformance while avoiding high
manufacturing costs.
Work closely with design engineers—raise awareness of difficult operations
and high costs.
MEC
h d
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DFM Method cont.
Reduce the Cost of Components• Eliminate unnecessary steps.
• Use substitution steps, where
applicable.
• Analysis Tool – Process Flow
Chart and Value Stream Mapping
MEC
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Bill of Material (BOM)• The BOM is a list of each individual component in the
product. BOM is created using an indent format inwhich the cost of components & sub assemblies areconsidered along with different cost heads i.e.,fixed/variable costs.
• The cost of standard components are estimated bycomparing similar part to what the firm is alreadyproducing/from vendors.
• Cost of custom components are determined bymanufacturer or by supplier
• Raw material cost could be estimated by computingthe mass of the part, allowing for some scrap
MEC
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Indented Bill of Material
Component Purchasedmaterial
Processing(
Machine+la
bor
Assembly(labour)
Total
unit
variabl
e cost
Tooling
and
other
cost
Total
unitfixed
cost
Total cost
Manifold
casting12.83 5.23 18.06 1960 0.50 18.56
pipe 1.30 0.15 1.451.45
valve 1.35 0.14 1.49 1.49
gasket 0.05 0.13 0.18 0.18
Total Direct Cost 15.53 5.23 0.42 21.18 31.680.50
Overhead charges 2.60 9.42 1.710.75 14.48
Total cost 46.16MEC
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Reduce the Costs of Assembly
• Design for Assembly (DFA) index
• Integrated Parts (Advantages and
Disadvantages)
• Maximize Ease of Assembly
• Consider Customer Assembly
MEC
DFM cont
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DFM cont.
Reduce the costs of Assembly (DFA)
• Yardsticks used for DFA decisions:-
Assembly Efficiency-it is measured as an indexwhich is the ratio of the theoretical minimumassembly time to an estimate of the actual assemblytime for the product, this gives a idea of what drivesthe cost of assembly. The expression for the DFAindex is
DFA index =
(Theoretical minimum number of parts) x (3 seconds)
Estimated total assembly time
MEC
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DFM cont. (DFA)
How to Find out the Theoretical MinimumNumber?.
• Does the part need to move relative to therest of the assembly?.
• Must the part be made of a different materialfrom the rest the assembly for fundamentalphysical reasons?.
• Does the part have to be separated fromassembly for assembly access, replacement orrepair
MEC
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DFM cont. (DFA)
Integrate Parts-if a part does notqualify as one of those theoreticallynecessary then it can be physicallyintegrated with one or more otherparts. It means that it need not beassembled & less expensive tofabricate than separate part they
replace. It also allow fixing withcritical geometric features to becontrolled fabrication
MEC
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DFM cont. (DFA)
Maximize Ease of Assembly-Twoproducts with an identical number of parts may differ in required assembly
time by a factor of two or three
• Consider Customer Assembly-Butcheck quality
MEC
Ideal characteristics of a part for
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Ideal characteristics of a part for
Assembling(to reduce cost of assembly)
DFM cont. (DFA)• Part is capable of inserted from the top of the
assembly
• Part is self aligning
• Part does not need to be oriented• Part requires only one hand for assembly
• Part requires no tools
•Part is assembled in a single, linear motion
• Part is secured immediately up on insertion
MEC
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Consider Customer Assembly
• Customers will tolerate some
assembly
• Design product so that customerscan easily and assemble correctly
• Customers will likely ignore
directions
MEC
d h f d
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Reducing the costs of Supporting production
• A reduction in the number of parts reducesinventory cost
• A reduction in assembly content reduces thenumber of workers required and hence theexpenditure on supervision/HR cost
•
Standardized component reduce the demandson engineering support & quality control
MEC
Reducing the costs of Supporting
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Reducing the costs of Supporting
production cont.• Reduce the actual production support
(inventory mgmt, workers etc.,) even if overhead cost estimates do not change.
•
In addition:-Minimize SystemicComplexity by smart design decisions &Error Proofing. Error proofing is thestrategy of anticipating the possible
failure modes of the production systemand take appropriate corrective actionearly in the developing process
MEC
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Consider the Impact of DFM Decisions on
Other Factors
• Development Time
• Development Cost
• Product Quality
• External Factors
–Component reuse –Life cycle costs
MEC
C id th i t f DFM D i i
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Consider the impact of DFM Decisions
on other Factors
• The impact of DFM on DevelopmentTime-
DFM decision must be evaluated fortheir impact on development time as wellas for their impact on manufacturing cost.
MEC
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Consider the impact of DFM
Decisions on other Factors cont.• The impact of DFM on DevelopmentCost-
By applying good projectmanagement practice and theapplication of sound DFM methods
one can develop products with intime and with in budget
MEC
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Impact of DFM Decisions
• Impact of DFM on Product Quality-
• ideal conditions -action to decreasemanufacturing cost would improvequality. However,
reliability/robustness needs toconsidered.
MEC
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Impact of DFM Decisions cont.
• Impact of DFM on external Factors-
• Component reuse-using resources to
create a low cost component will alsohelp other teams designing similarproducts
• Life cycle costs-Disposal of toxic
materials/service & warranty costs. Theymay not appear in the manufacturing costanalysis they need to be considered onDFM decisions
MEC
Quality By Design
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Quality By Design• Quality is defined as ‘the totality of features
and characteristics of a product or servicethat bears on its ability to satisfy stated orimplied needs’
• Quality features can be classified into two
major categories:-• 1.The conformance of the features
designed in the product to the specifications
(process dependent)• 2.The designed features it self (design
dependent)
MEC
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Quality By Design cont.
• Product Rating for Quality of ID1) Quality of user Interface
2) Emotional Appeal
3) Ability to Maintain and Repair the Product
4) Appropriate use of Resources
MEC
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Quality By Design cont.
5) Product Differentiation-This differentiation
arises predominantly from appearance-will a
customer can single out the product in the
store from its appearance? ,will a customercan recollect the product from an ad?. Will it
be recognized when seen on the street?. Does
the product fit with or enhance the corporateidentity
MEC
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Quality By Design cont.
1) Iso-9001-
ensures conformance to requirements
during design and development, production,
installation and servicing. Therefore,
engineering and manufacturing firms who
design, develop, produce, install and service
their products are covered under thisstandard
MEC
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Quality By Design cont.
2) ISO-9002-specifies a model for QA when only
production and installation conformance is required
3) ISO-9003-specifies a model for QA in final inspection
and testing.4) ISO-9004-contains guidance on technical,
administrative and human factors affecting the
quality of the products and services
MEC
Sketches & Engineering Drawing of Electronic
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S etc es & g ee g a g o ect o c
Products
• Sketches are usually line drawings showing the product inperspective with annotations of key features
• Where as engineering drawing is the principal medium used bymanufacturing as criteria for producing the product
• These drawings are reflections of design engineering drawings butformatted and organized to enhance producibility and protectedfrom mass or blanket change
• The drawings are generated using a sequential process of checking& approval
• The drawings are tested during pre production build phase and theproto type build phase
• Parts and materials are purchased based on the drawings
• On receipt of parts and materials, the same is checked andcompared with the drawings
• The manufacturing drawings reflect the product exactly
MEC
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Inputs, Control & Display interface
• Interface-the means by which we canconnect/interact with the functionality of a device &user
• Interface Design Theory-Human & cmptr
• a. Design to make easier instruction for human/comptr interactions
• b. Design to discover the most efficient way for
understandable electronic messages• c. Proper diagram of menus, icons, forms as well
as data display and entry norms
MEC
Rules for Interface Design
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Rules for Interface Design
•Strive for consistency e.g., Dialogue box for samei.e., in CAD or in other applications
• a. same sequence of actions should berequired in similar situations
• b. identical terminology should be used inprompts, menus and help screens
MEC
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Rules for Interface Design
• c. consistent color, layout, fonts etc should beemployed throughout
•
Enable frequent users to use shortcuts-toincrease the pace of interaction useabbreviation, special keys, hidden commandetc.,
•
Offers information feed back-for every useraction the s/w should respond in the sameway e.g., do you want save the file?.
MEC
Rules For Interface design
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Rules For Interface design
•Permit easy reversal of action-back, undo
• Reduce short term memory load-by designing
screens where options are clearly visible e.g.,
maximum, minimum, close all clearly visible• Design user friendly sw actions & avoid
tedious sequences of data entry
MEC
Sketches & Engineering Drawing of Electronic
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g g g
Products
•
Sketches are usually line drawings showing theproduct in perspective with annotations of keyfeatures
• Where as engineering drawing is the principal
medium used by manufacturing as criteria forproducing the product
• These drawings are reflections of designengineering drawings but formatted and
organized to enhance producibility and protectedfrom mass or blanket change
• The drawings are generated using a sequentialprocess of checking & approval
MEC
Sketches & Engineering Drawing
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Sketches & Engineering Drawing
of Electronic Products• The drawings are tested during pre production
build phase and the proto type build phase
• Parts and materials are purchased based onthe drawings
• On receipt of parts and materials, the same ischecked and compared with the drawings
• The manufacturing drawings reflect the
product exactly
MEC
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Drawing Release
• A key action in introducing a product intomanufacturing is the official drawing release phase
• From an engineering design point of view, there is noturning back. Official drawing release may be
considered the moment when design is frozen. TheBOM is prepared based on this. Therefore, changesin any of this documentation after the officialdrawing release will require processing through the
established change notice procedure
MEC
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Documents
• Market Research -- Ref for design team
• Design Documents -- Ref for Engg team
• Engg Design Document-Ref for
purchase/production• Testing & Maint document-useful for design
team while designing new version of the
product
MEC
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Design Documents of Electronic Products
• Block Diagram
• Structure Diagram
• Product Sketches
• Circuit Diagram
• PCB routing guide lines
MEC
Engineering Documents of Electronic
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Engineering Documents of Electronic
Products
• BOM-Bill of material-up dated every week
• PCB Lay out
• PCB/CAD file for manufacturing
• Mechanical drawings of enclosures and any
other mechanical parts involved
• Assembly instructions
• Test Plan documents
MEC
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Test Documents
• Useful for engineering team to finalize thedesign before production
• Checks confirm the production process
• Helps design engineers to change any designto meet production requirement
• Helps in validating the design specifications
•
Test documents-Environmental Testing &EMI/EMC Compliance testing
MEC
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Environmental/EMI-EMC Testing
• Temperature Cycling
• Humidity Test
• Vibration Test
• Bump test
• Conducted EMI Test
•
Radiated EMI test
MEC
Electronic Packaging
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Electronic Packaging
• Electronic Packaging is the means by which
system components are interconnected and
integrated to create a product with a desired
functionality. Electronic packaging must
provide for electrical connections betweencomponents, physical support of each
component, thermal management for the heat
dissipated by each component, andconnection of the system to the out side world
MEC
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Components of Electronic Packaging
• The most common form of electronic
packaging is the printed circuit assembly
(PCA). The PCA consists of the Printed Circuit
Board (PCB) and the various electroniccomponents that are attached to it, including
integrated circuits (ICs), discrete components,
connectors and modules.
MEC
Common Definitions
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• Foot Print-It is the substrate area occupied by the
package components.• Pitch-Is the periodic dimension that characterizes the
spacing between repeating elements of a peripheralor array patterns
• Substrate-The substrate of an electronic assembly isthe system element to which electronic componentsare attached and their respective I/O are connectedtogether (It therefore consists of the bulk substrate
material and one or more layers of conductiverouting for the distribution of electric signals orpower)
MEC
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Cont..
• PCB-Printed Circuit Board provides electrical
interconnections as thin metal tracks on
dielectric substrate, which also supports the
components• Discrete Components-It consists of resistors,
capacitors, inductors,
diodes,transistors,oscillators,and switches
MEC
Levels of Electronic Packaging
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chipchip
Substrate
for chip
Second level card
assembly
First level package
connector
Back panel or
Mother Board
Third Level Assembly
module
MEC
F ti f P k i
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Functions of Packaging
• To provide electrical connections betweenvarious devices
• To provide mechanical support to the product
• To facilitate assembly operations• To distribute power to all component and chip
circuits
•
To protect the circuit from environmental &mechanical damage
MEC
Cont..
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Cont..
• Shielding from external electro-magnetic
radiation and interference
• Preventing harmful radiation going out of box
• To remove heat generated from ICs and other
components
• To allow removal and replacement of failed
components
• To facilitate electrical and functional testing of
the circuit
MEC
Levels of packaging
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e e s o pac ag g
MEC
L l f P k i
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Levels of Packaging
• Level 0 Packaging:
• Interconnections within semiconductor IC
•
Interconnections on a monolithic silicon die
MEC
Chip (IC) Level Packaging (Level 1)
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Chip (IC) Level Packaging (Level 1)
• Chip level Packaging is first level packaging. The
chip is connected to its carrier in many differentways:-
• a. Leaded Package(single, dual,quad etc inline)
•
b. TAB/TCP Package (Tape-automated• bonding/Tape carrier package)
• c. COB( chip-on-board)
• d. Flip-chip
• e. BGA (Ball grid Array)
• f. CSP (chip scale packages)
MEC
Flip-Chip Packaging
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• Flip-Chip packaging provides the highest interconnection
density for a given area and a very high level of miniaturization.
• The bare die is mounted directly to the substrate,
eliminating the need for an intermediate IC package
• Flip-chip can be cost-effective in very high volume
applications.
• The electrical characteristics of a flip-chip connection are
generally better than a wire-bonded device, due to theelimination of performance-sapping conductance and
capacitance in leads and wire bonds
MEC
Fli Chi P k i
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Flip-Chip Packaging
• Flip-chips is difficult to test & high mechanical stress
due to thermal mismatch. Thermal stress issues are
handled by under-filling the assembly with an epoxy• Flip-Chips is used where a high manufacturing yield is
required & extreme miniaturization is of utmost
importance
• Assembly thickness of less than0.5 mm can be
achieved with flip-flop
MEC
B i Fli hi t ti
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Basic Flip-chip construction
SUBSTRATE
Metal BumpUnder-fill
IC Die
Solder or conductive
adhesive bond
Cross-section
MEC
Ball Grid Array (BGA)
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y ( )
SUBSTRATE
SOLDER BALLS
IC DIE
Flip-Chip IC
Encapsulation
BGA packages utilize a small printed circuit carrier as an interposer between IC and the
printed circuit substrate. The IC is wire-bonded or flip-chipped to the printed circuit carrier
and is encapsulated in a manner similar to a leaded package. The printed circuit carrier routes
the peripheral wire-bonds to an array pattern on the underside of the carrier. The array
pattern is populated with solder balls that function as leads for surface mount attachment to
the printed circuit substrate’
MEC
CSP Package
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CSP Package
• CSP Package is similar to BGA package butwith smaller foot-prints than BGA
• Provide the miniaturization and performance
as that of a flip-chip package• Have better testability & reduced mechanical
stress
•
The interposer layer in a CSP can be used totransform the I/O pattern of the device fromperipheral to array
MEC
Discrete Components
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Discrete Components• All discrete components are designed to be soldered
on to a PCB substrate (surface mount variety)• Discrete components form a large part of any
portable electronic equipment.
• Functionality, performance, and cost are determined
by the selection of discrete components.
• Discrete components normally have a high tolerancelevels.
•
However, in certain systems high tolerance levels areavoided by having a adjustable discrete components
MEC
l l 2 k i
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level 2 packaging
MEC
PCB Assembly (Level 3)
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• PCB assembly with single-chip packages,
multi-chip modules and discrete componentsforms the basis of carrier level packagingalternatively known as third level packaging.The other components are connectors,
sockets, power devices, mini transformers,cables etc.
MEC
Cont..
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• The major parts of third level package are:-
• 1.Printed circuit carrier( rigid and flexible)
• 2.Connectors (signal, power, sockets)
• 3.Single Chip and multi chip packages
• 4.Discrete components
• 5.Power devices such as transformers &batteries
• 6.Special components such as crystalOscillators, reset switches, speakers
MEC
C t
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Connectors
MEC
Connectors
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Connectors
• Connectors are an essential part of electronicspacking. A connector serves two purposes:-
• a. Mechanical connection to hold the twocircuits together
• b. Electrical connection to provide signaland power transmission from one circuit toother
MEC
Connectors
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Connectors
• Some examples of many uses of connectors are:-• 1.Insertion of adapter cards on a mother board
using a card edge connector
• 2.Memory installation in SIMM sockets
• 3.Connecting power supply to various I/O device• 4.HDD,FDD and CD_ROM connections to the
mother board using cable connectors and pinheaders
•5.Key board and mouse connection to PC
• 6.Board-to Board connection using flat cableconnector
MEC
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MEC
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MEC
Connector Contacts
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Connector Contacts
• Gold-plated contacts are used for high reliabilityapplications such as military, tele communications,
medical & high end computers
•
Palladium is a low cost alternative to the gold• Non-noble metals such as tin-lead plating is used for
low end computers, automobile applications &
consumer products because of its low cost
MEC
Connectors
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• The high speed circuits require signal propagation
paths that are free of crosstalk and resultingelectrical noise.
• Increased interconnect density means more crosstalk.
•Hence need for proper selection of connectors
• The contact material for connectors depends onmany factors such as:-
• 1.connection density
• 2.component profile• 3.operating environment & reliability
MEC
Design Requirement of Connectors
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• Contact force
• Contact resistance• Temperature rise
• Current Density
• Stress relaxation under temperature
• Ease of use
• Performance- High performance connectors forachieving necessary signal fidelity
• Design based on expected mate/demate cycles
• Connector intended only to facilitate the originalsystem assembly need to be rated only for a smallnumber of insertions
MEC
Connectors/wires used in Portable
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Electronics
• SMT Type -they are surface mounted to thePCB (board-to Board connection). Known as
LIF/ZIF connector using polyimide/polyester
flex• Heat Seal connectors-Used to achieve very
fine pitch (polyimide flex) or very low cost
(polyester flex) used for connecting systemPCB to LCD
MEC
Connectors/wires used in PortableElectronics
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Electronics
• Socket Connectors-used for microprocessor and multi-chip modulesto interface into a system-sockets are costly and used where thesystem is subject to revision/upgrade/postponement (fitting theexpensive component just before shipping)
• Wire cables/flex circuits are often employed for electrical connectionwhen board-to board connection is not possible
• Flex circuits enable a very high density of electrical connections to be
routed in a compact volume, they allow “ distributed” electronics forspace-constrained applications, allow controlled electricalcharacteristics and physical geometry
MEC
assignment
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assignment
• FIND NAMES OF ANY 10 TYPES OFCONNECTORS & ITS APPLICATION
• SHORT NOTE ON CABLES (COAXIAL,
UTP,STP,RIBBON, OFC etc.
MEC
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Electronic Packaging Metrics
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Electronic Packaging Metrics
• Number of connections-total number of interconnect introduced on account of solder joints,adhesive inner-connect or counter terminalinterfaces
• Opportunity count-total number of parts plus totalnumber of connections; the same indicate that eachof these elements represent an opportunity forfailure. A high count means complex & riskier
electronic assembly• Average Pin count (APC)-
MEC
Cont
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Cont..
• Average Pin Count-ratio of total number of componentterminals to total number of parts, at system level. Gives aidea of integration level and/or ‘digital-ness’ of the overallproduct. Low APCs reflect a high number of discretes or otherlow-pin count devices often characteristics of analog circuits.
High APCs means a digital circuit-high pin counts
• Connection density-this metric is a ratio of total number of connections to total printed circuit board assembly area in
units of connections per cm
MEC
Cont
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Cont..
•Part Density-This metric is a ratio of the total number of partsto total printed circuit board assembly area, in units of components per cm. High part density reflect challenges insurface mount assembly in terms of precision of placement,number of placement and engineering of part clearances.
• Routing Density=3x(average pin count) x (part density)1/2
• part density formula is particularly useful for designer todetermine the required wiring resources needed in a
substrate based on the average pin count and required pindensity of the product 1
MEC
Displays
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Displays
• In a portable electronic design the user interface ismost affected by the selection of displays
• Pixel resolution determines the level of graphic detailthat can be displayed in a single image frame
•
Resolutions varies from low-resolution,monochrome, segmented, character-only display tohigh resolution, color displays capable of displayingmillions of pixels
• The color range of display determines the number of
variations of color that can be displayed
MEC
Displays
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•
Brightness indicates how much light is emitted fromthe surface of the display-
• Reflective displays have no brightness and rely onreflected ambient light to reveal the contrast andcolor created on the display surface
• Emissive displays generate light at each pixel. Thislight creates the color and contrasts to form theintended image.
• Trans-missive displays use a backlight which is filtered
by the display surface to create color and contrast• Transflective displays reflect ambient light back
through the filtering display surface to create animage.
MEC
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MEC
Display Technology
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• Most portable electronic devices that have a display use a
flat panel display (FPD) and, in most cases the FPD is basedon LCD technology .Types of FPD:-
• Liquid Crystal Nematic
• Smectic
• Chiral
• Emissive Field Emission• Displays
• Electroluminescent
• Light Emitting polymers
• Microdisplays Liquid Crystal• MEMS
• Electroluminescent
MEC
assignment
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• FIND OUT PCB FABRICATION
TECHNIQUES